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ci Aciera Type F3 Precision-Universal-Toolroom Milling Machine For toolroom and instrument making; prototype manu: facture, mould and press tools, blanking tools, trade schools 8 automatic longitudinal power feeds from 1n/min in both directions: feed engaged and dis-en two-lever handwheel, automatic feed stop with 2mm per rev. 8 spindle and 2-speed motor: 100 10 \s equipped with N 03-15-20 No. 03.20.01 No. 03-26-21 No, 03-00-9098-06 Aciera Type F 3 R Precision-Universal-Toolroom For batch production (and occasional single part). automatic longitudinal power feeds from 27-600 mm/min in both directions; feed engaged and disenga ged with two-lever handwheel, automatic feed stop with Adjustable stops. Rapid feed with handwheel. 70 mm per fev. 2 additional stops to limit rapid feed. 8 spindle speeds with stepped pulleys and 2-speed motor: 100 to 2000 min’ or 125 t0 2500 min The above version af the machine is equipped with Prismatic overarm Tiling and inetining table Swiveling vise Stop foot switch No 03-14.01 No 03.21.01 No. 03-26-11 No, 03.00-9099.06 Aciera Type F3V Precision-Universal-Toolroom Mil ling Machine (with variator) For toolroom and instrument work, prototype manufac. ture, mould and press tools, blanking tools, as well as for small batch work. Automatic longitudinal power 4 Independent DC drive moter, w disengaged mim per roller-variator trom 70-2000 min mounted on front of base ‘ev-counter built into control panel machine is equipped with 03.15.20 No. 03-21-01 No. 03-53:0012-01 No. 03-00-9099.06 Application ‘The ACIERA F3, F3R, and F3V are aimed at the nume: fous requirements of economic production and combine the following operating possibilities: = Honzontal miling Vertical miling = Spial miting Slotting = Boring Driling Type F3 and F3V: For toolroam and instrument making: prototype manufacture, mould and press tools, blanking tools; trade schools, Type F3R: For batch production (and occasionally for single parts). Principal features The machine stand has 2 broad base to guarantee the ‘machine @ rigid foundation. It houses the drive motor and the coolant pump: on the type FV, the roller-variator drive as we The machine base carries the headstock and the vertical slide, On the F 3 and F3R the feed drive system is built- in and on the F3V, the steplessly variable DC motor for driving the feed. The headstock can be moved on the machine base. The various accessories are mounted securely on it, but they ‘are rapidly interchangeable. The milling spindle is case hardened and ground and runs in adjustable, high-precision roller bearings. The spindle nose is for W 20 collets {shank @ 20 mm) or on request, with ISO 30 taper. The drive is via a pair of hardened spiral gears. The spindle can be locked for tightening the tool drawbar. For the F3 and F 3 R 8 spin- dle speeds are available whereas on the F 3 V the spindle speed is stoplessly variable with a roller-variator. The automatic power feeds in both directions on the F3 and FSR ate provided by @ 2-speed motor which dives @ gearbox through 2 V-belt. The 4 steps, selec table with a drum, provide a range of & feed rates. Power feed is engaged and dis-engaged with 2 2-lever hand- Whee} with automatic dis-engagement with adjustable stops. The F3 V has an independent DC feed drive motor, 50 that the feed rate is steplessly variable with a poten tiometer on the control panel. Rapid movement of the longitudinal slide is with the 2Hlever handwhee! which effectively supplements the ‘automatic power feeds. ‘On the FSR two additional, adjustable stops, mounted beneath the longitudinal slide on a seperate stop bar, limit the rapid travel of the slide, These