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12G

MOTOR GRADER

T ReliablelDurable built to withstand the Cat 3306 diesel Engine


toughest working conditions.
Gross Power r.rr....r.....r....r!...rrr.....r..r..111 kW/1 49 HP
I Operating Ease effortless power shiftiilg, Flywheel Power.,..rri..r,..rr.r......rrr.r.....1 01 kW/1 35 HP
precise blade controls, and exceptional maneuver-
Moldboard r. r...... r... r.... !. r r...... r.. r.. r r. r......3658 m ml 12 tl
rr r
ability for all-around production. *Operating weight up to .........!......15 173 kg/33,450 lb
I Low Operating Cost - highly efficient, long-life . Ripper, pushplate, 14' x 24" blade and 14.00 24" tires with 10" rims
components. -
Machine shown may include optional equipment
I Operator Comfort and Convenience effi-
cient, productive work environment.
I Total Customer Support System - unmatched
in the industry.

*i' w, ' ","


FEATURES
Caterpillar
Power Thain Designed for durability and efficiency.

Cat Diesel Engirte...Caterpillar Nozzle


four-stroke cycle engines blend Assemblies Valves
(lntake, Exhaust)
po\Mer and efïiciency.
CAT Fuel
I Long effective power strokes... lnjection System
more complete fuel combustion. Oil Cooler
I Direct-injection fuel system for
efficient, precise fuel metering.
Aluminum
f Engine flywheel faces rear- Alloy Pistons
ward, sending transmission Cylinders
noise and vibration away from Full-length
Water Cooled
the operator.

Cooling Jets

Forged Grankshaft

Direct-f)rive, Power Shift


Tbansmissiorl. . de signed
.

specifically for motor graders.


I The feel and efficiency of direct
drive.
I Easy on-the-go shifting up or
down, forward or reverse.
t Clutch plates are continuously
lubricated and cooled by oil.
I Oit-disc parking brake,
manually applied. Clutch Packs

Ring Gear

Planet Gears

Sun Gear
Oil f)isc Brakes...Protection for
man and machine.
I Confident, fade resistant brak-
ing with full air actuation.
t Completely sealed and adjust-
ment free.
I Outboard mounted to prevent
drive line stress...easy to Tandem
servrce. Housing
I Disc face grooves constantly
carry oil between the plates and
discs, even when fully applied.
t Each tandem has an indepen-
dent air circuit, so failure in one
Brake Discs
line still leaves half braking
capacity. Axle Hub
FEATURES
Hydraulic System Fast hydraulic blade controls...precise action at any speed.

Low Effort Control


I Controls can be positioned to fit Left Blade Lift
each operator's need.
I Fingertip response are clustered Moldboard
Side Shift
so a single hand can actuate two
or more when needed. Blade Tip
I Short throws and modulation
gives precise hydraulic imple- Circle Reverse
ment movement (38.1 mm/1.5"
front to back range).
I O-ring face seals used on all
fittings for a "dry machine".
@

Drawbar
Center Shift

Articulation

Wheel Lean

Right Blade Lift

Lock Valves Circle drive slip clutch


(optional)
I In every implement hydraulic I Shock protection for the circle, I Rarely needs adjustment. Top
circuit...minimizes blade creep
drawbar assembly, circle drive access cover permits quick and
and drift.
and moldboard. easy adjustment if required.
I Positive hold at each blade
I Housed in sturdy cast iron, run
setting, for precise finish
grading. in oil and sealed with Duo-Cone
seals.
Maneuverability
Load Sensing Hydraulic Three excellent maneuvering
System modes...for best job match. An
I Automatically shifts to 2067 kPa/ I Automatically matches flow and important production advantage
Z1_bar / 300 psi higher than pressure requirements (load over conventional motor grader
working pressure. sensing) for improved fuel design.
economy and precisely matched
I Continuously adjusted up to horsepower demands.
24 L15 kPa/z41_ bar / 3500 psi
maximum when required.

Outlet Valve Plate Piston


Kidney Sl-ot
Valve Block Straight Frame
Outlet I Frame centered, front wheels
Port turn for steering.
I Best for long-pass grading.

lnlet
Port

Drive Shaft
lntake Valve Plate
Kidney Slot

Articulated TUrn
I 20" frame articulation.
f 50" front wheel steering angle.
I 18'wheel lean.
I Easier maneuvering in close
quarters, quicker turn-around
at the end of a pass.

