Customer Name LGEIL Product OBU.

WMC
Part Name Bellow ASM Line Bellow ASM Assy. Line
Part No. 4739EU3001E Date

Frequency Daily Responsibility

Process Insp. Counter

S. No. Type Specifications LSL USL Observation Remarks
Name Method Action

No over cutting
- -
No unwated flashes ,

Visual
De-flashing Limit sample display on
1 Appearence - - Inspection
(Outer) deflashing inspection table

Proper display of deflashing

- -
Work instruction on table

No over cutting, No cut mark,

- -
No unwanted flashes

Visual
Lip cutting Limit sample display on
2 Appearance - - Inspection
process deflashing inspection table

Proper display of Work

- -
instruction

No bush miss - -
Visual
Appearance
Inspection
Limit sample display on
- -
deflashing inspection table

Bush Insertion Pressure for Visual

2 kgf 3 kgf
NO-GO Fixture reading
3 Bush assy. Process Parameter with
Bush Insertion Pressure for Pressure
5 Kgf 6 Kgf Gauge
GO Fixture

Dimension I.D (14.0+0.018/-0.00) 14.018 14 Pin Gauge

Pullout force (>25 Kgf/cm2)

Test Randomly 25 U.T.M.
3 Pcs

No spring miss, No Twist &

Turn and no physically - -
damaged parts are not allowed Visual
Appearance
Spring Inspection
Proper display of process work
4 assy.
instruction in front of concern - -
operator

D.V.C /
Dimension I.D (13.30±0.20) 13.1 13.5
Pin gauge

Grease Should be proper

Application Visual
5 Appearance Applied at part inner Area as - -
of Grease Inspection
per limit sample

No Flash, short moulding, blow

hole, air cut,crack, No grain
- -
particle & no any other
moulding defects on Assy part
Visual
Final
6 Appearance Proper display of Work Inspection
inspection
instruction on Final inspecton - -
table

Limit sample display on Final

- -
inspection table

Packing
7 Packing Appearance 45 Pcs in a BIN - -
std.

Prepared By Approved By
 Process Audit Check Sheet

Customer Name LGEIL Supplier Name Astron Polymers Pvt. Ltd.

Part Name BEARING Product Obu. RAC

Part No. MAP64313504 Section Finishing

Material &
CR 55± 5 Sh.A Date :-
Hardness

Process
S. No. Specifications Control Method Frequency Observation Remark
Name

No over cutting
No unwated flashes ,

Used flap cover bin on out put station

Cutting & Visual Inspection
1 Proper display of deflashing Work instruction 2 / Shift
Finishing
on table

Limit sample display on deflashing inspection

table

No Flash, weld line , short moulding,blow

hole, air cut,crack & no any other moulding
defects on child part

Not Fitment Loose,no crack,no short

Child part moulding ,no damage / Colour : 1- Black & 2-
assy. white part should be free from any moulding Visual Inspection
2 2 / Shift
1- Bearing deffects
2 -Washer
Proper display of Child part assy Work
instruction on table

Used flap cover bin on out put station

Limit sample display on Child part assy table

Application of Grease Should be Proper Applied at part

3 Visual Inspection 2 / Shift
Grease inner Area

No Flash, weld line , short moulding,blow

hole, air cut,crack & no any other moulding
defects on Assy part

Proper display of Work instruction on Final

inspecton table Visual Inspection
4 Final ispection 2 / Shift

Used flap cover bin on out put station

Limit sample display on Final inspection table

DIA Ø 31.8 ± 0.20 Vernier Caliper 2 / Shift

DIA 27 ± 0.20 Vernier Caliper 2 / Shift

DIA 10.5 ± 0.20 Vernier Caliper 2 / Shift

4 Dim. & Testing DIA 28.8±0.5 Vernier Caliper 2 / Shift

DIM 8 ±0.20 Vernier Caliper 2 / Shift

HEIGHT 16.8±0.20 Vernier Caliper 2 / Shift

Hardness : 55±5 Hardness Tester 2 / Shift

200 pcs each Poly Bag (L-415 , W-315, Thickness Visual & As per
5 Packing
0.06 )
2 / Shift
packing std.

Prepared By Approved By