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HGI7000 Manual AGO21-EN
HGI7000 Manual AGO21-EN
HGI7000 Manual AGO21-EN
Operator's Manual
The content of this manual is for the purpose of information and is subject to
change without notice.
Entran assumes no responsibility for any error or damage that is the result of
misinterpretation of procedures described in this publication or misuse of the
equipment.
ATTENTION
Risk of electric shock
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HGI7000 Operator's Manual
Content
1. Introduction.......................................................................................................4
2. Contents of the.....................................................................................package 5
3. Recommendations for use.................................................................................6
4. Safety Warnings................................................................................................7
5. Dielectric rigidity...............................................................................................8
6. Groundresistance...............................................................................................9
7. Leakage current...............................................................................................10
8. HGI7000..........................................................................................................16
9. Preparation.......................................................................................................18
10. Configuration.................................................................................................26
11. Essay..............................................................................................................37
12. External I/O...................................................................................................46
13. USB connection.............................................................................................48
14. Transformer...................................................................................................50
15. Specifications.................................................................................................51
16. Maintenance...................................................................................................54
17. Technical Support..........................................................................................56
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HGI7000 Operator's Manual
1. Introduction
ENTRAN appreciates your preference for purchasing the HGI7000 – Test
equipment for dielectric stiffness, ground strength and leakage current tests. To get the
maximum performance of the equipment we request a careful reading of this manual,
keeping it in hand for future consultations.
ATTENTION
Read the manual before using the appliance.
During the endurable voltage test it is necessary to electrically isolate the
equipment under test,going forward called EST. If insulation is not done , i.e. poorly
done, high voltages can be induced in inappropriate places. Make sure that, at the time
of testing, the EST will not be in contact with conductive surfaces.
This manual does not replace the technical standard according to which the test
will be done. Before any operation with the HGI7000 the standard must be read and
understood. The correct test procedure is the responsibility of the operator of the
HGI7000, equipment whose function is only to assist you during testing. ENTRAN is
not responsible for any type of error made in the procedure of the tests carried out with
HGI7000.
The presence of such marking on the equipment indicates that the operator
must rely on the user manual to prevent accidents and property damage.
The presence of this marking on the equipment indicates that high voltages
are present.
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HGI7000 Operator's Manual
HGI7000
Power cord
Manual operator
Calibration certificate
3 test cables for LC
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HGI7000 Operator's Manual
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HGI7000 Operator's Manual
Temperature: 0 to 40°C
Humidity: up to 80% u.r.a. (relative humidity)
Temperature range and relative humidity to ensure accuracy is 23±5°C to
80% u.r.a.or lower, without condensation, after 15 minutes of heating.
Do not expose directly Do not expose to Do not expose to high Do not use in
to sunlight or high liquids and places of levels of dust. atmosphere containing
temperatures. high concentration of explosive gases.
moisture or
condensation.
Do not place on vibrant Do not expose to very strong Do not expose to corrosive
surfaces. electromagnetic fields. atmosphere.
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HGI7000 Operator's Manual
4. Safety Warnings
The HGI7000 Equipment requires maximum attention from those operating it, as
its pernation involves voltages of up to 5500V CAand high-magnitude currents, up to
30A AC. Serious accidents may occur if the equipment is misused and these
instructions are not followed.
The HGI7000 unit must be operated with its housing connected to the
grounding of the electrical installation. A three-pin power cord is
provided that allows this connection. Thispower cord should only be
connected to a tomada that allows connection with the grounding
system. Serious accidents may occur if this connection is not properly
made.
Never touch the metal parts of the probes or the claws when any test is
in progress (blueLED access).
Do not handle the EST when a test is in progress (blueLED access).
In case of emergency, disconnect the HGI7000 by the POWER button
and then disconnect the power cord from the outlet. The leak current test
transformer must also be switched off.
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HGI7000 Operator's Manual
5. Dielectric stiffness
The dielectric stiffness test, called theHYPOT test, checks the quality of
integrity insulations of the equipment insulation under test (EST).
The dielectric stiffness of a material corresponds to the stress at which it lets it
act as an insulator. It is considered broken when submitted to an electric field and this
causes the passage of an electric current whose intensity grows uncontrolled.
When dealing with the dielectric stiffness of an equipment, we are referring to
the dielectric rigidity of the dosolants with the safety function it contains. We may be
talking, for example, about the insulation between the energized parts and the
equipment cabinet, or the ground.
To perform this type of measurement, the HGI7000 applies a high magnitude
alternating voltage on the equipment under test for a defined period of time and checks
the current passage.
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HGI7000 Operator's Manual
6. Ground resistance
The ground resistancetest, also known as the HIAMP test, aswells the resistance
between the grounding terminal and the grounded points of the EST.
The grounding resistance of an equipment reflects how well the grounded parts
are connected to grounding. This resistance is measured in milliohms (mΩ), which is
the unit derived from the international system for electrical resistance.
