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Asme B16-25 1997
Asme B16-25 1997
25-1 997
(Revision of ASME B16.25-1992)
A NA M E R I C A NN A T I O N A LS T A N D A R D
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The American Society of
Mechanical Engineers
A N
A M E R I C A N A T I O N A S
L T A N D A R D
BUTTWElOlNG EMDS
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The 1997 edition of this Standard is being issued with an automatic addenda
subscription service. The use of an addenda allows revisions made in
response to public review comments or committeeactions to be published
as necessary; revisions publishedin addenda will become effective6 months
after the Date of Issuance of the addenda. The next edition of this Standard
is scheduled for publication in 2002.
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment which provides an opportunity for additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respectto the validity of any patent rights asserted in
connection with any items mentioned in this document, and does not undertake to insure anyone
utilizing a standard against liability for infringement of any applicable Letters
Patent, nor assume
any such liability. Users of a code or standard are expressly advised that the determination of
the validity of any such patent rights, and the risk of the infringement of such rights, is entirely
their own responsibility.
Participation by federal agency representative(s) or person(s) affiliated with industry is not to
be interpreted as government or industry endorsement of this codeor standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies which preclude the issuance of interpretations by individual
volunteers.
Copyright 0 1997 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
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FOREWORD
(This Foreword is not part of ASME 816.25-1997.)
. ..
111
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ASME B16 COMMITTEE
Standardization of Valves, Flanges, Fittings, and
Gaskets
at the time of approval of this Standard.)
(The following is the roster of the Committee
OFFICERS
W. N. McLean, Chair
R. A. Schmidt, Vice Chair
K. Ciciora, Secretary
COMMllTEE PERSONNEL
W. Ballis, Consultant, Columbus, Ohio
R. R. Brodin, Fisher Controls International, Inc., Marshalltown, Iowa
K. Ciciora, ASME, New York, New York
M.A. Clark, NIBCO, Inc., Elkhart, Indiana
A. Cohen, Copper Development Association, New York, New York
W. C. Farrell, Jr., Consultant, Birmingham, Alabama
D. R. Frikken, Monsanto Co., St. Louis, Missouri
M. W. Garland, Frick Company, Waynesboro, Pennsylvania
J. C. Inch, Mueller Refrigeration Products Co., Hartsville, Tennessee
G. A. Jolly, Vogt Valve Co., Louisville, Kentucky
W. G. Knecht, Consultant, Williamsport, Pennsylvania
R. Koester, The William Powell Co., Cincinnati, Ohio
W. N. McLean, Newco Valves, Palos Park, Illinois
R. A. Schmidt, Ladish Co., Russellville, Arkansas
W. M. Stephan, Flexitallic, Inc., Pennsauken, New Jersey
T. F. Stroud, Ductile Iron Pipe Research Association, Birmingham, Alabama
R. E. White, Richard E. White & Associates, South Bend, Indiana
D. A. Williams, Southern Company Services, Birmingham, Alabama
L. A. Willis, Dow Chemical Co., Freeport, Texas
W. R. Worley, Union Carbide Corp., South Charleston, West Virginia
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CONTENTS
...
Foreword . . . . . . . . . . . . . . . . . . . . . . . , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , , . . . . . . . . 111
Committee Roster , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
1 Scope . . . . . . . . . . . . . , , . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . 1
2 Transition Contours . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Welding Bevel Design . . . . . , , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 1
4 Preparation of Inside Diameter of Welding End . . . . . . . . . . . . . . . . . . 5
5 Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figures
1 MaximumEnvelope for Welding End Transitions . . . . . . . . . . . . . . . . . . . . 2
2 WeldBevels for Wall Thickness Not Over 22 mm (0.88 in.) . . . . . . . . . 3
3 WeldBevel Details for Wall Thickness Over 22 mm (0.88 in.) . . . . . . . 4
4 Weld
Bevel Details for GTAW
Root
Pass [Wall Thickness Over
3 mm (0.12 in.) to 10 mm (0.38 in.), Inclusive] . . . . . . . . . . . . . . . . . . . 5
5 Weld
Bevel Details for GTAW
Root
Pass [Wall Thickness Over
10 mm (0.38 in.) to 25 mm (1.0 in.), Inclusive] . . . . . . . . . . . . . . . . . . . 6
6 Weld
Bevel Details for GTAW
Root
Pass
[Wall Thickness Over 25 mm (1.0 in.)] . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table
I Dimensions of WeldingEnds . . . . . . . . . . . .. . . .. . . .. . . .. . . .. . . . . . . . . 8
Annexes
A Inch Table . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B Quality System Program . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SPECIAL NOTE:
The interpretations to ASMEB16.25 are included in thisEdition as a separate section for theuser’s convenience.
