1ooton Crane

Add：No.
9 One Road, Huashan Street, Xinfu Strict, Fushun, Liaoning, China

Tel: +86 024 52339986 Fax: +86 024 52331346
Postcode：113005 Email：1093825865@qq.com
Fushun HaiChuang Ts1101 Moment Limiter Operation Manual
Foreword
Control system ‘s helpful information for TS1101 moment limiter manufactured by
Fushun HaiChang Electronics Technology CO.,LTM. are available to crane operator,
which make crane can be monitored and controlled within allowable load range, test can
be done to complete different function with the help of different signal’s sensor in order
to provide real-time working data for crane operator.
TS1101 moment limiter can provide relevant lifting angle, height, working radius, rated
load, actual load and diesel engine’s revolution, oil temperature etc ( according to
customer’s requirement ) for operator
Important notices
Moment limiter is kind of safety auxiliary instrument, it will give a warning to operator
when crane is overloading to rebuild in damage and personal casualty, besides, there is
relevant action output signal to limit overload of crane.
Moment limiter gives a limit function to overload moment in the vertical plane of crane
boom and can’t defend tipping accident caused by wind load, gradient ground, so
operator never neglect crane’s relevant safety operating procedures with the help of
moment limiter
FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

1
Index
1 Summary
2 Main technical index
3 Host appearances
4 Function instruction of operation
4.1 Instruction of main interface

4.2 Instruction of duty selection interface
4.3 Interface instruction of status monitor
4.4 Interface instruction of input password
4.5 Interface instruction of parameter debugging
4.6Interface instruction of other label
4.7 Interface instruction of System setting main interface
5 Installation position instructions
5.1 Installation of angle sensor
5.2 Installation of pull sensor
5.3 Host and installation of display
6. Dimension of installation
6.1 Installation mode of fixed beam
6.2 Installation of installation clamp
7 ．Moment Limiter wiring diagram
FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346
2
1. Summary
FTQ03 moment limiter is kind of safety protector that monitor lifting equipment, display is
integrated with control part, compact structure is convenient for installation. This moment limiter is
applicable to middle-small tonnage lifting equipment.
Main characteristic as follow: Large-size display screen with LCD lattice graph showing boom length,
angle, working radius, rated load, actual load and load rating etc, graph is easy and visual for more
convenient operation. It has a function of prompt message of malfunction to eliminate malfunction in
person according to the prompt message of main monitoring interface and malfunction and analysis,
chapter 7, in this manual, also it has function of black box recording overload data automatically for
malfunction analysis after the event to offer real and reliable original data. This series of moment
limiter can connect with PC for debugging and monitoring data, improving working efficiency.
2. Main technical index
Working PS ：DC24V（-15%～+35%）
Alarming mode：It will be discontinuous alarm when load ＞90% ＜100%, consecutive alarm when
load ＞100% ＜105%, consecutive alarm and send out stop control signal when load ＞105%
Control mode：output of relay touching point, capacity of touching point is DC24V/0.5A
Environment requirement：
working temperature-25℃～ +75℃
Storage temperature -40℃～+80℃
Relative humidity <95%，when 25℃
Vibration plus speed a=4g，frequency f=10～60Hz
Impulsion plus speed a=7g，frequency f=0.7～1.7Hz
Working mode ：consecutive work
System integration precision ：integration error ≤±5%

3
3. Host appearance
4. Function instruction of operation
4.1 Instruction of main interface
Main interface can be divided into main boom, auxiliary boom and extended boom, besides,
CAN general line data need to be displayed or not, which is divided for data with engine and
data without engine, 6 interfaces in total, but here we just show three interface without
engine date. NOTICE: The following pictures are from TS1101 80t, the data in the
following pictures are for reference only.
Main boom with engine data
4
Auxiliary boom with engine data
Extended boom with engine data

5
Main boom without engine data
Auxiliary boom without engine data
6
Extended boom without engine data
Rate Load Actual Load
Load bar and load rate
When load rate is less than 90%，load bar is green, when load rate is from 90% to 100%，
load bar is yellow, at the same time, buzzer will ring discontinuously. When load rate is
more than 100%, load bar is red, at the same time, buzzer will often ring.
Key function
F1: Press this button for switchover between main hook and auxiliary hook when it is
situating in fixed jib or runner duty

7
F2: Enter duty selection interface, set corresponding duty parameter before use in order to
ensure system is normal
F3: Enter status temporary-control interface, when there is something wrong with system,
enter this interface to observe sensor’s sampling value and engine’s data.
F4: Enter parameter debugging interface, before entry, accurate code needs to be input, no
entry for non-professional personnel
F5: Mute: press this button to stop alarming when buzzer is ringing. Mute will be
automatically cancelled and continue ring for next time when load rate restores to 80%.
F6: Enter fault test interface when there is something wrong with system, analyze current
status intelligently and create diagnosis information table.
4.2 Instruction of duty selection interface
1. Press F1 to exit duty selection interface to enter main interface.

