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SCHEMATIC FEATURES AND TIPS


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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR3652-03
May 2021

3512B and 3512C Generator Set


Engine with Dynamic Gas Blending
Electrical System
CTB1-UP
LDE1-UP
PPE1-UP
LDF1-UP
PTF1-UP
PTM1-UP
YAM1-UP
FFN1-UP
FFR1-UP
FFS1-UP
4AW1-UP
1GZ1-UP
LLA1-UP
LLD1-UP
LDJ1-UP
RMS1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
PRIMARY A4E4 V3 12CYL
289-1525
EA-C18 J2
M785-EA166 GY-18 2645732
107-EA1 RD-12 1
107-EA68 RD-12 2
3
4
150-EA46 RD-18 150-EA91 RD-14 C400-EA5 GN-16 5 GSOV
150-EA142 RD-14 6 POWER MODING OUTPUT
7
150-EA137 RD-12 150-EA144 RD-14 8
150-EA145 RD-14 9 FUEL PRIMING PUMP RELAY
150-EA146 RD-14 10
150-EA220 RD-12 Y798-EA411 GN-20 11 CAN DATA LINK LOCAL -
229-EA168 BK-18 Y797-EA410 YL-20 12 CAN DATA LINK LOCAL +

J J
150-EA69 RD-16 R995-EA154 BU-18 13 SCAC CORE WATER INLET TEMPERATURE
150-EA278 RD-14 14 DOUT RETURN
150-EA338 RD-14 R778-EA19 PK-18 15 INTAKE MANIFOLD PRESSURE
229-EA167 BK-18 Y954-EA419 YL-18 16 FUEL PRESSURE (PRE FUEL FILTER)
229-EA10 BK-18 J843-EA231 BK-18 17 +5V SUPPLY RETURN (ANALOG REF)
229-EA11 BK-18 18
229-EA72 BK-16 19
20
(Dimensions: 48 inches x 35 inches)

21
229-EA78 BK-14 22
Y799-EA264 CU-20 23 CAN DATA LINK LOCAL SHIELD

J842-EA227 BK-18
24

E964-EA128 WH-18
R800-EA107 OR-18
25

Y798-EA204 GN-20
Y799-EA207 CU-20
R997-EA191 OR-18

E452-EA444 WH-18
R800-EA443 OR-18

Y797-EA202 YL-20
R997-EA401 OR-18

R997-EA102 OR-18

R997-EA101 OR-18

R997-EA103 OR-18

R997-EA113 OR-18

Y969-EA287 RD-16
N747-EA422 YL-18

Y970-EA286 BK-16
R778-EA19 PK-18

Y953-EA416 YL-18

Y954-EA419 YL-18
J843-EA429 BK-18

J843-EA109 BK-18
R995-EA154 BU-18

J843-EA118 BK-18

J843-EA116 BK-18
J843-EA20 BK-18

944-EA283 OR-18
J843-EA155 BK-18

J843-EA119 BK-18
R997-EA97 OR-18
J842-EA88 BK-18

R747-EA57 GY-18

945-EA285 BR-18

X881-EA84 RD-16

X881-EA86 RD-16
X887-EA33 BK-16
994-EA425 GY-18
S3801-EA185 CU-16 26 CAMSHAFT POSITION SECONDARY +

J842-EA136 BK-18

X880-EA85 RD-16

X880-EA83 RD-16
R724-EA135 PU-18

Y968-EA288 CU-16
R723-EA134 PK-18

R800-EA36 OR-18

X884-EA34 BK-16

X886-EA31 BK-16

X883-EA30 BK-16

X879-EA35 RD-16

X879-EA18 RD-16
X885-EA26 BK-16

X882-EA22 BK-16
150-EA46 RD-18
J843-EA114 BK-18
S3801-EA184 WH-16

S3805-EA188 WH-16

S3809-EA193 WH-16

229-EA10 BK-18
S3801-EA182 RD-16

S3801-EA185 CU-16
S3805-EA186 RD-16

S3805-EA189 CU-16
S3809-EA190 RD-16

S3809-EA194 CU-16

F703-EA112 GY-18
S3801-EA183 BK-16

S3805-EA187 BK-16

S3809-EA192 BK-16

F713-EA27 OR-18
R753-EA21 BR-18
S0801-EA151 RD-18

S0803-EA153 RD-18

S0805-EA155 RD-18

S0807-EA157 RD-18

S0809-EA159 RD-18

R775-EA143 OR-18

R997-EA120 OR-18
R997-EA238 OR-18
S0811-EA161 RD-18
S0801-EA150 YL-18

S0803-EA152 YL-18

S0805-EA154 YL-18

S0807-EA156 YL-18

S0809-EA158 YL-18

F429-EA440 BU-18
F704-EA110 OR-18
S0811-EA160 YL-18

J843-EA111 BK-18
Y797-EA393 YL-20
J843-EA104 BK-18

J843-EA121 BK-18

Y798-EA127 GN-20
Y798-EA394 GN-20
Y799-EA122 CU-20
Y799-EA129 CU-20
Y799-EA395 CU-20
Y968-EA288 CU-16
Y969-EA287 RD-16
F767-EA82 WH-18
A318-EA133 BU-18
A346-EA431 BU-16

J843-EA115 BK-18
817-EA149 WH-18

Y798-EA117 GN-20
X873-EA170 BK-16

Y970-EA286 BK-16

S0812-EA177 RD-18

S0810-EA175 RD-18

S0808-EA173 RD-18

S0806-EA171 RD-18

S0804-EA169 RD-18

S0802-EA167 RD-18
J900-EA93 WH-18

P989-EA65 GN-18
A309-EA132 GY-18
345-EA141 GN-18

A756-EA96 BU-18

E418-EA74 BU-18

P990-EA13 BR-18

R776-EA90 PK-18

Y797-EA108 YL-20

Y797-EA126 YL-20
J842-EA138 BK-18
150-EA278 RD-14
150-EA338 RD-14

A755-EA95 PK-18

J901-EA94 OR-18

X874-EA47 BK-16
X877-EA48 BK-16
X875-EA52 BK-16
X878-EA50 BK-16
G846-EA58 YL-18

F714-EA40 PK-18

L972-EA17 BU-16

S0812-EA176 YL-18

S0810-EA174 YL-18

S0808-EA172 YL-18

S0806-EA170 YL-18

S0804-EA168 YL-18

S0802-EA166 YL-18
R740-EA42 YL-18
27

229-EA221 BK-14
229-EA339 BK-14
S3805-EA189 CU-16 Y953-EA416 YL-18 FUEL PRESSURE (FILTERED)

R800-EA55 OR-18
J842-EA87 BK-18
344-EA147 GY-18

J843-EA105 BK-18
390-EA362 YL-18

N755-EA2 OR-18

X876-EA44 BK-16
361-EA89 OR-18

944-EA51 OR-18
107-EA68 RD-12

P790-EA49 WH-18
X993-EA7 WH-18
945-EA43 BR-18
A786-EA163 WH-18

229-EA63 BK-12

C400-EA5 GN-16
R997-EA165 OR-18

H401-EA38 OR-18
X997-EA9 BR-18
M785-EA166 GY-18

150-EA69 RD-16
J782-EA156 GN-18

229-EA62 BK-16

229-EA72 BK-16

S3810-EA214 WH-16
J843-EA164 BK-18

229-EA11 BK-18

390-EA66 YL-18

H401-EA38 OR-18
H401-EA37 OR-18

S3810-EA212 RD-16

S3810-EA215 CU-16
X870-EA53 RD-16
X870-EA39 RD-16

229-EA167 BK-18
107-EA1 RD-12

S3810-EA213 BK-16
354-EA6 OR-18
229-EA168 BK-18
229-EA173 BK-18
229-EA171 BK-18
229-EA172 BK-18

S3806-EA210 WH-16

S3802-EA201 WH-16
J843-EA54 BK-18

S3806-EA208 RD-16

S3802-EA199 RD-16

S3802-EA203 CU-16
S3806-EA209 BK-16

S3802-EA200 BK-16
S3806-EA211 CU-16
229-EA73 BK-12
S3809-EA194 CU-16 994-EA425 GY-18 28 ENGINE OIL BLOCK INLET PRESSURE

X871-EA60 RD-16
X872-EA61 RD-16
X872-EA67 RD-16
X871-EA71 RD-16
229-EA4 BK-14 R800-EA29 OR-18 29 +8V DIGITAL SENSOR SUPPLY
J843-EA402 BK-18 30 +5V SUPPLY RETURN (ANALOG REF)
UENR3652-03

