PRE WELDING PROCEDURE SPECIFICATION Date:

POLITEKNIK
ACCORDING TO ASME IX VERSION 2021 Sheet No.
NEGERI BATAM
WPS No.: 01 Revision: 0 Supporting PQR No.:
Welding process: FCAW Type: Manual Semi-Auto Auto Machine

JOINT QW-402 FILLER METAL QW-404

Process FCAW
Type Semi-Automatic
SFA no. A5.20
AWS Class E71T-1C
Electrode brand name Kiswel
F No. 6
A No. 1
Electrode diameter (mm) 1.2
Max deposited weld metal (t) FCAW: up to 30mm
Groove angle 60º Flux wire class N /A
Root face 0-1mm Max. Solid/metal/flux cored Flux cored
Root face 0-3mm Max. Supplemental N /A
Backing 6mm Max. Sup. Powder N /A
Alloy elements N /A
Backing : Yes No Alloy flux N /A
Type: : Base Metal Weld metal Flux designation N /A
Retainers : Yes No Recrushed slag N /A
Flux type N /A
BASE METAL QW-403 Flux (brand name) N /A
P No. S No. 1 Group No. 1 Consumable insert N /A
To
P No. S No. 1 Group No. 1 Others N /A
POSITION QUALIFIED QW-405
Groove ALL
Thickness range qualified Fillet ALL
Plate thickness 12mm Progression UP
Pipe diameter ALL TECHNIQUE QW-410
String / Weave String / Weave
T limit impact N/A Cleaning Grinding / Brushing
T/t limits > 200 mm N/A Backgouging N/A
t pass > 13 mm NO Peening Not permitted
PREHEAT QW-406 Oscillation N/A
Preheat Temp. Min. (ºC): 25ºC Tube-work distance None
Single/Multi pass Multi
Preheat Method: N/A Single/Multi electrode Single
Interpass Temp. Max: 225ºC Orifice / gas cup size N/A
Tungsten Electrode size N/A
POST WELD HEAT TREATMENT QW-407 (N/A) Electrode wire feed speed N/A
Temperature Range (ºC): N/A GAS QW-408
Holding time Range: N/A Type & Composition Flow rate (L/min)
Heating Rate: N/A Shielding CO2 - 100% 15-25 LPM
Cooling Rate: N/A Purging N/A
Free cooling Temp.: N/A Trailing N/A
ELECTRICAL CHARACTERISTICS QW-409
FILLER METAL CURRENT TRAVEL SPEED
WELD LAYER PROCESS Transfer Mode VOLTAGE RANGE HEAT INPUT (kJ/mm)
CLASS Ø POLARITY AMP (cm/min)

Root FCAW
Hot Pass FCAW
Fill up FCAW
Cap FCAW
Back FCAW
REMARKS:

PGCC TPI CLIENT

Name & Signature

Date