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10 1016j Applthermaleng 2019 04 037
10 1016j Applthermaleng 2019 04 037
Research Paper
H I GH L IG H T S
• AEffects
parabolic trough receiver with ribbed tube is studied numerically.
• Rib arrangements
of rib arrangements on the thermal performance are examined numerically.
• The heat transfer and
perform significant effects on flow pattern and thermal performance.
• The maximum reductionmodified thermal efficiency are enhanced up to 220.7% and 1.9%.
• in heat loss is 80.1%.
A R T I C LE I N FO A B S T R A C T
Keywords: Six different arrangements of ribbed tube are employed to improve the performance of parabolic trough receiver
Rib arrangement (PTR) in this paper. Detailed analyses of flow structure, thermal performance, flow resistance and overall
Thermodynamic performance thermo-hydraulic performance are conducted. The results indicate that the symmetrical anticlockwise ar-
Thermal efficiency rangement of double inclined ribs (SADIR) and symmetrical clockwise arrangement of single inclined ribs
Heat loss
(SCSIR) achieve the flow pattern with a pair of counter-rotating vortexes and obtain the best performance with
reductions in peak temperature and heat loss reaching up to approximately 177 °C and 80.1%. Nusselt number of
the SADIR and SCSIR are about 1.58–3.21 and 1.41–2.98 times that of the PTR with plain tube, respectively. The
enhanced PTRs with ribbed tubes achieve great improvements in overall thermo-hydraulic performance at low
Reynolds number (Re < 30,000) but suffer poor overall performance at high Reynolds number. For the range of
parameters considered, the PEC value and modified thermal efficiency are ranged in 0.62–1.56 and 0.70–0.73,
respectively. And the maximum enhancement in modified thermal efficiency is approximately 1.9%.
⁎
Corresponding author at: Tel.: +86 27 8754 2618; fax: +86 27 8754 0724.
E-mail address: w_liu@hust.edu.cn (W. Liu).
https://doi.org/10.1016/j.applthermaleng.2019.04.037
Received 7 January 2019; Received in revised form 8 April 2019; Accepted 12 April 2019
Available online 12 April 2019
1359-4311/ © 2019 Elsevier Ltd. All rights reserved.
P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
PTC has significant effect on the flux distribution, and therefore influ- usual inserts. Jaramillo et al. [26] and Mwesigye et al. [27] examined
ence the heat transfer performance and thermal efficiency of PTC. the performance of PTR with twisted tape inserts and wall-detached
When optical errors are not taken into consideration, i.e. under a twisted tape inserts, respectively. Apparent thermal enhancements
constant optical performance and solar flux distribution, heat transfer along with dramatical increasement in pressure drop have been ob-
enhancement techniques, which aim to enhance the heat transfer rate served. Chang et al. [28] numerically analyzed the flow and heat
from the absorber to HTF so as to reduce tube temperature and achieve transfer characteristics of a PTR with concentric rod and eccentric rod
more uniform circumferential temperature distribution, are the most inserts. They found that the heat transfer is about 1.10 to 7.42 times
practicable strategies to improve the performance of PTC [14]. In re- over a plain PTR and the performance evaluation criteria obtained
cent years, an increasing number of studies with heat transfer en- ranges from 1.68 to 1.84. A helical screw-tape inserts has been nu-
hancement techniques for parabolic trough receiver (PTR) have been merically investigated for enhancing performance of PTR by Song et al.
