Professional Documents
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Risk Assessment
Risk Assessment
Risk Assessment
SHUBH CONSTRUCTION
Date:
Location:
Risk Assessment
SR No Activity Hazard Identification Risk
How Likely Residual Risk Residual Risk Risk Control required
Severity
(L) (Total) =LxS Prioritization
(S)
Traffic hazard/vehicular movement 5 1 5 Tolerable Proper Trench/Pit coordoning. Hard barricading incase of heavy traffic,
main road.
Collapse of trench 3 1 3 Tolerable Exacavted soil to be kept atleast 2ft away from trench,V - cut type
trenching, Shorring / Shuttering of the trench whenever required
Poll / Tree falls during excavation work. 2 3 6 Tolerable Maintain the distance to pole & tree & if required provide a temparary
aditional support.
High noise (Breaker Operation) 3 3 9 Moderate 1. Ear protecting equipment (Ear muff/plug) shall be used.
2. Person to be interchanged at frequent time.
Vibration (Breaker Operation) 3 2 6 Tolerable Person to be interchanged at frequent time.
Utility dameged 2 2 4 Tolerable Folow the company rules & make a trial pit.
Finger cut 4 1 4 Tolerable Use of The personal protective equepment. & keep awarness during
excavation work.
Flying of rock to nearby area (Breaker Operation) 3 2 6 Tolerable 1. Affected area to be barricade properly.
2. Site/work specific PPEs to be used.
2 Domestic Plumbing Slips, Trips and Falls 2 2 4 Tolerable 1. Avoid to walk on slippery surface.
2. Use of safety belt at more than 2 meters height.
Injury in hand due to sharp object 3 1 3 Tolerable 1. Safe work procedure to be followed.
2. Use of Personnel Protective Equipments
Sharp object goes in eyes while drilling 2 3 6 Tolerable Use of Personnel Protective Equipments
Dust / Debris falling in to eyes 3 2 6 Tolerable Wearing safety goggles during drilling operation
Fall of the pipeline from vehicle 2 3 6 Tolerable 1. Proper stacking of material in vehicle and tie properly.
2. proper vehicle should use as per pipe quantity (by size)
3 Transportation of PE
pipeline by vehicle
Road Traffice hazards 5 1 5 Tolerable 1. Proper placing the PE pipeline in the vehicle as no portion of pipeline
hanged outside of vehicle body.
Improper posture of body and back pain 1 3 3 Tolerable 1. Use proper method for material lifting.
2. Do not lift heavy material alone.
injury of person while reversing of vehicle 2 5 10 Moderate 1. Every vehicle shall have reverse horn.
2. Trained and experience driver should be deployed for machine.
Electrical shock due to faulty machine or cable 1 4 4 Tolerable 1. Checking of electrical cables and machine prior to work.
Fire while saddle drilling 1 5 5 Tolerable 1. Positioning of squeezing tool both side of saddle drill location.
2. Wearing of anti static wearing by person entering into trench/pit.
6 EF welding joints
Handling of acetone with bare hands 3 3 9 Moderate 1. Suitable rubber hand gloves shall be used while handling acetone.
fingure cut while scrapping of pipe 4 1 4 Tolerable 1. Do not scrap the pipe in hurry.
2. Hand gloves to be used while scrapping.
Person injured by flying dust during flushing. 2 3 6 Tolerable Follow The HSE rules & coarding the all area with supervisor,
Use of personal protective equepment.
injury in eye due to venting dust 4 2 8 Moderate Follow The HSE rules & coarding the all area with supervisor,
7 Flushing of PE line Use of personal protective equepment.
PE pipe joint/ end cap bursted due to high pressure 1 4 4 Tolerable Use of the calibration guage while fill the air in pipe,
2. skilled operator & supervisor stand on site.
Collapse of pit 3 3 9 Moderate As per company Rules Maintain tha distance between trench & soil.
2. Coardning the all area with sign board of the contractor
8 Testing of PE line Use of the calibration guage while fill the air in pipe,
Bursting of PE joint 1 4 4 Tolerable 2. skilled operator & supervisor stand on site.
3. auto stoped compressure used for compressed air.
Falling of object (Pipe or other material) from Height 2 3 6 Tolerable 1. Cordoning of area where work is being carried out
2. Tying of all the items being used at Top of the building
Fall of Person from height 2 5 10 Moderate Use of Safety Belt and harness during work at height
1. Select the route of pipline so that overhead electrical line should not
Electrical shock due to contact with nearby overhead electrical 2 5 10 Moderate pass nearby while working for riser installation.