stops are freed When the automatic power feed is engaged The three slides are mounted on ground and hand- scraped dovetail slideways fitted with adjustable gib strips for regulating the play. Slide movemems are limited with adjustable end stops. The three slide leadscrews have hardened and ground ttapezoidal threads. The large scale drums are graduated 10.002 mm, The drive motor in the machine stand is mounted on a hinged plate which can be raised easily with a lever to ‘change the belt position on the stepped pulleys. On the F3 and F3R these pulleys have 4 steps and on the F3V, 2 steps, The electrical equipment is housed in 3 seperate cabinet firmly attached to the rear of the machine. In the cabinet all the switch and fuse elements are readily accessible. The electrical equipment complies with the latest IE-standards. Fig 4 High speed vertical milling head No, 03-16-20 Rotary table No. 03-22-01 Slotting attachment No, 03-17-01 3-jaw chuck with dividing head No. 03-36-01 Fig. 6 Long, swivelling table No. 03-19-11 Simple dividing head with indexing dise, No. 03-30-2001 Tailstock for dividing head No. 03-35-30, Fig 7 ‘Swivelling angle bracket with worm drive. No. 03-25-11 Dividing head with rapid collet clamping attachment No. 03-30-2011 Fig. 9 Vertical milling head with quill No, 03-15-0300-30 Fig 10 Corer milling head, for internal corners ai sible with the stan milling head ————— Spiral milling attachment a Application Wg universal dividing head be used on F 3 Ri) Spiral milling of straight and tapered parts Milling spiral gears with 20 eolier nose Cam miling Extemal thread Schaublin @ 37,63 mm Differential dividing Order No 03-32-20 with 150 30-M 12 nose Order Wo 03-32-30 Capacity Canter height 100 mem Maximum workpiece diameter 200mm aie era _— hes 0. a: Moxiewum mile tength 200m jrcract diving with 3-hole perforated di . Maximum distance between centers 200mm Si eee aes ac Spiral itches with som al standore dvs a) standard change gear set 05-2050 mm wai 26,5 kg b) special change gear set 2080-6400 mon visions (the most commen} 3 Di 8 2360 taitstock, witing Order No. 03-35-10 with haf center Variable enter height 100-125 mm Not weight 4.5 ko Automatic drive Order No. 03-40-20 (cannot be used on F3 R) Only for use with fixed table No. 03-20-01 Change gear box and set of 12 change gears. 2-24, 24, 28, 32, 40, 44, 48, 56, 64, 72, 86, 100 Net weight 15.5k9 Special equipment Motorised vertical travel This my normal manual vertical adjustment xd vertical travel can be fitted in place of the The additional mit Switches limit the travel at the top and height setting is with the handywheel and graduated s potentiomater during operation. - Order No. 03-53-0012-01 Working feed rate, stepless (0-250-mm/min Rapid traverse with push butto 30 mm/min Weigh 1.38 kg Digital readout (cannot be fitted 10 F3.A) Resolution 0.005 mm Standard Visulesta Order No. 2-axis, long, & cro’ 03-64-9002.02 3-axis, long. cross, vertical 03.64-9002.03 Memoresta 2-axis, long. & c 03-64-9002-12 3-axis lang, cross, vertical 03-64-9002-13 Bausch & Lomb, Acu-Rite II Order No. 2-axis, long. & cross 03-64-9000:02 3-axis, long, cross, vertical 03-64-9000-03 Bausch & Lomb, Acu-Rite Pro 2-anis, long. & cross 03-64-9000-12 3-axis, long. cross, vertical 03-64-9000-13 Heidenhain 2-anis, long. & cross 03-64-9001.02 S-axis, long, cross, vertical 03-64-9001-03 Heidenhain Positip 2-axis, long, & cra 3-anis, long, cross, verti 03-64-9001-12 3 03-64-9001.13 «Mecanex» spray system Increased feed r Improved surface finish his spray system is @ mixture of compressed air and a t droplets (18 to 24 um generally of @ lubricating or cooling medium The » Mecanex» units achieve the mixture by adjusting the pressure