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Wetting & Dispersing Additives
Wetting & Dispersing Additives
Basics
Stabilization mechanisms
May 2017
Page 2
Selection criteria
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Basics
N N
N Cu N
N N
May 2017
Page 4
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Basics
Dry solid
Grinding process Ideal dispersion
(agglomeration)
May 2017
Page 5
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Basics
Viscosity reduction
o Improvement of viscosity
o Increase of pigment load
Color / shade
May 2017
Hiding power
Page 7
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Basics
Transparency
Prevention of Flooding
→ Vertical particle separation
Dry solid
Grinding process Ideal dispersion
(agglomeration)
May 2017
Page 9
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Flocculation Stabilization
Wetting & Dispersing Process
1 2 3
Wetting Dispersing Stabilization
May 2017
Page 10
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Process
Wetting
1
Wetting
Spontaneous wetting
May 2017
Page 11
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Process
Wetting
Pigment
Low-polar surface
May 2017
Page 12
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Process
Dispersing
o Reflocculation of pigments
May 2017
Page 13
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Process
Stabilization
3
Stabilization
Flocculated Deflocculated
May 2017
Page 14
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Stabilization Mechanisms
Electrostatic Repulsion vs. Steric Stabilization
Electrostatic repulsion
Mainly in water-borne systems
Sensitive towards
• ion concentration
• changes in the pH-value
Steric stabilization
For both, solvent-borne and water-borne systems
–
– Electrosteric stabilization
–
– Combination of electrostatic repulsion & steric stabilization
May 2017
–
Page 15
Carsten Nagel –
BYK-Chemie GmbH –
Wetting & Dispersing Additives
”
Stabilization Mechanisms
Acid-Base Interaction vs. Hydrophobic Interaction
Pigment-affinic group
+ R N R
NR 2 -
COOH COO H +
Acid-base interaction
Hydrophobic interaction
Hydrophobic
Surface (water-borne systems)
May 2017
Page 16
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives Hydrophobic pigment-affinic group
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Stabilization Mechanisms
Controlled Flocculation
Controlled
No additive Flocculating
Additive
No additive Deflocculating
Additive
Viscosity
50
Controlled Flocculation Flocculation Deflocculation
45
40
35
30
25
20 Soft Hard
settlement settlement
15
10
5
0
0 200 400 600 800 Shear rate
1000
May 2017
Page 20
Carsten Nagel Deflocculation of inorganic pigments and fillers leads to hard settlement
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
The usage of an anti-settling agent is of utmost importance
Wetting & Dispersing Additives
How to Determine the Quality of a Pigment Dispersion
May 2017
Typical grind gauge: Pigment particle sizes:
Page 22
Carsten Nagel
0-25µm 0,013µm - 0,195µm
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
How to Determine the Quality of a Pigment Dispersion
May 2017
Page 24
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
How to Determine the Quality of a Pigment Dispersion
May 2017
Page 27
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Basic Structures
BYK-P 104 (S) BYK-W 9012 DISPERBYK-163 DISPERBYK-2158 DISPERBYK-116 DISPERBYK-2001 DISPERBYK-2118
DISPERBYK-130 DISPERBYK-185
In order to select the best possible product, the following has to be considered
May 2017
Page 33
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Selection Criteria: System Polarity
Loss of effectiveness
May 2017
compatible incompatible
Page 34
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Wetting & Dispersing Additives
Selection Criteria: System Polarity
Toluene Xylene Solvent White Spirits Isopar H Isopropanol n-Butanol Butyl glycol
Naphtha
unverträglich
Water MIBK Ethyl acetate Butyl acetate Dowanol MPA DPGDA TPGDA
May 2017
Page 35
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Selection Criteria
In order to select the best possible product, the following has to be considered
May 2017
Page 36
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Selection Criteria: Pigment
Lower molecular weight products Higher molecular weight products
May 2017
Solvent-borne: Mainly Acid-Base interaction
Page 37
Carsten Nagel
Water-borne: Mainly hydrophobic interaction
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Selection Criteria
In order to select the best possible product, the following has to be considered
Grinding concept
May 2017 o Co-grind (direct grind) or single grind
Page 38
Carsten Nagel
BYK-Chemie GmbH With resin or resin-free
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Selection Criteria: Single Grind
Carbon
Blacks
DISPERBYK-168 DISPERBYK-2013 DISPERBYK-2012
DISPERBYK-2013 DISPERBYK-2155 DISPERBYK-2013
pigments
Organic
DISPERBYK-2008
Matting
agents
DISPERBYK-103 DISPERBYK-2012
May 2017 DISPERBYK-2009
Page 45 DISPERBYK-2008 DISPERBYK-2015
Carsten Nagel DISPERBYK-2155
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Solvent-borne UV 100% UV Water-borne UV
DISPERBYK-2013
Comb-like Co-polymer Based on CPT
Pigment-affinic groups
Large selection of various chemistries
Located exactly where they need to be for optimal performance
65% Kronos 2310 in DPGDA; 2% additive s.o.p. 20% Host. Yellow H4G in DPGDA; 30% additive s.o.p.
