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1.6l Petrol Engine, CLSA, From May 2015 (Powertrain Management) - 1
1.6l Petrol Engine, CLSA, From May 2015 (Powertrain Management) - 1
6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
Licensed by VOLKSWAGEN AG
Polo Current Flow Diagram No. 45 / 1
01.2022
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
157 42
SA1 SA3 151 158 12 sw = black regulator, Ignition/starter switch,
0.5 2.5 *4 ro = red Starter inhibitor relay, Fuse holder A,
rt/sw rt
16.0 A40
rt = red
Fuse holder B
B239 A40
rt
16 142
0.5 * br = brown
17 rt/sw *3
A - Battery
gn = green
152
0.5 * 2.5 * 2.5 *5 1.0 0.5 2.5 4.0
rt/ge *9
B - Starter
rt/sw rt/ws sw/rt sw/rt rt/sw rt
bl = blue
T5zy T5zy T6ba T6ba T6ba T6ba gr = grey Alternator with voltage
CX1 -
/2 /3 /4 /6 /1 /3
0.5 0.35
li = purple
85 30 S 75 50 30
regulator
bl vi/gn
86 87 30 15
vi = purple
D - Ignition/starter switch
T5zy J207 T5zy T6ba D T6ba
/1 /5 /5 /2
ge = yellow
*
blk = uninsulated
/1 /2 A15
0.5
bl
16.0
sw
0.5
br/rt
25.0 *2 1.5 4.0
SA3 - Fuse 3 on fuse holder A 📷
sw sw sw
- Fuse holder B 📷
T2a T2a
/1
61 B+
/2
DF 30
T1m
/1
SB 3a 9a
SB
- Fuse 3 on fuse holder B 📷
3
>U SB3 SB9 SB11
SB3
A B
G M
3b 9b 11b
604-045020122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
*7 - According to equipment
*8 - Earth supply via housing
*9 - From June 2015
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
A40
SB - Fuse holder B 📷
0.5
rt/ge
SB19 - Fuse 19 on fuse holder B 📷
4.0 1.5 *2 6.0
B169
0.5
B16 SB23 - Fuse 23 on fuse holder B 📷
SB28 - Fuse 28 on fuse holder B 📷
rt/ge
A52
87 85
T5zt J271 T5zt 0.5
4.0 1.5
6 43
SB19 SB20 SB23 SB45 SB28 SB29 SB31 SB32 SB33 SB36
0.35 0.5 0.5 1.5 *3 1.0 1.5 1.0 2.5 0.5 1.5 *
A40 -
dash panel wiring harness
sw/br rt/ge rt/ws rt/ge bl/vi sw/vi bl/ws sw/ge bl/ge rt/ge
15 16 17 18 19 20 21 22 23 24 25 26 27 28
A52 -
604-045030122
dash panel wiring harness
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
0.5
/26 /27 /11
DF J17
- Engine/motor control unit 📷
rt/ge rt/ge sw/bl sw/bl
J623
B272 A38
J643 - Fuel supply relay 📷
0.5 *3 2.5 0.35
B169
bl/ge sw/ge vi/gn
T5zx - 5-pin connector
1.5 *3 0.5 * 1.5 *4 0.5 *5 1.5 0.5 *6 0.5 *3 0.5 0.5 *6
*2 *2 *3
T5zz
/3
T5zz
/1
T5zx
/3
T5zx
/1 T80a - 80-pin connector, black
30 86 30 86
162
12 36
25
3
Positive connection 2 (15a) in
87 85 87 85 146
A38 -
T5zz
/5
J643 T5zz
/2
T5zx
/5
J17 T5zx
/2 dash panel wiring harness
*5
*3 Connection 1 (87) in dash
A99 -
1.5 *3 0.5 1.5 1.5 0.5 *6 0.5 *6
ws/rt bl/vi ws/rt ws/rt bl/vi bl/vi
0.5 *2
bl/ge
0.5 *3
bl/ge panel wiring harness
144 145
Positive connection 1 (30), in
A99 40 B634
B169 -
interior wiring harness
Positive connection (30), in
B272 -
main wiring harness
Positive connection 2 (87), in
B634 -
29 30 31 32 33 34 35 36 37 38 39 40 41 42 main wiring harness
604-045040122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
0.5
rt/ws
0.5
rt/ws
J623 - Engine/motor control unit 📷
B111
F2 F2
Ignition coil 1 with output
N70 -
0.5
bl/gn stage
2.5 2.5 2.5 0.35 1.5 1.5 0.35 1.5