Resistance measurement is always done between two points: the point where the
grounding of the equipment is connected to the grounding of the mains (the third pin of
the power plug, for example) and a conductive part grounded on the outside or inside of
the equipment.
To perform this type of measurement, the HGI7000 applies between the two test
stations a high magnitude alternating current (up to 30A) and at the same time measured
the electrical voltage resulting from this current. Knowing the values of current (I) and
voltage (V), the resistance (R) between the two points can be calculated using Ohm's
law (equation that relates voltage to current and resistance).
V
R=
I
Ohm's Law
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HGI7000 Operator's Manual
7. Leakage current
The leakage current resistance test assifies leakage currents that are generated by
est.
The leakage current in an electrical equipment is a non-functional current that
normally comes from improper insulation and ends up flowing into the safety ground
and enclosure of the equipment. If the leakage current flows through a part of the
equipment not grounded, or improperly grounded, it may pass through the body of a
person who eventually touches that equipment, if that constitutes an electric shock.
The HGI7000 is designed to perform the leakage current tests required by IEC
60601-1 3º Ed. - Medical electrical equipment - Part 1: General requirements for basic
safety and essential performance. In Brazil this standard is internalized by ABNT under
the name of NBR ABNT IEC IEC 60601-1 - Electromedical Equipment - Part 1 -
General prescriptions for safety.
Standard 60601-1 classifies the leakage current into four different types, each
described below.
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HGI7000 Operator's Manual
F1, N1, T1
Phase, neutral and ground conductors from the EST power outlet (identified as 5 on
the rear panel).
Bld
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HGI7000 Operator's Manual
Front panel button (identified as 10) with which the operator can turn the EST on or
off.
F2, N2, T2
Phase, neutral and ground conductors from the EST power outlet outlet (identified as
7 on the rear panel).
S1
Key for sectioning the neutral conductor. Connects N2 to N1.
Default position: Off.
S5
Phase and neutral polarity inverter key. Reverses the polarity at which the EST is
connected to the phase and neutral conductors.
Default position: Off.
S7
Key for sectioning the ground conductor. Connects T2 to T1.
Default position: On.
S9
Phase-neutral polarity reverse switch for V110 voltage.
Default position: Off.
S10
Key for sectioning the ground conductor. Connects terminal BS10 to T1. It can be
used to connect the EST functional ground to grounding.
Default position: Off.
S12
Key for sectioning the ground conductor. Connects terminal BS12 to T1. It can be
used to connect some applied part of THE EST type F to grounding.
Default position: Off.
S13
Key for sectioning the ground conductor. Connects terminal BS13 to T1. It can be
used to connect the EST enclosure to the grounding.
Default position: Off.
T
Transformer with transformation ratio of 1:1. This transformer generates the required
V110 voltage in certain tests.
F
Internal fuse for protection of transformer T.
The hgi7000's internal measurement device (DM), which is the circuit through
which the leakage current passes so that the measurement can be made, follows the
model required by standard 60601-1.
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HGI7000 Operator's Manual
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HGI7000 Operator's Manual
The electricalsafety test s are of great use andboth in the design phase and in the
production of an electronicequipment. Its realization can help identify the following
defects:
Such tests shall be carried out in the context of type tests and routine tests. The
two concepts are explained below.
Type test: Test performed at the end of the development of an equipment, or at
another specific moment of the life cycle of the equipment, in order to verify the
compliance with what was established in the project.
Routine test: Test performed in all units produced of an equipment, or in
samples, in order to identify possible manufacturing failures. Usually run by the
manufacturer.
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HGI7000 Operator's Manual
8. HGI7000
8.1. Front Panel
1 Power button.
2 20 x 4 character screen
3 BUTTON DOWN/DOWN
4 BUTTON UP/MORE
5 BACK button
6 ENTER button
7 TEST button
8 LED test status indicator
9 LED indicator of the type of the test
10 High voltage post - HP
11 High current post - GBC1
12 High current post - GBC2
13 Voltage reading post - GBV1
14 Voltage reading post - GBV2
15 DMT1 Access Post - Bdm1
16 DMT2 Access Post - Bdm2
17 Voltage access post V110 - Bv110
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9. Preparation
9.1. Feeding
The HGI7000 must be powered with voltage of 220V CA 50Hz/60Hz via the
power cable. The female end of the cable is connected to the rear panel outlet. The male
end of the cable is connected to the power grid.
Variations in the voltage of the electrical network cause variations in the output
voltage of the endurable voltage test.
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HGI7000 Operator's Manual
The test cables are connected in the front panel posts of the HGI7000.
Identification:
HP: Gives access to high voltage for dielectric stiffness testing.
GBC1: Applies the current for ground resistance test.
GBC2: Applies the current for ground resistance test.
GBV1: Does the voltage reading for the ground resistance test.