Viscosity [Pa∙s] Viscosity [Pa∙s]
Internal Standard Internal Standard
15 15
DISPERBYK-2155 DISPERBYK-2155
12 12
DISPERBYK-2013 DISPERBYK-2013
9 9
6 6
3 3
0 0
0,1 1 10 100 1000 1 10 100 1000
Shear rate [s-1] Shear rate [s-1]
20% Irgazin Red DPP BO in DPGDA; 45% additive s.o.p. 20% Heliogen Blue L7101F in DPGDA; 30% additive s.o.p.
Viscosity [Pa∙s] Viscosity [Pa∙s]
Internal Standard Internal Standard
15 15
DISPERBYK-2155 DISPERBYK-2155
12 12
DISPERBYK-2013 DISPERBYK-2013
9 9
6 6
3 3
May 2017
Page 47 0 0
Carsten Nagel 1 10 100 1000 1 10 100 1000
BYK-Chemie GmbH Shear rate [s-1] Shear rate [s-1]
Wetting & Dispersing Additives
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DISPERBYK-2013
Your Benefits
Due to its
Well-balanced product polarity and
100% active substance
Its excellent stabilization of especially organic pigments & carbon blacks leads to
Effective viscosity reduction with minimized thixotropic flow behavior,
Enhanced storage stability of the formulated coating systems and
Significantly improved optical properties, such as
May 2017
Page 49
Higher color strength and transparency
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
Increased gloss and minimized haze
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Desired Properties of Wetting & Dispersing
Additives
May 2017
Page 50
Carsten Nagel
BYK-Chemie GmbH Solvent-free pigment concentrates after 4 weeks at 50°C (122°F)
Wetting & Dispersing Additives
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New Hyperbranched Wetting & Dispersing
Additive
• DISPERBYK-2152
Aminic pigment affinic block
o Can react with epoxy resin
“Camouflage structure”
o Hyperbranched structure encapsulates amine
o Very flexible
Pigment block under shear (milling) accessible
Adjustment of polarity
o Additional sterical hindrance
May 2017
Page 51
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
DISPERBYK-2151/ 2152: Working Mechanism
Strong adhesive forces between amine functional groups and pigment surface
May 2017 Polyester side chains are compressed while still encapsulating
Page 52
Carsten Nagel
BYK-Chemie GmbH the aminic groups
Wetting & Dispersing Additives
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Results: Flooding & Floating
May 2017
Page 53
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives Let-down system: Epikote 1001/Aradur 115 without extenders
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Wetting & Dispersing Additives
Selection Criteria: Grinding Concept
Grinding Concept
BYK-154 ■ ■
DISPERBYK-180 ■ ■
DISPERBYK-184 ■ ■ ■
DISPERBYK-187* ■
DISPERBYK-190 ■ ■ ■
DISPERBYK-191 ■ ■ ■ ■
DISPERBYK-192 ■ ■**
DISPERBYK-193 ■ ■ ■
DISPERBYK-194N ■ ■ ■
DISPERBYK-199 ■ ■ ■ ■
DISPERBYK-2010 ■ ■ ■
Binder
High PVC1 Low PVC2 Acrylate PUR Alkyd syst. soluble systems PU Epoxy
BYK-154 ■ □
DISPERBYK-180 □ □ ■ ■ ■
DISPERBYK-184 ■ ■ □ □
DISPERBYK-187* ■ ■ ■ ■ ■ □
DISPERBYK-190 □ □ ■ ■ ■ □ ■ □
DISPERBYK-191 □ ■ □ ■ □
DISPERBYK-192 □ ■ ■ ■ □ ■ ■
DISPERBYK-193 ■
DISPERBYK-194N □ □ ■ □
DISPERBYK-199 □ ■ ■ ■ ■ □ □ ■ □
DISPERBYK-2010 ■ ■ □ □ ■ ■
Electrosteric stabilization
overcomes these shortcomings
May 2017
Page 57
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
DISPERBYK-199
Performance Profile
DISPERBYK-199
May 2017
Page 58 can be used for all kind of TiO2 pigments,
Carsten Nagel
BYK-Chemie GmbH
independent on their pigment treatment
Wetting & Dispersing Additives
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DISPERBYK-199
Excellent Stabilization of Titanium Dioxide in PUD System (1-2)