This section, however,is notpartofthe Standard.
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~~
ASME 816.25-1997
BUTTWELDING ENDS
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bevels, for external and internal shaping of heavy- Nonmandatory requirements relating to the manufac-
wall components, and for preparation of internal ends turer’sQualitySystemProgramaredescribed in
(including dimensions and tolerances). Coverage in- Annex B.
cludes preparation for joints withthe following:
(a) nobacking rings; 1.6 Convention
(b) split or noncontinuous backing rings;
For the purpose of determining conformance with
(c) solid or continuous backingrings; this Standard, the convention for fixing significant digits
(d) consumable insert rings;
where limits, maximum or minimum values, are speci-
( e ) gas tungsten arcwelding (GTAW) of the root
fied shall be “rounding off’ as defined in ASTM
pass.
Practice E 29. This requires that an observed or’calcu-
Details of preparation for any backing ring must be
lated value shall be rounded off to the nearest unit in
specified in ordering the component.
thelast right-hand digit used for expressing the limit.
Decimal values and tolerances do not imply a particular
1.2 Application
method of measurement.
This Standard applies toanymetallicmaterials for
which a welding procedure canbe satisfactorily quali-
2 TRANSITION CONTOURS
fied,butdoesnot prescribe specificwelding processes
or procedures. Unless otherwise specified by thepur- Figure 1 delineates the maximum envelope in which
chaser, it does not apply towelding ends conforming transitions fromweldingbevel to the outer surface of
toASME B16.5, B16.9, or B16.28. the component andfromtheroot face to theinner
surface of the component must lie. Except as specified
1.3 Standard Units in Note ( 5 ) toFig. 1 and as otherwise specified by
the purchaser, the exact contour withinthis envelope
The values stated in either metric or inchunits are
is the manufacturer’s option, providing it maintains the
toberegarded separately as standard. Withinthetext,
specified minimum wall thickness, has no slopes steeper
theinchunits are shown in parentheses. The values
thanthose indicated for the respective regions,and
stated in each system are not exact equivalents; therefore
includes the proper surface for backing rings if specified.
each systemmust beused independently of the other.
Combining values from the two systems may result in
nonconformance withthe Standard. 3 WELDING BEVEL DESIGN
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ASME 616.25-1997 BUTTWELDING ENDS
I
INote (5)l
45 deg max
L Radius 2 0.05 tmin
[Note ( 4 1
Component or Fitting \
\ Maximum [Note (2)l
Minimum 1.Otmin
\
\
k.
INote (111
[Note
(5)l I LRadius r 0.05 Imin[Note (5)i
1
A
"
"
Inside
1
2tmin transition region
NOTES:
(1) The value of tmin is whichever of the following is applicable:
(a) the minimum ordered wall thickness of the pipe;
(b) 0.875times the nominalwall thickness of pipe ordered to a pipe schedule wall thickness that has an under-tolerance of 12.5%;
(c) the minimum ordered wall thickness of the cylindrical welding end of a component or fitting (or the thinner of the two) whenthe
joint is between two components.
(2) The maximum thickness at the end of the component is:
(a) the greater of Imin+ 4 mm (0.16 in.) or 1.15tmin when ordered on a minimum wall basis;
(b) the greater of tmin + 4 mm (0.16 in.) or l.lOtnwhen
om ordered on a nominal wall basis.