31
229-EA62 BK-16 229-EA158 BK-14 32
229-EA206 BK-14 E418-EA74 BU-18 33 CRANKCASE PRESSURE

2818804
229-EA148 BK-14 34

2818804

EA-C28
2304011
1762942

SCAC CORE WATER TEMP


EA-C44

2818803

2818804
EA-C72

EA-C29

2818804
2818804

EA-C31

EA-C30

EA-C27
1698670
EA-C32
EA-C43

FUEL TRANSFER PRESS FILTERED


229-EA185 BK-14 35

1762942

1762942

1762942

1762942

1762942

1762942
1779641

EA-C12

EA-C10
FUEL PUMP OUT PRESS UNFILTERED

EA-C54

EA-C78
3E3370
36

EA-C8

EA-C6

EA-C4

EA-C2
229-EA205 BK-14 CAMSHAFT POSITION SECONDARY -

2818803

1762942
2304011
1552267

EA-C25

EA-C24

EA-C23
EA-C37

EA-C21
3E3370
ENG OIL FILTER INLET PRESS
ENG OIL BLOCK INLET PRESS
EA-C65 EA-C64 EA-C63 EA-C62 EA-C61 EA-C60 37
EA-C70 EA-C69 EA-C68
EA-C41 1762942 1762942 1762942 1762942 1762942 1762942 S3802-EA203 CU-16 38

AIR INLET MANIFOLD PRESS


8T-8736 8T8732 8T8732 8T8732

1
2

1
2
39

C
S3806-EA211 CU-16 A786-EA163 WH-18 DRIVEN EQUIPMENT LOAD FEEDBACK

A
B
1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

TURBO COMP INLET PRESS LH

G
C
D

C
A
B

A
B

A
B

A
B

A
B
F

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
J
CAP S3810-EA215 CU-16 229-EA98 BK-14 40 THROTTLE (ANALOG)

COOLANT TEMP
SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
+5V
GROUND

+5V
GROUND

+5V
GROUND

+5V
GROUND

+5V
GROUND
SIGNAL
+5V
GROUND
YA-C1 YA-C2

ATMOSPHERIC PRESS

C
3E3364

A
B
1
2

1
2
41

C
229-EA280 BK-14 M785-EA166 GY-18 GAS PRESSURE

GN-18

A
B
RD-18

1
2
3
BK-18

THERMOCOUPLE 12
1779646 1552267

256-6453

THERMOCOUPLE 2
THERMOCOUPLE 10
TIMING 42

RD-22

RD-22

RD-22

RD-22

RD-22

RD-22
TURBIN INLET TEMP LH

THERMOCOUPLE 8

THERMOCOUPLE 6

THERMOCOUPLE 4
YL-22

YL-22

YL-22

YL-22

YL-22

YL-22
WH-18

WH-18

WH-18
SIGNAL
+5V
GROUND

OR-18

OR-18

OR-18
BK-18

BK-18

BK-18
WH-18
CALIBRATION ECM SERVICE 229-EA63 BK-12 P990-EA447 BR-18 43 STARTER ENABLE RELAY LH -

WH-18

BK-18
OR-18
BK-18

WH-18
OR-18
256-6453

BK-18
MAG PICKUP
COOLANT LEVEL
CONNECTOR 229-EA73 BK-12 44

T
+8V
GROUND
ALARM
INJ 12 INJ 10 INJ 8 INJ 6 INJ 4 INJ 2 229-EA221 BK-14 45

320-3060
320-3060
320-3060

116-6680
224-9869 224-9869 224-9869 224-9869 224-9869 224-9869 229-EA339 BK-14 E964-EA161 WH-18 46 CAMSHAFT POSITION PRIMARY +

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752
SIGNAL
320-3061

320-3063

+8V
GROUND

SIGNAL

SIGNAL

SIGNAL
+8V
GROUND

+8V
GROUND

+8V
GROUND
204-2518
344-EA147 GY-18 47 CAMSHAFT POSITION PRIMARY -

320-3060

SIGNAL
+8V
GROUND

P790-YA3 WH-18
48

H401-YA5 OR-18
345-EA141 GN-18

261-6848

DET CYL 10 AND 12


320-3063

107-YA1 RD-12
229-YA2 BK-12

229-YA4 BK-18
354-EA6 OR-18 49

DET CYL 6 AND 8

DET CYL 2 AND 4


CAMSHAFT POS 1
361-EA89 OR-18 50
390-EA66 YL-18 P989-EA445 GN-18 51 STARTER ENABLE RELAY LH +
OPTIONAL CYL 12 CYL 10 CYL 8 CYL 6 CYL 4 CYL 2 390-EA362 YL-18 390-EA77 YL-18 52 DOUT RETURN

1952431

1952431

1952431
390-EA100 YL-18 X881-EA32 RD-16 53 INJECTOR 12,10 HS

265-9033
J843-EA20 BK-18 54 +5V SUPPLY RETURN (ANALOG REF)

I I
YA-C3 817-EA149 WH-18 55
2304013 L DET 11 DET 10 DET 9 56
CYL 10 & 12 CYL 6 & 8 CYL 2 & 4 944-EA51 OR-18 57
944-EA283 OR-18 944-EA282 OR-18 58

1
2
3
YA-T1 YA-T2
N-C1 N-C27 P989-EA65 GN-18 59 STARTER RELAY RH

SIGNAL
+5V
GROUND
2818806 2818804 945-EA43 BR-18 P990-EA13 BR-18 60 STARTER ENABLE RELAY RH -
1 R997-N103 OR-18 N747-N422 YL-18 3 SIGNAL LH AIR SHUTOFF 945-EA285 BR-18 945-EA284 BR-18 X880-EA28 RD-16 61 INJECTOR 6,8 HS

A SO FEEDBACK LH
2 J843-N116 BK-18 J843-N116 BK-18 2 GROUND 139-1568 994-EA425 GY-18 62
3 N747-N422 YL-18 R997-N103 OR-18 1 +5V A309-EA132 GY-18 X993-EA7 WH-18 63 LOAD FEEDBACK
A318-EA133 BU-18 64
ENG OIL FILTER INLET PRESS
A346-EA431 BU-16 F704-EA110 OR-18 65 RH TURBO TURBINE INLET TEMPERATURE
320-3060