proposed and reported. Nanofluids and turbulators (tube inserts and [29]. Zhu et al. [30] reported a 261–310% enhancement in heat
modifications in absorber tube inner wall) are two usual heat transfer transfer coefficient in PTR by using wavy tape inserts. Many other tube
augmentation techniques [15]. inserts such as conical strip inserts [31], perforated plates [32], metal
Nanofluids are technologies by adding and dispersing metallic na- foam [33] and porous discs [34] have also been studied. However, all
noparticles into the base fluid in order to increase the thermal con- these ideas have a lower heat transfer coefficient but higher pressure
ductivity of the fluid and thus enhance the heat transfer rate [16–18]. drop than the tape inserts. Configurations in absorber tube inner wall
Al2O3 is the most widely studied nanoparticle in nanofluids for PTR are another category of turbulators. Some researchers focus on mod-
[19–22]. Bellos et al. [19] conducted a numerical study on the thermal ifying the low part of absorber tube, on where the high concentrated
oil based nanofluids with Al2O3 nanoparticles. They found the max- heat flux is loaded [35,36]. For instance, Cheng et al. [36] investigated
imum heat transfer coefficient and thermal efficiency enhancements are the performance of PTC with unilateral longitudinal vortex generators.
11% and 4.25%, respectively. Mwesigye et al. [20] have reported that Bellos et al. [37–39] examined longitudinal fins modification in PTR
76% increase in heat transfer coefficient for PTC was obtained by dis- with different HTF and reported 1.3–5% enhancements in thermal ef-
persing Al2O3 nanoparticles inside the Syltherm 800. Nanofluids with ficiency. Amina et al. [40] also reported a study on heat transfer en-
other types of nanoparticles have also been investigated. Bellos et al. hancement of a PTR with longitudinal fins and nanofluids. Huang et al.
[23] studied and compared the performance the CuO nanofluids and [41] conducted a numerical study on a dimpled tube in PTR and ob-
Al2O3 nanofluids. They found that the CuO nanofluids obtains a higher tained enhancement in heat transfer coefficient up to 21%. Some other
thermal enhancement than Al2O3 nanofluids. Kasaeian et al. [24] ex- shaped absorber tubes such as corrugated tube [42,43] and sinusoidal
perimental examined the performance of MCNT/Mineral oil nanofluids tube [44] have also been studied by researchers.
for PTC and achieved 11% enhancement in thermal efficiency. How- Based on literature survey, researchers all over the world have
ever, some drawbacks of nanofluids such as instability, agglomeration proposed a great amount of heat transfer enhancement techniques for
problems and high production cost limit their practical application heat exchange tube [45–50]. Among them, ribbed surface techniques
[16,17]. have been widely studied and used in rectangular channels or heat
Turbulators which focus on increasing heat transfer coefficient by exchange tube for heat transfer enhancement [51–54]. It was found that
disturbing the fluid and increasing the flow mixing [25] have drawn the ribbed surface can effectively enhance the heat transfer in different
increasing attention. One category of turbulators is tube inserts. Tape channels, especially under turbulent flow. Moreover, Zheng et al. [55]
inserts, which can induce vortexes flow in absorber tube, are the most reported that the rib arrangements perform perceptible effects on flow
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
structure and heat transfer of a heat exchanger tube with a uniform heat performance of PTR, as shown in Fig. 1(b). Although the structures of
flux distribution. However, the ribbed surfaces have rarely been studied the ribbed absorber tubes with different arrangements are too compli-
for enhancing thermal performance of PTC. In this study, a numerical cated to be manufactured by traditional machining, they can be man-
study has been carried out to investigate the performance of PTR with ufactured by newly developed machining processes and technologies.
ribbed tubes. In addition, six different rib arrangements have been in- 3-D printing is a potential technology for processing the ribbed tube at
vestigated to determine their effects on performance of PTR. Details of experimental scale. And with the continuous development of these new
flow structure, thermal performance, flow resistance and overall machining processes and technologies, the cost of manufacture will
thermo-hydraulic performance have been analyzed and discussed in become cheaper and cheaper. Thus, the manufacture of ribbed tubes
this study. proposed in this study at a mass scale for industrial application may be
possible.
