1 - ProTech Product Line Overview Rev - A

Safety System Logic Solvers
ProTech-GII, TPS, & SX

and MicroNet Safety Module
June 2014
CONTROLLING the power of ENERGY
This presentation is intended only for the individual or entity to which it is addressed and may contain information that is the Confidential and/or Proprietary Information of Woodward
Governor Company, the disclosure of which may be in violation of applicable law. If you are not the intended recipient, or an employee or agent responsible for delivery to the intended
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ProTech Product Line Applications
Applications
• Turbine Overspeed Device
• Turbine Shutdown Systems
• Engine Shutdown Systems
• VFD (Motor) Shutdown Systems
• High Pressure Vessel Safety Systems
• High Level Container Safety Systems
(2)
PROPRIETARY INFORMATION
API-611 5th Edition Requirements
7.4.2.3 Overspeed Shutdown System
(3)
API STANDARD 612 Petroleum, Petrochemical and Natural

SEVENTH EDITION, AUGUST 2014 Gas Industries—Steam Turbines—
Special-purpose Applications
(4)
API STANDARD 670

MACHINERY PROTECTION SYSTEMS
SEVENTH EDITION, NOV. 2014
(5)
ProTech Product Line
Overview
(6)
Old ProTech203 Application
(7)
Product Feature Matrix
MicroNet
Feature / Function ProTech203 ProTech-GII ProTech-SX ProTechTPS Safety
Module
Front Panel User Interface X X X X X
Architecture 2-O-O-3 2-O-O-3 1-O-O-1 2-O-O-3 2-O-O-3
IEC 61508-SIL Rating SIL - 3 SIL - 2 SIL - 3 SIL - 3
Accepts MPU, Proximity Probes , Eddy Current MPU MPU/PRX/EDY MPU/PRX/EDY MPU/PRX/EDY MPU/PRX/EDY
Response Time (milliseconds) 35 10 10 10 10
Overspeed Trip X X X X X
Acceleration Trip X X X X
Security KEY Passwords Passwords Passwords Passwords
Pre-Start MPU Detection Circuit X X X X
Configurable via Front Panel or Service Tool FP FP or ST FP or ST FP or ST FP or ST
Serial Modbus Interface X X X X
Internal Frequency Generator – Speed Tests X X X X X
Analog Output (Speed Meter Driver) X X X X
(8)
Product Feature Matrix (cont.)
MicroNet
Feature / Function ProTech203 ProTech-GII ProTech-SX ProTechTPS Safety
Module
Emergency Trip Relays – 2-out-of-3 Voted Models 1 or 2 2 2 2 2
Emergency Trip Relays – Independent Voted Models 1 2 2 2 2

Number of Speed Inputs 3 Total 3 Total 2 Total 3 Total 3 Total
Configurable Analog or Discrete Inputs 7 30 Total 30 Total
Configurable Relay Outputs 3 9 Total 9 Total
Periodic Test Routines X X X
Programmable Logic Blocks X X X
Trip and Alarm Logs X X X X
Overspeed Trip and Test Logs X X X X
Trip Cycle Time Logs X X X
Programmable Event Logs X X X
Programmable Test Routines X X X
24 Hour Time Sync (10 millisecond resolution) X X X
IRIG-B Time Sync (1 millisecond resolution) X
Sequence of Events Logging (1 millisecond) X

(9)
ProTech203 versus - GII & TPS
Feature / Function ProTech203 ProTech–GII and TPS

Front-Panel User Interface 2-Line LCD Display 4.2- Color Graphics Display
Mounting Options Bulkhead Bulkhead or Panel Mount
Approx Package Size (Bulkhead) 310 x 445 x 105 mm 330 x 445 x 159 mm
12.24 x 17.5 x 4.13 inches 13 x 17.5 x 6.25 inches
Safety Certifications IEC 61508 SIL-3 Certifiable
(must be applied with IEC 61508 SIL-3 Certified
redundant overspeed device)
Power Supply Architecture 1 Power Supply Input / Module 2 Redundant PS Inputs
Test Functions Manual Speed Test (per module) Temporary OS Setpoint Change Test
Manual OS Test (per module)
Auto OS Test (per module)
Auto Sequenced OS Test (A-B-C)
Periodic Auto Sequenced OS Test (A-B-C)
Auto Custom OS Test (per module – TPS)
(10)
ProTech203 versus - GII & TPS (cont.)
Feature / Function ProTech203 ProTech–GII and TPS