(3)Weld bevel shown is for illustration only.
(4) The weld reinforcement permitted by applicable code may lie outside the maximum envelooe.
(5)Where transitions using maximum slope do not intersect inside or outside surface, as shown by phantom outlines, maximum slopes
shown or alternate radii shall be used.
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BUTTWELDING ENDS ASME B16.25-1997
"- '
I 37.5 deg i2.5 deg "- 1 37.5 deg i2.5 deg
(a) Welding End Detail for Joint Without Backing Ring (b)Welding End Detailfor Joint Using Split
Rectangular Backing Ring
30 degmax 1
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""
13 (0.5)min
I
(c) Welding End Detail for Joint Using Continuous (d) WeldingEnd Detail for Joint Using Continuous
Rectangular Backing Ring Tapered Backing Ring
GENERAL NOTES:
(a) Broken lines denote maximum envelope for transitions from welding bevel and root face into body of component.
See Fig. 1 for details.
(b) See Section 5 for tolerances other than those given in these sketches.
(C) Purchase order must specify contour of any backing ring to be used.
(d) Linear dimensions are in millimeters with inch values in parentheses.
NOTES:
Il) Internal surface may be as-formed or machined for dimension 6 at root face. Contour within the envelope shall be in accordance
with Section 2.
(21 Intersections should be slightly rounded.
FIG. 2 WELD BEVELS FOR WALL THICKNESS NOT OVER 22 mm 10.88 in.)
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ASME 816.251997 BUllWELDING ENDS
It
I
(\ \
'\ \
(0.75 20.06)
1.6 t0.8
(0.06 t0.03) (0.06 20.03)
[Note (1)l
---J
13(0.5) min
(a) Welding End Detail for JointWithout Backing Ring (b) Welding End Detail for Joint Using Split
Rectangular Backing Ring
ì 4 P ì "W
\ \ I
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r\7
A A
I
I
"J 13(0.5) min
+0.25 - 0
(+0.010 -0)
r\ 1
+0.25-O
(+0.010 -0)
I
(C) Welding End Detail for Joint Using
Continuous (dl Welding End Detail for Joint Using Continuous
Rectangular Backing Ring Tapered Backing Ring
GENERAL NOTES:
(a) Broken lines denote maximum envelope for transitions from welding groove and root face into body of components.
See Fig. 1 for details.
(b) See Section 5 for tolerances other than those given in these sketches.
(c) Purchase order must specify contour of any backing ring to be used.
(dl Linear dimensions are in millimeters with inch values in Darentheses.
NOTES:
(1) Internal surface may be as-formed or machined for dimension B at root face. Contour within the envelope shall be in accordance
with Section 2.
(2) Intersections should be slightly rounded.
FIG. 3 WELD BEVEL DETAILS FOR WALL THICKNESS OVER 22 mm (0.88 in.)
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BUiTWELDlNG ENDS ASME B16.25-1997
(0.06 +0.03)
shall have 37'/2 deg ? 2!4 deg bevels or slightly
concave bevels. See Fig. 4.
GENERAL NOTES:
(c) Components having nominalwall thicknesses (a) This detail appliesfor gas tungsten arc welding (GTAW)of
over 10 mm (0.38 in.) to 25 mm (1.0 in.) inclusive the root pass where nominal wall thickness is over
shall have bevels as shown in Fig. 5. 3 mm (0.12 in.) t3 10 mm (0.38in.) inclusive.
(d) Components having nominal wall thicknesses (b) Linear dimensions are in millimeters with inch values in
parentheses.
greater than 25 mm (1.0 in.) shall havebevelsas
shown in Fig. 6 .