2. Press F2 to switch between “Job No.”, “Main hook falls”, “Main hook Wt.”, “Aux.Hook
falls” and “Aux.Hook weight” separately. When repairing Job No., press F4 or F5 while
pressing F3 to increase or reduce by 10 times, F4 current selection is increased, F5 current
selection is reduced.
3. After amending all selection, press F6 to save current setting data, update display of load
8
chart and display current duty’s status above the screen, see as follow:
Note：1. when amending job No. , it will show the information at the upside of main
interface.
2. Press F6 to save data after setting all parameter.
3. Hook weight，Falls can be switched based on several kinds of data from
manufacturer, no need to input.

4.3 Interface instruction of status monitor
This interface is for observing sensor and calculation data when there is something with
moment limiter.
★If users can’t solve the problem in person, this interface’s data need to be recorded for
service man’s reference to get rid of malfunction.

“About”
About” means contact us.

9
4.4Interface instruction of input password
Input right password to enter system setting interface, default password is 123
F1: return to the main interface. F2: cancel current input’s password to become 0 0 0.
F3: cursor moves F4: increase 1 F5: deduct 1
F6: estimate input’s password to enter system setting interface accurately
（demarcation）
4.5Interface instruction of parameter debugging（）
10
In the setting interface, select password option to input 123, then press F6 key to enter
demarcation main interface. Password is invalid after switching on last time, which needs to
re-input the password to enter into demarcation interface.
The function from F1 to F6 is as follows:
F1: Enter angle Label interface, angle debugging must be done under basic boom, and the
shorter boom the better.
F2: Enter weight Label interface. Usually we don’t need to debug again the weight after we
have done the weight calibration on basic boom. If the weight isn’t conform to the actual
load, we can do the weight calibration again at the present job NO.
F3: Enter corrected short hook. Note: we need to do the calibration of angle compensation
when every job NO. when it is used for the first time.
F4: Enter Other Label
F5: Enter the advanced system setup interface. Important Note: This button is only used by
professionals.
F6: Return to main interface
4.5.1
4.5.1 Angle Label help information

11
“Main interface” press F4 goes to parameter debugging interface and then press F1 go to
Angle Label help information.
Key function ：
F1：”Continue” means Enter Angle Label
F6：Return
Note：Please read the help information carefully, it is good for the next operation.
Press F1 go to“Angle Label”interface.
Angle Label help information press F1 goes to Angle Label.
F1: Return to parameter debugging interface to cancel this time’s demarcation.

F2:Press it to move cursor up and down, between “set big angle radius value”,
“Tension AD, Angle AD”, “Set small angle value ”, “Angle-K and
Angle-B”.“small angle radius” and “big angle radius” is input option, press F4 to
setting value plus 1 after pressing F2 to move this option, press F5 adjust value to deduct 1,
press F4 while pressing F3 at the same time, setting value plus 10, press F5 while pressing
F3 at the same time, setting value deducts 10. Press F6 to save after actual amending value is
finished according to current actual test radius.
12
Note：when Label the angle, radius testing point is the distance from boom foot to center of
pulley block of main hook. “Small angle signal collection” and “big angle signal
collection” is for storage option of sampling value. Press F6 to save current sampling value
when boom radius is current radius that set. “k value，b value ” is to save current
demarcation coefficient in the system for the future adjustment and use, down side of screen
is current sensor’s sampling value and calculation value for user’s observation. Screen down
is demarcation information, which always shows current cursor line’s operating way.
Specific calibration operating ,as follows ：
Select Job No. to make limiter parameter accord with actual one.
1. Adjust boom derricking to around 76 degree (this time angle is not accurate,
which adjust smallest radius according to load chart)
2. Measure vertical distance from joint to hook head under boom and input data in
the compiling frame of big angle radius
3. Press F2 to get cursor move down, observe data at the bottom of the screen and
press F6 to save current sensor numerical value after boom get steady.
4. Adjust boom derricking to around 35 degree（this time angle is not accurate,
which adjust biggest radius according to load chart）
5. Press F2 cursor to move down to smaller radius.
6. Measure vertical distance from joint to hook head under boom and input data in
the compiling frame of small angle radius
7. Press F2 to get cursor move down, observe data at the bottom of the screen and
press F6 to save current sensor numerical value after boom gets table.
8. Press F2 to move down and press F6 to save current demarcation numerical
value.
：Angle demarcation procedures must be done once, need to be re-demarcate if
Note：
appear unexpected circuit disconnection.