2. Model description
2.2. Mathematical model and boundary conditions
2.1. Physical model
Since the Reynolds numbers in this study are larger than 10,000, the
The schematic diagram of the PTR with ribbed absorber tube is flow and heat transfer processes are assumed to be steady-state and
presented in Fig. 1(a). The standard LS2 PTC [29] is applied in the turbulent. Realizable k-ε two-equation turbulence model is adopted
present work. Ribs are embedded and uniformly arranged on the inner because of its superior performance for predicting strong streamline
surface of the absorber tube. Parameters of LS2 PTC and ribs are listed curvature, vortices and rotation flow [56]. The three-dimensional
in Table 1. Six different rib arrangements, namely symmetrical clock- Reynolds-averaged Navier-Stokes (RANS) equations are applied to
wise arrangement of single inclined ribs (SCSIR), symmetrical antic- govern the flow field, which are defined as below.
lockwise arrangement of single inclined ribs (SASIR), parallel ar- Continuity equation:
rangement of ribs (PR), symmetrical clockwise arrangement of double ∂ (ρui )
inclined ribs (SCDIR), symmetrical anticlockwise arrangement of =0
∂x i (1)
double inclined ribs (SADIR) and circumferential arrangement of in-
clined ribs (CIR) are applied to investigate the effects on the Momentum equation:
Fig. 1. (a) Schematic of the PTR with ribbed absorber tube, (b) periodic calculation domains of different rib arrangements.
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Table 1
Parameters of LS2 PTC and ribs.
Parameters of LS2 PTC Full length of LS2 Inner diameter of absorber tube Outer diameter of absorber Inner diameter of glass Outer diameter of glass cover
PTC (L) (dri) tube (dro) cover (dgi) (dgo)
Parameters of rib Length (l) Width (w) Height (δ) Pitch (p) Slant angle (β) Number of rib in circumference
(N)
Value 12 mm 4 mm 3 mm 15 mm 45° 12
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
where T is the HTF temperature in K. the wind velocity generally ranges from 1 to 4.5 m/s and the effect of
wind velocity on thermal performance of PTR is limited. Thus, a
ρ = −6.0616 × 10−4T 2 − 4.1535 × 10−1T + 1.1057 × 103 (7)
moderate wind velocity of 2.5 m/s is selected in this study.
cp = 1.7080T + 1.1078 × 103 (8)
2.3. Parameter definitions
λ = - 5.7534 × 10−10T 2 − 1.8752 × 10−4T + 1.9002 × 10−1 (9)
The Reynolds number (Re) is calculated as:
μ = 6.6720 × 10−13T 4 − 1.5660 × 10−9T 3 + 1.3882 × 10−6T 2
ρuinlet dri
− 5.5412 × 10−4T + 8.4866 × 10−2 (10) Re =
μ (13)
The inlet temperature of the HTF is set to 400 K, and the mass flow
rate of the HTF ranges from 1.14 to 11.40 kg/s, with the Reynolds where μ is the viscosity of HTF and uinlet is the average velocity at the
number ranging from 10,000 to 100,000. inlet, which is defined as follow:
4ṁ
(2) Absorber tube and ribs uinlet =
ρπdri2 (14)
The materials of the absorber tube and ribs are stainless steel, and where ṁ is the mass flow rate.
its thermal conductivity is 25 Wm−1 K−1. The surfaces of ribs and the The average heat transfer coefficient (h) and average Nusselt
absorber tube inner wall are set as no-slip boundary condition. A non- number (Nu) are determined by the following equations. In where the
uniform heat flux according to Mwesigye’s work [57], which is shown average heat flux (q) and average temperature (Tw) on the absorber
in Fig. 2(c), is loaded on the absorber tube outer wall by user defined tube inner wall are obtained from the simulated results, respectively.
function (UDF). The absorber tube outer wall is selectively coated with h = q/(Tw − Tf ) (15)
the temperature-dependent emissivity of the coating formulated as Eq.
(11) [32], where T is the local temperature of the absorber tube outer Nu = hdri / λ (16)
wall in K.
