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ICA-REC-ARA0-AS350B3-EC130B4 Rev00
ICA-REC-ARA0-AS350B3-EC130B4 Rev00
PAGE
AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 1/31
BRITE SAVER 2
USAGE MONITORING SYSTEM
AS350B3/B3e & EC130B4
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 2/31
NSE is now the holder of the STC of ECT industries and ensures the maintenance and the
development of all ECT industries equipment.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 3/31
TABLE OF CONTENTS
1 INTRODUCTION ..............................................................................................................................6
1.1 Scope .............................................................................................................................................6
1.2 Service failures reporting ................................................................................................................6
1.3 Applicability .....................................................................................................................................6
1.4 Reference documents .....................................................................................................................6
1.5 Precautions .....................................................................................................................................6
1.6 ABREVIATION................................................................................................................................7
1.7 DISTRIBUTION ..............................................................................................................................7
2 SYSTEM DESCRIPTION..................................................................................................................8
2.1 General description .........................................................................................................................8
2.2 BRITE SAVER 2 Human Machine Interface ....................................................................................9
2.3 Ground station error messages .......................................................................................................9
2.4 Major electrical wiring changes .......................................................................................................9
3 AIRWORTHINESS LIMITATIONS INFORMATION ......................................................................... 10
4 INSPECTION REQUIREMENTS .................................................................................................... 10
4.1 Description .................................................................................................................................... 10
4.2 Inspection program ....................................................................................................................... 10
5 DIMENSIONS AND AREA .............................................................................................................. 11
5.1 Description .................................................................................................................................... 11
5.2 Location of access panels for AS350B3 ........................................................................................ 11
5.3 Location of access panels for EC130B4........................................................................................ 12
6 WEIGHT AND BALANCE ............................................................................................................... 13
7 SERVICING .................................................................................................................................... 13
7.1 Recommended overhaul period .................................................................................................... 13
8 BRITE SAVER 2 INSTALLATION INSTRUCTIONS ....................................................................... 13
8.1 Illustrated parts catalog ................................................................................................................. 13
8.2 Return to service after overhaul or troubleshooting ....................................................................... 14
8.3 Recorder replacement .................................................................................................................. 14
9 TROUBLESHOOTING .................................................................................................................... 15
9.1 Fault indication and Lights on BRITE SAVER 2 ............................................................................ 15
9.2 How to update the external memory SD card ................................................................................ 18
9.3 Default messages on the ground station ....................................................................................... 19
9.4 Checkings ..................................................................................................................................... 20
10 APPENDIX A: BS2 ELECTRICAL SYNOPTIC AS350B3/EC130B4 ................................................ 21
11 APPENDIX B: WD CABLE (PTFE WIRES) – CAB-252A-41-02 FOR AS350B3 & EC130B4 .......... 23
12 APPENDIX C: WD CABLE (KAPTON WIRES) – CAB-252B-41-02 FOR AS350B3 & EC130B4..... 25
13 APPENDIX D: ENGINE RUN-UP TEST SHEET ............................................................................. 27
14 APPENDIX E: IN FLIGHT TEST SHEET ........................................................................................ 29
15 APPENDIX F: MODIFICATION REQUEST / FAULT REPORT ....................................................... 31
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 4/31
TABLE OF FIGURES
TABLE OF TABLES
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 5/31
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 6/31
1 INTRODUCTION
1.1 SCOPE
This manual contains the necessary information for carrying out ongoing continued operational safety
maintenance tasks and required inspections on the BRITE SAVER 2 System installed in AS350B3/B3e
and EC130B4 helicopters.
1.3 APPLICABILITY
This document is applicable for all variants of AS350B3 and EC130B4 series models AS350B3,
AS350B3e, EC130B4 with BS2 P/N REC-ARA0-TT-00 Usage Monitoring System installed.
1.5 PRECAUTIONS
WARNING
FAILURE TO FOLLOW INSTRUCTIONS GIVEN IN A WARNING MAY RESULT IN
PERSONAL INJURY OR DEATH
CAUTION
FAILURE TO FOLLOW INSTRUCTIONS GIVEN IN A CAUTION MAY RESULT
INDAMAGE TO THE HELICOPTER OR THE AVIONICS
Note
A note includes supplemental data about the procedure, practice, condition, etc., for
the maintenance task you are about to perform.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 7/31
1.6 ABREVIATION
SYS SYStem
MEM MEMory
EXC EXCeedance
WD Wiring Diagram
1.7 DISTRIBUTION
This ICA will be made available to all purchasers of this STC.