br br br gn/br sw/vi sw/vi gn/ge sw/vi
0.5
rt/ws Ignition coil 2 with output
N127 -
stage
T4a N70 T4a T4b N127 T4b
/4 /3 /4 /3
131
Q23 - Spark plug 1
24 19 179
15 -
Q23 Q24
head 📷
640
*2
15
23
*2 Earth connection 1, in fully
43 44 45 46 47 48 49 50 51 52 53 54 55 56 91 - electronic ignition system
604-045050122
wiring harness
ws = white Earth connection 2, in engine
131 -
sw = black compartment wiring harness
ro = red
Earth point 1, in engine
rt = red 281 -
prewiring harness
br = brown
gn = green Earth point 2, left in engine
640 -
bl = blue compartment 📷
gr = grey Positive connection 1 (30a), in
li = purple B111 -
interior wiring harness
vi = purple
Positive connection (87a), in
ge = yellow
or = orange F2 - fully electronic ignition wiring
rs = pink harness
tk = turquoise * - According to equipment
blk = uninsulated
*2 - Earth supply via housing
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
output stage
F2 GX2 - Accelerator pedal module
G79 - Accelerator position sender
0.35 1.5 0.35 1.5 0.35 0.35 0.35 0.35 0.35 0.35
vi/sw sw/vi sw/ge sw/vi gr/ge br/gn bl ge/br br ge/gr
N291 -
G79 G185
Q25 Q26
T4c - 4-pin connector
* * T6b - 6-pin connector
57 58 59 60 61 62 63 64 65 66 67 68 69 70
604-045060122
T80a - 80-pin connector, black
Earth connection 1, in fully
ws = white 91 - electronic ignition system
sw = black wiring harness
ro = red
Earth point 1, in engine
rt = red 281 -
br = brown prewiring harness
gn = green Positive connection (87a), in
bl = blue F2 - fully electronic ignition wiring
gr = grey harness
li = purple
* - Earth supply via housing
vi = purple
ge = yellow
or = orange
rs = pink
tk = turquoise
blk = uninsulated
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
0.5
vi/rt
cylinder 4
T14a
/9 G61 - Knock sensor 1
J623 - Engine/motor control unit 📷
1.0 1.0 1.0 1.0 0.5 0.5 0.35 0.35 0.35
vi vi/gn vi/rt vi/bl bl/vi br/bl sw bl gr
N80 -
D140 283 283 solenoid valve 1
1.5
T2c - 2-pin connector
rt/sw
604-045070122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
1.0
rt/gn
control unit, Radiator fan
D174 GX26 - Charge pressure sender
*
*2
* G28 - Engine speed sender
0.35 0.35 0.35 0.35 0.5 0.5 0.5 0.5 0.5 0.5 0.5 *3
bl gn rt/gn br/ws sw ge gn ws br sw/vi sw/ge
283
T2h - 2-pin connector
T3c - 3-pin connector
T3d - 3-pin connector
T4ab - 4-pin connector 📷
T4ai - 4-pin connector
T80a - 80-pin connector, black
VX57 - Radiator fan 📷
85 86 87 88 89 90 91 92 93 94 95 96 97 98
604-045080122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
0.5
bl/ge
F - Brake light switch
FX2 - Brake pedal switch
D183
0.5 0.35 *
sw/rt sw/rt
G187 -
sender 1 for electric throttle
Throttle valve drive angle
G188 -
sender 2 for electric throttle
0.5
174
T4e - 4-pin connector
99 100 101 102 103 104 105 106 107 108 109 110 111
604-045090122
112
T6c - 6-pin connector
T38a - 38-pin connector, black
ws = white
T80a - 80-pin connector, black
sw = black
ro = red
Positive connection (54), in
rt = red D73 - engine compartment wiring
br = brown harness