371-9531
A755-EA95 PK-18 N747-EA422 YL-18 66 ENGINE OIL FILTER INLET PRESSURE
A756-EA96 BU-18 67
N-C2 N-C28 C400-EA5 GN-16 68
2818806 2818804 E418-EA74 BU-18 69
1 R997-N97 OR-18 994-N425 GY-18 3 SIGNAL E452-EA444 WH-18 70
2 J843-N119 BK-18 J843-N119 BK-18 2 GROUND E964-EA161 WH-18 X997-EA9 BR-18 71 LOAD FEEDBACK RETURN
3 994-N425 GY-18 R997-N97 OR-18 1 +5V E964-EA128 WH-18 E964-EA162 WH-18 R997-EA191 OR-18 72 +5V ANALOG SENSOR SUPPLY
F429-EA440 BU-18 F703-EA112 GY-18 73 LH TURBO TURBINE INLET TEMPERATURE
ENG OIL BLOCK INLET PRESS
F703-EA112 GY-18 74
320-3060
LH ASO JUMPER F704-EA110 OR-18 75
F713-EA27 OR-18 76 DOUT RETURN
N-C3 N-C29 F714-EA40 PK-18 X879-EA169 RD-16 77 INJECTOR 2,4 HS
2818806 2818804 F767-EA82 WH-18 R747-EA57 GY-18 78 BAROMETRIC PRESSURE
1 R997-N101 OR-18 Y954-N419 YL-18 3 SIGNAL G846-EA58 YL-18 79 DOUT RETURN
36 Page,

ENGINE INTERFACE
2 J843-N109 BK-18 J843-N109 BK-18 2 GROUND P790-EA49 WH-18 R997-EA238 OR-18 80 +5V ANALOG SENSOR SUPPLY
(CUSTOMER SUPPLIED)
3 Y954-N419 YL-18 R997-N101 OR-18 1 +5V H401-EA37 OR-18 R997-EA430 OR-18 81 +5V ANALOG SENSOR SUPPLY
EIC
CONNECTOR J782-EA156 GN-18 R997-EA401 OR-18 82 +5V ANALOG SENSOR SUPPLY
EA-C38 FUEL PUMP OUT PRESS UNFILTERED
J843-EA429 BK-18 83 +5V SUPPLY RETURN (ANALOG REF)
320-3060
283-9494 J842-EA87 BK-18 R753-EA21 BR-18 84 COOLANT TEMPERATURE
DRIVEN EQUIPMENT LOAD FEEDBACK 1 A786-EA163 WH-18 J842-EA88 BK-18 J842-EA92 BK-18 85
2 N-C4 N-C30 86
ANALOG REFERENCE 3 J843-EA54 BK-18 2818806 2818804 J842-EA227 BK-18 87
DIGITAL SENSOR POWER 8V 4 1 R997-N102 OR-18 Y953-N416 YL-18 3 SIGNAL J842-EA136 BK-18 J842-EA228 BK-18 88
ECM DIGITAL REFERENCE 5 J842-EA87 BK-18 2 J843-N118 BK-18 J843-N118 BK-18 2 GROUND J842-EA138 BK-18 89 DIRECT THROTTLE / SPEED +
6 3 Y953-N416 YL-18 R997-N102 OR-18 1 +5V J843-EA104 BK-18 90 DIRECT THROTTLE / SPEED -
7 J843-EA105 BK-18 J843-EA231 BK-18 91
FUEL TRANSFER PRESS FILTERED
ECM CAT DATA LINK+ 8 944-EA51 OR-18 J843-EA164 BK-18 J842-EA92 BK-18 92 +8V SUPPLY RETURN (DIGITAL REF)
320-3060
ECM CAT DATA LINK- 9 945-EA43 BR-18 J843-EA54 BK-18 J843-EA14 BK-18 93 +5V SUPPLY RETURN (ANALOG REF)
THROTTLE IN 4-20+ 10 J843-EA109 BK-18 94
THROTTLE IN 4-20- 11
12
FOR USE WITH LH SERVICE ASO TIMER
J843-EA111 BK-18
J843-EA155 BK-18
J843-EA232 BK-18 R740-EA42 YL-18 95
96
INTAKE MANIFOLD AIR TEMP
FUEL TEMPERATURE
239-5794
13 J843-EA114 BK-18 97

H PRELUBE REQUEST
THROTTLE ANALOG INPUT
ANALOG LOAD FEEDBACK
14
15
16
F767-EA82 WH-18

J782-EA156 GN-18
354-EA23 OR-18
3 2
229-HH1 BK-18
ALTERNATOR 1
5N-5692
J843-EA115 BK-18
J843-EA116 BK-18
J843-EA118 BK-18
J843-EA402 BK-18
X872-EA45 RD-16
X884-EA34 BK-16
98
99
100
INJECTOR 11,9 HS
INJECTOR 12 LS
H
17 J843-EA119 BK-18 J843-EA14 BK-18 X883-EA30 BK-16 101 INJECTOR 6 LS
6 1 102
18 ALT J843-EA121 BK-18 X887-EA33 BK-16 INJECTOR 10 LS
ENGINE DIAG LAMP 19 F429-EA440 BU-18 H401-EA24 OR-16 107-R1 WH-16 109-PN1 RD-4 + R J843-EA20 BK-18 X886-EA31 BK-16 103 INJECTOR 8 LS
SHUTDOWN NOTIFY OUTPUT 20 PN-T1 J843-EA429 BK-18 X870-EA174 RD-16 104 INJECTOR 1,3 HS
GND
21 PN-T2 J900-EA93 WH-18 X875-EA52 BK-16 105 INJECTOR 11 LS
SOFT EMERGENCY STOP 1 22 344-EA147 GY-18 229-PN2 BK-4 J901-EA94 OR-18 X874-EA47 BK-16 106 INJECTOR 5 LS
SOFT EMERGENCY STOP 2 23 345-EA141 GN-18 L972-EA17 BU-16 X878-EA50 BK-16 107 INJECTOR 9 LS
CRANK TERMINATE OUTPUT 24 N747-EA422 YL-18 X877-EA48 BK-16 108 INJECTOR 7 LS
GENERAL ALARM 25 817-EA149 WH-18 N755-EA2 OR-18 109
LH MAN CRANK OVERRIDE 26 P989-EA65 GN-18 110
RH MAN CRANK OVERRIDE 27 P990-EA13 BR-18 X882-EA22 BK-16 111 INJECTOR 2 LS
LOAD FEEDBACK 4-20 + 28 X993-EA7 WH-18 J782-EA156 GN-18 EA-C75 R723-EA134 PK-18 112
LOAD FEEDBACK 4-20 - 29 X997-EA9 BR-18 J843-EA54 BK-18 1552269 R724-EA135 PU-18 X885-EA26 BK-16 113 INJECTOR 4 LS
30 J842-EA87 BK-18 H401-EA25 OR-16 1 BK-18 R740-EA42 YL-18 114
31 A786-EA163 WH-18 2 BK-18 R747-EA57 GY-18 X871-EA41 RD-16 115 INJECTOR 5,7 HS
J1939- (LOCAL) 32 150-EA278 RD-14 R753-EA21 BR-18 X873-EA170 BK-16 116 INJECTOR 1 LS
J1939 SHIELD (LOCAL) 33 150-EA338 RD-14 R775-EA143 OR-18 117
EA-M5 V-T2
J1939 - 34 Y798-EA394 GN-20 229-EA221 BK-14 107-EA1 RD-12 R776-EA90 PK-18 X876-EA44 BK-16 118 INJECTOR 3 LS
J1939+ (LOCAL) 35 229-EA339 BK-14 107-EA68 RD-12 R778-EA19 PK-18 119
36 344-EA147 GY-18 ASO RLY R800-EA36 OR-18 120
37 345-EA141 GN-18 1251302 R800-EA55 OR-18
MAG PICKUP + 38 Y969-EA287 RD-16 354-EA6 OR-18 123-V1 RD-8 R800-EA107 OR-18 R800-EA29 OR-18
MAG PICKUP - 39 Y970-EA286 BK-16 361-EA89 OR-18 R800-EA443 OR-18
40 390-EA362 YL-18 EA-C73 R995-EA154 BU-18 EA-C17
MAG PICKUP SHLD 41 Y968-EA288 CU-16 817-EA149 WH-18 1552269 1607689 J1
J1939 SHIELD 42 Y799-EA395 CU-20 944-EA51 OR-18 R997-EA97 OR-18 J901-EA94 OR-18 1 THROTTLE 2 (DROOP)
P989-EA3 GN-18 1 BK-18
ENG PROT OVERRIDE 43 N755-EA2 OR-18 945-EA43 BR-18 R997-EA101 OR-18 R997-EA239 OR-18 2 +5V ANALOG SENSOR SUPPLY
P990-EA12 BR-18 2 BK-18
REMOTE CONTROL ENABLE 44 A318-EA133 BU-18 A318-EA133 BU-18 R997-EA102 OR-18 R997-EA430 OR-18 J843-EA232 BK-18 3 +5V SUPPLY RETURN (ANALOG REF)
RAPID START/SHUTDOWN REQUEST 45 361-EA89 OR-18 A346-EA431 BU-16 EA-T8 R997-EA103 OR-18 4 +8V DIGITAL SENSOR SUPPLY
CC-T2
START/RUN/STOP 1 46 R775-EA143 OR-18 A755-EA95 PK-18 314-EA16 PU-8 R997-EA165 OR-18 J842-EA228 BK-18 5 +8V SUPPLY RETURN (DIGITAL REF)
120-CC1 RD-8
START/RUN/STOP 2 47 R776-EA90 PK-18 A756-EA96 BU-18 R997-EA120 OR-18 R997-EA239 OR-18 6
BATT + 48 150-EA278 RD-14 F429-EA440 BU-18 354-EA23 OR-18 STARTER 2 RLY R997-EA113 OR-18 7 OVERSPEED VERIFY SWITCH
1251302
CRANKING MOTOR SELECT 49 A346-EA431 BU-16 F767-EA82 WH-18 944-EA282 OR-18 8 CAT DATALINK+ (LOCAL)
EA-C74
J1939 + 50 Y797-EA393 YL-20 J900-EA93 WH-18 107-EA1 RD-12 R997-EA191 OR-18 945-EA284 BR-18 9 CAT DATALINK- (LOCAL)
1552269
USER DEFINED SHUTDOWN REQUEST 51 J901-EA94 OR-18 107-EA68 RD-12 CONNECT TO DISCONNECT SW CBL BK-0000 R997-EA238 OR-18 10 FUEL PRIMING PUMP RELAY
BATT + 52 150-EA338 RD-14 L972-EA17 BU-16 150-EA69 RD-16 P989-EA99 GN-18 1 BK-18
R997-EA401 OR-18 11 ETHER RELAY
53 N755-EA2 OR-18 150-EA150 RD-14 P990-EA8 BR-18 2 BK-18
S0801-EA150 YL-18 12 PRELUBE RELAY
CONNECT TO BATT+
HARD E-STOP 1 54 354-EA6 OR-18 R776-EA90 PK-18 150-EA220 RD-12 CBL RD-0000 CBL BK-0000 S0801-EA151 RD-18 13
TERMINAL OF STARTER MOTOR
55 R775-EA143 OR-18 150-EA278 RD-14 EA-T6 S0802-EA166 YL-18 14 FUEL PRIMING MANUAL SWITCH