Logging Functions Peak Speed Peak Speed
(Saved in memory even without Peak Acceleration
power) Last 20 OS Events and OS Test Events
Last 50 Trip / Alarm and Test Events
Logged Data No Real Time Clock Real Time Clock Used
(no time or date logged) Logged Information: Time, Date, Speed,
Acceleration, Test Mode
(11)
ProTech Package Improvements
Bulkhead or Panel Mount Packages Available
Ruggedized Enclosure
(Flush Mount or Bulkhead
mount models available)
Improved Front
Panel Display
Improved Keypad for

Monitoring,
Configuration, &
Service
Added Log Screens

& Buttons
(12)
Bulkhead Mount Packages Modular design for
easy on-line repair
IP56 (NEMA4x)
based enclosure
Ruggedized
package design
Removable terminal
blocks for ease of Field wiring access
Rated for IP56
wiring & replacement through gland plates locations
(13)
Bulkhead Mount Packages
Individual Kernel
assembly
Input & Communications Trip Relay Output

Wiring Terminal blocks terminal blocks
(14)
Front panel mounts
Panel Mount Packages flush to cabinet or
enclosure
Removable back
cover for easy access
Easy wiring &

communication Rated for IP56
port access based enclosures
Includes mounting
screws & IP56 rated
Project Gate Review S124 Page 15
gasket
Example ProTech Screens
(16)
(17)
Programming & Configuration Tool (PCT)
(18)
Default ProTech Program
(19)
Programming & Configuration Tool (PCT)
(20)
Programming with GAP (Optional)
Optionally programmers can use Woodward’s Graphical Application
Programming Environment to program the ProTechTPS, MSM or SX models..
(21)
(22)
(23)
Example Program Logic Monitoring Screens
(24)
ProTech-GII Applications
(25)
ProTech-GII (Generation Two)
• Same basic functionality as ProTech203
 API611, API612 & API670 compliant
• TMR operation (2 out of 3 voting)
• IEC61508 SIL-3 certification
• Accepts redundant power inputs
 18-32Vdc power source
 90-240Vac (100-150Vdc) power source
• Integral trip solenoid test logic
 Automated periodic test routines
• MPU Detection (Circuit Continuity)
• Proximity Probe input (source included)
• Serial Modbus Communications
 Ethernet gateway optional
• High Acceleration Detection
 Overspeed anticipation logic
• Faster response time --10ms (Independent Relay output models)
(26)
• Alarm, Trip & Overspeed Logs (last 50 events)
Single ProTech-GII Module
(27)
ProTech-GII 2-o-o-3 Voted Application
(28)
ProTech-GII Ind. Voted Application
(29)
ProTechTPS Applications
(30)
ProTechTPS (Total Protection System)
• Same basic functionality as ProTech-GII

 API611, API612 & API670 compliant
• TMR operation (2 out of 3 voting)
• Integral trip solenoid test logic (TMR Only)
• Trip Valve response monitor with alarm
• MPU Detection (Circuit Continuity)
• Proximity Probe input (source included)
• High Acceleration or Deceleration Detection
• Faster response time --10ms (Independent Voted output models)
• 10 Programmable Analog or Discrete inputs
 10 inputs per module (30 total)
 Programmable And, Or, Not Logic
 First Out Indication - Real time clock
 1 Millisecond Trip Date & Alarm log
(31)
Single ProTechTPS Module
(32)
ProTechTPS 2-o-o-3 Voted Application
(33)
ProTechTPS Independent Voted Application
(34)
ProTechTPS Gas Turbine Application
Typical ProTechTPS Process Application
(36)
MicroNet Safety Module
Applications
(37)
MicroNet Safety Module
• Same functionality as ProTechTPS