gn = green Connection 4 (87a), in engine
bl = blue D183 -
compartment wiring harness
gr = grey
* - Up to June 2015
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
tk = turquoise
blk = uninsulated
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
1.0
Lambda probe 1 before
GX10 -
bl/vi
0.5 *2
sw/rt
0.35
or/sw
0.35
or/sw
0.35
or/sw
0.35
or/sw
0.35
or/br
0.35
or/br
0.35
or/br
0.35
or/br
E29 E29 catalytic converter
B383 B390 G39 - Lambda probe
0.5 0.5 1.0 * 1.0 *2 1.0
D73
J623
T4g - 4-pin connector 📷
T4g T4g T4g T4g
l G39 Z19
604-045100122
harness
Connection, in engine wiring
ws = white E29 -
harness
sw = black
ro = red * - Up to June 2015
rt = red *2 - From June 2015
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
tk = turquoise
blk = uninsulated
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
0.5
GX7 -
E29 A76 catalytic converter
* * * * Lambda probe after catalytic
1.0 *3 1.0 * 1.0 0.35
*4
0.35 *3 0.5
*2
0.35
*4
0.35 *3 0.5
*2
0.5
G130 -
converter
bl/rt bl/vi br/ws gr/ws gr/ws br gr/rt gr/rt gn gr/ws
1.0
bl/vi
22 Z29 l G130
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
unit 📷
sw/rt sw/rt sw/br
A33 A219
T7zz - 7-pin connector
0.5 *7 0.5 *5 0.5 *2 0.5 *3 0.35 0.35
604-045120122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
G6 -
1.5 0.35 0.35 0.35 0.5
ws/rt bl vi/sw br/ws br/ge
pump
G17 - Ambient temperature sensor
T5a T5a T5a T2fm
J519 -
45 1 9
7 M G6 G G17
T5a
/5
T5a
/2
T2fm
/1 unit 📷
0.5 *
2.5
T5a - 5-pin connector
br
6.0
br
Earth connection (sender
606
269 - earth) 1, in dash panel wiring
155 156 157 158 159 160 161 162 163 164 165 166 167 168 harness
604-045130122
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27/11/23, 20:20 1.6l Petrol Engine, CLSA, from May 2015 (Powertrain Management) - ALLDATA Repair
contact
0.35 0.35 0.5 0.5 0.5 0.5 * 0.5 *
B149
or/sw or/br rt/ge br/vi gn/sw ws/sw sw/ge
G1 - Fuel gauge
G68 - Vehicle speed sender
0.5
sw/ge
T2cx
J285 -
insert 📷
0.5
br
0.5
br
0.5
gn/sw
0.5 *
ws/bl
0.5 *
sw
K - Dash panel insert
K2 - Alternator warning lamp
T1o
/1
T3au
/2
T3au
/1
KX2 - Dash panel insert 📷
F1
K3 - Oil pressure warning lamp
132
T3au G68
2.5 /3 *
br
0.5 * Coolant temperature warning
*2
br
K43 -
48 49
lamp (too cold)
169 170 171 172 173 174 175 176 177 178 179 180 181 182
604-045140122
K105 - Reserve fuel warning lamp
K118 - Brake system warning lamp
ws = white Electronic power control fault
K132 -
sw = black lamp
ro = red
Engine electronics warning
rt = red K149 -
lamp
br = brown
gn = green K273 - Brake prompt warning lamp
bl = blue T1o - 1-pin connector
gr = grey
T2cx - 2-pin connector
li = purple
vi = purple T3au - 3-pin connector
ge = yellow T14a - 14-pin connector
or = orange
T32a - 32-pin connector, blue
rs = pink
tk = turquoise Earth connection 3, in engine
132 -
blk = uninsulated compartment wiring harness
Positive connection 2 (15a), in
B149 -
interior wiring harness
* - According to equipment
*2 - Earth supply via housing
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