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Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Course Syllabus and Curricular Guide

Course Title Mechanical Engineering Elective 1

Course Code MEELEC 1

Credit 2 unit, 2 lec hrs / week

Course Description Introduction to CAD/CAM/ CAE product design and strategy. 3D modeling; surface design, Computer Aided Manufacturing concept; The design and
manufacturing interface, NC programming & verification; link to manufacture, CAD/CAM standard and data exchange; rapid prototyping concept ; total
approach to product development.

Prerequisite Fourth year standing

Course outcomes
Course outcomes Program outcomes

Upon completion of the course, the learners will be able to; a b c d e f g h i j k l

1. Apply the concept, theories and principle in making a product development D D E

2.Create an innovative design for mechanical related product using Solid works D D D E E
software

3. Exhibit the creativity and ingenuity of students by producing a well functional E E

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

1
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

mechanical products

4. Construct CNC programming in an orderly manner E

Textbook/References CNC Milling machine Manual

Shop theory
By Tatro and Anderson

Technology of Machine tool


By Krar

Machine tool operation


By Burghardt

Machine shop tool and operation (5th edition)


By Audels

Expectations Students are expected to read in advance the topics in the textbook and should be able to actively participate in the discussion during lectures and perform
hands-on / project making activities in class. All students will be given chance to speak or express their ideas.

A rule on “More Work, Less talk” will be strictly followed at all times. In addition, if one person speaks, everyone else must listen.

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

2
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Each one is expected to give respect to everyone; cooperate with all members of the class and practice integrity in all works and activities.

Assessment

Assessment tool Weight


percentage

Transform new mechanical related products from initial design Quiz 20%
stage to final market launch

Deliver a systematic product development process Exam 30%

Design a mechanical product with a feasible proof of concept Project 35%

Simulate design product using SW software Practical activity / Project 15%


functionality

NOTE:
Passing grade: 70 %

Phase 1. The proposal presentation.


This is when the students (pair of student) present a possible mechanical innovative product. It describes the functional and usefulness of the said product

Phase 2. The designing of the prototype.


The student will have to present using Solid works as a complete design solution, Simulations will be used for output functionality

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

3
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Phase 3 Machining process.


The final phase consist of 30% CNC machining either the lathe or milling machine. A 3D printing could also be used as additional machining process.

Policies Point Ma Equivalent Description


1 98-100 Outstanding
1.25 95-97 Outstanding
1.5 92-94 highly Satisfactory
1.75 89-91 highly Satisfactory
2 86-88 Above average
2.25 83-85 Above average
2.5 80-82 Average
2.75 77-79 Fair
3 75-76 Passing
5 74-below Failed
Dr --- Dropped
Inc --- Incomplete
w --- Withdrawal
NGA --- Excessive Absences

Plagiarism:
The definition of plagiarism is passing someone else’s work (ideas, writing, concepts, theories, findings, etc.) off as your work without giving proper
recognition to the original source. Plagiarism in any form is considered grounds for serious discipline.

Attendance:
Students are allowed to be absent (excused or unexcused) only for 3 meetings. Beyond this, the instructor can drop you from the roll without prior notice.

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

4
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

5
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Course outline and guide

Schedule/ Learning outcomes Topics Learning experiences Materials/resources Assessment


Session No.

At the end of the lesson, the learner will be able to: `

Week 1 1. Prepare students by making an advance studies on Course orientation Learn the course content, Power point
the course program grading system including presentation
expected output at the end of
the course program

Week 2
Introduction to PRODUCT CADCAM developments Power point
Show the different processes in product development Development presentation

http:// Hands on
cncsimulator.com/

Product development
1.1Product development
process
1.2 Identify the bright idea
1.3 Define the requirements
1.4 Information and planning

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

6
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

1.5 Design Phase


1.6 Prototyping
1.7 Production

Provide the benefits and advantages of using CADCAM


in the manufacturing process

Use CNC simulator for the product innovation

Week 3 Brain storm possible innovative product design for Design Product (Concurrent Design Innovation using solid Computer Hands on
Mechanical related application engineering) works
1.1 Design Engineering
1.2 Process engineering
1.3 Manufacturing
engineering
1.4 Quality assurance
1.5 Marketing
1.6 Sales

Week 4 Review on the CNC lathe machining using CNC CNC lathe machine Hands on
simulator programming

Week 5 Choose the proper commands in creating sketching, SolidWorks Basics and the User Solid Works assembly
part and assembly drawings of solid works software Interface
1.1Opening Files
1.2SolidWorks User

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

7
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Interface

Introduction to Sketching
1.1 2D Sketching
1.2 Sketch Entities
1.3 Basic Sketching
1.4 Sketch Relations
1.5 Dimensions