G G
56 X993-EA7 WH-18 150-EA338 RD-14 304-EA15 WH-8 S0802-EA167 RD-18 F713-EA27 OR-18 15 COMPRESSOR INLET AIR PRESSURE 1
57 X997-EA9 BR-18 229-EA63 BK-12 STARTER 1 RLY S0803-EA152 YL-18 J782-EA156 GN-18 16 ANALOG LOAD FEEDBACK
LOW IDLE SPEED SWITCH 58 L972-EA17 BU-16 Y970-EA286 BK-16 229-EA73 BK-12 1251302 POS NEG POS NEG S0803-EA153 RD-18 17
THROTTLE SELECT A 59 A755-EA95 PK-18 Y969-EA287 RD-16 229-EA148 BK-14 120-P1 RD-8 S0804-EA168 YL-18 229-EA330 BK-18 18 +8V SUPPLY RETURN (DIGITAL REF)
THROTTLE SELECT B 60 A756-EA96 BU-18 Y968-EA288 CU-16 P790-EA49 WH-18 S0804-EA169 RD-18 H401-EA446 OR-16 19 AIR SHUTOFF RELAY
61 ALT BRKR BATTERY 1 BATTERY 2
20
BATT - 229-EA339 BK-14 Y797-EA393 YL-20 229-EA185 BK-14 203-8986 S0805-EA154 YL-18
62 Y798-EA394 GN-20 229-EA221 BK-14 S0805-EA155 RD-18 21 POWER MODING OUTPUT
BATT - 63 229-EA221 BK-14 Y799-EA395 CU-20 229-EA280 BK-14 109-W1 RD-4 S0806-EA170 YL-18 22 DRIVEN EQUIPMENT SHUTDOWN
PN-T3 70A W-T1 CUSTOMER SUPPLIED
ENG PROT OVERRIDE 64 229-EA339 BK-14 S0806-EA171 RD-18 344-EA147 GY-18 23 E-STOP 1
65 354-EA6 OR-18 NOTE A S0807-EA156 YL-18 24 CAMSHAFT POSITION SECONDARY +
THROTTLE PWM INPUT 1 66 J900-EA93 WH-18 ASO BRKR S0807-EA157 RD-18 25 CAMSHAFT POSITION SECONDARY -
67 203-8987
P989-EA99 GN-18 S0808-EA172 YL-18 G846-EA58 YL-18 26 ENGINE OIL TEMPERATURE
THROTTLE PWM INPUT 2 68 J901-EA94 OR-18 H401-EA24 OR-16 S0808-EA173 RD-18 F714-EA40 PK-18 27 COMPRESSOR INLET AIR PRESSURE 2
69 H401-EA25 OR-16 40A S0809-EA158 YL-18 817-EA149 WH-18 28 GENERAL ALARM RELAY
V-T1
ECM KEYSWITCH 70 390-EA362 YL-18 P989-EA3 GN-18 S0809-EA159 RD-18 29 SHUTDOWN NOTIFY RELAY
P990-EA12 BR-18 POWER LUG S0810-EA174 YL-18 F429-EA440 BU-18 30 DIAGNOSTIC ACTIVE LAMP
P990-EA8 BR-18 199-5601 S0810-EA175 RD-18 A309-EA132 GY-18 31 FUEL CONTROL VALVE
S0811-EA160 YL-18 R723-EA134 PK-18 32 TIMING CALIBRATION +
STARTER BREAKER TIMING CALIBRATION -
203-8987 S0811-EA161 RD-18 R724-EA135 PU-18 33
S0812-EA176 YL-18 Y798-EA388 GN-20 34 CAN DATA LINK GLOBAL -
314-EA16 PU-8 S0812-EA177 RD-18 A346-EA431 BU-16 35 CRANKING MOTOR SELECT
P-T1 40A
A786-EA163 WH-18 36
304-EA15 WH-8 37
38 HPCR SUCTION THROTTLE (TACHO +)
ISM TECHJET BRKR 39
203-8989 R775-EA143 OR-18 40 RUN/STOP 1
EA-M25 41
150-EA69 RD-16 20A 42
Y799-EA392 CU-20 CAN DATA LINK GLOBAL SHIELD
Y-C1 EA-C76 43 STARTER ENABLE RELAY LH + EA-C40 ECM ISM
1275485 1275486 MAIN BUSSBAR 44 1471443 353-8088
150-EA150 RD-14 E452-EA444 WH-18 ENGINE COOLANT LEVEL - DISCRETE
220-4976 45
304-Y1 WH-8 1 S3801-EA182 RD-16 N755-EA2 OR-18 MONITORING SYSTEM OVERRIDE S0801-EA150 YL-18 1 CYL TEMPERATURE CH1 (+)
Y-C2 EA-C77 S3805-EA186 RD-16 361-EA89 OR-18 46 RAPID START/SHUTDOWN REQUEST S0801-EA151 RD-18 2 CYL TEMPERATURE CH1 (-)
1275485 1275486 AUX BRKR S3809-EA190 RD-16 E977-EA222 YL-18 L972-EA17 BU-16 47 DISCREET SPEED SWITCH (LOW IDLE) S0806-EA170 YL-18 3 CYL TEMPERATURE CH6 (+)
203-8989 F-T2
314-Y2 PU-8 1 BATT- 150-EA146 RD-14 48 +BATTERY S0806-EA171 RD-18 4 CYL TEMPERATURE CH6 (-)
EA-M13 A756-EA96 BU-18 49 THROTTLE SELECT 2 S0811-EA160 YL-18 5 CYL TEMPERATURE CH11 (+)
150-EA278 RD-14 20A DISCONNECT SWITCH S3801-EA183 BK-16 Y797-EA389 YL-20 50 CAN DATA LINK GLOBAL + S0812-EA176 YL-18 6 CYL TEMPERATURE CH12 (+)
7N-0718 S3805-EA187 BK-16 51 STARTER ENABLE RELAY LH - S0812-EA177 RD-18 7 CYL TEMPERATURE CH12 (-)

