POLITEKNIK NILAI, NEGERI SEMBILAN

JABATAN KEJURUTERAAN MEKANIKAL

DJJ20042 - MECHANICAL WORKSHOP PRACTICE 2

WORKSHOP REPORT
( GAS WELDING )

CLO 1: Follow the appropriate procedure for welding, foundry and lathe machining (P3, PLO5)
CLO 2: Perform welding, foundry and lathe machining according to Standard Operational Procedure (SOP)
(P4,PLO5)
CLO 3: Demonstrate the ability to work as individual and as a team to complete assigned tasks. (A3, PLO9)

NO. NAME REGISTRATION NO CLASS

1. MUHAMMAD SALMAN ASAFI 23DKM21F1054 DKM3B
2. - - -
3.
- - -

LECTURER NAME
1. EN. ERFAN BIN DAUD
2.

CRITERIA WEIGHT TOTAL MARKS

(SCORE X WEIGHT)
INTRODUCTION (5) 1 /5
OBJECTIVES (5) 1 /5
TOOLS/EQUIPMENT (5) 1 /5
SAFETY PRECAUTION (5) 1 /5
DISCUSSION (5) 2 /10
CONCLUSION (5) 1 /5
REFERENCE (5) 1 /5
TOTAL MARKS CLO1 (TOTAL MARKS/40)X100 /40 %
PROCEDURE (5) 4 /20
TOTAL MARKS CLO2(TOTAL MARKS/20)X100 /20 %

DATE SUBMISSION: 23 NOVEMBER 2022

 Welding Workshop

1.0) TITTLE: Gas Welding Report

2.0) INTRODUCTION

Gas welding is a process that joins or slices metal by using the heat generated by the
combustion of a fuel gas, such as acetylene. Gas welding is one of the most significant
types of heat-based welding and is still an option for many industries. The flame that
acetylene produces can reach temperatures of up to 3200 °C. Fuel gas, such as acetylene,
must combine with oxygen to guarantee the flame is in a fully burning state in order to
produce a focused flame at a high temperature. The materials near a weld will melt when
they come into touch with this flame.
SCORE (CLO1)

3.0) OBJECTIVE

1) To learn about proper gas welding technique.

2) To create project weld plate according to project sheet.

3) To explore more about gas welding.

4) To get workshop experience with using gas welding equipment

SCORE (CLO1)
 Welding Workshop

4.0) TOOLS/EQUIPMENT

1) Welding Glove 9) Apron

2) Safety Goggles 10) Flint Striker

3) Oxygen Cylinder

4) Acetylene Cylinder

5) Torch And Tip

6) Regulator

7) Filler Rod

8) Brass Flux

SCORE (CLO1)

5.0) SAFETY PRECAUTION

1) Make sure to inspect the regulator and the gauge reading is accurate with
correct amount gas pressure needed.

2) Wear personal protective equipment such as welding glove and safety goggles
before proceed to start welding.

3) Make sure the workspace is clear from any foreign object debris and clean.

4) Inspect every equipment condition before proceed to start welding.

5) Use flint striker carefully to avoid hand burns.

5) Wear apron to avoid any burns incident happen.

SCORE (CLO1)
 Welding Workshop

6.0) WORKING PROCEDURE

PROCEDURES DIAGRAM

To ensure the gauge reading is accurate

with the necessary amount of gas, adjust
the regulator.

Before starting full welding with brass

flux-coated filler rod, prepare the welding
plate. The leaping method will be used to
connect two plates.

Ensure that the two plates are joined

straight and properly.

To accomplish a T- join between two

plates, the project will require welding
plates.

Use a brass flux-coated filler rod to tac -

weld each side before moving on to the
entire weld.
 Welding Workshop

PROCEDURES DIAGRAM

A 90-degree angle must be achieved in the

T section and the weld plates must be
completely aligned.

To prevent a gas leak in the workshop, tidy

up your workspace and switch the
acetylene and oxygen regulators to an off
position.

SCORE (CLO2)
 Welding Workshop

7.0) DISCUSSION

I get the opportunity to use the gas welding equipment and create various sorts of
welding joints by signing up for this gas welding session. I have to weld two unique
joints using the jumping and T joint techniques this semester, which demands all of
my focus to ensure the joints are well fastened and the metal project section is not
visibly damaged.
SCORE (CLO1)

8.0) CONCLUSION

In conclusion, for the best welding quality, gas welding needed the use of the
correct procedure. Additionally, employing the gas welding option requires extra
caution because it involves burning fuel that could ignite or explode in the
workshop. Industries frequently opt for gas welding because it can generate a
variety of welding types that meet the required standards and only requires average
competence.
SCORE (CLO1)
 Welding Workshop

9.0) REFERENCES

1) https://interestingengineering.com/innovation/gas-welding-basics-advantages-
disadvantages-and-applications

2) https://learnmech.com/gas-welding-equipment-basic-of-gas-welding/

3) https://www.yourarticlelibrary.com/metallurgy/welding-science/top-7-shop-
assignments-on-gas-welding-joints/83854

SCORE (CLO1
 POLITEKNIK NILAI, NEGERI SEMBILAN
JABATAN KEJURUTERAAN MEKANIKAL
RUBRIC FOR REPORT (WELDING) – (20%)
CLO 1: Follow the appropriate procedure for welding, foundry and lathe machining (P3, PLO5)
CLO 2: Perform welding, foundry and lathe machining according to Standard Operational Procedure (SOP) (P4, PLO5)
CLO 3: Demonstrate the ability to work as individual and as a team to complete assigned tasks. (A3, PLO9)

NO CRITERIA
3 2
1 INTRODUCTION Explain overall theory and ALL
(CLO1) theory relates to the practical
task given in the workshop
practices.
2 State All the objectives of the
OBJECTIVE (CLO1) practical task correctly
3 TOOL/EQUIPMENT ALL equipment listed in
(CLO 1) organized manner
4 SAFETY ALL safety precaution
PRECAUTION procedures are listed
(CLO1) correctly
10
5 PROCEDURE (CLO2) Procedures are listed in clear
step, following the sequence
and/or include diagram to
describe the Standard
Operational Procedure (SOP)
3 2
6 DISCUSSION (CLO1) Related with long life learning
7 CONCLUSION Conclude the report based on
(CLO1) ALL the objectives of the
practical task correctly
8 REFERENCE (CLO1)
Explain the overall theory with SOME
theory
relates to the practical task given in
the workshop practices.
State TWO (2) the objectives of the
practical task correctly
MOST of the equipment listed in
organized manner
MOST safety precaution procedures
are listed correctly
8 6
Procedures are listed in clear step,
DOES NOT following the sequence
and/or include diagram to describe
the Standard Operational Procedure
(SOP)
Slightly related with long life learning
Conclude the report based on SOME
the objectives of the practical task
correctly
Reference from variable sources;
more than 3 books and internets.
SCORE
1
Explain the theory but DOES NOT
relates to the practical task given
in the workshop practices.
State only ONE (1) the objectives
of the practical task correctly
SOME of the equipment listed in
organized manner (3 OR LESS)
SOME safety precaution
procedures are listed correctly
4 2
Procedures are listed in clear SOME Procedures are ONE Procedures are
step, DOES NOT following the listed but not in clear listed
sequence and/or DOES NOT sentences
include diagram to describe the
Standard Operational Procedure
(SOP)
1
Not related with long life learning
Conclusion DOES NOT reflect the
objectives of the practical task
given.
Reference from 1 book and
internet

Note: This rubric is to be used with report write-up handout. If any part of write-up is missing, a score of 0 will be given.