PNG plumbing in line 2. Extra care should be taken during riser installation if electrical line
11 buildings (working at passes nearby.
height)
1. Plumber should not have any physical/mental problems in performing
Dizziness- Vertigo 3 3 9 Moderate work at height (Vertigo).
2 . Do not work with empty stomach.
fingure cut due to sharp object 3 2 6 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
Fire while gas venting 2 4 8 Moderate 1. Gas venting to be done in controlled manner.
16 CNG Compressor High discharge Pressure from any stage 2 2 4 Tolerable 1) Checking of SRV setting for proper venting.
Commissioning 2) Contineous monitoring of interstage pressure on gauges.
Increase of Oil pressure 2 2 4 Tolerable 1) Cheking of free running of compressor may required before starting.
2) Checking of friction / noise from compressor.
1) Any source of ignition like mobile, open electrical wires etc. should
not present inside compressor area.
Fire / Explosion due to any reason 2 5 10 Moderate 2) Fire extinguisers should be available at site.
3) Emergency escape route for personnals should be defined.
4) Attending gas leakage if any on immidiate basis.
Fire / Explosion due to any reason 2 5 10 Moderate 1) Proper safety procedure to be followed for cascade commissioning.
19 Electrical Panel
Commissioining
1) Insulation resistance of panel to be check
Shock to human being 2 4 8 Moderate 2) First aid kit to be available at site.
3) Trained person for giving treatment to shock affecting person to be
availlable.
Failure of body earthing 1 4 4 Tolerable 1) Earthing system healthiness to be check before giving power supply.
2) Ensuring operation of OL & EF relay for tripping in such cases.
1) Any source of ignition like mobile, open electrical wires etc. should
not present inside compressor area.
Fire while Gas venting 2 3 6 Tolerable 2) Fire extinguisers should be available at site.
3) Emergency escape route for personnals should be defined.
4) Attending gas leakage if any on immidiate basis.
Failure of Main / Critical Components (PRV,SRV,Interstage 2 4 8 Moderate 1. Timesly preventive maintenance and testing of all the components.
valves,Flexible hose pipe etc..)
1. Use of insulated material for machine boom. Extra care shall be taken
Electrical Shock due to overhead Electrical wire 2 3 6 Tolerable while doing the job nearby electrical cable.
2. Trained and experience driver should be deployed for machine.
3. Work to be constantly supervised by experience person.
1. Use of insulated material in between filling nozzle and vehicle battery
terminal.
Fire due to contact of CNG nozzle in vehicle battery terminal 3 3 9 Moderate 2. Safe CNG refilling procedures to be followed.
3. Request vehicle owner to provide insulated rubber cover to battery
terminal.
1. Check compliance metal plate of vehicle CNG cylinder and ensure that
the CNG Kit is genuine.
2. Hydrotest due date of cylinder to be checked.
Fire/ Explosion due to duplicate cylinder 2 5 10 Moderate 3. Cylinder to be checked for any tempering or any joints made in the
cylinder.
4. Visual check of CNG filling assembly.
5.Safe CNG refilling procedures to be followed.
6. Spark producing material to be kept at safe distance.
1. Check compliance metal plate of vehicle CNG cylinder and ensure that
the CNG Kit is genuine.
2. Hydrotest due date of cylinder to be checked.
Fire/ explosion due to welded joints in cylinder 2 5 10 Moderate 3. Cylinder to be checked for any tempering or any joints made in the
cylinder.
4. Visual check of CNG filling assembly.
5.Safe CNG refilling procedures to be followed.
6. Spark producing material to be kept at safe distance.
1. Check compliance metal plate of vehicle CNG cylinder and ensure that
the CNG Kit is genuine.
2. Hydrotest due date of cylinder to be checked.
Fire/ Explosion due to leakage from cylinder fittings 2 4 8 Moderate 3. Cylinder to be checked for any tempering or any joints made in the
CNG filling into cylinder.
25 vehicle 4. Visual check of CNG filling assembly.
(Bus/Car/Auto) 5.Safe CNG refilling procedures to be followed.
6. Spark producing material to be kept at safe distance.
Fire due to nozzle o ring damage 2 4 8 Moderate 1. Visual check of o ring at frequent time, replaced with new one if minor
o ring damage.
Fire/ Explosion due to cylinder rupture disc failure 1 5 5 Tolerable 1. Do not kept cylinder and LCV in hot area.