May 2017
Page 59
Carsten Nagel
BYK-Chemie GmbH
DISPERBYK-199 Polyacrylate Polyacrylate +
Wetting & Dispersing Additives
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Additive dosage: 1% solid on pigment wetting agent
DISPERBYK-199
Excellent Stabilization of Titanium Dioxide in a
tinted Base Paint
May 2017
Page 61
Carsten Nagel
Polyacrylate + DISPERBYK-199
BYK-Chemie GmbH wetting agent
Wetting & Dispersing Additives Additive dosage: 1% solid on pigment
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DISPERBYK-199
Your Benefits
DISPERBYK-199
has broad compatibility and provides strong viscosity reduction
May 2017
combines cost effectiveness and good performance in aqueous
Page 62
Carsten Nagel
BYK-Chemie GmbH
systems
Wetting & Dispersing Additives
”
DISPERBYK-2012
Your Benefits
First choice for resin-containing pigment grinds for both, water-reducibles and emulsions
May 2017
Page 73
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
DISPERBYK-2061 & DISPERBYK-2062:
Universal Colorants based on Water
DISPERBYK-2061
DISPERBYK-2062
Solvent-borne Water-borne
base paints base paints
Long Oil Alkyds Alkyd (emulsions)
Aromatic-free Alkyds Acrylic emulsions
High solids Alkyds Vinyl acetate emulsions
TPA / Acrylates VeoVa emulsions
May 2017
Page 74
Others Polyurethanes
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
DISPERBYK-2061
Chemical Composition
Counter Ion
May 2017
Page 77
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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Compatibility in Base Paints
Depends on Various Criteria
Influence factors:
May 2017
Page 78
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Compatibility in a Solvent-borne Base Paint
Depending on Additive Dosage
Dosage in Colorant
8.0% active substance on
Pigment (Bayferrox 130 M)
Incorporation of Colorant
Mixing Ratio by weight
97% White Base Paint
3% Pigment Concentrate
Comparison:
Incorporation by Hand and by
Skandex Shaker for 3 min
May 2017
Page 82
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
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DISPERBYK-2062
Excellent Rub Out
Test Method
Test System
Long oil Alkyd
Dosage in Colorant
8.0% active substance on
Pigment (Bayferrox 130 M)
Application
Draw down - 150µm wet film
onto contrast charts
May 2017
Page 83
Carsten Nagel
BYK-Chemie GmbH
Wetting & Dispersing Additives
”
Wetting & Dispersing Additives
Starting Point Formulations in the Additive Guide
May 2017
Page 90
Carsten Nagel http://www.byk.com/en/additives/starting-point-
BYK-Chemie GmbH
Wetting & Dispersing Additives formulations/decorative-coatings.html
”
Wetting & Dispersing Additives
Summary
The information herein is based on our present knowledge and experience. The information
merely describes the properties of our products but no guarantee of properties in the legal sense
shall be implied. We recommend testing our products as to their suitability for your envisaged
purpose prior to use. No warranties of any kind, either express or implied, including warranties of
merchantability or fitness for a particular purpose, are made regarding any products mentioned
May 2017
herein and data or information set forth, or that such products, data or information may be used
Page 92 without infringing intellectual property rights of third parties. We reserve the right to make any
Carsten Nagel
BYK-Chemie GmbH
changes according to technological progress or further developments.
Wetting & Dispersing Additives
”