 Programmable
• Same certifications as ProTechTPS
 IEC61508 SIL-3 certified
• Added functions
 1 Millisecond Time Synchronization (via IRIG_B Input)
 Sequence of Events Recorder Function
(38)
SIL-3 MicroNet Application
(39)
SIL-3 MicroNet Application
(40)
ProTech-SX Applications
(41)
ProTech-SX Product Line
Simplex Protection Device
• Same basic functionality as ProTechTPS
• Simplex operation only
• Accepts 1 or 2 (redundant) Speed Inputs
 MPU or Proximity probe compatible (one channel)
 MPU Detection (Circuit Continuity - both channels)
• Trip Valve response monitor with alarm
• High Acceleration Detection
• Fast response time --10ms
• 7 Programmable Analog or Discrete inputs
 Programmable And, Or, Not Logic
 First Out Indication
 10 millisecond logging (sequence of events
(42) recorder)
ProTech-SX Functionality
(43)
ProTech-SX (Turbine) Application
(44)
ProTech-SX (Engine) Application
(45)
ProTech Ordering Information
(46)
ProTech / Competitor Comparison
(47)
New Product Specs
• The following new ProTech documents are
now available on Woodward’s website
• Safety System Brochure = 51483
• ProTech-GII Product Spec. = 03370
• ProTech-GII Manual = 26709v1 & v2
• ProTechTPS Product Spec. = 03371
• ProTechTPS Manual = 26710v1 & v2
• MSM Product Spec. = 03375
• MSM Manual = 26711v1 & v2
• ProTech-SX Product Spec. = 03372
• ProTech-SX Manual = 26546v1 & v2
• Feel free to download these documents from

the Woodward website as needed.
Standards API611 and
API612 Changes
(49)
Woodward’s API-611 5th Edition Solutions
API-611- 5th Edition Requirement ProTech-GII or ProTechTPS Function/Feature
7.4.2.3.2 If specified, a dedicated electronic two-out-of-three

voting trip shall be furnished. This unit shall be separate and - Separate from DCS or governor
independent of any overall system such as a DCS or governor
and if required shall be provided with electrical power by a - Independent 2-out-of-3 voting architecture
purchaser-supplied power source.
7.4.2.3.3 The requirements of 7.4.2.3.45 through 7.4.2.3.7

apply if a dedicated electronic two-out-of-three voting trip - Independent 2-out-of-3 voting architecture
system is supplied.
7.4.2.3.5 The overspeed trip system shall include at least - Accepts 3 speed sensors (MPU or Prox)
three speed sensors dedicated for the trip system. The
speed sensors are not to be shared with the speed - Alarms on failure of speed sensing signal/element
governing system. The failure of any one speed-sensing
element shall initiate an alarm only. The failure of two of - Any two speed sensor failures initiate a shutdown
three speed-sensing elements shall initiate a shutdown.
ProTechG-II or ProTechTPS
(API-611 Compliant Turbine Shutdown System)
(50)
API-611- 5th Edition Requirement ProTech-GII or ProTechTPS Function/Feature