and-quantity of a The to snsity of the spray jet allows high nuezle velocities der of 300 m/s. A maximum cooling and ubri cating effect is thus achieved with the coolam medium, paating qualities of the coolant On the other hand the law pri fluid droplets. This factor also has the ef iimprovi 12 working environmen’ Order No. 54.02-2100-01 Spray system with air servicing unit, electrical control with olenaid valve, distributer, 2 interchangeable nozzles and 2 Spray coolant unit (not fitted) Order No. 03-11.0012-01 Motor 2800 min-' 80 W Delivery with emulsion 2.51/min Tank, capacity 951 Electric pump, pipes, tap, nazzle Combined headstock movement Order No. 03-80-0302 2 operating modes: 1] Rapid adjustment of headstock with handlover, rack and pinion, 2) Normal fine adjustment of headstock with handwheel and leadscrew. Cannot be retro-ftted The machine can be equipped with digital readout if the combined headstock movement is fitted. Motor brake (norillustrated) Order No. 03-99-0060 DC motor brake Only available for F3 and F3R The F3\V is fitted with a motor brake as standard, Stop foot switch Order No 03-00-9099-06 Only supplied togethar with the motor brake Extended longitudinal travel = 400 mm (not ilustrated) Order No. 03-00-8089-04 Longitudinal travel extended to 400 mm, for manual and powered movements, Articulated lamp Neon 24 volt (Order No, 80-32-1011-10 Primatic overarm with guide bush for miling arbors with guide spigot, for spindle rose taper W'20 Guide bush bore 10 mm Order No. 03-14-01 {or spindle nove taper ISO 30 Guide bush bore 12 mma Order No. 03-14-30 Passage for cutters up to diameter 130mm Maximum distance between spindle nose and.guide bush 180mm Maximum minimum distance between: Honzomal spindle axis and inclining table Ne.03-20-07 330-30 mm Horzomral spindle ans and ving table No, 03-21-01 295-0.mm Netweight seka Accessories Vertical milling head Spindle nose taper W 20 Order No. 03-15-20 Shinale nose taper IS0.30-M 12 Order No. 03-15-30 Spindle speeds same ax horizontal spindle, Swivelling range of miling head TO0'-0-100° Maximuan/miniemam 8] spindle nose-mnclining table No 03-20-01 330-10mm with incarmediate piece No. 03-19-01 490.90 mm 1) Spindle nose and titing table No. 03-21-01 275-9 1mm wth intermediate piece No, 03-19.01 266-5 mm ) Spindle axis machine column 200.65 mm ‘ith intermediate piece No, 03-19-01 370-88 mm Net weight 22k3 Drilling attachment No.03-15 20 Order No. 54-02-1200-13 No.03-18.30. Order No. 54-02-1200.14 Spindle speeds 9s for horizontal spindle Maximum criting doptt 50 mm pacity of chuck 0.68 Spindle taper mrt Netwooht 2549 Vertical milling head with quill Spindle nose 150.30 M1 12 Order No. 03-15-0300-30 Spindle nose-W 20 Order No. 03-15:0300:20 ‘Axial quil movement with handiever, ack and pinion Scale drum wath T mer aivisions 50 mm Swiveling range of head 100-0100) Rinimum we betwee A spindle nose fixed fb 15-315 mm 5 Spindle nase —titing tab 9-280 mm 6) spinale ax's-machine column 70-288 mm Notwaight ¢ a3kg Intermediate piece Order No. 03-19-01 Increases the distance between Spindle nose and table by 80mm Spindle axis and column by vOmm foruse with: vertical head No, 03-15-20 high speed versal miling head No. 03-16-20 jotting head No. 03-17-01 Cross ravelis then 1 35470 min 205 mm Newwoighe 19k High speed vertical milling head Sbindte nose taper W 20 Order No.03-16-20 Spans nose taper ESX 32 Order No. 03-16-32 Spine nose top 60 20-M 12 Order No. 03-16-30 Seperate AC motor dive with thermal overload. Qu travel 60 mm 4 spindle speeds 1000/2000/4000/6000 min ator power. =2800 min nk Siviveling renge ofhead 600-60 2) spindle nosing table No 08-20-01 285-0 men ‘ith intermediate gece No. 08-18-01 365-65 