Please contact NSE at +33 475 40 84 00 to verify latest revision.
WARNING
THE MAINTENANCE TASKS AND INSPECTION REQUIREMENTS IN THIS
DOCUMENT ARE EXPLICIT AND ARE REQUIRED TO BE COMPLETED IN ORDER
TO MAINTAIN CONTINUED AIRWORTHINESS REQUIREMENTS. NO DEVIATIONS
ARE ALLOWED WITHOUT PRIOR STC HOLDER AGREEMENT.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 8/31
2 SYSTEM DESCRIPTION
Two memories (one internal flash memory and one extractible SD memory card) are used in the
recorder to store information. All data and observed faults are recorded simultaneously in both
memories.
The other part of the UMS system is the ground station, in which the SD card allows to import data and
store them in a database. Then the ground station can process these data for analysis and validation.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 9/31
5 4 3
Figure 1 - BRITE SAVER 2 front panel
1 – "EXCEEDANCE" light.
2 – "TOP" events marker push button.
3 – "SYSTEM" light.
4 – "MEMORY" light (external).
5 – SD-Card trapdoor.
The other lights and buttons are not used on this recorder version.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 10/31
The data collected are for non-credit; it means that the data must not be used in order to revise and/or
extend maintenance practices or flight operations.
The BRITE SAVER has been designed and tested to ensure that there is:
Information displayed only on ground.
Neither perturbation nor additional work load for the crew.
WARNING
THE AIRWORTHINESS LIMITATIONS SECTION IS EASA APPROVED AND VARIATIONS
MUST ALSO BE APPROVED.
WARNING
THE AIRWORTHINESS LIMITATIONS SECTION IS FAA APPROVED AND SPECIFIES
MAINTENANCE REQUIRED UNDER §§ 43.16 AND 91.403 OF THE FEDERAL AVIATION
REGULATIONS UNLESS AN ALTERNATIVE PROGRAM HAS BEEN FAA APPROVED.
4 INSPECTION REQUIREMENTS
4.1 DESCRIPTION
This chapter contains the inspection requirements for the BS2 system installed in AS350B3 and
EC130B4 helicopters in accordance with STC 10017248 (AS350B3/EC130B4).
The inspections must be accomplished by appropriately trained personnel to assess the airworthiness of
the helicopter, and any discrepancy must be eliminated prior to further flight. The following inspections
may be performed in conjunction with the Airframe Inspection Program for the aircraft.
The BRITE SAVER (REC-ARA0-TT-00) requires a periodic overhaul every 10 years. This overhaul
must take place at the NSE factory or at an NSE approved repair center.
It is advised to perform at least every two years an engine run-up and in flight test, in order to be sure
that the parameters recorded by the Brite Saver are always recorded properly. For these checks use the
test sheets supplied in appendices D/E.
N/A
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 11/31
5.1 DESCRIPTION
This chapter contains the locations of interior and exterior panels that must be removed in order to gain
access to the components of the BS2 KIT.
Access to Type
Fuses Electrical master box
Air/Ground switch Belly panel
UMS Main instruments panel (left hand side)
Servicing plug Under the main instruments panel (left hand side)
Wiring harnesses Hatches of the cockpit and cabin
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 12/31
Access to Type
Fuses Electrical master box
Air/Ground switch Belly panel
UMS Main instruments panel (right hand side)
Servicing plug Right hand side of the central pedestal (front part)
Wiring harnesses Hatches of the cockpit and cabin
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 13/31
7 SERVICING
SD Card 14-257A-TT-00
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 14/31
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 15/31
9 TROUBLESHOOTING
The following parts define the probable cause and the applicable procedure for correcting the main faults
that can appear.
BRITE SAVER 2 is in this mode when you receive it. It is important to configure it with ground station
and SD card to record data (Refer to Ground Station Software User's manual).
LIGHTED
SIGNIFICATION CONSEQUENCE ACTION
(only on ground)
MEM SYS
BRITE SAVER 2 is not No data will be recorded Configure SD card on
configured for helicopter during the flight Ground Station
(Flash Red) (Green)
LIGHTED
SIGNIFICATION CONSEQUENCE
(only on ground)
MEM SYS
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 16/31
LIGHTED
SIGNIFICATION ACTION CONSEQUENCE
(only on ground)
LIGHTED
SIGNIFICATION ACTION CONSEQUENCE
(only on ground)
MEM SYS Insert the valid SD card. The next flight parameters
will be recorded on the
internal memory only.