7.4.2.3.6 The design of the electronic trip system shall include
the following as a minimum: • Has a configurable trip speed setting range that can be
1. An assignable trip speed range corresponding to 110% of the set for 110% of the machine’s maximum continuous
maximum continuous speed. speed or above
2. Digital speed indication
• Includes a digital speed indication (tachometer)
3. Output(s) to a suitable separate independent trip actuation
device. The use of more than two separate independent • Utilizes two 2-out-of-3 voted trip relay to activate a trip
actuation devices shall be subject to an agreement between device
the user and the supplier. • Includes Manual or Automatic test functions to test the
4. Manually activated override for testing the electronic portion electronic overspeed shutdown system.
of the overspeed shutdown system. • Allows settings to be changed in the field and uses
5. Settings that are field changeable and protected through password security to control access.
controlled access.
7.4.2.3.7 Failure of the overspeed trip system shall • Uses a failsafe architecture and can be configured for
initiate a turbine shutdown. de-energize to trip action.
ProTechG-II or ProTechTPS
(API-611 Compliant Turbine Shutdown System)
(51)
API-612- 7th Edition Requirement ProTechTPS Functions/Features
12.3.1.1 A Turbine Shutdown system shall be provided • Functions as a Turbine Shutdown System – performs
overspeed and other shutdown functions
12.3.1.3 Shall include on-line diagnostics, testing functions • Includes on-line diagnostics and testing functions
and be able to be repaired on-line and is on-line repairable
12.3.1.4 If specified shall conform to standards IEC61508

• Is IEC61508 SIL-3 Certified
or IEC61511
ProTechTPS
(API-612 Compliant Turbine Shutdown
System)
(52)
12.3.1.7 The overspeed shutdown function shall be part of • Includes Overspeed Protection
the turbine shutdown system
12.3.2.1 An overspeed detection system based on three • Includes three independent measuring circuits
independent measuring circuits and two-out-three voting
logic in accordance with API std670 shall be supplied
12.3.3.4 If specified shall have a fault tolerant design, that • Includes a two-out-of-three fault tolerant voting
is capable of being tested without defeating the turbine architecture that can be tested without defeating the
shutdown system shutdown system
12.3.3.5 The trip solenoid valves shall be provided with • Includes on-line Trip Solenoid Response Monitoring
facilities to allow testing of the solenoid valve function (logs response time and alarms if time is too long)( 1
while the turbine is in operation millisecond resolution)
ProTechTPS
System)
(53)
12.3.4.7 The time from the overspeed condition to full • Includes total trip system response monitoring (logs
closure of the trip valve shall not exceed the time response times and alarms if time is too long) (1
calculated by the turbine vendor to meet the millisecond resolution)
requirements of 12.3.1.7. (127% of rated speed). The
calculation methodology shall be in accordance with
Annex D.
12.4.11 With the exception of the steam trip and throttle • Includes on-line self test routines
valve, it shall be possible to test every component of every • Includes on-line trip solenoid response monitoring
shutdown function while the equipment is in operation. • Includes on-line total shutdown system response
monitoring
12.4.13 Unless otherwise specified, the shutdown system • Included First-Out-Indication logs (shutdown and
shall incorporate a first-out indication to display which alarm)
parameter first reached the trip level, in the even that
multiple shutdowns result from a single initial event.
ProTechTPS
System)
(54)
55
API670 5th Edition Definitions