FIG. 4WELDBEVELDETAILSFOR GTAW
ROOT PASS
4 PREPARATION OF INSIDE DIAMETER OF [Wall Thickness Over 3 mm (0.12 in.)
WELDING END to 10 mm (0.38 in.), Inclusive]
4.1 General
Preparation of the inside diameter attheend of a and 6 are tabulated in Table 1 for DN 65 through 900
component shall be in accordance with one of the (NPS 21/, through 36).
following, as specified by the purchaser. Dimensions for other sizes and/or wall thicknesses
(a) Components to be welded without backing rings canbe determined by the following formulas:
shall meet the requirements of the standard or specifica-
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STD-ASME Blb.25-ENGL L777 m 0 7 5 7 b 7 0 0580b77 877 m
"T 20deg
i2.5deg
"
1 20 deg 22.5 deg
i\ \
'.\ 1 O to 2 (0.06)
"1
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5(0.19) R
I
A
:.O78 iO.016)
--J
30 deg f0maxL??!!fl
5(0.19) min I +0.25 'I
- 0.040)
- 1.02
(4.010
5(0.19) min
Type B
GENERAL NOTES:
(a) This detail applies forgas tungsten arc welding (GTAW) of the root pass where nominal wall thickness is over 10 mm (0.38in.) to
25 mm ( 1.0 in.) inclusive.
(b) Broken lines denote maximum envelope for transitions from welding groove and land into body of component. See Fig. 1 for details.
(c) See Section 5 for tolerances other thanthose given in these sketches.
(d) Linear dimensions are in millimeters with inch values in parentheses.
NOTE:
(1) Inside corners shouldbe slightly rounded.
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S T D - A S M E BLb.25-ENGL 1997 W 0757b70 0580698 705 m
\I
\
\
\.. \
20 deg k2.5 deg
'. '\
20 deg ?2.5 deg
~ ~ 0 t 0 2 1 0 . 0 1 ,
19 to 25
19 to 25
(0.75 to 1.00)
(0.75 to 1.00)
GENERAL NOTES:
(a) This detail applies for gas tungsten arcwelding (GTAW) of root pass where nominal wall thickness is greater than 25 mm (1.0 in.).
(b) Broken lines denote maximum envelope for transitions from welding groove and land into body of component, See Fig. 1 for details,
(c) See Section 5 for tolerances other than those given in these sketches.
(d) Linear dimensions are in millimeters with inch values in parentheses.
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NOTE:
(1) Inside corners should be slightly rounded.
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ASME 816.25-1997 BUTTWELDING ENDS
Wrought or
Nominal Schedule Fabricated Cast Steel
Pipe Size No. Components, Valves,
[Note
(DN1 (111 A [Note (111 A [Note (211 B C [Note (311 t
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S T D - A S M E B L b - 2 5 - E N G L 1777 m 0 7 5 7 b 7 0 0580700 L73 m
Wrought or
Nominal Schedule Fabricated Cast Steel
Pipe Size No. Components, Valves,
[Note
(DN) (111 A [Note (111 A [Note (211 B C [Note (311 t
300 323.8 329 289 292.17 17.48
1 O0 323.8 329 281 285.24 21.44
120 323.8 329 273 278.31 25.40
140 323.8 329 266.5 272.75 28.58
160 323.8 329 257 264.45 33.32
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~
Wrought or
Nominal Schedule Fabricated Cast Steel
Pipe Size No. Components, Valves,
[Note
(DNI (111 A [Note (111 A [Note (211 B C [Note (3J1 f
GENERAL NOTES:
(a) Dimensions are in millimeters.
(b) See Section 5 for tolerances.
NOTES:
(1) Letter designations signify:
(a) STD = standard wall thickness
(b) XS = extra-strong wall thickness
(c) XXS = double extra-strong wall thickness
(2)The diameters listed are not requirements. They are provided for the convenience of the user.
(3)Internal machining for continuous backing rings for sizes DN 50 and smaller is not contemplated. Seepara. 4.2 for C
dimension for sizes not listed.
10
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STDOASME BLb.25-ENGL L777 W 0757b70 0580702 Tbb
ANNEX A
INCH TABLE
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(This Annex is an integral part of ASME B16.25 and is placed after the main text for convenience.)