229-F1 BK-0000
150-EA338 RD-14 S3809-EA192 BK-16 E978-EA224 GN-18 150-EA144 RD-14 52 +BATTERY 8 CYL TEMPERATURE CH13 (+)
150-EA145 RD-14 53 +BATTERY 9 CYL TEMPERATURE CH13 (-)
R776-EA90 PK-18 54 RUN/STOP 2 10 CYL TEMPERATURE CH18 (+)
S3801-EA184 WH-16 150-EA91 RD-14 55 +BATTERY 11 CYL TEMPERATURE CH18 (-)
ECM BRKR 345-EA141 GN-18 56 E-STOP 2 / MOMENTARY STOP 12 CYL TEMPERATURE CH22 (+)

F F
203-8989 57
EA-T26 S3802-EA199 RD-16 150-EA142 RD-14 +BATTERY 13 CYL TEMPERATURE CH22 (-)
P790-EA49 WH-18 S3806-EA208 RD-16 A318-EA133 BU-18 58 REMOTE CONTROL ENABLE S0802-EA166 YL-18 14 CYL TEMPERATURE CH2 (+)
20A S3810-EA212 RD-16 E977-EA223 YL-18 A755-EA95 PK-18 59 THROTTLE SELECT 1 S0802-EA167 RD-18 15 CYL TEMPERATURE CH2 (-)
CBL-A2 BK-4 F767-EA82 WH-18 60 PRELUBE MANUAL REQUEST S0807-EA156 YL-18 16 CYL TEMPERATURE CH7 (+)
61 -BATTERY S0807-EA157 RD-18 17 CYL TEMPERATURE CH7 (-)
304-Y1 WH-8 S3802-EA200 BK-16 H401-EA37 OR-18 62 AIR SHUTOFF FEEDBACK S0811-EA161 RD-18 18 CYL TEMPERATURE CH11 (-)
G S
S3806-EA209 BK-16 63 -BATTERY 19 CYL TEMPERATURE CH14 (+)
354-EA6 OR-18 229-HH2 BK-18 S3810-EA213 BK-16 E978-EA225 GN-18 64 20 CYL TEMPERATURE CH14 (-)
MTR BAT 65 -BATTERY 21 CYL TEMPERATURE CH19 (+)
EA-M1 HH-T2 J900-EA93 WH-18 66 THROTTLE 1 (DIRECT RACK/FUELING) 22 CYL TEMPERATURE CH19 (-)
STARTER 1
354-EA23 OR-18 207-1562 MOTOR S3802-EA201 WH-16 229-EA158 BK-14 67 -BATTERY 23 CYL TEMPERATURE CH23 (+)
GROUND LUG S3805-EA188 WH-16 68 S0803-EA152 YL-18 24 CYL TEMPERATURE CH3 (+)

CBL-AA1 BK-0000
J-T2
199-5601 CBL-A1 RD-4 S3806-EA210 WH-16 229-EA206 BK-14 69 -BATTERY S0803-EA153 RD-18 25 CYL TEMPERATURE CH3 (-)
150-EA220 RD-12 ECM RLY S3809-EA193 WH-16 390-EA77 YL-18 70 KEYSWITCH S0808-EA172 YL-18 26 CYL TEMPERATURE CH8 (+)
EA-T16
9Y-2921 S3810-EA214 WH-16 S0808-EA173 RD-18 27 CYL TEMPERATURE CH8 (-)
28 CYL TEMPERATURE CH15 (+)
CBL-A2 BK-4 29 CYL TEMPERATURE CH15 (-)
229-EA448 BK-18 30
CBL-A1 RD-4 CYL TEMPERATURE CH20 (+)
115-J1 RD-12 31 CYL TEMPERATURE CH23 (-)
229-EA63 BK-12 S0804-EA168 YL-18 32 CYL TEMPERATURE CH4 (+)
EA-C19 CAN LOCAL RESISTOR 1
S0804-EA169 RD-18 33 CYL TEMPERATURE CH4 (-)
1698670 134-2540
229-EA73 BK-12 314-Y2 PU-8 S0809-EA158 YL-18 34 CYL TEMPERATURE CH9 (+)
G S
229-EA63 BK-12 Y797-EA262 YL-20 A S0809-EA159 RD-18 35

CBL-AC1 BK-0000
CYL TEMPERATURE CH9 (-)
229-EA73 BK-12 229-EA339 BK-14 Y798-EA263 GN-20 B 36 CYL TEMPERATURE CH16 (+)
229-EA148 BK-14 229-EA221 BK-14 MTR BAT X883-EA30 BK-16 Y799-EA131 CU-20 C 37 CYL TEMPERATURE CH16 (-)
X886-EA31 BK-16 38 CYL TEMPERATURE CH20 (-)
STARTER 2
229-EA185 BK-14 207-1562 X884-EA34 BK-16 39 CYL TEMPERATURE CH24 (+)
MOTOR
229-EA448 BK-18 229-EA280 BK-14 X887-EA33 BK-16 S0805-EA154 YL-18 40 CYL TEMPERATURE CH5 (+)
229-EA221 BK-14 S0805-EA155 RD-18 41 CYL TEMPERATURE CH5 (-)
EA-C20 CAN GLOBAL RESISTOR 1
229-EA280 BK-14 229-EA148 BK-14 S0810-EA174 YL-18 42 CYL TEMPERATURE CH10 (+)
1698670 134-2540
229-EA339 BK-14 229-EA185 BK-14 S0810-EA175 RD-18 43 CYL TEMPERATURE CH10 (-)
X870-EA53 RD-16
Y797-EA123 YL-20 A 44 CYL TEMPERATURE CH17 (+)
X870-EA39 RD-16 X870-EA174 RD-16
Y798-EA124 GN-20 B 45 CYL TEMPERATURE CH17 (-)
X871-EA60 RD-16 Y799-EA125 CU-20 C 46 CYL TEMPERATURE CH21 (+)
X871-EA71 RD-16 X871-EA41 RD-16 47 CYL TEMPERATURE CH24 (-)
X872-EA61 RD-16 Y798-EA273 GN-20 48 CAN GLOBAL DATA LINK- (J1939)
X872-EA67 RD-16 X872-EA45 RD-16 107-EA1 RD-12 Y799-EA276 CU-20 49 CAN GLOBAL SHIELD (J1939)
229-EA168 BK-18 X879-EA18 RD-16 107-EA68 RD-12 Y797-EA76 YL-20 50 CAN GLOBAL DATA LINK+ (J1939)
R997-EA165 OR-18 X879-EA35 RD-16 X879-EA169 RD-16 150-EA69 RD-16 Y798-EA152 GN-20 51 CAN LOCAL DATA LINK- (J1939)
M785-EA166 GY-18 POWER X880-EA85 RD-16 150-EA220 RD-12 Y799-EA153 CU-20 52 CAN LOCAL SHIELD (J1939)
J843-EA164 BK-18 X880-EA83 RD-16 X880-EA28 RD-16 150-EA278 RD-14 53
107-EA68 RD-12 DISTRIBUTION X881-EA84 RD-16 150-EA338 RD-14 54