2. Spark producing material to be kept at safe distance.
hitting of filling nozzle to person due to failure of vehicle filling 1 4 4 Tolerable 1. Visual check of filling assembly of all the vehicle.
assembly 2. Follow standard procedure of vehicle CNG refilling.
Vehicle hit the CNG filler 3 3 9 Moderate 1. Person to be deploy for handling vehicle movement.
2. PPEs to be used at all the time.
Wheel (vehicle) roll on the foot of CNG filler 3 2 6 Tolerable 1. Person to be deploy for handling vehicle movement.
2. PPEs to be used at all the time.
Injury in hand due to sharp object (vehicle bonnet) 3 1 3 Tolerable 1. Cotton Hand gloves to be used.
Transformer Oil
31 filteration at CNG Fire due to leaked transformer oil 1 4 4 Tolerable 1. Standard procedure to be followed of transformer oil filteration.
station
Use of mobile phone/alcoholic drink during Driving 2 3 6 Tolerable Avoid to receive phone calls during driving.
Don't drink while driving
34 Use of two wheeler / Driving at high speed >50-60 KMPH 4 3 12 Intolerable Safe Driving at controllable speed,
Four Wheeler Use of PPEs
Accidently presence of Stray animals on road 2 3 6 Tolerable Safe Driving at controllable speed,
Use of PPEs
Accidents due to breakdown in vehicles 2 3 6 Tolerable Proper & Timely Maintenance of vehicles
injury while valve sleeper handling 3 2 6 Tolerable 1. Safe practices to be followed for material handling. 2. Housekeeping of
the work area to be maintained. 3. PPEs to be used all the time.
36 valve chamber
maintenance 1. CH4 concentration to be checked before entering in to Valve chamber.
Fire due to leakage in valve 2 3 6 Tolerable 2. Spark producing material shall be kept away form valve chmaber.
3. Non sparking tools to be used for maintenance of valve.
1. Checking of O2% with detector and do not allowed the person in the
Suffocation due to confined space 3 3 9 Moderate area if O2% below19%.
2. use of SCABA.
1. Checking of O2% with detector and do not allowed the person in the
Suffocation due to high concentration 2 3 6 Tolerable area if O2% below19%.
2. use of SCABA.
Road Traffic hazard 5 1 5 Tolerable 1. Proper coordoning. 2. Hard barricading incase of heavy traffic, main
road.
40 Manual Boring
1. Making Trial Pit of the laying location.
utility damages 2 2 4 Tolerable 2. referance drawing to be taken from concern utility.
3. Work to be constantly supervised by experience person.
1. Before doing any operation do leak test of each and every fittings,
accessories.
Natural gas leakage (Leakage from flange, pipe, tubings) 2 4 8 Moderate 2. Extra care and better supervision in doing this kind of work.
3. Leak test should be done through gas detection instrument instead of
soap solution.
Falling of tools, spanners from Hand. 3 2 6 Tolerable 1. Use proper tools for maintenance work.
2. Site/work specific PPEs to be used.
Injury in hand due to sharp object 3 2 6 Tolerable 1. Safe work procedure to be followed.
2. Use of Personnel Protective Equipments
42 Lowering Damage of underground utilities 2 3
1. Work to be constantly supervised by experience person.
6 Tolerable 2. Excavation tools should be well insulated.
3. Cable locator shall be used for locating underground electrical cables
Falling of lifted pipe section 2 4 8 Moderate lifting belt and m/c to be cheaked befor to start work
injury of persone due to crash with pipe or lifting m/c 3 3 9 Moderate use PPEs,first aid box present at site
fall of tree or electric poll 2 4 8 Moderate Minimum 1 mtr distance to be maintain at the time of excavation
2 2 1. Proper Trench/Pit coordoning.
fall down in trench 4 Tolerable
2. No jump over the trench/pit.
2 2 1. Proper coordoning.
Road traffic hazard 4 Tolerable
2. Hard barricading incase of heavy traffic, main road.
Collapse of lifting equipment 2 4 8 Moderate Proper balancing to be done ,if pipe is lifted by two slings/wire ropes.
3 4
1. Use of insulated material for machine boom. Extra care shall be taken
Overhead electric lines contact with crane, lifting equipment 12 Intolerable while doing the job nearby electrical cable.