mm ©) Spine nose iting table No 03-21-01 250.0 mm ‘ith intermediate pace No. 08-19-01 320-20mm @) Spindle anermachne column 195-60 mm wath termediate piece No 03-18-04 265-60mm Net weight 2akg Corner milling head Order No. §4-02-1200.03 iting spindle with special alle nos 3,4, and 6 mm supplied complete with @ 6 mm collet 3 spindle 3 Motor power Sees Peet NNT Slotting attachment Order No.03-17-01 Slotting strok 1-60 mm " Toot shots sakes fh 33.100 | vy toohelderondtttng tape No. 03-21-01 335-35 mm AN 5 aOR NENG ER) Teena ae Inclining table Order No. 03-20-01 bb) Nose of vertical spindle and table surf 310-10 mm with intermediate plate No, 03-19-01 390-90 mm Net weight 38 k Double-tilting table Order No 03-21-01 3T slots to DIN 650, widt (0-6 mm Pitch of T-siots 50 mm Pivotting range from the horizontal 300-45" Tilting range from the horizontal forwards end backwards 300-30 8} Horizontal spindle axis and table sures 295-0mm b) Nose of vortcal spindle and table surface — _275-Omm with intermudiate plate No. 03-19-01 355-55 mm Net weigh 43 kg Long, swivelling table Order No.03-19-11 Clamping surtac 1850 x 80 mm Height of tabie 38 min 1 T sot to DIN 660, width 0-36 mm Swivel to either side on machine tab 10-0-10: = Front plate Order No. 03-29-01 . a 4 T-slots to DIN 65 10-36 mm Pite 50 mr . . Swi and right 300-30 Net weight as Simple inclining angle bracket Order No.03-25.01 cannot be used with dividing head No. 03-32-20/30 Clamping surface on table 200 x 80 mm 1 T-slot to DIN 60. width 10-J6 mm Bracket tits 10:-0-90 Table swiv 100-90 Maximum/minimum distance between Honzontal spindle axis and table inhorizontal position 330-35 mm Net weight 11 ka. (on request to suit Schaublin 102) Angle bracket with worm drive Order No, 03-25-11 nnot be used with dividing head No. 03-32-20/30 Clamping surface on table 200% 80 mm 1 T-slot to DIN 650, width 10-36 mm Table swivels with worm drive 100-90) Bracket tits 10-090) Maximum/minimury distance horizontal spindle axis and table in horizontal position 330-35 mm Net weight 12kq lon request to suit Schaublin 102) Swivelling table Clamping surface on table Order No. 03-28-01 250% 160 mm 3 T-slots to DIN 650, width 10-J6 mm Pitch 5Omm Table swivels 360: Overall height 100 mm ‘Maximum? minimum distance between a) Nose of vertical spindle in horizontal position and dividing head spindle nose 400-0 mm bb) Nose of vertical spindle in horizontal position and front edge of table 310-0 mm Nose of horizontal spindle and front edge Cf table (with tiking table) 250-0 mm 4) Nose of horizontal spindle and front edge Cf table (with fixed table) 220-0mm 2} Nose of horizontal spindle and dividing head spindle nose (with tilting table 350-0 mm fi Nose of horizontal spindle and dividing head spindle nose (with swiveling table) 320-0 mm Net weight 15kg Angle plate Order No.03-28-11 Clamping surface, width x height 150x180 mm 3 T-slots to DIN 650, width 10-36 mm Pach 50mm Net weight 13kg Rotary table Order No.03-22-01 Table diameter 200 mm Overall height 72 mm 4T-slots to DIN 650, width 10.16 mm Hole in center of table 20-6 Graduations on table periphery 360: 1 revolution of handwheet 4 Scale drum, 1 division 3 Net weight 16 kg 3-jaw chuck with dividing unit Order No. 03.26.01 For use horizontally and vertically Diameter of jaw chuck 125 mm Overall height used vertically 135 mm, Centre height used horizontally 85mm Direct divisions 2.3.4.6,8.12 Graduations on flange 360: Net weight 126 kg = ‘ ¢ Simple dividing head with indexing disc Order No. 03-30-2001 W 20 collet nose (ISO 30 is not possible) Spindle nose external thread Schaublin 37,6 x3 mm Center height 75 mm Maximum distance between centers: a) on table No. 03-20-01 or 03-21-01 280 mm ') on long table No. 03-19-11 380 mm Diameter of dividing disc (with standard 60 notches) 130 mm Net weight Bkg Dividing head with rapid collet clamping Order No. 03-30-20-11 W 20 collet nose (ISO 30 is not possible! Spindle nose external thread Schaublin 37,8%3 mm Center height 75mm Maximum distance between centers: 2) on table No. 03-20-01 or 03-21-01 280 mm ») on long table No, 03-19-11 330 mm Diameter of dividing dise (with standard 60 notches) 130 mm: Net weight kg Simple dividing head with large dividing disc Order No. 03-30-0022.01 for press tool and electrode manufacture, Diameter of dividing disc with 360 notches 240 mm W 20 collet nose (iSO 30 is not possible) Technical data otherwise as for dividing head No. 03-30-2001 Net weight 10kg essential for above: Half-round plate with swivelling table Order No. 03-28-0302.01 Table swivels 400-180) 1 T-slot to DIN 650, width 10-J6mm Thickness of plate and table 68mm Angular divisions on plate periphery, numbered 10° to 10: Net weight ofall elements together 121 kg Universal dividing head W 20 collet nose Order No. 03-31-20-01 Spinclle nase external thread Schaublin 37,6%3mm 1$0.30-M 12 spindie nose (Order No. 03-31-30-01 For direct dividing with dividing dise and indirect dividing ‘with worm drive and perforated discs Center height 75mm Maximum distance between centers: a) on table No. 03-20-01 or 03-21-01 280 mm ) on long table Na. 03-19-11 330 mm No. af dividing discs for commonly used divisions a Diameter of dividing dise (standard with 60 notches) 130 mm Net weight 16k Tailstock for the iding heads Order No. 03-35-30 supplied with a half center Center height 75mm Net weight akg Full center 60° ‘Order No. 03-35-3104-01 To suit talstack No, 03-35-30 Net weight c.02kg Female center 60° Order No. 03-35-3114.01 To suit tailstock No. 03-35-30 18 Net weight c.02kg Ad {or the simple dividing heads No's 03-30-20-01 and 03-30-20-11 Additional dividing disc Order No, 03-31-1214.01 ional dividing disc Order No.03-30-1214-01 ‘for universal dividing heads No's 03-31-20-01 and 03-31-30-01 Gurside diameter 130mm No of notches on request, between 0-120 Net weight O8kg Tilting universal dividing head Order No. 03-32-20 and 03-32-30 Automatic drive cannot be fitted to F3.R Order No. 03-40-20 Tilting tailstock Order No. 03-35-10 The technical data is on page 10 Coordinate milling attachment ‘Order No. 05-37-01 Table diameter 110mm Overal height 20mm Table turns throu 360 aduations on table periphery 360 6 T-slots to DIN 680, crossed width 10-8 mm Slide revel 0mm Scale drum for side travel, 1 dv. 002 mm Maximum distance between vertical spindle nose and coordinate table: a) with dividing head 03-30-2007 03-31-20-01 and 03-31-30-01 200 mm by with dividing head No. 03-32-20 and 03-32:30 195 mm. Maximum distance between centering ‘microscope and coordinate table a) with dividing head 03-30-20-01 (03-31-20-01 and 03-31-30-01 160 mm bb) with dividing head No, 03-32-20 and 03-32-30. 155 mm. With intermediate plate No. 03-19-01 the above distances are increased by 80 mm Net weight 7k Centering spigot Order No. 85-99-1004-01 Used for centering above No, 05-37-01 on the rotary table Net weight O2 kg 3-jaw chuck Order No. 85-99:0023-01 Standerd quality. Flange mounted Chuck diameter 1Omm No.of jaw sets (forint. and ext! 2 Overal thekness 100mm Net weight akg Precision 3-jaw chuck Flange mounted Order No. 85:99-0043-01 Chuck diameter 126 mm Reversible awe (forint. and ext) set i Overal thickness 100 mm Net weight 5B kg 19 20 Extra-thin chuck Order No. 85-99-0063-01 For light work. Flange mounted. Rapid clamping with geared ring and lever Chuck diameter 110mm, Sets of jaws (intemal and external) 2 Overall thickness. 