JADESTONE ENERGY

(LEMANG) PTE. LTD.

Subcontractor's Name : PT. PROSERVINDO PRATAMA

Company’s Name : JADESTONE ENERGY (LEMANG) PTE. LTD.

Contractor's Name : PT. JGC INDONESIA

Plant Location : Jambi Province, Sumatera, Indonesia

Project Name : EPCI AKATARA GAS PROCESSING FACILITY & SALES GAS PIPELINE PROJECT

Work Order No. : 0-0825-0-P-3163-001-A

Service Name : PIPE LINE WORK

Item Number : -

Document Title : HYDROTEST AND DEWATERING METHOD FOR FLOWLINE AND PIPELINE

QC HAS REVIEW COMMENT

EPCI AKATARA GAS PROCESSING
FACILITY & SALES GAS PIPELINE PROJECT [18-NOV-23]
(JOB No. : 0-0825-00-0000)

ISSUE PURPOSE: IFC (by Subcontractor)

RESULT CODE : 1, 2, 3, 4, 5 (by Contractor)
NEXT STATUS : IFI, IFA, IFC, ASB, NA (by Contractor)
RESUBMISSION DATE : 23-Nov-23 (by Contractor)
RESPONSIBLE DEPT./ PERSON : BNS (by Contractor)
Review Date: 21-Nov-23 (by Contractor)
1 : Reviewed with No Comments
2 : Reviewed with Minor Comments
3 : Reviewed with Major Comments
4 : Rejected
5 : Information Only

Approval or review hereunder shall not be construed to relieve Supplier/

Subcontractor of his responsibilities and liability under the Contract. CONS PIPELINE HAS REVIEW
COMMENT [18-NOV-23]
ISSUANCE TO COMPANY

ISSUED FOR INFORMATION

X Key Non-Key

SUBCONTRACTOR CONTRACTOR COMPANY

REV. PURPOSE TO CONTRACTOR DATE
PREP'D CHECK'D APP'D CHECK'D APP'D APP'D

0 Issued for Construction 20-Oct-2023 HNF OKW/SHO DNS SBI SN ASJ

B Issued for Approval 16-Jul-2023 HNF OKW/SHO DNS SBI SN ASJ

A Issued for Approval 5-Jun-2023 HNF OKW/SHO DNS BNH SN ASJ

TOTAL SHEET ORIG. PO NO. SERIAL

DOCUMENT

M S NO.

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REVISION RECORD

Section/ Page
Rev. No Reason for Revision
Rev.

A All Document Submitted

B 3.3 / 4 Update as per Contractor Comment

B 5.5.2 / 9 Update as per Contractor Comment

B 5.5.3 / 10 Update as per Contractor Comment

B Attachment 1 / 17 Update as per Contractor Comment

0 5.2 / 6 Update as per Contractor Comment

0 5.5.2 / 10 Update as per Contractor Comment

0 5.7 / 11 Update as per Contractor Comment

0 5.9 / 12 Update as per Contractor Comment

0 5.10 / 13 Update as per Contractor Comment

0 6 / 16 Update as per Contractor Comment

0 Attachment / 20 Update as per Contractor Comment

0 5.2 / 6 Update as per Company Comment

0 5.1.3 / 14 Update as per Company Comment

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TABLE OF CONTENTS

1. PURPOSE ................................................................................................................... 4
2. SCOPE ........................................................................................................................ 4
3. APPLICABLE CODES AND SPECIFICATIONS ................................................ 4
4. MANPOWER, EQUIPMENT AND TOOLS .......................................................... 5
5. WORK METHODS AND INSTRUCTIONS .......................................................... 6
6. IMPORTANT INFORMATION HEALTH, SAFETY, AND ENVIRONMENT
(K3LL) ........................................................................................................................ 15
7. APPENDIX ................................................................................................................. 16

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1. PURPOSE
This document serves as guidelines and instructions for hydrotest and dewatering work
along pipelines and flowline as appropriate.

2. SCOPE
This methods prescribes the requirements for internal cleaning procedures of piping
system, including the following:
1) Cleaning CONTRACTOR requirements
2) Precleaned material requirements
3) Pigging and Gauging requirements
4) Hydrostatic Testing

3. APPLICABLE CODES AND SPECIFICATIONS

The requirements of the latest editions of the following codes, standards and
specifications shall form a part of this specification, except where specifically modified
herein.