2. Trained and experience driver should be deployed for machine.
3. Work to be constantly supervised by experience person.
Collapse of wooden, planks kept on trench for sectional 3 2 1. Sand bags/planks should be placed on flat surface.
6 Tolerable 2. Pipes to be placed in the center of wooden planks/sand bags.
lowering may cause injury
3 2 1. Safe work procedure to be followed.
Cut, crush,abrasion injury 6 Tolerable
2. Use of Personnel Protective Equipments
43 Welding 2 4 Experienced helper should be placed for informing presence of overhead
Electric shock due to overhead cable while pipe lifting 8 Moderate
electric lines
injury of persone due to welding burn 2 2 4 Tolerable Use PPEs,first aid box present at site
2 2 1. Proper coordoning.
road traffic hazard 4 Tolerable
2. Hard barricading incase of heavy traffic, main road.
3 2
1. Proper Trench/Pit coordoning.
fall down in trench 6 Tolerable 2. Hard barricading incase of heavy traffic, main road.
3. Do not jump over the trench. 4. Crossover to be provided on trench.
Injury to the helper while handling the rods and fitting of the 9 Moderate All rods should be handeld carefully using necessary PPEs.Proper
45 Boring/HDD hammer 3 3 signaling to be given to the HDD perator while fitting the reamer
1. Work to be supervise by experience and responsible person.
Roll of pipe 2 3 6 Tolerable 2.Coordoning of the work area. 3. Ensure proper Use of slings and ropes
after balancing before lifting of the pipes. 4. Use of PPEs.
Breakage of lifting accessories like rope and slings 1 4 4 Tolerable 1. inspection and checking of lifting accessories as per standrad.
1. Use of insulated material for machine boom. Extra care shall be taken
Electrical shock due to touch of boom of overhead electrical 3 4 12 Intolerable while doing the job nearby electrical cable. 3. Trained and experience
cable driver should be deployed for machine. 4. Work to be constantly
supervised by experience person.
Crush of finger/hand 3 2 6 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
Flying of foreign partcles 2 3 6 Tolerable 1. Use of work specific PPEs. 2. Minimum persons to be kept near work
place.
Welding flash 2 3 6 Tolerable 1. Use of work specific PPEs. 2. Minimum persons to be kept near work
place.
49 Cutting/ Welding of
steel line Burn injury due to gas cutting/ welding 2 3 6 Tolerable 1. Use of work specific PPEs. 2. Minimum persons to be kept near work
place.
Back fire during gas cutting 1. Inspection of hose connection, flash back arrestor of gas cutting set.
Electrical shock 1 4 4 Tolerable Ensure electrical cables,extension boards, machines are free from
electric shock hazard.
Entry of flying particles in eyes 3 2 6 Tolerable 1.Ensure guard on grinding machine. 2. use of work specific PPEs.
Cut injury (overhead grinding) 2 2 4 Tolerable 1. S[ecial care to be taken while overhead grinding.
50 Grinding
High noise 4 1 4 Tolerable 1. Ear protecting equipment (Ear muff/plug) shall be used. 2. Person to
be interchanged at frequent time.
1. Exacavted soil to be kept atleast 2ft away from trench. 2. V - cut type
Collapse of trench 2 3 6 Tolerable trenching. 3. Shorring / Shuttering of the trench whenever required. 4.
Minimum required persons to be kept in the trench. 5. Use ladder for
emergency escape from the trench.
51 tie-in joints
Fall of object on leg 2 2 4 Tolerable 1. Safe work procedure to be followed. 2. Use of Personnel Protective
Equipments
Cut injury 2 2 4 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
52 Holiday test Electric shock 0 Trivial 1. Trained and experience person shall do this work. 2. No one allowed to
seat, cross or touch the pipe section during test.
1. Affected area to be cordoned off and radiation warning to be
Ionizing Radiation 2 3 6 Tolerable displayed. 2. Avoid radiography in day time. 3.Stay away from the
radiation source.
53 Radiography/ X-ray
radiations may react with the skin and cause cancer, skin 1. Affected area to be cordoned off and radiation warning to be
1 4 4 Tolerable displayed. 2. Avoid radiography in day time. 3.Stay away from the
irritation, dermatitis etc
radiation source.
1. Work to be supervise by experience and responsible person.
Bursting of the discharge hose/ tube 1 3 3 Tolerable 2.Coordoning of the work area. 2. Use of standard fitting and calibrated
gauges. 4. Use of PPEs.