60mm Net weight 24 kg Flange with adaptor thread ‘Order No, 85:99-0013.01 For securing the 3-iaw chuck on the rotary table Flange diameter 164mm Flange thickness 18mm Net weight 20K9 Face plate Order No. 05-31-0113-01 For indexing units No's 03-32-20 and 03-32-30 Face plate diameter 195mm Overall thickness 43mm 2 Tslots to DIN 650, crossed, wicth 1256mm Net weight 3ko Swivelling vise Order No. 03-26-11 Clamping capacity 70mm Swivelling range 360 Overall hevghe 20mm dow dimensions 260mm Net weight BB kg Swivelling and tilting vise Order No.03-26:21 Clamping capacity 70mm Swivelling range 360: Tilting range 90: Overall height 123 mm Jaw dimensions 26x80 mm Net weight 9.8 kg Order No. 04.26.0312.01 Clamping capacity 100 mim ‘Swivelling range 360° Overall height 115mm Jaw dimensions 38% 110 mm Net weight 14 kg Swivelling and tilting vise Order No, 04-26-0322-01 Clamping capacity 100 mm Swivelling range 360 Titing range 90 Overall height 135mm Jaw dimensions 38x 110mm Net weight 17kg “8 Centering microscope Supplied in & wooden box with W 20 shank Order No. 85-20-5023-88 ‘with ISO 30-M12 shank Order No. 85-30-5023-88 Magnification 20x Focal distance 20mm, Weight, incl. wooden box 14 kg ator unit Order No. 54.55-1000-20 Supplied in a wooden box This unit is anti-magnetic and is used ‘or centering and aligning clamping in a collet, bore &mm Graduations, metic 0.01 mm Face diameter ‘40mm For centering holes 3-200 mm Hinged holder with straight shank 8mm Weight incl. wooden box OA kg «ZENTROFIX» centering device Order No. 54-55-1000-01 This device is used for centering the milling spindle over a referance edge, Shank diameter 10mm Centering accuracy 0,008 mm Net weight 0.05kg Semi-automatic center punch Order No, 54-51-1000:05 Shank taper mr2 Net weight O15 ka 21 Clamp screws Tempered, diameter 10. mm. A Lint Lmaxi Order No. 35 10 15, 86-20-1000.35 50 10 30 86-20-1000-50 60 10 40 86-20-1000-60 75 15 55 86-20-1000-75 100 35 80 86-20-1001-00 125 65 105 86-20-1001-25 ‘Net weight, complete 6. 0.1-0.2 kg Clamps with jack-screw Order No. 86-72-1001-13 Tempered and ground Overall tenetn 113. mm Thickness 17 mm For workpiece thicknesses 10.25 mm Net weight 05 ks Clamps Tempered and ground Overaltiength Thickness Order No. 63 " 26-70-1000-62 80 18 86-70-1000-80 100 18 86.70-1001.00 Net weight ©.02-0.4 kg Forked clamps Tempered and ground Overall length Thickness Order No. 60 15 86-71-1000-60 80 15 86-71-1000-80 100 15 86-71-1001.00 Net weight €.02-04 kg ‘Stepped packing blocks Tempered and ground. Height adjustable in steps of 1.4mm Paits Hmin Hmax Width We ko Order No. 2 3338S 54-23-1000.01 40 55 38 «045 54-23-1000.02 63 90 38 1 54-23-1000.03 Special clamp units Light clamping of flat parts with rectangular, round or regular profiles with cut-out on mounting surface. Two freely connected jaws enable the work to be unclamped without disturbing the stop. Guaranteed accuracy = 0,01 mm ‘Order No. 86-80-1000-75 Base length L 75mm Height of mounting surface H 23 mm Max. work thickness A 25mm Net weight e.07kg Keyless drill chucks Clamping shank net we range mm taper kg Order No. 06 = w20 06 85.20-5003-89 010 © w20 08 85-20-5013-89 010 © Iso30N12 O95 85-30-5013-89 113 ISO3OMI2 1135, 85.30-5023.89 «PICCOLO» boring and facing head Sop special leaflet Shank taper W 20 Order No. 85-20:5013-90 Shonk per 1SO.30-M12 Order No. 85.30.6013-90 Borin range © 2-180 mm Toulholder radial travel 30mm Hole for boring tools 10-117 mm Metre graduations 0.005 mm Automatic facing feed 0,05 mm/rev Automatic return 2.5 mm/tov Head diameter x length without shank! 