3.1. Government Regulation

Permen ESDM No.32 Tahun 2021
3.2. Document References
AKT-PL-BOD-40-1001 Rev 1
AKT-CS-WIN-10-1047 Rev 1
AKT-CS-WIN-10-1065 Rev 1
AKT-QC-PRC-00-1009 Rev 0
AKT-QC-PRC-00-1010 Rev 2
AKT-PL-SPC-40-1005 Rev 1
AKT-PL-SPC-40-1007 Rev 1
AKT-PL-SPC-40-1003 Rev 1
Peraturan Menteri Energi dan Sumber Daya
Mineral tentang Inspeksi Teknis dan
Pemeriksaan Keselamatan Instalasi dan
Peralatan Pada Kegiatan Usaha Minyak dan
Gas Bumi.
Pipeline Design Basis
Work Procedure for Pipeline
Work Procedure for Pipeline Hydrostatic
Test
Welder & Welding Operator Control
Procedure for Construction
Material Certification and Traceability
Procedure for Construction Work
Specification for Pipeline Flange and Fitting
Specification for Insulation Joint
Specification for Field Joint Coating

3.3. International Code and Standard

ASME B31.8 Gas Transmission and Distribution Piping
System.
ASME B31.4 Pipeline Transportation System for Liquids
and Slurries
SNI 13-3473 Sistem Transportasi Pipa Penyalur Cairan
Untuk Hidrokarbon dan Cairan Lainnya
API Spec. 5L Specification for line pipe

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API RP 1110: Recommended Practice for the Pressure

Testing of Liquid Petroleum Pipelines

4. MANPOWER, EQUIPMENT AND TOOLS

4.1. Manpower
1) Supervisor/Foreman.
2) QC Inspector.
3) Safetyman.
4) Fitter
5) Hydrostatic Technician
6) Helpers.

4.2. Equipment and Tools

No Description Pax
1 Temporary Pig Launcher & Receiver 8” 1 Set
2 Temporary Pig Launcher & Receiver 6” 1 Set
3 Temporary Pig Launcher & Receiver 4” 1 Set
4 Test Header 2 Unit
5 Air Compressor 1 unit
6 Injection Water Pump 1 unit
7 Dead Weight Tester 1 unit
8 Pressure Gauge 2 unit
9 Water Break Tank 1 unit
10 High Pressure hose 1 set
11 Temperature gauge 2 unit
12 Pressure & Temperature Recorder /Barton Chart 2 set
13 Water mobile tank As needed
14 Mobile test cabin 1 unit
15 Bidirectional Pig As needed
16 Brush Pig As needed
17 Foam Pig As needed
18 Gauging Plate As needed
19 Pressure Safety Valve As needed
20 Flow Meter 2 Unit
21 Water Filter As needed
22 Weight Scales As needed
23 Hand Tools (wrench, hammer, etc) asrequired As needed

24 Fitting or Connection as Required As needed

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25 Lifting Gear as Required As needed

5. WORK METHODS AND INSTRUCTIONS

5.1. Hydro Test and Dewatering Steps

5.2. Preparation Work

1) All pipes must be checked before hand by all parties before the hydrotest is
carried out to ensure that the pipes have been installed according to the latest
P&ID, Isometric drawings.
2) All welding, NDT and Coating work on pipes shall be completed before
hydrotest. /pipe book

3) Subcontractor shall provide the test package each pipeline system.

4) The test block shall be blocked with a blind / isolation valve test and if
necessary, use a blind flange block this material shall be installed before the
hydrotest is carried out.
5) Ensure that all pipeline is adequately supported prior to hydrotesting. Spring
support or other variable type shall be locked to prevent movement.
6) The Shutdown Valve, Control valve and other instruments shall be removed
from the line and replaced with a temporary part. Monolithic Insulation Joint
is installed after the hydrotest is approved and completed.
7) If a temporary pipe support is required to be installed, temporary pipe support
welded to the pipe is not permitted. Venting Valves shall be provided at both
side of the and of the pipeline
8) Equipment not subjected to the hydrotest should be disconnected from the
pipeline or isolated by a blind flange or other means during the test. If isolation
uses a blank plate, the minimum thickness must be calculated based on the
hydrotesting pressure.
9) Temporary Launcher and Receiver Test Headers will be assessed for
suitability for hydrostatic testing activities. All butt-welded parts of Test
Headers shall be examined by Radiography and fillet weld shall be examined
by Penetrant Test. Temporary Air Pigging Header (Launcher) welded parts
shall be visually checked.
10) Temporary Launcher and Receiver Test Header shall be hydrotested separately
from the main pipeline before they are jointed, with pressure of 1.5 times the
MOP design pressure (ASME B31.8).