E E
150-EA69 RD-16 X881-EA86 RD-16 X881-EA32 RD-16 229-EA63 BK-12 55
229-EA11 BK-18 229-EA73 BK-12 56 CYL TEMPERATURE CH21 (-)
229-EA62 BK-16 X873-EA170 BK-16 229-EA148 BK-14 57
229-EA63 BK-12 X876-EA44 BK-16 229-EA185 BK-14 58
229-EA72 BK-16 X882-EA22 BK-16 229-EA221 BK-14 59
390-EA66 YL-18 X885-EA26 BK-16 229-EA280 BK-14 60
A309-EA132 GY-18 229-EA339 BK-14 Y797-EA151 YL-20 61 CAN LOCAL DATA LINK+ (J1939)
C400-EA5 GN-16 354-EA6 OR-18 62
E418-EA74 BU-18 63
F704-EA110 OR-18 229-EA171 BK-18 64
F714-EA40 PK-18 229-EA172 BK-18 65
G846-EA58 YL-18 229-EA173 BK-18 229-EA64 BK-14 66 -BATTERY
H401-EA38 OR-18 107-EA1 RD-12 229-EA70 BK-14 67 -BATTERY
H401-EA37 OR-18 107-EA68 RD-12 150-EA139 RD-14 68 +BATTERY
J843-EA104 BK-18 X874-EA47 BK-16 150-EA69 RD-16 150-EA140 RD-14 69 +BATTERY
J843-EA105 BK-18 X877-EA48 BK-16 150-EA220 RD-12 390-EA100 YL-18 70 KEY SWITCH
J843-EA115 BK-18 X875-EA52 BK-16 150-EA278 RD-14
J843-EA121 BK-18 X878-EA50 BK-16 150-EA338 RD-14
J842-EA138 BK-18 X993-EA7 WH-18 229-EA63 BK-12
P989-EA65 GN-18 X997-EA9 BR-18 229-EA73 BK-12
P990-EA13 BR-18 229-EA148 BK-14
R740-EA42 YL-18 Y797-EA123 YL-20 229-EA185 BK-14 EA-C47
R800-EA55 OR-18 Y797-EA202 YL-20 Y797-EA389 YL-20 229-EA221 BK-14 1471446
R997-EA120 OR-18 229-EA280 BK-14 1
R997-EA238 OR-18 229-EA339 BK-14 2
S0801-EA150 YL-18 Y798-EA124 GN-20 354-EA6 OR-18 3
S0801-EA151 RD-18 Y798-EA204 GN-20 Y798-EA388 GN-20 4
S0803-EA152 YL-18 5
S0803-EA153 RD-18 6
S0805-EA154 YL-18 Y799-EA125 CU-20 7
S0805-EA155 RD-18 Y799-EA207 CU-20 Y799-EA392 CU-20 150-EA150 RD-14 150-EA139 RD-14 8
S0807-EA156 YL-18 150-EA140 RD-14 9
S0807-EA157 RD-18 229-EA205 BK-14 S3801-EA184 WH-16 10 DETONATION SENS A (+)
S0809-EA158 YL-18 229-EA98 BK-14 229-EA64 BK-14 11
S0809-EA159 RD-18 229-EA167 BK-18 229-EA70 BK-14 12
S0811-EA160 YL-18 229-EA168 BK-18 E964-EA162 WH-18 13 DIFF SPEED 1 (+)
S0811-EA161 RD-18 390-EA100 YL-18 14
Y797-EA393 YL-20 Y797-EA56 YL-20 E964-EA162 WH-18 15
Y797-EA76 YL-20 E977-EA222 YL-18 16
E977-EA223 YL-18 17
E978-EA224 GN-18 18
S3801-EA182 RD-16 Y798-EA394 GN-20 Y798-EA59 GN-20 E978-EA225 GN-18 E978-EA224 GN-18 19 DETONATION SIGNAL (-) 1
S3801-EA183 BK-16 Y798-EA273 GN-20 Y797-EA76 YL-20 S3805-EA188 WH-16 20 DETONATION SENS B (+)

D S3801-EA184 WH-16
S3801-EA185 CU-16
S3805-EA186 RD-16 Y799-EA395 CU-20 Y799-EA75 CU-20
Y797-EA151 YL-20
Y798-EA152 GN-20
Y798-EA273 GN-20
S3809-EA193 WH-16 21
22
23
DETONATION SENS C (+)
DETONATION SENS D (+) D
S3805-EA187 BK-16 Y799-EA276 CU-20 Y799-EA153 CU-20 24
S3805-EA188 WH-16 Y799-EA276 CU-20 25
S3805-EA189 CU-16 Y797-EA262 YL-20 S0801-EA150 YL-18 26
S3809-EA190 RD-16 Y797-EA410 YL-20 S0801-EA151 RD-18 27
S3809-EA192 BK-16 S0802-EA166 YL-18 28 DETONATION SENS E (+)
S3809-EA193 WH-16 S0802-EA167 RD-18 29
S3809-EA194 CU-16 Y798-EA263 GN-20 S0803-EA152 YL-18 30
Y798-EA411 GN-20 S0803-EA153 RD-18 31
S0804-EA168 YL-18 32
S0804-EA169 RD-18 33
Y799-EA131 CU-20 S0805-EA154 YL-18 34
Y799-EA264 CU-20 S0805-EA155 RD-18 35
X870-EA39 RD-16 S0806-EA170 YL-18 36
X870-EA53 RD-16 S0806-EA171 RD-18 E977-EA222 YL-18 37 DETONATION SENS SUPPLY 1
S0807-EA156 YL-18 E977-EA223 YL-18 38 DETONATION SENS SUPPLY 2
X873-EA170 BK-16 S0807-EA157 RD-18 229-EA330 BK-18 39
X876-EA44 BK-16 S0808-EA172 YL-18 40
S0808-EA173 RD-18 41
Y797-EA79 YL-20 S0809-EA158 YL-18 42
X871-EA60 RD-16 Y797-EA151 YL-20 S0809-EA159 RD-18 43
X872-EA61 RD-16 S0810-EA174 YL-18 S3802-EA201 WH-16 44 DETONATION SENS I (+)
X872-EA67 RD-16 S0810-EA175 RD-18 S3806-EA210 WH-16 45 DETONATION SENS J (+)
X871-EA71 RD-16 Y798-EA80 GN-20 S0811-EA160 YL-18 S3810-EA214 WH-16 46 DETONATION SENS K (+)
X874-EA47 BK-16 Y798-EA152 GN-20 S0811-EA161 RD-18 47
X877-EA48 BK-16 S0812-EA176 YL-18 48
X875-EA52 BK-16 S0812-EA177 RD-18 49
X878-EA50 BK-16 Y799-EA81 CU-20 229-EA330 BK-18 50
Y797-EA108 YL-20 Y799-EA153 CU-20 51
Y797-EA126 YL-20 52
Y798-EA117 GN-20 E978-EA225 GN-18 53 DETONATION SIGNAL (-) 2
Y798-EA127 GN-20 54 DETONATION SENS L (+)
Y799-EA122 CU-20 55 DETONATION SENS M (+)
Y799-EA129 CU-20 56
Y797-EA108 YL-20 Y797-EA106 YL-20 S3801-EA184 WH-16 57
229-EA172 BK-18 Y797-EA126 YL-20 S3802-EA201 WH-16 58
229-EA171 BK-18 S3805-EA188 WH-16 59
229-EA173 BK-18 S3806-EA210 WH-16 60
Y798-EA117 GN-20 Y798-EA159 GN-20 S3809-EA193 WH-16 61
Y798-EA127 GN-20 S3810-EA214 WH-16 62