Crab Steering
t Compensates for side drift when
turning a windrow.
t Keeps tandems on firm footing
when cleaning a wet ditch.
I Increases stability, for sideslope
work.
FEATURES
Designed for sit-down operation the moment you climb aboard. Bquipped
Operator's Station for convenience, comfort and control three keys to productivity.
-
I Excellent visibility to both ends I Blade control levers engage I Cab slopes outward toward top
of blade. smoothly and crisply. to provide spacious working
I Optional, fully adjustable I Low or high profrle, resiliently- environment.
suspension seat the most mounted, sound-suppressed cab t Heavy gauge steel column
- for each
comfortable position for reduced noise and vibration. assembly provides a sturdy,
operator. t Standard, static adjustable seat durable console.
I Control console adjusts back with cloth cushions (vinyl static I Belted steps provide easy, sure-
and forth for each operator adjustable seat provided with footed access.
-
comfortable sit-down operation, canopies).
easy entry and exit.

T Electronic Monitoring Total Climate Systems


System (EMS) shows status I Air Conditions...high T Pressurizes...keeps air fresh,
-
of important machine systems. seals out dust. (Approximately
capacity...cools and freshens
Operator concentrates on hot, humid cab air. one quarter of the total air flow
production instead of watching is filtered outside air. )
gauges. Reduces the possibility t Heats...high capacity...protects
against biting cold air in winter I Multiple ducting...allows you
of catastrophic failures and to direct the air flow. More
subsequent costly repair. operation.
ducts, strategically placed,
Level one Alternator. I Dehumidifies...removes means more uniform
Level two
- Bngtne coolant, excess moisture in the air down
temperature throughout the
Hydraulic- oil temperature. to 32F (0"C). On hot, humid cab.
days, operator stays fresh and
Level three
-
Engine oil
alert. I Lower cab windows open to
pressure, Brake pressure. provide excellent ventilation.
Structure
I Differential housing is built t Double tapered roller bearings
into the frame, thus on the bottom of articulation
maintaining better alignment joint are dependable and
than a bolt-on unit. maintenance free.
t Box-section rear frame is con-
nected to the case with steel
castings.
I Side plates are welded to the
top and bottom plates away
from the edges resulting in a
flanged box-section, giving a
rigid, long lasting frame.
I The top plate from the bolster
to the articulation joint is a
single high strength steel plate,
providing a rigid frame for fine
grading.

DrawbarlCircle. .Built strong


.

and durable for long life.


I Drawbar
o Features a box-section,
A-frame, for high strength.
Wear o Machined to provide accurate
adjustment and precision
blading.
I Circle
o One-piece forged circle with
induction hardened flame cut
teeth.
o Replaceable bronze-alloy
wear strips between circle
and drawbar, and support
shoes and circle eliminate
circle shoe grease fittings and
extend wear life.
FEATURES
Serviceability Less time spent on maintenance gives you more time on the job.

Outside-Mounted Hydraulic Electrical Connectors Power Tbain Components


Valves I Sure-Seal Electrical Connectors I Easily accessible for adjust-
I Easier to check or service than provide long service life, resist ments and major repairs.
valves located inside the moisture, corrosion and dirt. I T?ansmission and final drives
hydraulic tank. can be removed as units without
disturbing the engine.
I Diagnostic Analysis Connector
helps trouble-shoot electrical
problems.

Spin-off Oil and Fuel Filters


I Disposable, easy to change XT-3 Hydraulic Hose and
without allowing contaminants Couplings
into systems. I tlsed throughout, extra
I T?ansmission and hydraulic strength for long, trouble-free
systems use identical filters, to performance.
simplify parts stocking.
Engine I Individualscroll-type fuel I Forged, induction-hardened
I Injection nozzles are field pumps for each cylinder require crankshaft can be reground and
replaceable. Six hole tip no balancing ...maintaining fuel reused.
converts fuel flow to fine spray efficiency without periodic I Caterpillar Remanufactured
for complete combustion. adjustment. cylinder heads, unit injections,
oil pumps, connecting rods,
crankshafts, turbochargers,
water pumps and starters are
available for fast economical
repairs.

Total Customer
Support Unmatched in the industry!