GBV2: Makes the voltage reading for the ground resistance test and serves as a
return in the dielectric stiffness test.
BDM1: Gives access to DM terminal 1, if configured for this, in the leak current
test.
BDM2: Gives access to DM terminal 2, if configured for this, in the leak current
test.
V110: Gives access to the v110 insulated voltage for the leakage current test.
During the dielectric stiffness test, the high voltage generated by the HGI7000 is
accessed by the HP terminal,while the return (grounded) is made by the GBV2 post.
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HGI7000 Operator's Manual
During the grounding resistance test, the double cable should be used. One of the
cables is connected to the GBC1 and GBV1 posts, and the other cable is connected to
the GBC2 and GBV2 posts. The alligator claws of each cable are connected to the two
resistance measurement points.
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HGI7000 Operator's Manual
During the leakage current test, when necessary, the DMT1 and DMT2 terminals
of the DM can be accessed via the BDM1 and BDM2 terminals, when configured to do
so. When configuring DMT1 to be accessed via BDM1, a cable must be used to connect
the BDM1 to the EST point where the leakage current measurement is made. The same
goes for DMT2 and BDM2.
The BV110 post gives access to the V110 voltage. When there is a need of
voltage V110 uo, a cable should be used to make the connection of the BV110 to the
POINT of the EST where the voltage is to be applied.
The external input and output (I/O) interface must be connected with the
external control and acquisition circuit via the female DB9 connector located on the rear
panel of the equipment. More details about the external I/O interface can be found in
chapter
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HGI7000 Operator's Manual
To connect the HGI7000 to a computer using the USB interface, the male USB
type A USB cable – USB micro-B must be used, connected between the hgi7000
female micro-B connector and the female type A connector of a computer.
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HGI7000 Operator's Manual
To connect the HGI7000 to a keyboard or barcode reader, the female USB type
A usb cable – USB micro-B must be used, connected between the HGI7000 female
micro-B connector and the male keyboard type A connector or barcode reader. That
way, the HGI7000 can receive characters from the keyboard or barcode reader when it
is on a menu that can receive characters.
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HGI7000 Operator's Manual
10. Configuration
10.1. Beginning
To start operation with the HGI7000 the POWER button must be pressed. The
equipment and software version will appear on the screen.
After the seizescreen, the equipment enters main mode, where the description of
the test loaded on the first line is shown, the date and time on the second line, and the
configured measures to that test (type, order quantity) on the third line. To switch
between the different tests, press the BUTTONS BELOW or ABOVE.
In the third line, in main mode, each measure type is identified by its two-
character acronym.
HP: Dielectric stiffness measure - HiPot.
GB: Ground resistance measure - G round Bond.
LC: Leakage current measure - Leakage Current.
Each acronym is accompanied by the number of measures of that escífico type
that have been configured. The order in which the measures are taken is placed from the
left (beginning) to the right (end).
In the image above, by the third line we can identify that the test begins with 4
measurements of dielectric stiffness, then two measurements of grounding resistance are
performed and at the end 12 measurements of leakage current are made.
10.2. Navigation
To operate in the HGI7000 menus, the PLUS button, MINUS button, ENTER
button and the BACK button are used. By pressing the ENTER button, the settings
menu is accessed, by pressing the MORE or LESS buttons you can navigate between
the available options. To access the desired option, go to it with the MORE or LESS
buttons and press ENTER to access it. To return to the previous menu, press the BACK
button.
The settings menu is accessed by pressing the ENTER button when you are on
the home screen.
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HGI7000 Operator's Manual
When you access the Results option in the equipment configuration menu, the
menu for setting up storage and sending results opens.
Writes result: Allows you to choose between recording the test results (S) and
not recording the test results (N). If recording is activated, at the end of each test its
result is recorded in internal memory.
Sends result: Allows you to choose between sending the results of each test
over USB (S) and not sending the test results (N) through the interface configured in the
following option. The results are sent to a computer.
Sends to: Allows you to select what type of interface will be used to send
results, which can be the USB interface.
When accessing the IDs option in the equipment configuration menu, the menu
to configure how the ID for each test is opened. This identification can be used to
differentiate the tests performed and is recorded together with each result. It can be, for
example, the serial number of the tested equipment.
Type: Selects which types of characters will be accepted as the test ID, which
can be numbers, letters, or mixed. If Nothing is selected, the HGI7000 will not
request for an ID before starting each run.
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HGI7000 Operator's Manual
Uses Ultimo: This option, when enabled (S) allows when starting a run, the
HGI7000 automatically loads the ID used in the previous test.
Inc auto: This option, when enabled (S) allows when starting a run, the
HGI7000 automatically loads the ID used in the previous test and increments the first
character (the operator can still edit it). Only works if the Use ultimate option is
enabled.
Uses masks: Allows you to enable the use of identification masks (S) to select
which test to load. By activating this option, with each run that starts, the HGI7000 will
choose which of the configured runs will be used based on the ID that the operator
enters.