(spare)* Use NSE preformatted SD card only in order to update it from the BRITE SAVER internal
memory.
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 17/31
LIGHTED
SIGNIFICATION CONSEQUENCES
(only on ground)
EXC The light will flash on ground, as long as the
exceedance will not be acknowledged on the
MAX or MIN thresholds of one control
ground station
parameter is exceeding
FLASH If possible, it is advise to download the data
(Amber) to identify the Exceedance cause
BS2 could be configured to dialog with slaves (DTS, BS2e…). These slaves could send status
information.
LIGHTED
SIGNIFICATION CONSEQUENCE
(only on ground)
SYS BS2 System is OK but one of slave failure. Data will be recorded during the flight
without slave information
FLASH
(Green/Amber)
LIGHTED
SIGNIFICATION CONSEQUENCE
(only on ground)
MEM BS2 memory is OK but memory of slave Data will be recorded during the flight only
failure. on BS2.
FLASH
(Green/Amber)
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 18/31
MEM SYS
(Red) (Off)
MEM SYS
FLASH
(OFF/Green) (Off)
- Stage 3 : Update Completed
MEM SYS
(Green) (Off)
MEM SYS
(Green ) (Green)
(Flash Green
every8 seconds)
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 19/31
MEM SYS
SD Card not valid. Update impossible.
FLASH
(Off/amber) (Off)
MEM SYS
No SD card inside. Update impossible.
(Amber) (Off)
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 20/31
9.4 CHECKINGS
9.4.1 BRITE SAVER lights
Testing the BRITE SAVER lights ensures that they are properly working.
- Press the Top Events Marker button during 5 seconds (helicopter on ground only).
- Release of the button then a test sequence of the lights starts.
Test sequence:
- "EXC", "MEM", "SYS", “VIB”, “L” and “R” lights simultaneously turn on "Green" during 1 second,
- "EXC", "MEM", "SYS", “VIB”, “L” and “R” lights simultaneously turn on "Amber" during 1 second,
- "EXC", "MEM", "SYS", “VIB”, “L” and “R” lights simultaneously turn on "Red" during 1 second.
Check :
1. Check the power supply fuse (F1),
2. Check wire connections and continuity. There must be 28 volt between pin 9 and pin 22
(connector X1).
For wiring, refer to appendix B or C
Check :
1. Check if measurements are displayed on the Multi Function Display.
2. Check wire connections and continuity.
For wiring, refer to appendix B or C
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 21/31
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AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 22/31
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 23/31
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 24/31
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 25/31
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 26/31
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 27/31
TOP BUTTON
PARAMETERS READ VALUES RECORDED VALUES
TIME NUMBER
NG RPM
NF RPM
NR RPM
ENG1 TORQUE
ENG1 TOT
NG
ENG OIL TEMP1
NG1 Cycle
NF1 Cycle
Read recorded
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 28/31
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INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 29/31
Recor
Take-off time Read Landing time Read Recorded
ded
TOP BUTTON
PARAMETERS READ VALUES RECORDED VALUES
TIME NUMBER
OAT in flight
ZP in flight
NG RPM
NF RPM
NR RPM
ENG1 TORQUE
ENG1 TOT
NG
ENG OIL TEMP1
NG1 Cycle
NF1 Cycle
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.
REFERENCE REV. PAGE
INSTRUCTION FOR CONTINUED AIRWORTHINESS
ICA-REC-ARA0-B3/B4 00 30/31
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.
INSTRUCTION FOR CONTINUED REFERENCE REV. PAGE
AIRWORTHINESS ICA-REC-ARA0-B3/B4 00 31/31
Date: ____________________________
Documents attached:
__________________________________________________________________________
__________________________________________________________________________
Diagnosis:
__________________________________________________________________________
__________________________________________________________________________
Solution Chosen:
__________________________________________________________________________
__________________________________________________________________________
Date: __________
Etablissement : ZA de la Plaine – 07130 SOYONS – Tél : +33 (0)4.75.40.84.00 – Fax : +33 (0)4.75.40.19.44
Siège social : Les Seignes F- 03250 NIZEROLLES – Tél. +33 (0)4.70.59.32.77– Fax +33 (0)4.70.59.53.97
This document is the property of NSE, it cannot be reproduced, disclosed or used without the company's prior written approval.