CNC MILLING

OBJECTIVE
- To create a prototype by cutting a block of material into specific shape. CHC
machining boasts both financial and production advantages over
manufacturing alternatives lite conventional machining and 3D printing. It is
more cost -effective. more accurate, and a foster process overall.

THEORY
- CNC Milling is a machine process which produces custom-designed parts or
components by progressively remaring material from the work piece using
rotating multi -paint cutting tods and computerized controls. These systems
usually have three linear degrees of freedom: They can move freely around
the X , Y, and Z axes while like word piece remains stationary.

EQUIPMENT
- CNC Milling Machine
- Rough Stock
- Machine Controller
- NC Program
- Cutting Tool
- Work Holding Device
TOOL USAGE
- Drill Bits
- End Mill
- Face Mill
- Reamers
- Gear Cuttuers
- Hollow Mill
- Thread Mill
- Slab Mill

WORK PROCEDUR
1) Storting operation
-Turn on Main Supply.
- Tum on Main switch
- Press T pushbutton to open and close machine guard door
- Press green Auxiliary Pushbutton
- Select feed rate by using cutting feed override switch
- Press reference poiht Pushbutton:

2) Turning off power

- Select JOG made
- Position vice at machine cenfer Cx & Y Axis)
- Press red auxilitary pushbutton
-Alt F4
- Shut dawn PC
-Turn off machine main switch
-Turn off main supply:
 3) Manual tool change
- Serect MDI mode
-Press PROG Pushbutton
-Select Feed Hate
-Press cycle start Pushbutton

-Running the main spindle

- Select program pushbutten

- Press gucle start pushbutton.

4) Datum setting
- Select JOG mode
-Running the main spindle in MDI mode
- Press POS pushbutton
- Press all soft button
-Press offset setting pushbutton
-Press offset soft button
-Press input pushbutton

CNC Machining language

G0 - Rand Positoriaran.
G1 -Linear interpoation
G2- Clockwise cireular interpolation
G3 - Counter clockwise dircular interpolation.
Safety rules
-Ensure the tools are sharp and free of cracks.
-Double check to make sure all touls are set correctly.
-Double check that you have set the right tool data for the program.
- Test tocks before everg new use.