56
API670 5th Edition Requirements
8 Electronic Overspeed Detection System

57
API670 5th Edition Requirements

ProTech203 Replacement Models
Old ProTech203
Replacement ProTech-GII (Bulkhead Mount)
8200-200 - 24V, Dual Relay, Energize
8237-1596 - HV/LV, Voted Relays
8200-201 - 24V, Dual Relay, De-Energize
8237-1597 - HV/HV, Voted Relays
8200-206 - 24V, Independent Relays, Energize
8237-1594 - HV/LV, Indepenent Relays
8200-207 - 24V, Independent Relays, De-Energize
8237-1595 - HV/HV, Indepenent Relays
9905-750 - 220V, Single Relay, De-Energize 8237-1597 - HV/HV, Voted Relays
9905-751 - 24, 24, 120 Single Relay, De-Energize
9905-753 - 120, 120, 220 Single Relay, De-Energize 8237-1597 - HV/HV, Voted Relays
9905-754 - 24V, Single Relay, Energize 8237-1596 - HV/LV, Voted Relays
9905-755 - 120V, Single Relay, Energize
ProTech-GII
Models
9905-869 - 24V, Single Relay, De-Energize 8237-1596 - HV/LV, Voted Relays Old ProTech203
9905-870 - 120V, Single Relay, De-Energize
Models
9905-878 - 24V, Single Relay, De-Energize 8237-1596 - HV/LV, Voted Relays
9905-903 - 24V, Dual Relay, De-Energize 8237-1596 - HV/LV, Voted Relays
9905-975 - 24V, Independent Relays, Energize 8237-1594 - HV/LV, Indepenent Relays
(58)
ProTech203 Replacement Models
Old ProTech203 Replacement ProTech-GII (Bulkhead Mount)
9905-978 - 24V, Independent Relays, De-Energize 8237-1594 - HV/LV, Indepenent Relays
9905-981 - 24V, Independent Relays, Energize 8237-1594 - HV/LV, Indepenent Relays
9905-984 - 24V, Independent Relays, De-Energize 8237-1594 - HV/LV, Indepenent Relays
9905-989 - 24V, Single Relay, De-Energize 8237-1596 - HV/LV, Voted Relays
ProTech-GII
Models
Old ProTech203
9907-080 - 24V, Dual Relay, Energize 8237-1596 - HV/LV, Voted Relays Models
9907-083 - 24V, Dual Relay, Energize 8237-1596 - HV/LV, Voted Relays
8237-1594 - HV/LV, Indepenent Relays
(59)
Questions????
(60)

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Safety System Logic Solvers

ProTech-GII, TPS, & SX

CONTROLLING the power of ENERGY

7.4.2.3 Overspeed Shutdown System

API STANDARD 612 Petroleum, Petrochemical and Natural

API STANDARD 670

Architecture 2-O-O-3 2-O-O-3 1-O-O-1 2-O-O-3 2-O-O-3

IEC 61508-SIL Rating SIL - 3 SIL - 2 SIL - 3 SIL - 3

Response Time (milliseconds) 35 10 10 10 10

Security KEY Passwords Passwords Passwords Passwords

Pre-Start MPU Detection Circuit X X X X

Configurable via Front Panel or Service Tool FP FP or ST FP or ST FP or ST FP or ST

Serial Modbus Interface X X X X

Internal Frequency Generator – Speed Tests X X X X X

Analog Output (Speed Meter Driver) X X X X

Emergency Trip Relays – Independent Voted Models 1 2 2 2 2

Configurable Analog or Discrete Inputs 7 30 Total 30 Total

Configurable Relay Outputs 3 9 Total 9 Total

Periodic Test Routines X X X

Programmable Logic Blocks X X X

Trip and Alarm Logs X X X X

Overspeed Trip and Test Logs X X X X

Trip Cycle Time Logs X X X

Programmable Event Logs X X X

Programmable Test Routines X X X

24 Hour Time Sync (10 millisecond resolution) X X X

IRIG-B Time Sync (1 millisecond resolution) X

Sequence of Events Logging (1 millisecond) X

Feature / Function ProTech203 ProTech–GII and TPS

Feature / Function ProTech203 ProTech–GII and TPS

Bulkhead or Panel Mount Packages Available

Improved Keypad for

Added Log Screens

Bulkhead Mount Packages

Input & Communications Trip Relay Output

Easy wiring &

Example Program Logic Monitoring Screens

• Same basic functionality as ProTech-GII

• Same functionality as ProTechTPS

• Feel free to download these documents from

API-611- 5th Edition Requirement ProTech-GII or ProTechTPS Function/Feature

7.4.2.3.2 If specified, a dedicated electronic two-out-of-three

7.4.2.3.3 The requirements of 7.4.2.3.45 through 7.4.2.3.7

API-611- 5th Edition Requirement ProTech-GII or ProTechTPS Function/Feature

API-612- 7th Edition Requirement ProTechTPS Functions/Features

12.3.1.4 If specified shall conform to standards IEC61508

API-612- 7th Edition Requirement ProTechTPS Functions/Features

API-612- 7th Edition Requirement ProTechTPS Functions/Features

API670 5th Edition Definitions

API670 5th Edition Requirements

8 Electronic Overspeed Detection System

API670 5th Edition Requirements

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