Characters: Allows you to select the number of characters to use as ID, from 1
to 20.
When you access the Calibration option in the equipment configuration menu,
the menu to set up the calibration expiration warning opens.
Date: Shows the date on which the hgi7000 calibration was last performed.
Expiresmonths : Allows you to select the validity, in months, of calibration.
Warning days: Allows you to select how many days in advance of the
calibration expiration date the HGI7000 should show the warning that the calibration
expiration is imminent. This warning is shown when you turn on the equipment.
ExtES: By enabling this option, the operator can only modify the equipment
schedule if the externalI/O program input signal is enabled.
Password: When enabling this option a new four-digit numeric password will be
requested, and from there the operator can only modify the equipment schedule if the
correct password is provided.
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HGI7000 Operator's Manual
The test edit menu gives you access to the loaded test configurations.
Order: Opens the menu that configures the order in which the measurements are
made.
HPConfig: Opens the menu that configures the dielectric stiffness (HP) test.
Config GB: Opens the menu that configures the ground resistance test (GB).
Config LC: Opens the menu that sets up the leakage current (LC) test.
Edita descricao: Opens the menu where you can modify the description of the
test.
Edits mascara: Opens the menu where you can modify the test ID mask.
The HP Test Edit menu allows you to configure values that are common to all
HP measurements.
Time: Time during which high voltage is applied, in seconds. From 1s to 1000s.
Time S: Time of the climb ramp, during which the voltage increases from the
value of Tensao I to the value of the Measure Tensao. If there is no ramp up this
value should be adjusted to 0s. From 0s to 1000s.
Time D: Down-the-hill time, during which the voltage decreases from the
Tensa value to the Tensao F value of the measure. If there is no descent ramp this
value should be adjusted to 0s. From 0s to 1000s.
Quant measurements: Amounts of HP measurements that the test should
perform. From 0 to 10.
Freq: Frequency of alternating voltage applied, which can be 60Hz or 50Hz.
Measurements: Opens the individual configuration menu for each measure.
The HP measurement editing menu allows you to configure the values of each
measure. To toggle the measure to be edited, the cursor must be positioned on the first
line of the screen and the ENTER button must be pressed.
Tension: The voltage that will be applied during the configured Time. From
50V to 5000V.
Tension I: The start voltage of the measure if there is a ramp. From 50V to
5000V.
Tension F :The final voltage of the measure if there is a descent ramp. From
50V to 5000V.
Imax: Current above which the measure will be considered disproof. From
0.10mA to 30.00mA.
Imin: Current below which the measure will be considered disproved. The
minimum current is checked is not done during the ramp or the descent ramp. If there is
no minimum current requirement this value should be adjusted to 0.00mA. From
0.00mA to 30.00mA.
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HGI7000 Operator's Manual
Start: Select how the measurement will start. If the Manual option is selected,
the test will stop and the operator must press the TEST button for the measurement to
be performed. If the Auto option is selected the media will start automatically after the
end of the last measure.
Partial result: If enabled (S), at the end of the measure the result of this
measure will only be shown, which will interrupt the test and require the operator to
press the TEST button to move to the next measure.
The GB test editing menu allows you to configure values that are common to all
GB measurements.
The GB measurement editing menu allows you to configure the values of each
measure. To toggle the measure to be edited, the cursor must be positioned on the first
line of the screen and the ENTER button must be pressed.
Start: Select how the measurement will start. If the Manual option is selected,
the test will stop and the operator must press the TEST button for the measurement to
be performed. If the Auto option is selected the media will start automatically after the
end of the last measure.
Partial result: If enabled (S), at the end of the measure the result of this
measure will only be shown, which will interrupt the test and require the operator to
press the TEST button to move to the next measure.
The LC test editing menu allows you to configure the values that are common to
all LC measurements.
Alim min: Voltage below which LC measurements are not initiated. From 0V to
300V.
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HGI7000 Operator's Manual
Alim max: Voltage above which LC measurements are not initiated. From 0V to
300V.
Quant measures: Quantities of LC measurements that the test should perform.
From 0 to 50.
Measurements: Opens the individual configuration menu for each measure.
The lc measurement editing menu allows you to configure the values of each
measure. To toggle the measure to be edited, the cursor must be positioned on the first
line of the screen and the ENTER button must be pressed.
The LC measurement fault editing menu allows you to configure key positions
that simulate fault conditions.
S1-Neutral: When connected (L) this switch connects the EST neutral
conductor (N2) to the network neutral conductor (N1). When disconnected (D) the
neutral connection is sectioned and the EST is therefore not energized.
S5-Inv: When connected (L) this switch connects the EST neutral conductor
(N2) to the network phase conductor (F1), and the PHASE CONDUCTOR OF THE
EST (F2) to the network neutral conductor (N1). When disconnected (D) this switch
connects the EST neutral conductor (N2) to the network neutral conductor (N1), and the
EST phase conductor (F2) to the network phase conductor (F1).