Tf and λ are the mean temperature and the thermal conductivity of
ξ = 0.000327T − 0.065971 (11) HTF, respectively.
The friction factor (f), which is determined from pressure drop per
(3) Vacuum unit distance in the flow direction, is calculated as:
2ΔPL dri
Discrete Ordinates (DO) radiation model is applied to simulate the f= 2
ρuinlet (17)
radiation heat transfer through the annular space.
The material of glass cover is Pyrex with a thermal conductivity of The three-dimensional grid model for computational domain is
1.2 Wm−1 K−1 and an emissivity of 0.89. A mixed boundary condition generated by using software Gambit 2.4.6, as shown in Fig. 3. To ensure
of convection and radiation is applied on the outer wall of the glass that y+ less than 1 and guarantee calculation accuracy, The mesh is
cover. The convection heat transfer coefficient based on the assumption highly refined near the absorber tube inner wall and the rib surface. To
of uniform convection boundary condition [58], which is defined as Eq. test the accuracy of the numerical simulations, four grid models are
(12), is adopted, and the radiation between the glass cover outer surface used in this study to perform the grid independence test. The results
and the sky is calculated according to Stefan-Boltzmann law. The am- listed in Table 2 indicate that the grid model 3 with 1,511,447 cells is
bient temperature and the sky temperature applied in this study are sufficiently dense for simulations, with the deviations of variables
298 K and 290 K, respectively, with the sky temperature being 8 K lower limited in 2.5%.
than the ambient temperature [59].
−0.42
h w = 4V w0.58 dgo 3. Model validation
(12)
where Vw is the wind speed and dgo is the outer diameter of the glass The Gnielinski correlation [61] for the Nusselt number, the Petu-
cover. According to Xiong’s research [60], in actual working conditions, khov’s correlation [61] and Blasius correlation [62] for friction factor,
Fig. 3. Grid system, (a) lateral view, (b) axial section view, (c) cross sectional view.
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Table 3 absorber tube inner wall. It is clear that compared to the PTR with plain
Validation of heat gain and collector efficiency. tube, the peak temperatures of the absorber tube inner wall are sig-
case DNI (W/ Wind speed Air temperature Flow rate (L/ Tinlet (°C) nificantly reduced in enhanced PTR, especially at low Reynolds
m2) (m/s) (°C) min) number. Moreover, the SCSIR and SADIR obtain the lowest peak tem-
perature. Therefore, the heat loss through radiant heat transfer between
1 933.7 2.6 21.2 47.70 102.2
absorber tube and glass cover is dramatically reduced at low Reynolds
2 968.2 3.7 22.4 47.78 151.0
3 982.3 2.5 24.3 49.10 197.5
number, as shown in Fig. 11(b). Compared to the PTR with plain tube,
4 909.5 3.3 26.2 54.70 250.7 the reductions in peak temperature and heat loss can reach up to ap-
5 937.9 1.0 28.8 55.50 297.8 proximately 177 °C and 80.1%. However, it must be especially point out
6 880.6 2.9 27.5 55.60 299.0 that when Reynolds number over 40,000, the heat losses of the en-
7 920.9 2.6 29.5 56.80 379.5
hanced PTRs are even larger than that of the PTR with plain tube. There
8 903.2 4.2 31.1 56.30 355.9
are two reasons that contribute to this phenomenon. On the one hand,
the reduction in peak temperature, which is located in the lower half of
the absorber tube, decreases with the Reynolds number, as shown in
Fig. 11(a). And the reduction in heat loss through the lower half of the
absorber tube consequently decreases with Reynolds number. On the
other hand, the temperatures in the upper half of the absorber tube in
the enhanced PTRs are higher than that in the PTR with plain tube, as
shown in Fig. 10(b) above. Heat losses through the upper half of the
absorber tube in the enhanced PTRs are consequently higher than that
in the PTR with plain tube and dominate the total heat loss at high
Reynolds number. Therefore, the enhanced PTRs are not suitable for
application at high Reynolds number.