I Parts availability Most Cat I Machine management t Exchange components for


-
parts are immediately available services Cat dealers help quick repairs Low-cost
off the shelf. Dealer parts
-
manage equipment investments - maximum,
components assure
availability is backed up by with: cost-effective uptime.
Cat's computer-controlled o Effective preventive t Literature support - Easy-
emergency search system. maintenance programs. to-use operation and
I Service capability
- Whether
o Diagnostic programs like maintenance guides help you
in the dealer's fully equipped Scheduled Oil Sampling and get the full value out of your
shop or in the field, you'll get Technical Analysis. equipment investment.
trained servicemen using the o Information to make the most
latest technology and tooling. cost-effective repair option
decisions.
o Customer meetings, training
for operators and mechanics.
SPECIFICATIONS
Caterpillar Engine Brakes
Gross power @ (System meets OSHA regulations.)
2200 RPM kW149 HP
.111 Service Four-wheel, air-actuated, oil disc
Flywheel power @ 2200 RPM ..101 kW135 HP brakes are completely sealed and adjustment-free
(Kilowatts (kW) is the International System of Units with 1.97 mzl3055 in2 of braking surface per wheel.
equivalent of horsepower.) Low air pressure, below 448 kPal4.5 barl65 psi in
The net power at the flywheel of the uehicle engine operating either circuit of the brake system, is indicated to the
under SAE J1349 standard conditions, 25" C/77" F and operator by visual (red light and flashing LED) and
100 kPal29.61" H9, using 35 API grauity fuel oil at audible (horn) warnings.
15.6' C 160" F, and after deductions for fan, air cleaner,
water pump, lubricating oil pump, fuel pump, muffler and Parking - (System meets SAE JII52 and ISO 3450.)
alternator. Ir{o derating is required up to 750 m/2r500 ft. Multiple oil disc located in transmission case,
altitude. manually actuated, spring-engaged, air disengaged.
Caterpillar four-stroke-cycle 3306 diesel Engine with Push the red lever on the transmission control console
six cylinders, L2L mml4.75 in. bore, I52 mm/6 in. forward to actuate. This neutralizes the transmission,
stroke, and 10.5 liters/638 in.3 piston displacement. engage s the p arking brake and activate s the
C aterpitlar, direct-inj ection fuel system with transmission neutral lock to prevent machine
individual, adjustment-free injection pumps and movement if engine is started with transmission
valves. engaged.
Cam-ground and tapered aluminum-alloy pistons Secondary braking system Dual circuit air
with three-ring design; both compression rings ride in system includes an individual circuit to each tandem
iron band cast into piston. Piston undersides are for added braking protection. A malfunction in one
cooled by oil spray. Steel-backed aluminum-alloy circuit still leaves the machine with at least half its
precision bearings. High-carbon steel alloy crankshaft original braking capacity for fast stops.
with hardened journals. Pressure lubrication with In the event of total loss of service brakes, the spring-
full-flow filtered oil and oil cooler. Dry-type air cleaner actuated, nonmodulated parking/secondary brake can
with primary and safety elements, automatic dust be applied to bring the machine to a stop, even if the
ejector and service indicator. air supply is interrupted. (Method not recommended
for repeated applications.)

Transmission Axles
Caterpillar direct-drive power shift. Single Front solid steel, arched bar provides
lever at operator's right controls six forward 610 mm/24" ground clearance. Oscillates total
and six reverse speeds. Foot pedal provides inching of 32.
capability for close quarter maneuvering. Front wheel lean angle . 18" left or right
Transmission lock prevents accidental gear Rear - full-floating, forged, heat-treated steel.
engagement, machine won't move even if engine is
started with transmission engaged.
Speeds (at rated RPM):
Forward & Reverse lst 2nd 3rd 4th 5th 6th
Km/h ...... 3.7 6.0 9.5 15.6 25.0 39.4
MPH 2.3 3.8 5.9 9.7 15.5 24.5 Tandems
lol
Height x width.. ....506 x 201 mm/18.38" x 7.90"
Sidewall thickness, outer.... ...... .18 mm/.7I"
inner 16 mm/.63"
Drive chain pitch ...51 mm/2"
Wheel axle spacing... ...L524 mm/60"

10
12G
Di mensions (approximate)

3103 mm
(10' 2")
.3328 mm
(10'11") 2690 mm
(8',10")

F-'Tlpfi'-'l 5918 mm
2363 mm (19' 5")
(7' 8297 mm
9,,)
(27'.2l
2399 mm 9662 mm
(7' 1 1") (31' 8")