S7-Earth: When connected(L) this switch connects the GROUND ing conductor
of the EST (T2) to the grounding conductor of the network (T1). When disconnected
(D) the ground connection is sectioned and the EST is therefore grounded.
S9-Inv2: When switched on (L) this switch reverses the connection of the
Voltage V110 and grounding at the output of the Transformer T.
S10: When switched on (L) this switch connects the BS10 terminal to the
grounding conductor of the network (T1). When disconnected (D) the BS10 terminal is
disconnected.
S12: When connected (L) this switch connects the BS12 terminal to the
grounding conductor of the network (T1). When disconnected (D) the BS12 terminal is
disconnected.
S13: When switched on (L) this switch connects the BS13 terminal to the
grounding conductor of the network (T1). When disconnected (D) the BS13 terminal is
disconnected.
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The LC measurement times setting menu allows you to configure timing, start
form, and option to show the result of the measurements.
Start: Select how the measurement will start. If the Manual option is selected,
the test will stop and the operator must press the TEST button for the measurement to
be performed. If the Auto option is selected the media will start automatically after the
end of the last measure. If there is a need to change the position test cables to the
measure in question, the Manual option should be selected.
Time1: Wait time during which keys are placed in the configured position, but
chains are not measured. From 1s to 100s.
Time2: Time during which measurements are made. From 1s to 100s. Entran
recommends a time of at least 10s if you want to measure currents from 0.1Hz.
Partial result: If enabled (S), at the end of the measure the result of this
measure will only be shown, which will interrupt the test and require the operator to
press the TEST button to move to the next measure.
Each essay has a description that serves to identify you. This description can be,
forexample, the name of the product that the test was configured to test.
The description must contain 8 alphanumeric characters. The UP and DOWN
buttons allow you to change the characters under which the cursor is. To change the
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HGI7000 Operator's Manual
position cursor the ENTER button must be pressed. The BACK button records the
edited description and returns to the previous menu.
Each test has a mask that can be used for the HGI7000 at the beginning of each
test, choose which setting to load based on the USER-provided ID. When the option to
use masks is enabled, the HGI7000 searches for the mask that fits with the supplied ID
to select the test configuration to use.
The number of characters in the mask is the number of characters selected for
the ID. The UP and DOWN buttons allow you to change the characters under which the
cursor is. To change the position cursor the ENTER button must be pressed. The BACK
button writes the edited mask back to the previous menu.
The characters to which the corresponding characters of the ID must be the
same, in so that the test in question is used must be present in the mask. The other
characters, which will not serve to define the test, must be adjusted to a question mark
"?".
If the save results option is enabled, the HGI7000 writes to memory the result of
each run performed.
View: Gives access to the results written to memory from the results preview
menu.
Delete All: Deletes all recorded results. A confirmation window is shown
before.
10.6.1. Findings
The results display menu allows you to individually access each recorded result.
On the first line of the screen is shown the description of the test and on the right
the position of the memory in which this result is recorded. To switch between recorded
results, press the UP and DOWN buttons.
To analyze a result individually, press the ENTER button. When you do this, the
first line now shows the ID of that result. The second line shows the time and date of the
test and on the left the final result is shown. OK for approved and RE for disapproved.
From the third line onwards the results of each measure are shown.
Each dielectric stiffness (HP) medium occupies a line, and shows the voltage,
measured current, and partial result.
Each ground resistance medium (GB) occupies a line, and shows current,
measured resistance, and partial result.
Each leakage current medium (LC) occupies a line, and shows alternating
current, direct current, and partial result. Before the first measurement of LC is placed
an additional line with the measured supply voltage.
To view all measurements of the result, the UP and DOWN buttons should be
pressed when you are in individual result display mode.
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Manual mode allows the operator to perform tests without the need to set up a
test. Each of the measurement types can be done separately.
Before you start HP manual mode, you must set the maximum current and
output frequency.
Current: Current above which the measure should be interrupted. From 0.10mA
to 30.00mA.
Frequency: Frequency of the output voltage, which can be 50Hz or 60Hz.
Start: Starts the measurement manually.
On the HP manual mode screen the voltage and frequency are displayed on the
second line, the measured and maximum current on the third line and the fourth line is
shown if the output is on or off.
To apply voltage it is necessary to activate the high voltage output by pressing
the TEST button. To turn off the high voltage output, press the TEST button again.
When the output is activated it is possible to adjust the output voltage using the
UP and DOWN buttons, which set the voltage to +10V and -10V respectively. Pressing
the ENTER button the voltage is set to +500V.
If the current read exceeds the maximum, the output voltage is deactivated and a
warning is shown on the screen.
Before you start HP manual mode, you must set the output frequency.