Pneumatic/
54 Hydraulic testing of 1. Work to be supervise by experience and responsible person.
steel pipeline Bursting of pipe to be tested 1 4 4 Tolerable 2.Coordoning of the work area. 2. Use of standard fitting and calibrated
gauges. 4. Use of PPEs.
Slipping of spanners 2 2 4 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
Road Traffic hazard 3 2 6 Tolerable 1. Proper coordoning. 2. Hard barricading incase of heavy traffic, main
road.
55 Nitrogen purging
1. Work to be supervise by experience and responsible person.
Burting of pipe/ hose 1 3 3 Tolerable 2.Coordoning of the work area. 2. Use of standard fitting and calibrated
gauges. 4. Use of PPEs.
Damage of lifting equipment due to overload or work in over 1 5 5 Tolerable 1. Check sling/crane/chain pully certification for their EWL and testing
safe working limit date. 2. Duel lifting shall be utilized whenever possible.
57 Use of lifting
equipment Sling/ chain damage 2 5 10 Moderate 1. Check sling/crane/chain pully certification for their EWL and testing
date. 2. Duel lifting shall be utilized whenever possible.
Balancing may fall 1 5 5 Tolerable Better comminication between crane operator and foreman.
1. Use of copper grit instead of sand. 2. Work specific PPEs to be used. 3.
Health hazards of lung disease, silicosis 2 4 8 Moderate Surrounding area should be properly covered to minimize dust
dispersion.
58 Sand blasting
Asphyxiation due to lack of air supply 3 2 6 Tolerable 1. Surrounding area should be properly covered to minimize dust
dispersion. 2. O2% to be checked frequently.
High noise 4 2 8 Moderate 1. Ear protecting equipment (Ear muff/plug) shall be used. 2. Person to
be interchanged at frequent time.
Road Traffic hazard 4 2 8 Moderate 1. Proper coordoning. 2. Hard barricading incase of heavy traffic, main
road.
59 Steel pipe leakage
repairing Suffocation due to high concentration of gas 2 3 6 Tolerable 1. frequent checking of O2 %. 2. use of SCABA.
Injury in hand due to sharp object 2 2 4 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
Fall of object on leg 2 2 4 Tolerable 1. Use of Personnel Protective Equipments. 2. Safe handling of
tools/tackles or material.
Slip in trench due to water 2 3 6 Tolerable 1. Safe work procedure to be followed. 2. Use of Personnel Protective
Equipments
Flying of dust at high rate in air due to gas eacapping 4 2 8 Moderate 1 .Use of Dust mask. 2. Coordoning of the area.
Fall / Slip of the two-wheeler 2 4 8 Moderate Defensive Driving, Use of Crash Helmet while driving, driving at
moderate speed
60 Two wheeler Driving
Accident 2 4 8 Moderate Defensive Driving, Use of Crash Helmet while driving, driving at
moderate speed
Electrical shock from live current wire while repair and
Electrical replacement of electrical instruments. 1. Electrical isolation to be taken prior to work. 2. Insulated rubber hand
maintenance/ 2 4 8 Moderate gloves to be used while performing the electrical
61 maintenance/breakdown work. 3. LOTO system to be followed.
breakdown work in
office building
Injury in hand due to sharp object 2 3 6 Tolerable 1. Suitable PPEs to be used.
Electrical shock from live current wire while housekeeping 1. Electrical isolation to be taken prior to work. 2. LOTO system to be
1 4 4 Tolerable
followed.
Injury in hand due to sharp object 2 3 6 Tolerable 1. Cotton hand gloves to be used while working. 2. Do not work in hurry.
3. Standard work procedure to be followed.
62 Housekeeping of
office building
Slips, Trips and Falls 3 2 6 Tolerable 1. Safe work procedure to be followed. 2. Use of Personnel Protective
Equipments
Falling from ladder steps 2 3 6 Tolerable 1. take care while movemen on ladders. 2. Reflective strips to be used on
steps.
Back pain due to improper posture of sitting 3 3 9 Moderate 1. proper angle of sitting and computer position. 2. Avoid sitting
continously.
64 Work on computers
Pain in neck due to improper posture of sitting 3 2 6 Tolerable 1. proper angle of sitting and computer position. 2. Avoid sitting
continously.
KM INCORPORATE
KM INCORPORATE
KM INCORPORATE
KM INCORPORATE
Moderate Risk Greater than 6 but less than 12 Further risk reduction measures should be considered
Intolerable Risk Greater than 12 Considered as intolerable and not adequately controlled