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5.3. Cleaning
A. Pipeline Cleaning
1) Install the temporary launcher and receiver after the pipes are ready for
cleaning activities.
2) Install the pressure gauge on the temporary launcher and receiver.
3) Set up a bi-directional pig consisting of guide disc and sealing disc.
4) The Bi-Di pig assembly will be inserted into the pig launcher and will be
launched until the pig receiver and flange have to be closed. After
insertion of the bidi pig, water at least 10% of the total volume of the pipe
must be injected into the pipe in front of the bidi pig.
5) Bi-di Pig will be launched by opening the compressor water injection
valve. Make sure to open the inlet valve gradually to avoid sudden
pressure spikes and the valve on the receiver will be left open.
6) Run the pig with the compressor, controlling the travel speed of the pig
meter at 0.5-1 m/s while maintaining the back channel pressure (by
opening and closing the ventvalve on the temporary receiver).
7) Each series of pig travel must be continuous and uninterrupted until
the last pig is received.
8) After the pig reaches the temporary receiver, the compressor will stop
and all thepressure in the pipe will be released by opening the valve on
the launcher.
9) The quantity and condition of debris collected at the receiver should be
visually analysed for acceptable cleaning operations. according to S-00-1640-016, para 5.5.
10) If insufficient cleaning is observed, the above operations should be
repeated until thedesired level of cleanliness is achieved.
11) All impurities carried by the pig will be disposed of in a suitable place
(land fill).

B. Flowline Cleaning
1) Install the temporary launcher and receiver after the pipes are ready for
cleaning activities.
2) Install the pressure gauge on the temporary launcher and receiver.
3) The Brush Pig will be inserted into the pig launcher and will be launched
until the pig receiver and flange have to be closed, the addition of foam
pig behind the brush pig is recommended to minimize passing. After
insertion of the brush pig, water at least 10% of the total volume of the
pipe must be injected into the pipe in front of the brush pig.
4) Brush Pig will be launched by opening the compressor water injection
valve. Make sure to open the inlet valve gradually to avoid sudden
pressure spikes and the valve on the receiver will be left open.
5) Run the pig with the compressor, controlling the travel speed of the pig
meter at 0.5-1 m/s while maintaining the back channel pressure (by
opening and closing the vent valve on the temporary receiver).

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6) Each series of pig travel must be continuous and uninterrupted until the
last pig is received.
7) After the pig reaches the temporary receiver, the compressor will stop and
all the pressure in the pipe will be released by opening the valve on the
launcher.
8) The quantity and condition of debris collected at the receiver should be
visually analyzed for acceptable cleaning operations.
9) If insufficient cleaning is observed, the above operations should be
repeated until the desired level of cleanliness is achieved.
10) All impurities carried by the pig will be disposed of in a suitable place
(land fill).

5.4. Gauging for Pipeline 6-8 mm thickness

1) The plate on the gauging pig shall be constructed of 6 mm aluminum sized to
have radial incision at 45 deg 95% of the inner diameter of the pipe and the smallest nominal. The plate shall
interval, and
be attached to the Bi-Di pig. COMPANY or THIRD PARTIES and
CONTRACTORS must sign theplate before installing it on Bidi Pig.
2) The pig gauging activity will be carried out by operating an air compressor.
3) Pig gauging operations are performed to determine the cross sectional
discontinuities of the pipe (such as dents, buckles, oval, etc.) that can hinder
the pigging operation over the life of the pipe.
4) Pressure gauges in the 0-100 psi range should be mounted on the temporary
pig launcher.
5) Gauging plates that have been signed by all parties will be mounted on a
gauging pig consisting of 6 bi-directional discs (2 as guide discs at the front
and back of the pig assembly, and 4 as sealing discs between the guide discs
with sufficient spacer and gauging. plate on the 3rd sealing disc towards the
direction of the pig) and ready to launch. The gauging plate will be installed
between the spacer and the sealing disc.