The circumferentially-average heat flux (qcir), temperature (Tcir) and
Nusselt number (Nucir) on the absorber tube inner wall are displayed in
Fig. 12(a)–(c). It is observed that the heat fluxes of the enhanced PTRs
are slightly lower than that of the PTR with plain tube as the presence
of the ribs increases the area of the inner wall of the absorber tube.
From Fig. 12(b), it is clear that compared to the PTR with plain tube,
the temperatures of the enhanced PTRs in the area with θ ranging from
Fig. 5. Validation for temperature gain and collector efficiency against ex- 45° to 315° are dramatically reduced, and the circumferential tem-
perimental data.
perature gradients in the absorber tube are also apparently decreased
which are good for improving thermal performance of PTR. Conse-
uniform temperature distribution. quently, the Nusselt numbers of the enhanced PTRs in this area (ap-
Temperature of the absorber tube is the key factor affecting heat proximate from 45° to 315°) are much higher than that of the PTR with
loss performance in PTR. Fig. 11(a) shows the peak temperatures of the plain tube, as shown in Fig. 12(c).
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Fig. 8. Temperature distributions in the cross sections of the enhanced PTRs and PTR with plain tube at Re = 20,000.
Fig. 13(a) and (b) illustrate local Nusselt numbers along the flow work, which is the largest and approximate 10.13–12.34 times that of
direction at Re = 20,000 and Nusselt numbers versus the Reynolds the PTR with plain tube, while the PR obtains the lowest friction factor,
number, respectively. The local Nusselt numbers of the enhanced PTRs about 1.72–2.45 times that of the PTR with plain tube. According to the
change periodically along the flow direction and are larger than that of flow resistance from high to low, the order is SCDIR/SADIR > SCSIR/
the PTR with plain tube. Compared to the PTR with plain tube, the SASIR > CIR > PR > Plain tube. Moreover, the pumping works of
enhanced PTRs obtain 4.2–220.7% enhancement in Nusselt number. In enhanced PTRs increase sharply with the Reynolds number and is too
addition, the SADIR and SCSIR gain the highest and the second highest large to be suitable for practical applications at high Reynolds number.
Nusselt number, which are about 1.58–3.21 and 1.41–2.98 times that of
the PTR with plain tube, respectively. However, the PR obtains the
4.4. The overall thermo-hydraulic performance
worst thermal performance among the enhanced PTRs.
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Fig. 9. Temperature distributions on the absorber tube inner surfaces of the enhanced PTRs and PTR with plain tube at Re = 20,000.
Qu̇ − Ẇ p the best heat transfer performance; when Reynolds number is larger
ηth, m =
Aa Ib (22) than 20,000, the heat transfer performance of the SCSIR ribbed tube is
better than longitudinal fin [40], unilateral longitudinal vortex gen-
Fig. 15(a) and (b) show the PEC values and modified thermal effi- erator [36], conical strip inserts [31] and asymmetric outward convex
ciencies versus Reynolds number, respectively. It is observed that both corrugated tube [43], but worse than other heat transfer enhancement
the PEC values and modified thermal efficiencies of the enhanced PTRs techniques. From Fig. 16(b), the SCSIR ribbed tube has a smaller flow
decrease with the Reynolds number. When Reynolds number over resistance than wall detached twisted tape inserts [27] conical strip
about 30,000, PEC values of all the enhanced PTRs are lower than 1, inserts [31], centrally placed perforated plate inserts [32] and metal
which means no overall heat transfer enhancement. When Reynolds foams [33], but lager pressure drop than other heat transfer enhance-
number over about 40,000, modified thermal efficiencies of all the ment techniques. As a result, when the Reynolds number is lower than
enhanced PTRs are lower than that of the PTR with plain tube. Both of 20,000, the SCSIR ribbed tube can obtain a better overall heat transfer
them indicate the enhanced PTRs are not suitable for application at performance (PEC value) than other heat transfer enhancement tech-
high Reynolds number. Moreover, the SCSIR and SADIR obtain the best niques except for rod inserts [28]; however, when the Reynolds number
overall thermal-hydraulic performance at low Reynolds number, and over 20,000, the PEC value of SCSIR ribbed tube is lower than most
the maximum enhancement in modified thermal efficiency is approxi- other techniques, as shown in Fig. 16(c). Hence, the enhanced PTR with
mately 1.9%. ribbed tube is only suitable for application at lower Reynolds number.