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HGI7000 Operator's Manual
On the GB manual mode screen, the current and frequency are displayed on the
second line, the resistance measured on the third line and the fourth line is shown if the
output is on or off.
To apply current and measure resistance it is necessary to activate the current
output by pressing the TEST button. To turn off the current output, press the TEST
button again.
When the output is activated it is possible to adjust the output current through
the UP and DOWN buttons, which set the voltage to +0.1A and -0.1A respectively.
Pressing the ENTER button the voltage is set to +5.0A.
If the current exceeds the safety limit, or the test cables are disconnected, the
current is disabled and a warning is shown on the screen.
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11. Essay
For the HGI7000 to run the loaded run, the TEST button on the main screen.
If the use ID option is enabled, a screen opens asking for the ID. To edit the ID
the UP, DOWN and ENTER buttons can be used, or a keyboard/barcode reader
connected to the HGI7000 USB port. When the ID edition is finished, the TEST button
should be pressed again.
If the mask use option is enabled,the HGI7000 will look for any configured test
that has a mask that is compatible with the entered ID. If a mask is located, the
HGI7000 will load the test for that mask and proceed with the test. If no compatible
mask is found, the HGI7000 will show a screen that the entered ID is not compatible
with any mask.
The EST id will be requested, and the EST serial number is usually used. To
adjust the identification number, use the BELOW, UP and ENTER buttons. To start the
test press the TEST button. This setting can be changed in item 10.4 this manual.
To proceed with the test, press TEST again with the test tips and EST connected
to the equipment.
From that moment the trial was started. While the BLUE LED is lit, do not touch
the EST.
During any HP measurement, the top line of the product will show the
description of the assay, as well as which of the HP measurements (numerical order) is
being performed, as shown in the image below (description "Assay01" and measure 01).
If the Start option of the measure in question is set to Manual,the window below will
be shown and the HGI7000 will only start applying the voltage after the operator
presses the TEST button.
HP measurements are made with the HGI7000 applying the voltages configured
during the configured times. If at any point in the measurement any current is checked
above the configured maximum current, the measurement is interrupted and the result is
failed. The applied voltage follows the initial value, test value, and final value
configured as shown in the following image.
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During the measurement, the second line of the screen shows the step of the
measurement, the third line of the screen shows the applied voltage and the current
reading, and the fourth line shows the elapsed time in the present step.
When the output reaches the Voltage I value,the HGI7000 begins to raise the
voltage until it reaches the Tensao value. The duration of this step is given by Time S.
When the output dyes the tensao value,the HGI7000 maintains this tension for
the time given by Time.
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HGI7000 Operator's Manual
At the end of the previous step, the HGI7000 decreases output voltage until it
reaches tensao F. The time of this step is given by Time D.
When the voltage reaches the tensao f value the measure is considered
terminated. If during the entire measure no current value read exceeded the value set
tothe limit for themeasure, the measure is considered approved.
If the Partial Result setting is enabled, the result of the measure is shown
individually.
If there is no fail, the result screen shows the applied voltage and the maximum
current reading. The green LED is access.
If the measurement has been disproved due to a current greater than the
maximum limit, an overcurrent disapproval message is shown, along with the applied
voltage and the maximum current reading. The red LED is access. If the measured
current is indicated by the word SUP means that the current has exceeded the
measurement limit of the equipment (30mA).
If the measurement has been disproved due to a current lower than the minimum
limit, a low current disapproval message is shown, along with the applied voltage and
current reading. The red LED is access.
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During any GB measurement, the top line of the bye will show the description
of the test, as well as which of the GB (numerical order) measurements is being
performed, as shown in the image below (description "Test01" and measure 01). If the
Start option of the measure in question is set to Manual,the window below will be
shown and the HGI7000 will only start applying the voltage after the operator presses
the TEST button.
GB measurements are made with the HGI7000 applying the configured current
during the configured time. Initially the current is adjusted to the target value, then the
HGI7000 applies the current during the configured time.
During the measurement, the second line of the screen shows the step of the
measurement, the third line of the screen shows the applied voltage and the current
reading, and the fourth line shows the elapsed time.
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When the output reaches the target current value,the HGI7000 maintains the
current value for the configured time.
After the measurement time has elapsed, the power is switched off. If the
calculated resistance is within the configured range, the measure is considered
approved.
If the Partial Result setting is enabled, the result of the measure is shown
individually.
If there is no fail, the result screen shows the applied voltage and the maximum
current reading. The green LED is access.
If the measurement has been disproved due to a resistance greater than the
maximum limit, a very high resistance disapproval message is shown, along with the
applied current and calculated resistance. The red LED is access.
If the measure has been disproved due to a resistance lower than the minimum
limit, a very low resistance disapproval message is shown, along with the applied
current and calculated resistance. The red LED is access.