6) COMPANY shall witness removal, inspection and photography of the gauge

plate atcompletion of the gauge run.
7) The gauging plate must be removed from the bidi pig and the results will be
chceked and witnessed by the CONTRACTOR and COMPANY.

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checkedby the CONTRACTOR and witnessed by the COMPANY.

8) A new gauge plate shall be used of each run.
9) The acceptance criteria for the gauging plate shall be not less than 95% of
the innerdiameter of the smallest pipe which is to be interpreted by competent
personnel.
10) An acceptable Gauging run will have no indications of dents or buckles in
the pipelinesection. pipeline section.
11) If there is any indication of damage to the gauging plate, the gauging plate
will berelaunched with the same gauging plate size as before.
12) If there are the same indications as before, an investigation should be carried
out by launching a caliper pig to identify the location of the damage.
13) Pipes with damage must be cut and replaced.

5.5. Testing Requirement SUBCONTRACTOR

Prior to the hydrotest and dewatering implementation, the Subcontractor and
CONTRACTOR Contractor must ensure that all installations to be tested have been completed,

unless it is agreed that several parts can be installed after the hydrotest and
dewatering implementation.
SUBCONTRACTOR CONTRACTOR
The Subcontractor and Contractor together with the COMPANY carries out a line
SUBCONTRACTOR
check and punch list for the work carried out by the Subcontractor, the
Subcontractor must complete a punch list that is in the major category before the
hydrotest and dewatering is carried out. The punch list for the minor category can
be worked on after the hydrotest and dewatering work is carried out. Hydrotest and
dewatering will be carried out when the installed equipment is complete and the
equipment for the hydrotest and dewatering work is ready for use. Contractor will
send a formal invitation to COMPANY regarding the implementation of Hydrotest
and dewatering on the pipeline and specifically for hydrostatic testing work,
COMPANY will invite MIGAS to attend the hydrostatic testing.
SUBCONTRACTOR shall submit a notification of inspection hydrotest and dewatering to CONTRACTOR
and COMPANY. And for witnessed by TPIA/MIGAS notification of inspection shall submit at least fifteen (15)
calendar days prior to the schedule inspection date.
5.5.1. General
1) After the construction work is declared complete, the pipeline is tested
for leaks to ensure the quality of the pipeline.
2) Defects or damage that occurred during the test must be repaired and
retested.
3) If there are repairs or modifications to the pipeline system after testing,
the modified pipe must be retested. However, minor repairs can be tested
using radiographic testing, liquid penetrant or other methods if there is
COMPANY approval.
4) The contractor must provide sufficient water to fill the pipes to be tested
for pipe pressure. To avoid delayed filling which will result in air
entering the pipe, for this purpose the contractor must calculate the water
requirement including wasted water.
5) The test is carried out on each pipeline.

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6) If there is a pipe / spool that cannot be tested at the same time, a separate
test will be carried out.

5.5.2. Testing Medium

The test media uses clean water media with a PH of 7 - 8, if the PH of the
water is outside this range then an inhibitor must be given. The water used is
in accordance with the specification as evidenced by the result of laboratory
test.
Suction nozzles shall be provided with water filters (100 microns) to avoid
injecting debris and mud into the pipeline string.

5.5.3. Testing Limitations

1) Pipeline (ASME B31.8)
a. Determination of pressure tests for leakage tests must be in
accordance with project standards and specifications. The minimum
pressure shall not be less than 1.5 times the design pressure.
b. The minimum test duration is 24 (twenty four) hours of holding time
at the test pressure.
2) Flowline (ASME B31.4)
a. Determination of pressure tests for leakage tests must be in
accordance with project standards and specifications. The minimum
pressure shall not be less than 1.25 times the design pressure.
b. The minimum test duration is 4 (four) hours of holding time at the
test pressure.