65.60 mm Net weight incl box, W20 shank 11k 180 30 shank ‘akg Wooden bax complete with set of standard boning tools Order No, §4-80-1500.21 Wooden box alone Order No, 84-80.1800.20 Boring head Supplied sn wooden box, with 3 boring tools and key Shonk taper W 20 ‘Order No, 54-80-1000-03 Shank taper ISO 30-M12 Order No. 84-80-1000-05 Boring range e5-110mm Toolholder radial avel 22 mm Hole for boring tools ‘amm Head diameters lenath 50% 75 mm ‘Net weight nel box W 20 shank 165 ke 150.30 shank 17k «PCM» boring head Very high precision, backlash-free, micromeitic setting with pre-loaded bearings and nut. Repetitive accuracy 0.002 mm Double lacking without influence on slide position Compact design, completely enclosed, made from NiCr-Mo: steol case hardened and ground. Boring head alone supplied complete With reduction sleaves and keys: Taper W 20 54-80-1700-16 Taper ISO 30M 12 54-80-1700.01 Boring range max. Hole A, for tool mouriting Reduction sleeves for bore A, Travel of toolholder Zeroable setting ring 1 division fon 2) 9.02 ‘of head x length L 38x58 Net weight 06 Woedien box {without boring head) with complete set of HSS tools 54-80-1700-21 Wooden box Iwithout boring head) with complete set of carbide tools, in solid carbide up to. 2 20 mm, then with indexable inserts §4-80-1700-31 Order No. 584.80-1700.17 54.80-1700.02 100 20-H6 8-10-12-16 12 02 50x78 0.95 Order No. 54-80-1700-22 84.80-1700-32 54-80-1700.03 110 25-H6 8.10-12-16-20 15 0.02 60x80 1.25 54.80-1700-23 54-80-1700-33 23 24 Boring heads Simplest operation: Bore diameter set roughly with vernier Caliper, measured after frst pass and then finishing cut set with the and of the dial indicator, without removing the tool Boring fange 20-36 25-44-3566 50-70 Order 54-80-1600-01 54.80-1600-03 No. '54-80-1600-02 54-80-1600-04 A 18 23 33 48 t 30 35 40 55 6 Miz Mi4 M16. M24 Ss 14 16 20 28 m1 12 7 17 20 2 15 20 20 25 13 45 55 60 80 d 8 10 12 16 For mounting in milling arbor blanks No's 85-30-0500-34 / 85-30-0501-34 or up to A @ max =23 mm, No. 85-20-0280-34. Tools for boring heads Order No razed carbide inserts 4 for east iron for stest 8 54-80-1600-11 54.80-1600-16 10 54.80-1600-12 54-80-1600-17 12 54-80-1600-13 54.80-1600-18 16 54-80-1600.14 54.80-1600-19 4 Insert holder 10 54-80-1600-22 12 54.80-1600-23 16 54.80-1600.28 Indexable carbide inserts 4 for cast iron for steet 10 54.80-1600-32 54.80-1600-34 12 54.80-1600.32 '54.80-1600-34 16 '54.80-1600-33 54-80-1600-35 Dial indicator holder Order No. 54-80-1600.40 Dial indicator with flat tip Order No. 54-54-1000-10 Tool set Comprises: 4 boring heads with brazed carbide inserts, dial Indicator holder and wooden stand. Order No, 54-80-1600-45 «Kaiser» precision boring heads Complete set of boring heads for diameters from 0,4 t0 70 mm. Precision boring head (fig. 1) ~ Precision boring heads (fig. 2) ~ Single point boring heads (fig. 3) ~ Twin-blade roughing heads (fig. 4) ~ Shanks with 1S 30 ta [W 20 taper not available) ~ Extensions for shanks Reductions for shanks Tools, insert holders, indexable inserts Chamfer rings ‘Special leaflet on request. Milling arbors and collets with W 20 shanks Stub milling arbors for shell end mills Hardened and ground, Diameter keys. D tL AB Order No nr 85-20-0100-02 guy 13-24 104 85.20.0130.02 | ~ 1% 29° «103 £85-20-0160-02 2200 «3712 85-20.0220.02 | 4 - 27 2012 85.20.0270-02 Net woights ©. 03-05 kg | acne {Gniy avaiable as long as stocks last) Stub milling arbors for shell end mills With drive ring, diameter and face keys hardened and around D LA Order No : 1300 1428 85-20-0130-03 17 Ba 85.20-0160.03 7 220 14 2a 85.20-0220-03 : 2704728 £85-20.0270.03 Net weights ©. 