National University

Gazipur

Report on: Apparel Industry Visit- Practical

Course Code: - 520532

Course Title: - Apparel Industry Visit- Practical

Submitted To:
Controller of Examinations
National University, Gazipur

Supervised By:
Imon Biswas Shuva
Lecturer
Department of Apparel Manufacture & Technology
Chittagong BGMEA Institute of Fashion & Technology

Submitted By:
Name : Sajjad Hossan
Registration No : 18505005095
Roll No : 1903087
Session : 2018-2019
Department : Apparel Manufacture & Technology
Exam Code : 5901
Chittagong BGMEA Institute of Fashion & Technology

Submission Date: 11.06.2022

 COMPANY PROFILE

Name : Independent Apparels Ltd.

Address : 21/27, Baizid Bostami Road, Nasirabad I/A,Chittagong.
Web Address : www.independentapparels.com
Year of Establishment : 1997
BGMEA Reg. No. : 2502
Director Information : S.M. Abu Tayyab (Managing Director)
Email : info@independentbd.net
Mailing Address : 21/27, Baizid Bostami Road, Nasirabad I/A, Chittagong
Phone : 31682504
Fax : 31681678
Factory Type : Woven & Knit
No. of Employees : 1200+
No of Machines : 900+
Production Capacity (Yearly in dozen) : 300000
Principal Exportable Product : Jackets ,Pants ,Underwear’s
 Figure: LOGO

MD: S.M. Abu Tayyab

Buyer Name LOGO Buyer Name LOGO

Starter Layer

Russel Pro-player

Danskin Tapout

Hind Euro Soccer

Family Dollar IFG group

INDEPENDENT APPARELS LTD. MANUFACTURED VARIOUS TYPES OF GARMENTS

➢ Long Pant
➢ Short Pant
➢ Shirt
➢ Three Quarter Length Trousers
➢ Jacket
➢ Denim Dress
➢ Joggers
➢ Kids Pant
➢ Ladies Overall
➢ Underwear etc.
ORGANIZATIONAL STRUCTURE
 MERCHANDISING DEPARTMENT
Receive order details (sketch, measurements sheet, materials sheet)
Consumption and costing analysis
Negotiation with buyer
Order receiving (PO sheet received)
L/C receiving
Back-to-Back L/C opening (For Purchasing Raw material)
Sample developing and approving
Approval for Bulk Production
Related work to production planning (PP meeting arranging, TNA
Start Bulk Production
Line Inspection
Final Inspection By buyer
Shipment to Buyer
 SAMPLE DEPARTMENT

➢ Receive Tech-pack (Design/sketch) from the merchandiser which they receive from the buyer.
➢ Analysis/Research the design by the relevant person with the help CAD department person and
merchandiser.
➢ Receive the trim card along with sample Requested by merchandiser.
➢ Develop the pattern according to the design sketch & add the shrinkage allowance sewing &
stitch.
➢ Check the Quality (if wash garments then sends to the washing).
➢ Getting checks the fabric & gets approval from fabric testing department.
➢ Preparing sample for sending to the buyer.
➢ Check garments measurement, appearance etc. (Before wash as well as after wash).
CAD DEPARTMENT

Develop basic size

Supply to CAD
Grading the pattern
Marking the pattern
Sending to Plotter
Send to cutting
Send to sewing department
 IE DEPARTMENT
Industrial Engineering department which is the main point of the organization adjoining which all
other operations are carried out. An effective activity of all other departments depends on the
smoother running of the IE department. So the smoother running of the IE department ensures
company’s betterment as well as it ensures higher profit for a company.
Line layout is the most important part during the starting of a new production. Depending on this
line layout the sewing flow in the line will go on. If the layout is not properly planned the
production output of that particular line may not be the same as expected or as per the target. Here
TOYOTA/ZIGZAG system is used in line layout. Factory is using different methods of line.
 HUMAN RESOURCE DEPARTMENT

Main Functions of HR department:

➢ To conduct the whole factory according to the company’s rules, regulations and policies.
➢ To maintain all type of recruitment, punishment, penalty, termination, dismiss, general leave,
maternity benefit and leave, Yearly increment and promotion of the employee.
➢ This department provide the working schedule to the worker.
➢ To maintain the attendance, attendance bonus, workers personal file, transfer, arrival, salary
advice and report card & register for all staff & workers.
➢ This department co-ordinates & solves all the industrial problem.
➢ To solve the problem of the worker inside the factory and conduct them according to the
standard of ILO.
 STORE DEPARTMENT

Store department which generally called as inventory department. In this area where all the
ordering material are in-house. This department conduct their work according to the order which
given by the merchandising department against the order quantity.
 CUTTING DEPARTMENT

Functions of Cutting Department:

➢ Examine incoming order.
➢ Determining volumes, size ratio & sectioning procedure for marking marker.
➢ Determining whether the file markers are available or new ones are needed.
➢ Determining specification for optimum marking and fabric utilization.
➢ Determining most effective use of spreading & cutting Department.
➢ Issuing orders for making, spreading & cutting.
 SEWING DEPARTMENT

After cutting, the individual parts of the garments send to the sewing department for sew the
garments. Sewing is an important department in garments manufacturing industry. All the parts of
a garment are joined here by making stitch with the help of needle and thread.
 QUALITY ASSURANCE DEPARTMENT
QAD which means the quality assurance department. To carry out all those planned and systemic
actions necessary to provide adequate confidence that product or service will satisfy given
requirements for quality is called to the quality assurance and the department is known as the
quality assurance department. Quality assurance department ensures the best quality for each
department of RMG factory. Such as following:
➢ Store quality
➢ Cutting quality
➢ Sewing quality
➢ In line process quality inspection
➢ Finishing quality
 REFERENCE

http://www.textileflowchart.com
http://textilelab.blogspot.com
http://www.independentapparels.com
http://en.wikipedia.org
THE END