5.6. Testing Preparation

5.6.1. Preparation
1) Prior to testing, the piping system and connected equipment must be
checked and matched with P&ID, drawings and other relevant
specifications to ensure all fittings, joints, slopes are in accordance with
design requirements.
2) Pressure and temperature measuring equipment and devices are installed
with the following rules:
a. A pressure gauge is installed in the pipeline system near the test
point
b. A pressure gauge is installed in the end pipeline system.
c. The water temperature meter in the pipeline is installed near the test
point
d. An ambient temperature gauge (ambient) is installed in the test
point area.
e. All instrument / pressure measuring equipment to be used in the test
shall be calibrated and have a valid calibration certificate.
3) The Blind Flange / Spectacle Blind which is used to isolate the joints
between the flanges of the pipeline system must be prepared as follows:

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a. Minimum plate thickness for Pipeline must comply with ASME

B31.8 standard and Flowline with ASME B31.4 standard.
b. The rating / class shall be the same as the pipeline system
4) Temporary Pig Launcher and Pig Receiver must be prepared, and
according to the pipeline class / rating to be tested.

5.7. Equipment & Instrument

1) The contractor shall provide sufficient equipment to carry out the pressure
test.
2) Pump
a. One high pressure pump unit must be mechanically powered and capable
of producing a hydrostatic test pressure
b. Minimum pump capacity of 2 (two) times the desired pressure. Flow
adapted to field conditions
3) Instrument
a. The contractor shall provide and maintain the following instruments. All
instruments must have sufficient sensitivity and precision
b. One portable recorder that has a minimum of 2 (two) recording needles,
namely to record pressure and to record temperature. The recordingdevice
must have a spring wound, chart drive, 24 hours movement with a
minimum range of 1.5 times the design pressure and a maximum of 4 times
the design pressure.
c. Two unit of Dead Weight Tester (DWT) with a minimum range of 1.5
timesthe design pressure and a maximum of 4 times the design pressure.
d. Two Thermometer units, 0 ° C - 50 ° C range, 0.1 ° C increments
e. Two pressure gauge units - with an increment scale of 0.5 kg / sqcm with
a minimum range of 1.5 times the design pressure and a maximum of 4
times the design pressure.
f. Two unit Flow Meter (if necessary)
g. One Pressure Safety Valve
4) Calibration
a. The contractor shall provide a calibration certificate for all instrumentation
prior to starting hydrostatic testing.
b. Recalibration is necessary if the instrumentation used turns out to have
questionable calibration or accuracy.
c. Equipment test calibration certificates max within 6 months of the date
tests is to be performed.

5.8. Water Filling

1) Connect the water fill fitting to the temporary pig launcher. Ensure that all
connections are properly connected and tightened.
2) The bi-directional pig will be inserted into the pig launcher and the flange must
be closed.
3) After inserting the Bi-di pig, Fill water into the pig launcher (back side of Bi-

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di pig) using the water pump.

4) Continue filling water into the pipe through the pig launcher, until the pipe and
pig launcher are fully filled.
5) All necessary measures must be taken to remove the air trap during filling. This
includes control back pressure, controlled fill rate, use of break tanks, use of at
least two bidi pigs with water slug in front and in between.
6) Remove trapped air by opening the venting valve. Continue until all the air is
completely expelled.
7) Record the volume of water pumped into the pipe from the flow meter.

5.9. Hydrostatic Testing

The test is carried out after the pipe is declared clean, then performs the hydrostatic
test as follows:
1) Fill the pipe system with water and free the air in the pipe.
2) After the pipe is fully filled, install all testing equipment such as DWT,
Pressure gauge, Temperature Gauge, Recorder, etc.
3) Slowly increase the pressure to 50% of the test pressure at an increasing rate
of 1 barg / min and hold for up to 15 minutes. Pressure must be monitored and
recorded.
4) Visually inspect leaks in the area of welded joints and thread joints of
instrumentation equipment.
5) Slowly increase the pressure to 80% of the test pressure at a rate of increase in
pressure of 1 barg / min and hold up to 15 minutes then continue to 100% of
the test pressure at a rate of 0.5 barg / min.
6) After arriving at 100% test pressure, then stabilized for 2 hour.
7) At 100% test pressure, disconnect all the pressure hose connection from pipe.
See S-00-1640-016
Work Procedure for 8) If the pressure is deemed stable, the holding time can be started and held for
Pipeline Hydrostatic minimum 24 (twenty four) hours for pipeline and minimum 4 (four) hours for
Test, Para 5.6.4
flowline.
9) During the holding time, all measuring instruments should be monitored and
recorded every 30 minutes.
10) After the pressure holding times is over, the pressure is released slowly until
80% of the test pressure with a pressure drop rate of 0,5 barg /min hold for 15
minute then released until 50% of the test pressure with a pressure drop rate of
1 barg / min, then held for 15 minutes.
11) Reduce the pressure again to 0% at a pressure drop rate of 2 barg / min.
12) Before the water in the pipe is discharged, the vent must be opened and left
open until the water is completely removed from the pipe.
13) Open all ends of the flange to remove all the water from the pipe.
14) Ensure that the drainage area does not damage the facility or the surrounding
environment.