Week 6 Prelim examination week

Week 7 Choose the proper commands in creating sketching, Basic Part Modeling Hands on
part and assembly drawings of solid works software 1.1 Choosing the Best
Profile
1.2 Choosing the Sketch
Plane
1.3 Details of the Part
1.4 Boss Feature
1.5 Sketching on a Planar
Face
1.6 Cut Feature
1.7 Using the Hole Wizard
1.8 View Options
1.9 Filleting
1.10 Detailing Basics
1.11 Drawing Views
1.12 Center Marks
1.13 Dimensioning
1.14 Changing Parameters

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

8
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Week 8 Assemblies Solid Works assembly


1.1 Analyzing the Assembly
1.2 Checking for Clearances
1.3 Changing the Values of
Dimensions
1.4 Exploded Assemblies
1.5 Explode Line Sketch
1.6 Bill of Materials
1.7 Assembly Drawings

Week 9 Drawing Sheets and Views Solid Works assembly Hands on


1.1 Terminology
1.2 Drawing Views
1.3 Sketching in Drawing
Views

Week 10 1.4 View Settings


1.5 Center marks and
Centerlines

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

9
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

1.6 Model Edges in the View

Week 11 Write a sequence program for a CNC milling operation Introduction to CNC milling Design Innovation using solid
programming works
1.1 Engraving
1.2 Face milling
1.3 Profile milling
1.4 Pocket milling
1.5 Slot milling

Week 12 Midterm Examination Week

Week 13 Determine the goals of product management Product management

Week 14 Demonstrate safe working tips in the operation of the A. Basic CNC programming Solid Works assembly Hands on
CNC milling machine tool B. Coordinate SYSTEM
C. CNC milling axes

Week 15 Design Innovation using solid Computer


works

Week 16 List down the important application of CNC machine in A. Milling Machining Solid Works assembly
manufacturing company. A.1 Operations and
Tooling
Determine the specific tool for a CNC milling operation.
A.2 Programming codes

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

10
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

B.CNC simulator

Week 17 Presentation of product innovation project Project Submission of project

Week 18 Finals Week

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

11
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

ANNEX A

PROGRAM LEARNING OUTCOMES FOR MECHANICAL ENGINEERING

a. Analyze and evaluate mechanical systems or processes by using knowledge of mathematics, science, engineering, and technology

b. Design and conduct experiments, analyze and interpret data, draw conclusions based on sound engineering judgment

c. Design mechanical systems, components, or processes to meet the desired needs, within realistic constraints, in accordance with standards
d. Effectively perform role as a mechanical engineer, provide leadership, and create a collaborative environment in multidisciplinary and multicultural teams when planning and
implementing activities and projects
e. Create mechanical engineering solutions to complex engineering problems addressing technical, economical, social and environmental concerns

f. Demonstrate professional and ethical responsibility in performing various mechanical engineering functions and tasks.

g. Communicate effectively technical and non-technical materials to various audiences both in oral and written form

h. Assess the impact of mechanical engineering solutions in a local, global, economic, environmental and societal context

i. Plan and implement pathways for life-long learning

j. Advocate sustainable mechanical engineering solutions to address contemporary issues

k. Demonstrate proficiency in using techniques, skills, and modern engineering tools in performing mechanical engineering and related tasks

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

12
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

l. Lead and manage mechanical engineering task/s or project/s based on sound engineering and management principles in a multidisciplinary environment

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

13
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

ANNEX B

Teacher’s Information

Name: Antonio C. delos Reyes Jr.

Qualifications: ➔ BS in mechanical engineering


➔ Registered Mechanical Engineer
➔ Registered Licensed Teacher
➔ MA in Teaching
➔ MS units (candidate) in mechanical
engineering

Line of specialization: ➔ Mechanical Fabrication


➔ Computer Aided Design/Computer Aided
Manufacturing
➔ CNC and Machine Tool operation
➔ Machine maintenance

Email address acdelosreyes@one-bosco.org


antoniodelorey@yahoo.com

Consultation day/time Please see loading schedule

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

14
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

15
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

ANNEX C

List of experiments/activities (For courses with laboratory)

Project and Activity Materials

1. Mechanical Innovation Project Solid works


Phase 1 is the proposal presentation. This is when the students present a possible mechanical innovative CNC simulator
-

2.

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

16
Don Bosco Technical College SY 2023-24

Mechanical Engineering Program 1st. Semester

College department MEELEC 1

ANNEX D

Rubrics for performance assessment (For projects, papers, reports, practical exams, problem solving)

Rubrics in Project Activity: (Please see evaluation class record)

Skill - student develop skills using different machine operation and safe work practices

Creativity - it shows how original, innovative and challenging is the project

Work habit - manifests attitude towards work.

Functionality - the project functions with quality and serves its purpose very well.

Speed - submission of experiment is on time

Updated by: Engr. Antonio C. delos Reyes Jr. Checked by: Engr. Paul M. Catalan Approved by: Mr. Melvin Matulac,MSCS
Dean of College

17

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