13
4.5.2 Weight Label help information interface

Angle Label helps information
“Main interface” press F4 goes to parameter debugging interface and the press F2 go to
Key function ：
F1：”Continue” Enter Weight Label F6：Return
：Please read the help information carefully, it is good for the next operation.
Note：
：
Specific calibration operating ,as follows：
1、Select Job No. to make limiter parameter accord with actual one.
2、Check the main hook weight and main hook fall is correct to actual situation or not.
3、Lift boom to around 74，select a weight which is thirty percent of the maximum load at
the present working condition. And then fill this weight in the blank “set big angle weight
(t)”
4、Press F2 to move cursor，observe sensor data at the bottom and press F6 to collect sensor
data after boom gets stable.
5、Press F2 to move down cursor, input small angle weight.(same to step 3）
6、Check load chart, boom derricking to current weight’s maximum radius.
7、Press F2 to move down cursor, observe sensor data at the bottom and press F6 to collect
current sensor data after boom get steady.
14
8、Press F2 go to “parameter save “and then press F6 to save the data,.

Now the calibration is completed.
“Weight Label”
Press F1 go to“ ”interface
：
1、Select Job No. to make limiter parameter accord with actual one.
2、Check the main hook weight and main hook fall is correct to actual situation or not.
3、Lift boom to around 74，select a weight which is thirty percent of the maximum load at
the present working condition. And then fill this weight in the blank “set big angle weight
value”
4、Press F2 to move cursor，observe sensor data at the bottom and press F6 to collect sensor
data after boom gets stable.
5、Press F2 to move down cursor, input small angle weight.(same to step 3）
6、Check load chart, boom derricking to current weight’s maximum radius.
7、Press F2 to move down cursor, observe sensor data at the bottom and press F6 to collect
current sensor data after boom get steady.
8、Press F2 go to “parameter save “and then press F6 to save the data,.
Now the calibration is completed.

15
4.5.3 Angle compensation

Main interface press F4 goes to parameter debugging interface and the press F3 go to Angle
compensation Label help information.
：Please read the help information carefully, it is good for the next operation.
Note：
Key function ：F1：”Continue” means Enter Angle compensation interface F6：Return

Press F1 go to“Corrected shot hook”interface.
16
：
1. Select Job No. To make limiter display parameter accord with actual parameter.
2. Check main hook weight and main hook falls are correct to actual situation or not.
3、Rise main（or main/aux.）hook to hook head limit.
4、Derricking the main boom to 74 degree, press F2 go to “big angle corrected shot hook”
5、Observe screen data at the right of the screen and press F6 to acquire data after boom get
steady.
6. Derricking the main boom to the maximum radius at this current work condition.
7、Press F2 going to “Small angle corrected shot hook”
8、Observe data at the right of screen and press F6 to acquire data after boom is steady.
9、Press F2 going to “K,B” and press F6 to save the data, the “Angle corrected shot
hook ”is completed.
Note：Need to be finished just for one time and can’t disconnected during small angle
compensation, big angle compensation and storage etc three operation procedures.
4.5.4 Other Label
Main interface press F4 goes to parameter debugging interface and then press F4 go to
Other Label interface.

17
4.5.5 Servo Press Label

Other Label Interface Press F1 goes to servo Label interface.
Key function:
18
It is same to 4.5.1
：
2. Let crane engine shut down, throw the servo pressure power screw up and down.
3. Observe screen data at the right of the screen and press F6 to acquire data after “servo
AD” get steady.
4. Press F2 goes to “Lower servo pres”, set the value 0.
5. Press F2 let the cursor stop at “Lower servo pres AD”, and then press F6 to get the
sensor signal.
6. Started the crane, and open servo pressure power.
7. Press F2 let the cursor go to “upper servo pres” and set the values 0. Then press F2
goes to “upper servo pres AD”, Press F6 to get the sensor single. Press F1 return to the
main interface.
4.5.6 Oil Label