5.10. Acceptance Criteria

1) The hydrostatic test shall be considered as positive if pressure has kept a

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constant value throughout the test duration, except for change due to
temperature effects. Pressure changes due to temperature variation (from the
beginning of hold period to completion of hold period) shall be calculated from
the Hydrostatic Test calculation. After the completion of hold period, pressure
variation due to temperature fluctuation shall be accounted for and corrected.
The pressure test is acceptable, if the final recorded pressure after making
necessary correction due to temperature fluctuation is equal or more than the
test pressure. Accepted minimum pressure after correction is calculated as
follows.
Accepted minimum pressure after correction
P accept = (P - ∆P)
Where:
P = Test pressure
∆P = Pressure changes due to correction of change in temperature fluctuation.
Where:
∆P : Pressure change due to correction of change in temperature fluctuation.
B : Difference between thermal expansion of water and steel at Temp &
Pressure as measured
r1 : Nominal inner radius of pipe
t1 : Nominal Wall Thickness of pipe
∆T : Algebraic difference between water temp. At beginning and at the end of
the test (C)
A : Isothermal compressibility volume for water at the pressurization
-6
temperature in the P range (bar-1) x 10-6
If final recorded pressure is less than the acceptable minimum pressure after
correction
P accept, the hold period shall be extended minimum 60 minutes until the
pressure reach or above P accept, Maximum extended holding period is 2
hours.
After obtaining written acceptance of test from Contractor preparation shall be
made for de-pressurization of the section.
On successful completion and acceptance of the hydrostatic test the pipeline
shall be slowly depressurized at a moderate and constant rate.
2) If any leakage is observed during pressurization or hold period, line shall be
depressurized for further remedial work.

5.11. Dewatering
Open the blind flange test header and install again temporary push the bid pig
temporary to the receiving air compressor.
1) Release pressure. Take the pig, move to launcher are, and insert the pig to
launcher.
2) Push the bidi pig at launching test header by air compressor.

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3) Upon successful completion of the hydrostatic test & depressurization, provide

suitable drains for safe disposal of hydrostatic test water at the receiving test
header end.
4) Dewatering pig shall be propelled from the test header into the line to dewater
the section with the air compressor.
5) The water coming out of the receiving test header will be drained to the river
as applicable.
6) The line shall be considered dewatered when a negligible amount of water is
flushed out by the last pig.

5.12. Swabbing
The swabbing operation is intended to reduce the remaining water in the pipe for
dry conditions using a medium density foam pig. A swabbing operation must be
carried out to ensure that no water remains in the pipe.
Foam pig must be run continuously until the last foam pig does not carry water to
pass through the pig receiver. This process will continue until very little water
remains in the pipe and can be removed by drying activity. Swabbing operations
must be repeated until the results obtained are acceptable and must undergo
COMPANY approval.
The swabbing criterion is the weight of the foam pig that comes out ≤1.1 times the
weight of the pig before insertion.

5.13. Water Disposal

1) Any Tetrakis Hydroxymethyl Phosphonium Sulfate (THPS) treated water shall
be neutralized to a minimum of 4 ppm by mixing hydrogen peroxide or other
neutralizing agent recommended by manufacturer prior to discharge area
unless otherwise directed by Company.
2) Subcontractor shall provide adequate storage tanks to meet manufacture's
recommended retention times for neutralization to occur without interfering
with de watering procedure.
3) Any untreated clean fresh water may be directly discharged into discharge area
or nearest canal without passing through holding tanks unless iron content or
suspended solids levels exceed 24 ppm (see attachment Schematic
Hydrostatic Testing).
4) Subcontractor shall provide all temporary piping for dewatering and
neutralization processes.
5) Subcontractor shall ensure that all temporary discharge piping is adequately
anchored and secure.
6) All water shall be discharge through multi-point discharge to maximize
dispersion and aeration and outlet shall be below water at all times. Tides must
be taken into consideration to achieve this item.
7) Subcontractor shall provide a means of testing to prove to Company that
discharge water shall have meet local government and or Company

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environmental requirements i.e. salinity, composition and residual chemical

additives.

