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Baghouse Dust Collector - Pulse-Jet Dust Filter in Cement Plant
Baghouse Dust Collector - Pulse-Jet Dust Filter in Cement Plant
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11/23/23, 7:14 PM Baghouse Dust Collector | Pulse-jet Dust Filter In Cement Plant
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baghouse dust collector, also known as pulse-jet bag filter, is a new type of pulse jet dust
collector which is improved from the original bag filter. It improves the shortcomings of
insufficient ash cleaning strength and uneven air inlet and outlet. By spraying compressed air,
the dust attached to the filter medium is removed.
It is very important to control the speed of the flue gas passing through the filter material (called
the filter speed) during the operation of the pulse bag filter. Generally, the filtration speed is 0.5-
2m/min. For particles larger than 0.1µm, the efficiency can reach more than 99%, and the
equipment resistance loss is about 980-1470Pa.
PPC type baghouse dust collector is widely used in building materials, cement, metallurgy,
machinery, chemical industry, and refractory industry, especially for dust collection system of
cement plant crusher, cement packaging machine, warehouse top, clinker cooler, and
various cement grinding machine (or dust removal system), it has a wide application.
Electrostatic precipitatorsand cyclone dust collector are also common industrial dust
collector in the cement plant.
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QUALITY CONTROL
LOW COST
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TECHNICAL SUPPORT
FULL SERVICE
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Wide range of applications: the use of new-type filtrating material, reliable flue gas
temperature tracking system, can apply for various flue gas conditions.
High dust removal efficiency: the dust removal efficiency of pulse-jet bag filter can reach
above 99.9, dust emission can be controlled below 30mg/Nm3, and it can handle high
concentration dust below 100g/Nm3.
Stable operation and simple maintenance: the key parts of the pulse jet baghouse are
reliable in quality and highly automated. The pulse jet baghouse uses high-temperature
flue gas to blowback and effectively prevent dew-forming and bag-pasting.
Advanced structure: gas box structure reduces local resistance and eliminates the
inconvenience of installing filter bag.
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1. According to the actual situation of the working field, the system can be flexibly
designed with high efficiency and uniform ash cleaning system online or offline to
overcome the shortcomings of different modes of deashing.
2. According to process requirements and system pressure, select high or low pressure,
on-line or off-line pulse ash cleaning. The service life of the pulse valve is generally
more than 5 years, the filter bag is more than 2 years.
3. Low operating cost, compressed gas energy injection drainage, to ensure the dust
removal pressure at the bottom of the filter bag.
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ppcs96-
66900 929 936 10 960
2×5
ppcs96-
80700 1121 1028 12 1150
2×6
ppcs96-
94100 1308 1215 14 1344
2×7
ppcs96-
107600 1494 1401 16 1536
2×8
1.2-2.0
ppcs96-
121000 1681 1588 18 1728
2×9
ppcs96-
134500 1868 1775 20 1920
2×10
ppcs32-3 6900 93 62 3 96
Baghouse dust collector spraying compressed air to get rid of the dust attached to the filter
medium (cloth bag or filter cartridge). There may be several sets of pulse valves according to the
size of the dust collector, controlled by the pulse control instrument or PLC, when you start to
use pulse jet baghouse, open a set of pulse valves to remove the dust of the part of the bag or
filter cartridge controlled by itself, and other bags or filter cartridge work normally, after a period
of time the next set of pulse valves open, clean the next part.
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11/23/23, 7:14 PM Baghouse Dust Collector | Pulse-jet Dust Filter In Cement Plant
The baghouse dust collector is composed of an ash bucket, upper box body, middlebox body,
lower box body, and so on. The upper, middle, and lower boxes are divided into Chambers.
During operation, the dusty gas enters the dust bucket through the air inlet, coarse dust
particles directly fall into the bottom of the dust bucket, fine dust particles enter the middle and
lower box body with the airflow turning upward, dust accumulates on the outer surface of the
filter bag, and the filtered gas enters the upper box body, goes to the clean gas collector pipe
and exhaust air duct, and is discharged to the atmosphere by the exhaust fan.
The process of ash cleaning is to cut off the air duct of the clean air and make the bag of the
room in the state of no airflow passing through (stop the air in the room for ash cleaning). Then
open the pulse valve with compressed air to cleaning ash, the closing time for the cut-off valve is
enough to ensure the ash settling into the hopper after blowing off from the filter bag, to avoid
the dust is blown by air to set attached to the adjacent filter bag, dust removal of the filter bag is
done thoroughly, and the programmable controller has full control for exhaust valve and pulse
valve, discharge valve automatic control, etc.
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Dusty gas enters through the air inlet, and when it passes through the dust hopper, some large
particles of dust in the gas are separated by inertial force and gravity and fall directly into the
bottom of the dust hopper. After passing through the dust bucket, the dusty gas enters the filter
bag filtration area of the middle tank body. When the gas passes through the filter bag, the dust
is blocked on the outer surface of the filter bag. After the purified gas enters the upper tank
body through the filter bag mouth, it is discharged by the air outlet.
Cement Equipment
Crusher
Disc Pelletizer
Clinker Production
Cyclone Preheater
Precalciner
Cement Kiln
Grate Cooler
Electrostatic Precipitator
Finished Cement
Cement Mill
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Cement Separator
Cement Silo
Auxiliary equipment
Belt Conveyor
Vibrating Feeder
Vibrating Screen
Spare Parts
Here is a FREE spare parts PDF for you! Download it now if you have any need.
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EPC Project
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For a complete project: the material availability, the required output capacity, the
process technology, your budgetary and financing status, the estimated starting
time, etc.
For singular machinery: the model, the capacity, your budgetary information,
other requirements, etc.
For spare parts: size and dimensions, material and weight, and your drawings with
details, you can send the drawing to info@cement-plants.com.
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AGICO CEMENT supplies EPC projects for both cement plant and single cement
plant equipment.
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