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The measure can be stopped at any time. To stop the measurement it is necessary
to press the TEST button, the outputs will be disabled and the interrupt screen is shown,
containing the options to cancel the test or restart the measure.
During a test, before starting the LC measurement series, the HGI7000 reads the
power voltage used by est. This reading is done only once and does not depend on the
number of LC measures that are configured.
Before measuring the feed, the HGI7000 shows a start screen.
9.2the test. The HGI7000 will measure the power voltage of the EST.
If the power is within the range configured for the test, the HGI7000 proceeds to
perform the LC measurements. Otherwise, a screen shows the voltage reading and gives
you the option to remeasure the power voltage or cancel the test. The test must not
proceed if the supply voltage is out of bounds.
After reading the supply voltage, the HGI7000 proceeds with the performance of
lc measurements.
During any LC measurement, the top line of the layer will show the description
of the assay, as well as which of the LC (numerical order) measurements is being
performed, as shown in the image below (description "Assay01" and measure 01). If the
Start option of the measure in question is set to Manual,the window below will be
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HGI7000 Operator's Manual
shown and the HGI7000 will only start applying the voltage after the operator presses
the TEST button.
LC measurements are made with the HGI7000 generating configured fault co-
ordinators and measuring the leakage current over the DM. applying the configured
current during the configured time. Initially the current is adjusted to the target value,
then the HGI7000 applies the current during the configured time. Each measurement
can be separated into four different stages.
When there is a need to change the position of the cables before a measure is
started, the start setting for this measure must be set to Manual. So while the result of
the last measurement is shown the operator can handle the cables and the measurement
starts only when the START button is pressed.
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When the measurement starts, the LTC10M positions all its internal keys as
configured as the measure is configured. After that, during time Time1 nothing is done.
After the standby time the current reading begins to be done. This step lasts
Time2.
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HGI7000 Operator's Manual
After the measurement time has elapsed, the currents stop being monitored. If
the current readings are within the configured range, the measure is considered
approved.
If the Partial Result setting is enabled, the result of the measure is shown
individually.
If there is no disapproval, the result screen shows the power voltageand
continuous alternating current readings. The green LED is access.
If the measure has been disproved due to a current reading greater than the
ceiling, the failure is charged in the reading in question. The same is done if there is
any current reading below the minimum limit. The red LED is access in these cases. If
the measured current is indicated by the word SUP it means that the current has
exceeded the measurement limit of the equipment (10000μA).
The measure can be stopped at any time. To stop the measurement it is necessary
to press the TEST button, the outputs will be disabled and the interrupt screen is shown,
containing the options to cancel the test or restart the measure.
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HGI7000 Operator's Manual
12.1. Signs
Output
Approved Indicates approval of the test performed
Testing Indicates that the test is being carried out
Failed Indicates failure of the test performed.
Adjustment Indicates that the test cannot be performed because the parameters are
out of programming.
HP Indicates the performance of the bearable stress test
GB Indicates the performance of the grounding continuity test
LC Indicates the leakage current test
Entry
TEST Works similarly to the TEST button
Blockade Stops the current measure or blocks the start of a new
Programmin Allows you to access the settings of the equipment without entering
g the password, if there is one.
Output signals are considered activated when the terminal voltage is above 3
volts DC. The maximum output current is 5mA per output.
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Input signals are considered active when they are connected to the power pin
12.2. Circuits
The interface is connected to the internal circuits of the HGI7000 via PC817
optocouplers. The interface has its own power of 5 volts and 20mA.
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To send the results, connect the HGI7000 equipment to your computer and run
the CONTROLLER software. More information should be obtained from the software
manual.
When using a keyboard, the keys listed below can be used to operate the
HGI7000.
The barcode reader can be used on the ID editing screen to fill the ID with the
contents of a barcode.
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13.4. Software
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14. Transformer
If leakage current testing is required with the EST fed at a voltage other than the
available electrical network voltage, an external transformer must be used.
In the case of IEC 60601-1, the test shall be carried out with the EST powered
by a voltage with 110% of the value of the highest declared network voltage.
The possibility of using an autotransformer is vetoed, as galvanic insulation
between the primary and secondary windings of the transformer is required. The neutral
conductor on the secondary side of the transformer must be connected to the grounding
conductor.
A transformer is supplied by
Entran together with the HGI7000. The
default power of this transformer is
500VA, and other powers can be
specified during purchase.
This transformer has multiple
outputs, with gains from 10%. The
existence of multiple outputs allows
the operator to select the most
convenient transformation relationship.
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15. Specifications
15.1. Electrical:
Power voltage 200-240V AC, 50/60Hz
Maximum power 200VA (2006)
Fuse 3a
Male feeding plug in NBR 14136 standard.
15.2. Mechanics:
Dimensions L x A x P (360x150x300mm)
Weight 15kg
Cabinet Steel with epoxy paint
15.3. Environmental:
Operation 0° C to + 40 ° C
Storage -20° to + 70 ° C
Moisture <75%
15.8. Memory:
Tests Five at the most.