5.14. Reinstatement
1) All equipment removed or not included in the leak test will be reinstalled
according to the approved drawing.
2) Installation of the equipment must be really in accordance with the position
and position it should be.
3) The gasket connection must be replaced if the flange connection is removed
during the test.
4) All bolt connection should be installed with correct gasket, bolt & nut and
tightening (torque) as per specification & procedure.
5) After the installation work has been completed, a line check will be performed
again together with COMPANY and recorded in the punch list.

5.15. Record
Each stage of the hydrotest and dewatering work has been completed, the
Contractor must make a test report and prepare an official report approved by the
COMPANY. The test report must be included in the test package that has been
prepared.
Test records must be compatible with every system. In addition to the test records,
the following documents must also be attached:
1) P&ID
2) Alignment sheet Drawing
3) Pressure & Temperature Chart
4) Calibration certificates for all instrument equipment used
5) Each chart must display the following data:
CONTRACTOR
a. Contractors and COMPANY Signatures.
b. Test date and time
c. Minimum testing pressure
d. Title of equipment tested
e. The project name
COMPANY
f. Company name
g. Holding time
h. Codes & standards used

6. IMPORTANT INFORMATION HEALTH, SAFETY, AND ENVIRONMENT

(K3LL)
In accordance with the regulations in K3LL Plant safety induction and Tool box meetings
must always be held before starting Hydrotest and dewatering work. Risk analysis must
always be explained carefully in tool box meetings to all workers involved in Hydrotest
and dewatering work to avoid work accidents and environmental damage.

6.1 Hazards – General Hazards

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Potential hazards from this work to workers and facilities:

1) Stumbling, falling, slipping.
2) Sinking and Slumping
3) Pinched
4) Electrocuted
5) Venomous animals
6) Hit by Equipment
7) Soft soil
8) Pressurized fluids
9) Etc.

6.2 Preventive Measures

Perform the following steps so that the work can be done safely.
1) Make sure the work area is safe and secure.
2) Always make sure the required work safety permits (Permits and other special
permits) have been approved before work begins.
3) Provide barricade & safety sign at the working area, especially at pig door area.
4) Create a work plan and all crews should understand.by creating an onsite JSA
and doing a Toolbox Meeting.
5) Focus on work.
6) Use PPE (Self-Protection Device) when working.
7) Make sure you and your crew are in good health and fit to do this job.
8) Only competent personnel are involved in the activity. Good coordination if
any SIMOPS activity around the working area.

6.3 Safety Equipment

Use the personal protective equipment (PPE) listed below to reduce exposure to
potential hazards that may arise during the course of work.

Personal Protective
No Description Equipment/other Safety Information
Equipment
Safety Helmet
Safety Shoes
1 Standard Wear Pack
Hand Gloves
Safety Glasses
Waistcoat
Whistle
2 Special
Rubber Safety Boot
Masker

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6.4 Work Permit (Cross the following box if permit required)

Permit To Work (PTW) Hot Work Permit
Isolation Hazardous Energy (IHE) Permit Excavation Permit
Confined Space Entry (CSE) Permit Bypassing Approval Form

6.5 Emergency Responsibility & Emergency Termination Procedures

In the event of an emergency during the work taking place follow the Emergency
Response Plan (ERP)/ Emergency Response procedure

7. APPENDIX
Appendix-1 : Hydrostatic Testing Chart
Appendix-2 : Schematic Hydrostatic Testing
Appendix-3 : Form Pressure Test Report
Appendix-4 : Form Holding Time Report

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Appendix-1 : Hydrostatic Testing Chart

1) Pipeline
Operating Pressure (OP) psig
Design Pressure (DP) psig
Test Pressure (TP): 1.5 x . . . = psig
STEPS:
1. Filling water
2. Pressurization
a. 0% - 25% of TP 30 min holding 10psi/min
b. 25% - 50% of TP 30 min holding 10psi/min
75% - 100% c. 50% - 75% of TP 30 min holding 10psi/min
3. Holding time : 24 hours
4. Depressurization
a. 100% - 75% of TP 30 min holding 15psi/min
b. 75% - 50% of TP 30 min holding 15psi/min
c. 50% - 25% of TP 30 min holding 15psi/min