.Optional lull height cab

Frame Moldboard
Main frame flanged, box-section structure Wear-resistant, high-carbon steel, with box-
runs from front bolster to the articulation section reinforcement. Induction-hardened
joint. sideshift rails.
Top and bottom plates - Length x height x
width x thickness 305 x 22 mm/L2" x .88" thickness .... 3658 x 610 x 22 rrrm/L?' x24" x .88"
Side plates - Cutting edge - Caterpillar through-hardened, curved
height x thickness 248 x 12 mm/9.75" x 0.47" DH2 steel with reversible overlay end bits and
Linear weight 16 mm/0.62" diameter bolts.
(min-max) 151-199 kglm/L02-l34lblft
Width x thickness I52 x 16 mm/6" x .62"
Vertical section
modulus (min-max) ..... 1888-4036 cm3/115-246 ins
Rear frame two box-sectioned channels integral
with final drive case.

Wheels ROPS
rim and wheel assemblies. (Low-profile ROPS cab is standard in U.S.A.)
six 13.00 24, 10 PR (G2) ROPS (Rollover Protective Structures) offered
by Caterpillar for this machine meet ROPS criteria:
SAE J396, SAE J1040c and ISO 3471-1986. They also
meet FOPS (Falling Object Protective Structure)
criteria SAE J23I JAlt81 and ISO 3449-1984. When
properly installed and maintained, cab with doors
and windows closed meets OSHA and MSHA require-
ments for operator sound exposure limits in effect at
time of manufacture when tested according to
AIISI/SAE J1166 FEB87. Equipped with 3" wide seat
belt which meets SAE J53.

11
SPECIFICATIONS
Operati ng Weig ht (approximate) Scarifier Specifications
Basic operating weight includes lubricants,
coolant, full fuel tank, operator, 3658 mm/L2'
blade with hydraulic sideshift, and tip, and
13.00 24", 10 PR (GZ) traction-type tires and low
profile ROPS cab (standard in U.S.):
Kg Lb Working width... .....m.m 1180 2197
ln 46.6" g6.5tt
Weight on front wheels .. 3764 8298
Scarifying depth,
Weight on rear wheels ... . 9561 2LrO77 maximum m.m 292 317 282
Total weight.... 13 325 29,375 ln 11.5tt 12.5" 11.ltt
Equipped as above and including ripper, push plate, Ripping depth,
14.00 - 24" tires and 10" rims: maxtmum m.m 430
ln L7.L"
Kg Lb
Scarifier shank holders,
Weight on front wheels ... 4008 8835 nrrrnher 11 T7 9
Weight on rear wheels.... 11 165 24rGL5 spacing.... ..mm rt7 111 270
Total weight.... 15 I73 33'450 in 4.6" 4.3gtt 10.5tt
Ripper shank holders,
Add or subtract weights of additional equipment from nrrrnher 5
Attachment Selection list to obtain total equipped spacrng.... ..mm 530
operating weight. in 21"
Increase in machine
length, beam raised ...m.m TT94
ln 3'llt'
Service Refill Capacities

Liters U.S. Gallons


Fuel tank 289 75
Radiator 40 10.6
Crankcase 27 7.r
Tlansmission differential
and frnal drive 79 2L
Tandem housings (each) 64 T7
Hydraulic system 76 20

F--"'
(l
..*,"
i|b

12
12G
Blade Range Load Sensing Hydraulics
The closed center variable displacement
pressure pump senses a load requirement
mm/20.5" from an implement or steering and increases the
mm/25.5" output pressure to 300 psi above the load. With no
requirement, the pump maintains 430 psi output
mm/26.5" pressure. This reduces heat generation, increases
mm/20.5" hydraulic efficiency, and improves fuel economy.
Hydraulic lock valves in all implement circuits
minimize undesirable cylinder drift.
Right .................................................... 1870 mm/6t1.5tt
Left ............. ..... . ............ ....... ........ ............. .. 1830 mm/6t Output at 2200 engine RPM and 2965 kPa/29.6 barl
430 psi to 24 133kP a/241.3 bar/3500 psi
Maximum blade position, angle, both sides......... 90o** 0 to 208 liters/min/O to 55 gpm
Maximum lift above ground............... ... 440 mm/17.25"
Maximum depth of cut....... ...... ..450 mm/17.75"
Hydraulic blade tip............. ... 40" forward; 5' rearrward
*Add 305 mm/L2" right or left for 4267 mm/L4' blade.
With main frame in crab position, add 940 mm/3'1"
right or left.
**Mid-range bank sloping (2:I) capabitity requires
addition of optional centershift cylinder extension.