Other Label Interface Press F1 goes to servo Label interface.
Key function:
19
It is same to 4.5.1
：
2. Press F2,let the cursor stop at“Upper oil setup” and press F4 or F5 set values to 100.
3. Take out the Fuel level sensor, slide up annular float to the top. Press F2,let the cursor
stop at“Upper oil AD collection”, Observe screen data at the right of the screen and press
F6 to acquire data after “Oil AD” get steady.
4. Press F2,let the cursor stop at“Lower oil setup” and press F4 or F5 set values to 0.
5. Slide down annular float to the bottom, Press F2,let the cursor stop at“Lower oil AD
collection ” , Observe screen data at the bottom of the screen and press F6 to
acquire data after “Oil AD” get steady.
6. Press F1 return to the main interface.
4.5.7 Anemograph Label

Other Label Interface Press F1 goes to Anemograph Label interface.
Key function:
20
It is same to 4.5.1
：
2. Keep the anemograph hold steady
3. Observe screen data at the right of the screen and press F6 to acquire data after
“Anemone. AD” gets steady.
4. Press F2 goes to “setup magnification”, set the value to 1.000.
5. Press F2, let the cursor stop at “setup max value (m/s)”, and check the range of
Anemograph sensor, and the set the value as same as the range.
4.5.8 Level X Label

Other Label Interface Press F1 goes to Level Label X interface.
Key function:
21
It is same to 4.5.1
：
4. Drive the crane to the flat.
3. Observe screen data at the right of the screen and press F6 to acquire data after “Level
X AD” get steady.
5. Press F2, let the cursor stop at “setup max value”, and check the range of electronic
level meter , and the set the value as same as the range.
4.5.9 Level X Label

Other Label Interface Press F1 goes to Level Label Y interface.
Key function:
22
It is same to 4.5.1
：
2. Drive the crane to the flat.
3. Observe screen data at the right of the screen and press F6 to acquire data after “Level
Y AD” get steady.
5. Press F2, let the cursor stop at “setup max value”, and check the range of electronic
level meter , and the set the value as same as the range.
4.6 System setting main interface

Main interface press F6 going to “system setup”
setup”
Key function, as follows:

23
F1: Chinese and English menu switch

F2: Date &Time Setup.
F3: Output test, Including:
Tri-color light on/off (red yellow green three color)
Boom upper limited on/off
Overloading on/of
F4: Error code (If the right top of screen show “E0*”, checking the Error explaining
information here)
F5: Non working mode (remove all controlling)
F6: Return. (Return to main interface)
4.6.1 Set date and time
F1: return to system main interface F2: cancel current input to restore original system time.
F3: circulating between “set data “and “set time”.
F4: digital adder
24
F5: digital subtraction

F6: save current setting and update system time.
4.5.2
4.5.2 Output test.
test. Code Professionals only
4.5
4.5.3 Fault Code
Code and solution
4.54 History record

25
4.6.5
4.6.5 Fault code
Code Phenomenon Malfunction management
E001 Angle display is 1. Check angle sensor is normal or not, or replace angle
Angle not accurate sensor
sensor 2. Check angle sensor and host connection are normal or
not, replace sensor connection.
3. Check angle transmitter output signal is normal or not,
replace transmitter plate.
4. Check main board angle sampling channel is normal
or not, replace main board.
Note ： Inaccurate angle would affect other all data
calculation, so don’t need to check other data when
angle is not accurate
E002 angle ， working 1. Check pull sensor is normal or not. Replace pull
26
Pull sensor radius and rated sensor.

load is normal, 2. Check pull sensor and host connection are normal ot
only actual load not, replace sensor connection.
is not accurate. 3. Check pull transmitter output signal is normal or not,
replace transmitter plate.
4. Check main board pull sampling channel is normal or
not, replace main board.
E003 angle ， working 1. Check pull sensor signal value is normal or not, check
Free fall radius and rated sensor is normal or not according to E002 means.
lifting is not load is normal, 2. Check this duty that free fall calibration is done or
normal. free fall or not, need to recalibrate free fall.
lifting is normal 3. Check duty setting is normal or not, reset duty and
and derricking hook weight parameter.
actual load has
big change
E004 Sensor signal is 1. Check main board storage CMOS chip connects
Host normal, wrong or not，re-insert/draw U22 to test again.
malfunction calculation data is 2. Problem existed still，replace main board.
not accurate. Note：it can be re-electrified and re-tested after main
postal function is finished.
E006 Everything is ok 1. If demarcation is normal, re-enter demarcation
Demarcation after interface to save data.
data without demarcation，but 2. Turn off to restore original data if demarcation is not
storage re-turn on is not normal.
accurate.
E007 Sensor signal is 1. Check crane body’s installation carefully
Duty setting normal, 2. Set accurate duty’s parameter
is not calculation data is 3. Set accurate hook weight and value for parts of line.
accurate accurate.
27
E008 Display overload 1. Check it to be in the state of compelling state.