C C
63
64
Y799-EA122 CU-20 Y799-EA160 CU-20 65
Y799-EA129 CU-20 66
67
Y953-EA416 YL-18 68
C400-EA5 GN-16
229-EA62 BK-16

Y954-EA419 YL-18 69
Y968-EA288 CU-16 70
X873-EA170 BK-16
X871-EA60 RD-16

X870-EA39 RD-16
X874-EA47 BK-16

X876-EA44 BK-16
X872-EA67 RD-16

X871-EA71 RD-16

X870-EA53 RD-16
X875-EA52 BK-16

X877-EA48 BK-16
X878-EA50 BK-16

S0809-EA159 RD-18

S0805-EA155 RD-18

S0801-EA151 RD-18
S0811-EA160 YL-18
S0811-EA161 RD-18

S0809-EA158 YL-18

S0805-EA154 YL-18

S0803-EA152 YL-18
S0807-EA157 RD-18

S0803-EA153 RD-18
R997-EA165 OR-18

M785-EA166 GY-18

S3809-EA190 RD-16

S0801-EA150 YL-18
S3809-EA193 WH-16

S3805-EA188 WH-16
Y799-EA129 CU-20

S3809-EA192 BK-16

S3801-EA182 RD-16

S3801-EA184 WH-16
J843-EA164 BK-18

S0807-EA156 YL-18
S3801-EA183 BK-16
S3805-EA186 RD-16

Y969-EA287 RD-16
S3809-EA194 CU-16
R997-EA238 OR-18
Y798-EA127 GN-20

S3805-EA187 BK-16
R997-EA120 OR-18
Y799-EA122 CU-20

E418-EA74 BU-18
229-EA171 BK-18
229-EA72 BK-16

F714-EA40 PK-18
R740-EA42 YL-18

P989-EA65 GN-18

S3805-EA189 CU-16

S3801-EA185 CU-16
A309-EA132 GY-18

F704-EA110 OR-18
Y798-EA117 GN-20

J843-EA104 BK-18

P990-EA13 BR-18
J843-EA115 BK-18

J843-EA105 BK-18

J843-EA121 BK-18
Y797-EA108 YL-20

G846-EA58 YL-18

J842-EA138 BK-18
229-EA172 BK-18

229-EA173 BK-18
150-EA69 RD-16

R800-EA55 OR-18
229-EA11 BK-18
390-EA66 YL-18

Y797-EA126 YL-20

H401-EA38 OR-18

H401-EA37 OR-18
229-EA168 BK-18

HARNESS AND CABLE ASSEMBLIES


229-EA63 BK-12

Y970-EA286 BK-16
107-EA68 RD-12

X872-EA61 RD-16

107-EA1 RD-12 IDENT PART NUMBER CHANGE DESCRIPTION


107-EA68 RD-12
WIRE NAME DEFINITION:
150-EA69 RD-16 A 242-7397 00 STARTER HARNESS
150-EA150 RD-14
XXXX-XX# XX-XX-UL AA 7L-5887 03 STARTER 1 BATT+ TO STARTER 2 BATT+
150-EA220 RD-12
150-EA278 RD-14
WIRE GAUGE
AC 7L-5887 03 STARTER 1 GND TO STARTER 2 GND
150-EA338 RD-14
229-EA63 BK-12 CC 242-7062 01 SMMS 1 TO SMMS 2
EA-C55

WIRE COLOR
1779641
2818803

1552267
AIR INLET MANIFOLD TEMP

2818803
230-4011

EA-C45

229-EA73 BK-12
EA-C35

EA-C79

EA 461-1613 01 ENGINE HARNESS - 12 CYLINDER


3E3370
EA-C26
EA-C34

230-4011
EA-C36
8L-8422

229-EA148 BK-14
EA-C33
281-8803

1762942

WIRE NUMBER
1762942

F 108-5574 01 DISCONNECT HARNESS


1762942
EA-C22

1698670

1762942

1762942

P790-EA49 WH-18
1762942
EA-C39

EA-C1
EA-C3
EA-C5

EA-C46
EA-C11
TURBO COMP INLET PRESS RH
CAN LOCAL RESISTOR 2

EA-C42
EA-C9

EA-C7

EA-C56 EA-C53 EA-C52 EA-C51 EA-C50 EA-C49 EA-C48 229-EA185 BK-14


GAS PRESSURE SENSOR

EA-C58 EA-C57 GS 441-6987 00 GSOV JUMPER


C
A
B
1
2
9
10

21

17

19
20

22
16

15

13
14

18

12

23

2304011
11

HARNESS IDENT
3
4
5
6
7
8

C
B

B
A

A
TURBIN INLET TEMP RH

1
2

1
2
A

A
B

1053805
B

1762942 1762942
2

1
2

1
2

1
2

1
2

1
2

1
2
2

1
2

2
1
C

1
2
1

B
A

1
2

1
2

1
YC-C1 8T8732 1762942 229-EA221 BK-14
1

1
2
3
ENGINE OIL BLOCK TEMP

1762942
2

1762942

1
YC-C2 8T8732 8T8732 1762942
1779646 1552267 229-EA280 BK-14 HA 292-8605 05 THERMOCOUPLE HARNESS - 12 CYL
BATT+
BATT-

KEYSWITCH
PWM SHIELD
HARNESS CODE

GROUND
PWM RETURN

CAN LOW
CAN HIGH
CAN SHIELD

PWM+

SIGNAL

SIGNAL
+5V
GROUND

CIRCUIT IDENT
+5V
GROUND
SIGNAL
+5V
GROUND

BK-18
BK-18

BK-18
BK-18

RD-22

RD-22

RD-22
229-EA339 BK-14
WH-18

YL-22

YL-22

RD-22

RD-22

RD-22
BK-18
OR-18

YL-22

YL-22

YL-22

YL-22
WH-18

WH-18
WH-18
CRANKCASE PRESS

OR-18

OR-18
OR-18

HH 386-5172 00 RELAY COIL TO GND LUG


BK-18

BK-18
BK-18

354-EA6 OR-18

THERMOCOUPLE 11
256-6453

THERMOCOUPLE 1
J 242-7064 00 ECM BREAKER TO ECM RELAY

THERMOCOUPLE 9

THERMOCOUPLE 7

THERMOCOUPLE 5

THERMOCOUPLE 3
INJ 9 INJ 5 INJ 3 INJ 1 P989-EA3 GN-18
134-2540

INJ 11 INJ 7
SIGNAL
+8V
GROUND

P 241-0236 01 STARTER BREAKER TO SMMS 1


261-6848

224-9869 P989-EA99 GN-18


305-6873

224-9869 224-9869 224-9869 224-9869 224-9869 NOTE A: SHOWN FOR REFERNCE ONLY
SIGNAL

SIGNAL

SIGNAL
+8V
GROUND

+8V
GROUND

+8V
GROUND
256-6453

320-3063

GSOV AIR START SOL PN 352-2408 01 ALTERNATOR HARNESS


320-3063

P990-EA8 BR-18 P989-EA445 GN-18

243-5752

243-5752

243-5752

243-5752

243-5752

243-5752
FUEL CONTROL VALVE 419-0893 7G-8765 P990-EA12 BR-18 R 242-7390 00 ECM BREAKER TO ASOS TIMER
V 241-0232 00 ASO BREAKER TO ASO RELAY
H401-YC3 OR-18