Drawbar
Blade Controls Box-section, L40 x 89 x 13 mm/5.5" x 3.5" x 0.5"
A-frame with six widely spaced shoes to
Full hydraulic controls provide fast, constant support the circle. All have vertical and horizontal
control speed regardless of engine speed. Lock adjustment. Replaceable bronze-alloy wear strips
valves in each implement circuit minimizes drift. between circle and drawbar, and support shoes and
Operator controls all blading operations with six circle eliminate circle shoe grease fittings and extend
levers: left blade lift, blade sideshift, blade tip, circle wear life.
reverse, centershift and right blade lift. Hydraulic
System lets operator use more than one control
without decrease in control response speed.
Blade lift accumulator system provides cushioning
action for blade lift hydraulic circuits. Recommended
for use on maintenance of hard, rocky roads. Includes
on-off control.

Steering Circle
Front wheels full two cylinder hydraulic Rolled ring forging, 1530 mm/60.3" diameter.
steering system. Uniform, flame-cut teeth. Raised wear
Steering range ....... ...... ..............50o left or right surfaces, top and bottom, prevent circle teeth from
contacting support shoes. Hydraulically driven worm
Frame
- hydraulically
actuated steering................... ......20" left or right
and gear provide full 360" circle rotation. Optional
circle drive slip clutch.
Minimum turning radius Blade beam - thickness ........................ ..... 32 mm/l .25"
(outside front tires).......................... ....7 .3 m/24t*
*Using front wheel steeritg, frame articulation and
differential unlock.

13
12G MOTOR GRADER

The Competitive Edge


Performance Total Customer Support System
o Articulated frame for excellent maneuverability. o Parts availability most Cat parts on dealer's
o Direct drive power-train high torque rise Cat -
shelf when you need them computer-controlled
- -
emergency search system backup.
diesel engine combined with a direct drive power
shift transmission gives the feel and efficiency of o Service capability dealer's shop or fast field
direct drive. Easy on-the-go shifting up or down, service
-
trained servicemen latest tooling and
forward or reverse. technology.
- -
o Machine management serviceseffective
preventive maintenance -
programs, diagnostic
Rel iabi I ity/Du rabi I ity
o Frame flanged box-section main frame resists programs (Scheduled Oil Sampling, Technical
-
shocks and vertical flexing.
Analysis), cost effective repair options, customer
o Drawb ar box section, A-frame design for high meetiûgs, operator and mechanic training.
- o Exchange components for quick repair choose
strength and precision blading.
remanufactured products -
or rebuilt components for
o One-piece circle with flame cut teeth. Induction
-
hardened for long life. Exclusive bronze alloy wear
maximum availability and lower costs.
o Literature support easy-to-use operation,
strips between all circle and drawbar assembly -
maintenance guides help you get the maximum
wear surfaces, and moldboard sideshift rails.
o Caterpillar XT-3 hose reliable, long life value out of your equipment investment.
- o Flexible Financing your dealer can arrange
performance. -
attractive financing on the entire line of Cat
equipment. Terms structure to meet your cash flow
Maintenance/Repair requirements. See how affordable and easy it is to
o Tîansmission and final drives can be removed as own Cat equipment.
units without disturbing the engine.
o Sealed, adjustment-free, air-actuated, four-wheel
Custom Machine Products
oil disc brakes. o In addition to the standard range of optional equip-
o Long lubrication intervals with ground accessible
ment, special attachments and machine configura-
fittings. tions to suit particular customer applications can be
o Easy access to daily service areas for maintenance made. Contact your Caterpillar dealer for details on
ease. matching the Caterpillar product to your special
o No daily grease fittings. applications.
o Spin-on oil and fuel frlters for easy replacement.

Operating Ease
o Adjustable operator's console and steering wheel
with short throw, low-effort controls for ease of
operation.
o Optional adjustable suspension seat the most
-
comfortable position for each operator.
o Good blade visibility.
o Electronic Monitoring System to check all critical
functions.
o Low profile, resiliently-mounted, sound suppressed
cab for reduced noise and vibration.

O ERPILLAR'
AEHQ7021 (08-8s) 01989 Caterpillar
(Replaces AEHQ4537) Materials and specifications are subject to change without notice Printed in U.S A

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