Overload output, but 2. Check main host output relay signal is normal or not,
control is can’t control or replace main board.
abnormal action. 3. Check electric cabinet’s overload relay and
connection are normal or not, or replace.
E009 Display boom 1. Check it to be the state of compelling or not.
Boom upper upper limit 2. Check main host output’s relay signal is normal or
limit control output, but can’t not, or replace main board.
abnormality. control action 3. Check electric cabinet’s boom upper relay and
connection are normal or not, or replace.
4. Check boom upper limit switch is normal or not,
replace or adjust position.
E010 CAN general line 1. Check engine CAN general line connection is normal
CAN data is not or not, re-connect.
General line accurate or 2. Check resistance matched on the general line is to be
data. without display fitted or not, fitting position is right or not.
3. Check main board CAN communication part is
abnormal or not，or replace main board.
5. Installation position instruction
28
5.1 Installation of angle sensor

Angle gauge is installed on boom foot.
5.2 Installation of pull sensor
Pull sensor is installed on derricking wire rope for single sensor to test
5.3 Host and installation of display
Host is installed in the cab for easy maintenance; display is installed in the cab for easy
observation.
6. Dimension of installation
6.1 Installation mode of fixed beam
Fit it in suitable position of cab based on mode of fixed beam brace supporting host, which must have
～ ’
suitable fitting screw hole, M5 M7 is fine. This fitting mode can adjust host display s angle.

29
6.2 Installation of installation clamp
Fit it in suitable position of cab based on mode of fitting host, which must have suitable fitting screw hole,
M4 ～M5 is fine. This fitting mode can adjust host display’s angle.
30
7．Moment Limiter wiring diagram
1. Ten-core plug: Connect to screen.

2. Seven-core cable including:
Red wires：24V+ Pink wires：red light
Black wires：24V- Yellow wires：yellow light
Blue wires：Overloads Control Green wires：Green light
Brown：Boom upper limited control
3.Tension sensor wires：Five core plug connect with tension sensor。
4.Angle sensor or wires ：Four core plug connect with angle sensor.
5.Safety wire： Protect the main board.

31

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Add：No.

9 One Road, Huashan Street, Xinfu Strict, Fushun, Liaoning, China

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

2 Main technical index

4 Function instruction of operation

4.1 Instruction of main interface

5 Installation position instructions

5.1 Installation of angle sensor

5.2 Installation of pull sensor

5.3 Host and installation of display

6.2 Installation of installation clamp

7 ．Moment Limiter wiring diagram

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

applicable to middle-small tonnage lifting equipment.

convenient operation. It has a function of prompt message of malfunction to eliminate malfunction in

2. Main technical index

Control mode：output of relay touching point, capacity of touching point is DC24V/0.5A

working temperature-25℃～ +75℃

Storage temperature -40℃～+80℃

Relative humidity <95%，when 25℃

Vibration plus speed a=4g，frequency f=10～60Hz

Impulsion plus speed a=7g，frequency f=0.7～1.7Hz

Working mode ：consecutive work

System integration precision ：integration error ≤±5%

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

4. Function instruction of operation

4.1 Instruction of main interface

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

Auxiliary boom with engine data

Extended boom with engine data

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

Main boom without engine data

Auxiliary boom without engine data

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

Extended boom without engine data

Rate Load Actual Load

Load bar and load rate

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

1. Press F1 to exit duty selection interface to enter main interface.

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

3. Hook weight，Falls can be switched based on several kinds of data from

manufacturer, no need to input.

service man’s reference to get rid of malfunction.

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

4.4Interface instruction of input password

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

F1: Return to parameter debugging interface to cancel this time’s demarcation.

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

4.5.2 Weight Label help information interface

8、Press F2 go to “parameter save “and then press F6 to save the data,.

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

4.5.3 Angle compensation

Key function ：F1：”Continue” means Enter Angle compensation interface F6：Return

FuShunHaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

FuShun HaiChuang Service TEL：+86（024）52339986 +86(024)52331346 FAX：+86（024）52331346

4.5.5 Servo Press Label