H401-YC5 OR-18

DET CYL 9 AND 11

DET CYL 5 AND 7

DET CYL 1 AND 3

H401-EA24 OR-16 P990-EA447 BR-18


229-YC4 BK-18
229-YC2 BK-12
107-YC1 RD-12

H401-EA25 OR-16 W 241-0244 00 ALTERNATOR BRKR TO PWR LUG


CYL 11 CYL 5 CYL 3 CYL 1
CYL 9 CYL 7
H401-EA446 OR-16 Y 492-5524 00 STARTER JUMPER
1952431

1952431

1952431

YA 492-5525 00 LH ASO JUMPER


YC 492-5525 00 RH ASO JUMPER
B YC-C3
2304013 L
DET 3
CYL 9 & 11
DET 2
CYL 5 & 7
DET 1
CYL 1 & 3
B
1
2
3

RH AIR SHUTOFF
SIGNAL
+5V
GROUND
A SO FEEDBACK RH

139-1568
371-9531

GS-C1
1
2

2833490
WIRE GROUP COLOR DESCRIPTIONS
SYMBOL DESCRIPTION ABBREV COLOR
(+) BATTERY
RH ASO JUMPER
C400-GS2 GN-16

CIRCUIT CONNECTED RD RED


(+) BATTERY SWITCHED
229-GS1 BK-16

STARTING CIRCUIT CIRCUITS Y959, Y960, AND Y961 ARE TO BE USED IN J1939 WH WHITE
SHIELDED DATA CABLE. CIRCUIT NOT CONNECTED
(-) BATTERY / SENSOR RETURN OR ORANGE
ELECTRICAL CONNECTION TO
SENSOR / ACTUATOR SUPPLY MACHINE STRUCTURE
CIRCUITS Y956, Y957, AND Y958 ARE TO BE USED IN J1939 YL YELLOW
SIGNAL TO ECM SHIELDED DATA CABLE. INTERNAL ELECTRICAL CONNECTION
CONTROL (POSITIVE) FROM ECM TO SURFACE OF COMPONENT PK PINK

CONTROL (RETURN) FROM ECM CONNECTOR BK BLACK


5S7433

CIRCUITS Y968, Y969, AND Y970 ARE TO BE USED IN A SHIELDED


GS-C2

CAT DATA LINK MULTICONDUCTOR CABLE.


H# GY GRAY
CIRCUIT GROUPING DESIGNATION
1
2

J1939 DATA LINK


OPTIONAL THE FOLLOWING WIRE PAIRS MUST BE TWISTED AT LEAST PU PURPLE
GSOV UPDATE OTHER COLOR DESCRIPTIONS 1 TURN/25 MILLIMETERS: (944-OR, 945-BR). ATCH WIRE, CABLE, COMPONENT
BR BROWN
JUMPER
HIGHWAYS / SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

A A
THIS SCHEMATIC IS FOR THE 3512B AND 3512C GENERATOR SET ENGINE
WITH DYNAMIC GAS BLENDING ELECTRICAL SYSTEM
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR3652-03
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 369-3420, CHANGE: 08, VERSION: -
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable power module in a non powered state.
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

CYLINDER #2 CYLINDER #12

DISCONNECT
SWITCH

HARNESS “EA”

HARNESS “A” STARTER #2 STARTER #1

POWER DISTRIBUTION BOX


*SOME COMPONENTS REMOVED FOR CLARITY
HARNESS AND COMPONENTS (LEFT SIDE)
FUEL TRANSFER FUEL PUMP OUT COOLANT CONNECTOR EA-C54 VIEW ALL CALLOUTS

PRESSURE PRESSURE SENSOR TEMP SENSOR AIR SHUTOFF SENSOR (LH)


SENSOR FILTERED UNFILTERED
INJECTOR #2 INJECTOR #12
ENGINE OIL AIR INLET LH AIR
BLOCK INLET MANIFOLD TEMP SHUTOFF
TURBINE INLET
PRESSURE SENSOR SENSOR SOLENOID
TEMPERATURE
SENSOR (LH)
THERMOCOUPLE #2 THERMOCOUPLE #12
ENGINE OIL
FILTER INLET
PRESSURE SENSOR TURBO COMP
INLET PRESSURE
SENSOR (LH)
ENGINE ECM

CONNECTOR EA-C18 DISCONNECT


ECM P2 CONNECTOR SWITCH
SERVICE TOOL HARNESS “EA”
CONNECTOR EA-C17 CONNECTOR MAGNETIC
ECM P1 CONNECTOR
PICKUP SENSOR
SCAC CORE
WATER
CAN GLOBAL TEMPERATURE CYLINDERS 6 & 8 CAMSHAFT
RESISTOR #1 SENSOR DETONATION POSITION SENSOR
SENSOR
ATMOSPHERIC
PRESSURE SENSOR STARTER #1
CAN LOCAL
RESISTOR #1
CYLINDERS 2 & 4 CYLINDERS 10 & 12
DETONATION SENSOR DETONATION SENSOR STARTER #2
AIR INLET MANIFOLD
PRESSURE SENSOR POWER DISTRIBUTION BOX *SOME COMPONENTS REMOVED FOR CLARITY
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
CYLINDER #11 CYLINDER #1

ISM ECM

GAS SHUTOFF VALVE FUEL CONTROL VALVE

*SOME COMPONENTS REMOVED FOR CLARITY


HARNESS AND COMPONENTS (RIGHT SIDE)
TURBINE INLET CONNECTOR EA-C55 VIEW ALL CALLOUTS

ENGINE OIL BLOCK TEMPERATURE SENSOR (RH) AIR SHUTOFF SENSOR (RH)
TEMPERATURE SENSOR
THERMOCOUPLE #11 RH AIR
SHUTOFF SOLENOID
INJECTOR #11
TURBO COMP INLET INJECTOR #1
PRESSURE SENSOR (RH) HARNESS “EA” THERMOCOUPLE #1

CONNECTOR
CONNECTOR EA-C32 COOLANT
EA-C38 ENGINE LEVEL SENSOR
INTERFACE CONNECTOR

CRANKCASE
CONNECTOR EA-C44 PRESSURE SENSOR
TIMING CALIBRATION
CYLINDERS 1 & 3
CONNECTOR EA-C46 DETONATION
AIR START SOLENOID SENSOR

ISM ECM CAN LOCAL CYLINDERS 5 & 7


RESISTOR #2 DETONATION SENSOR
CONNECTOR EA-C40
FUEL CONTROL VALVE GAS PRESSURE SENSOR
CYLINDERS 9 & 11
CONNECTOR EA-C47 DETONATION
SENSOR GAS SHUTOFF VALVE *SOME COMPONENTS REMOVED FOR CLARITY
POWER DISTRIBUTION BOX
VIEW ALL CALLOUTS
WIRE ASSEMBLY “R” WIRE ASSEMBLY “W” STARTER BREAKER ASO BREAKER

WIRE ASSEMBLY “J” CONNECTOR EA-C75 AUX BREAKER ISM BREAKER ALTERNATOR BREAKER

ECM RELAY ECM BREAKER

ASO TIMER

WIRE ASSEMBLY “HH”

STARTER RELAY #1 ASO RELAY POWER LUG

STARTER RELAY #2 CONNECTOR EA-C73 GROUND LUG HARNESS “A” HARNESS “EA”

WIRE ASSEMBLY “P”


*SOME COMPONENTS REMOVED FOR CLARITY
STARTER JUMPER
VIEW ALL CALLOUTS

Y-C1 Y-C2

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