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2) Flowline
Operating Pressure (OP) psig
Design Pressure (DP) psig
Test Pressure (TP): 1.25 x . . . = psig
STEPS:
1. Filling water
2. Pressurization
a. 0% - 25% of TP 15 min holding 10psi/min
b. 25% - 50% of TP 15 min holding 10psi/min
c. 50% - 75% of TP 15 min holding 10psi/min
75% - 100%

3. Holding time : 4 hours

4. Depressurization
a. 100% - 75% of TP 15 min holding 15psi/min
b. 75% - 50% of TP 15 min holding 15psi/min
c. 50% - 25% of TP 15 min holding 15psi/min

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Appendix-2 : Schematic Hydrostatic Testing

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Appendix-3 : Form Pressure Test Report

PRESSURE TEST REPORT

Project Title : EPCI AKATARA GAS PROCESSING FACILITY & SALES
GAS PIPELINE PROJECT
Job Code :
Company : JADESTONE ENERGY (LEMANG )PTE LTD Date :
Contractor : PT. JGC INDONESIA Report No :
Sub Contractor : PT. PROSERVINDO PRATAMA Page : OF

Design Pressure :
Max Oper Pressure :
Design Temperature :

LINE SUBJECT FOR TEST

SIZE
NO LINE NUMBER P & ID DRAWING NO REMARKS
(INCH) FROM TO

Times Start : 13:29 Measuring Instrument Range Serial Number

buatkan
Finish : 19:07 Pressure Gauge 1 0~2000PSI S 23010480
tulisan yang
Pressure Gauge 2 - -
terbaca
Thermometer 0~250 F° 7000840T

Prepared by Witnessed / Reviewed by Witnessed / Reviewed by

PT.PROSERVINDO PRATAMA PT.JGC INDONESIA JADESTONE ENERGY (LEMANG)PTE LTD

Date : Date Date

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Appendix-4 : Form Holding Time Report

HOLDING TIME REPORT

DATE : WR NO / JDE NO :
PROJECT TITLE : EPCI AKATARA GAS PROCESSING FACILITY & SALES GAS PIPELINE TEST PACKAGE NO :
FACILITY & SALES GAS PIPELINE
CLIENT : JADESTONE LEMANG ENERGY PTE LTD ENERGY (LEMANG) PTE.LTD REPORT NO :
LOCATION / AREA : PSP YARD DRAWING NO :
TEST MEDIA : WATER LINE NO :
START DATE/TIME : 05-09-2023, 13:30
HYDROSTATIC TEST √ PIPE SIZE FINISH DATE/TIME : 05-09-2023, 19:05 RESULT √ GOOD
PNEUMATIC TEST TYPE MACHINE TYPE : Hand Pump BAD
PRESSURE 1800psi
NOTE :

PRESSURE RECORDER NO. : 202E-10584 & H05-008 PRESSURE PUMP : Hand Pumps
PRESSURE GAUGE # 1 NO : S 23010480 RANGE CAPACITY : 0-2500psi
PRESSURE GAUGE # 2 NO : - SERIAL NO : T100K
TEMPERATURE GAUGE # 1 NO : 7000840T FILLING PUMP : Hand Pumps
TEMPERATURE GAUGE # 2 NO : - RANGE CAPACITY : 0-2500psi
SERIAL NO : T100K

HOLDING TIME (MINUTE) PRESSURE (PSI) TEMPERATURE GAUGE (F)

REMARKS
NO TIMER REC DWT GAUGE REC GAUGE AMBIENT
1
2
3
4
5
6
7
8
9
10
11
12

RESULT OF TEST ACCEPTABLE (NO LEAK) √ REJECTABLE (LEAK)

Witnessed/Reviewed By, Witnessed/Reviewed By, Witnessed/Reviewed By, Witnessed/Reviewed By,
Prepared By Checked / Reviewed By Checked / Reviewed By Witnessed By Witnessed By
PT.PROSERVINDO PRATAMA PT.JGC INDONESIA JADESTONE ENERGY PTE LTD Perusahaan Inspeksi MIGAS
JADESTONE ENERGY (LEMANG) PTE.LTD TPIA

Date Date Date Date Date

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