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HGI7000 Operator's Manual
15.9.2. Voltmeter:
Belt Resolution Accuracy Reading frequency
0V to 5000V 10v ±5% ±10V 2/3 reading/second
15.9.3. Ammeter:
Belt Resolution Accuracy Reading frequency
0.0mA to 30.0mA 0.1mA ±5% ±0.1mA 2/3 reading/second
15.9.4. Stopwatch:
Belt Resolution Accuracy
1s to 999s 1st ±5%
The timer applies only to the timing of the tests. The time and date indicated by the
HGI7000 do not follow this specification.
15.10.2. Milliohmimeter:
Belt Resolution Accuracy Reading frequency
0 to 250mΩ 1mΩ ±5% ±3mΩ 2/3 reading/second
15.10.3. Ammeter:
Belt Resolution Accuracy Reading frequency
0.0A to 30.0A 0.1A ±5% ±0.1A 2/3 reading/second
15.10.4. Stopwatch:
Belt Resolution Accuracy
1s to 20s 1st ±5%
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HGI7000 Operator's Manual
The timer applies only to the timing of the tests. The time and date indicated by the
HGI7000 do not follow this specification.
15.11.1. Ammeter:
Interval Belt Resolution Accuracy
1 1 to 99 μA CA 1 μA ±5% ±5 μA
2 100 to 999 μA CA 1 μA ±5% ±5 μA
3 1,000 to 10,000 μA CA 1 μA ±5% ±10 μA
1 1 to 99 μA CC 1 μA ±5% ±10 μA
2 100 to 999 μA CC 1 μA ±5% ±10 μA
3 1,000 to 10,000 μA CC 1 μA ±5% ±20 μA
The reading frequency is 1 sample per second.
The reading interval is adjusted automatically.
The maximum peak current, summing up the AC and DC components, is 14.1 mA.
Reading in CA can be done at a different interval than the DC reading, however,
interval 1 cannot be used simultaneously with interval 3 (in this case the intervals
would be adjusted to 2 and 3).
15.11.2. Voltmeter:
Belt Resolution Accuracy
1V to 300V 1V ±5%±1V
For frequencies greater than 50Hz and less than 60 Hz, with sine wave.
15.11.3. Stopwatch:
Belt Resolution Accuracy
1s to 1000s 1st ±5%
The timer applies only to the timing of the tests. The time and date indicated by the
HGI7000 do not follow this specification.
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HGI7000 Operator's Manual
16. Maintenance
The HGI7000 should not be opened by the user, at risk of permanent damage to
it. Any operation ofthe appliance must be communicated to the manufacturer for
therepair to be carried out by themanufacturer.
16.1. Cleaning
Cleaning the hgi7000 cabinet as well as panel should be done with a slightly
damp cloth and neutral detergent.
Ensure that the equipment is switched off when cleaning. The power cord must
be disconnected.
Do not use materials such as kerosene, thinner oralcohol. Andinjury can affect
the colors and impressions on the equipment.
16.2. Fuse
The appearance on the HGI7000 screen of some message titled Fatal Error
means that the software has detected an issue that prevented the program from
continuing.
This type of error is caused by some corruption in the software. When this type
of failure occurs the HGI7000 must be rebooted and the procedure redone. If the
problem persists the equipment should be routed for maintenance (if possible with the
description of the problem and the codes of the errors reported).
Some mechanical components of the HGI7000 have a defined service life. Upon
realizing any failure in any of these components the equipment must be sent for
maintenance.
Front panel switches have a fairly long service life if operated properly, as
shown below.
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HGI7000 Operator's Manual
Diagnosis Procedure
The HGI7000 won't turn on. - Check that the power cord is properly
connected and not damaged.
- Check that the mains voltage is within
specification.
- Check that the fuse (rear panel) is
operating.
The current does not seem to be being - Check that the two points under test
applied to the EST in the grounding have an electrical connection.
continuity test. - Check that the test cables are well
connected to the front panel terminals.
- Check that the test cables are not
damaged.
High voltage does not seem to be being - Check that the test cables are well
applied to est in the endurable stress test. connected to the front panel terminals.
- Check that the test cables are not
damaged.
Test results are not sent to the computer - Check that the setting to send results is
or printer. enabled.
- Check that the cable used is the correct
one and is well connected.
- Check that the computer or printer are
turned on and properly prepared.
16.5. Battery
The correct time and date values of the HGI7000 are maintained by a battery
when the equipment is turned off. The battery used is lithium ion. Due to its limited
lifetime, it is recommended that it be changed every 4 years.
16.6. Calibration
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HGI7000 Operator's Manual
For information and questions regarding the HGI7000 that have not been
resolved through the user manual, please contact the manufacturer directly at:
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ENTRAN® Industry and Electronic Equipment Commerce LTDA.