II
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ASME B16.25-1997 ENDS BUTTWELDING
Wrought or
Nominal Schedule Fabricated Cast Steel
Pipe Size No. Components, Valves,
12
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BUTTWELDING ENDS ASME 816.25-1997
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140 18.00 18.28 14.876 15.225 1.562
160 18.00 18.28 14.438 14.842 1.781
13
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ASME 816.25-1997 BUTTWELDING ENDS
Wrought or
Nominal Schedule Fabricated Cast Steel
Pipe Size No. Components, Valves,
[Note
INPSI I1 I1 A [Note (1)1 A [Note (211 B C [Note (3I1 t
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40 24.00 24.38 22.624 22.755 O. 688
60 24.00 24.38 22.062 22.263 0.969
80 24.00 24.38 21.562 21.826 1.219
1O0 24.00 24.38 20.938 21.280 1.531
120 24.00 24.38 20.376 20.788 1.812
140 24.00 24.38 19.876 20.350 2.062
160 24.00 24.38 19.312 19.857 2.344
GENERAL NOTES:
(a) Dimensions are i n inches.
(b) See Section 5 for tolerances.
NOTES:
(1) Letter designations signify:
(a) STD = standard wall thickness
(b) XS = extra-strong wall thickness
(c) XXS = double extra-strong wall thickness
(2) The diameters listed are not requirements. They are provided for the convenience of the user.
(3) Internal machining for continuous backing rings for sizesNPS2 and smaller is not contemplated. Seepara.4.2 for C
dimension for sizes not listed.
14
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ANNEX B
QUALITY SYSTEM PROGRAM
(This is a nonmandatory part of ASME 816.25 and is included for information only.)
The products manufactured in accordance with ASME manufacturer’s quality system program by an indepen-
B16.25 shall be produced under a quality system pro- dent organization shall be the responsibility of the
gram following the principles of an appropriate standard manufacturer. The detailed documentation demonstra-
fromthe I S 0 9000 series.’ A determination of the ting
program compliance shallbe available to
the
need for registration and/or certification of the product purchaser at the manufacturer’s facility. A written sum-
mary description of the program utilized by the product
manufacturer shall be available tothe purchaser upon
’ The series is also available from the American National Standards request. The product manufacturer is defined as the
Institute(ANSI) and theAmericanSocietyforQualityControl entity whose name or trademark appears on the product
(ASQC)asAmericanNationalStandardsthatare identified by a
prefix “ Q ’ replacing the prefix “ISO.” Each standard of the series in accordance with the marking or identification require-
is listed underreferences. ments of ASME B16.25.
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BUTTWELDING ENDS ASME 816.25-1997
ANNEX C
REFERENCES
(This Annex is an integral part of ASME B16.25 and is placed after the main text for convenience.)
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and Maintenance of Software
ASME B 16.9-1993, Factory-Made Wrought Steel Butt- IS0 9001: 1994: Quality Systems - Model for Quality
welding Fittings Assurance in Design, Development, Production, Installa-
ASME B16.28-1994, Wrought Steel Buttwelding Short tion, and Servicing
RadiusElbowsand Returns IS0 9002: 1994: Quality Systems - Model for Quality
ANSVASMEB36.10M-1985,Weldedand Seamless Assurance in Productionand Servicing
WroughtSteelPipe I S 0 9003: 1994: Quality Systems - Model for Quality
Assurance in FinalInspectionand Test
ASTM Publications
Publications appearing above whichhavebeenap-
ASTM E 29-93, Standard Practice for Using Significant provedasAmericanNational Standards may also be
Digits in Test DatatoDetermine Conformance With obtained from:
Specifications
ASTM A 106-94a,Specification for Seamless Carbon ANSI
Steel Pipe for High-Temperature Service
AmericanNational Standards Institute, Inc.
ASTM A 3351A 335M-94,Specification for Seamless 1 1 West 42nd Street, New York, NewYork 10036
Femtic Alloy Steel Pipe for High-Temperature Service
IS0
I S 0 Publications
IS0 Central Secretariat
IS0 9000-1:1994:Quality Management andQuality Case Postale 56
Assurance Standards - Part I: Guidelines for Selection CH-12 1 1 GENEVA 20
andUse Switzerland
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