Comparisons with previous published heat transfer enhancement Effects of six different rib arrangements on the thermal-hydraulic
techniques for PTR are displayed in Fig. 16. From Fig. 16(a), when and thermodynamic performance of a PTR with ribbed absorber tube
Reynolds number is lower than 20,000, the SCSIR ribbed tube obtains are numerically investigated in this study. Details of flow structure,
Fig. 10. Local temperatures of the fluid in the axial sections along the x-direction (a) and y-direction (b) at Re = 20,000.
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Fig. 11. Variables over the Reynolds number, (a) peak temperatures of the absorber tube inner wall; (b) heat loss per unit length.
Fig. 12. Circumferentially-average variables on the absorber tube inner wall of the enhanced PTRs and the PTR with plain tube, (a) heat flux; (b) temperature; (c)
Nusselt number.
thermal performance, and flow resistance and overall thermo-hydraulic rotating vortexes, which are similar to the optimal flow field ob-
performance are analyzed and the best flow pattern for enhancing the tained by optimization in literature [65], are generated in the SCSIR
performance of the PTR is obtained and achieved in this study. Based on and SADIR. According to the turbulence intensity and flow re-
the results and analyses, conclusions can be drawn as follows: sistance from high to low, the order is SCDIR/SADIR > SCSIR/
SASIR > CIR > PR > Plain tube.
(1) Rib arrangements perform significant influence on flow structure, (2) Compared to the PTR with plain tube, the enhanced PTRs with
turbulence intensity and flow resistance in PTR with ribbed tube. different ribbed tubes can significantly reduce the temperature and
Except that no vortex flow is formed in the PR, different flow pat- circumferential temperature gradient in absorber tube and conse-
terns with different types of vortex or longitudinal swirl flows are quently reduce the heat loss and improve the thermal mechanical
generated in the other five enhanced PTRs. A pair of counter- performance. In addition, the enhanced PTRs obtain apparently
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
Fig. 13. (a) Local Nusselt numbers along the flow direction at Re = 20,000; (b) Nusselt numbers versus the Reynolds number.
Fig. 14. Friction factors and pumping work of the enhanced PTRs and the PTR with plain tube versus Reynolds number, (a) friction factor; (b) pumping work.
Fig. 15. The overall thermo-hydraulic performance versus Reynolds number, (a) performance evaluation criteria (PEC); (b) modified thermal efficiency.
enhancement in Nusselt number with approximately 1.04–3.21 thermal efficiency), the enhanced PTRs achieve great improve-
times that of the PTR with plain tube. Among six enhanced PTRs, ments at low Reynolds number but are not suitable for application
the SADIR and SCSIR gain the best and the second best thermal at high Reynolds number due to their poor performance. The SCSIR
performance with maximum reductions in peak temperature and and SADIR obtain the best overall thermal-hydraulic performance
heat loss reaching to approximately 177 °C and 80.1%. at low Reynolds number with the maximum enhancement in
(3) Both PEC values and modified thermal efficiencies of the enhanced modified thermal efficiency being approximately 1.9%.
PTRs decrease with the Reynolds number, which are ranged in
0.62–1.56 and 0.70–0.73, respectively. Considering the heat loss
and overall thermo-hydraulic performance (PEC and modified
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P. Liu, et al. Applied Thermal Engineering 156 (2019) 1–13
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