03-099 Arbor keys for tightening cutter locking screws on above stub. miling Order No. for 10 mm 54-16-1000-10 13mm 54-16-1000-11 18mm 54-16-1000-12 22mm 54.16-1000-13 27 mm 54-16-1000.14 Short milling arbors unsupported, for disc cutters. Hardened and ground with spacing washers. Dok A Order No. @ 10 25 85-20-0080.09 10 10-25 85.20-0100-09 12200025 85.20-0130-09 16 2025 85.20-0160.09 Not weights .0:3-0,7 kg Long milling arbors with spacing washers, hardened and grosind, without drive ry L A Order No, 8 60 10 85.20.0080.15 19 6010 85-20-0100-15 Net weight £035 kg 25 26 Long mill With spacing w g arbors with pilot shers, hardened and ground, pilot diameter 10mm, L A Order No, 80 10 85-20-0120-21 80 10 85-20-0130.21 4 80 10 85-20-0140-21 16 100 10 85.20-0160-21 “1B 10012 85-20-0180-21 12012012 85-20-0200-21 t weights 6.06-1.2ky *Only as long as stocks last Milling arbors with thread Hardened and ground. for face and angular eutters. D L A Order No, M6 9 20 85-20-0060-28 Me 12°17 85-20-0080-28 Mio 15 18 85.20-0100.28 Miz 18 12 85-20-0120-28 Mia 2112 85-20-0140.28 Net weight e03kg Milling arbor blanks, pre-machined ‘Order No. 85-20-0280-34 Diameter 28mm Blank length 120 mm Net weight c08kg Collets type W 20 Order No. 54-33-01 ‘Shank diameter 20mm Clamping diameter. in 0.5 mm steps 05-20 mm Maximum clamping diameter, not through clamping 20mm Maximum through hole 14.5 mm Net weight O.1kg Adaptor sleeves with internal taper with drawbar MT oo Order No. 1 9 85.20-1013-46 2 1 85.20-1023-46 Net weight 02 kg Milling arbors ISO 30 M12 Adaptor sleeve Order No. 85-30-2003-89 With Schaublin thread 37,3 x3 mm for mounting a) the: 3-jawe chuck bi) the face plate ¢} the coordinate miling attachment Nat weight 04 ko Reduction sleeves with dra wT o Order No. 1 32 85-30-1013.46 2 42 85-30-1023-46 3 43, 85-30-1033.46 Net weight 035 kg Reduction sleeves ith ejection slot far taois with tangs wrt Order No. 1 40 85.30.1013.47 2 55 85.30-1023.47 Net weight 6.035 kg Milling arbors with thread Hardened and ground, with locknut o L A Order No, Me 12 38 85-30-0080.28 Mio 15° 38 '85-30-0100-28 mi2 18 35 85.30.0120-28 Mie 24 © 30 85-30-0160-28 M20 30 30 85-30-0200-28 Net weights. 04-05 kg Stub milling arbors with diameter and face keys for shell end mils, Hardened and ground, o ob a Order No, 1318 at 85-30-0130-03 18 1736 85-30-0160.03 2 19° 38 85.30-0220.03 27 2135 85.30-0270.03 32 2439 85-30-0320 03 Net weights 04-139 Arbor keys For tightening cutter locking crews an above stub milling Foro 13 Order No. 84-16.1000-11 16 54-16-1000-12 22 54.16 1000 13 27 54-16-1000-14 32 54-16-1000-15 Net weights. 0.15-0,5 kg 28 Long milling arbors with pilots. With spacing washers, hardened and ground, with drive key, pilot diameter 2 12 mm. D L 4, Order No. 16 11513 85-30-0160-24 22 13013 85-30-0220-26 2713013, 85-30-0270.26 Net weights: 09-23 kg Short milling arbors ‘with spacing washers, hardened and ground. (213 and 16 mm without drive key) > L A Order No. 13 20 «60 85-30-0130.08 16 20 60 85-30-0160:09 22 2360 85-30-0220-10 27 2660 85-30-0270-10 Net weights 06-1.5k9 Collet holders For double taper collets ESX 32 Order No. 85-30-5113-88 Net weight with key O5kg Double taper collets Type ESX 32 Order No. 84-37-11 2 2.5 and 3 mm, clamping range 0.5 mm 4-20 mm, clamping range 1 mm Net weights, 0.08-0.16 kg Collet holder Schaublin Type W 20 Order No. $4-61-1500-01 Extension L 0 mm ‘weight with key O5kg {for light work only, otherwise ESX collet holder preferedi Collets type Schaublin W 20 see page 26 This system is not recommendable, to prefer the above: mentioned collets Quick-clamping chucks for end milling cutters with clamping flat and straight shank to DIN 1835. Optimum concentricity: positive cutter locking, hardened and ground. dD L_ Netwtkg Order No. 6 22 27 034 85.30-2064.99 8 28 27 036 85-30-2084.99 10 34 30 043 85-30-2104.99 12 40 32 056 85-30-2124-99, 16 48 37 O63 85-30-2164.99 20 52 51 073 '85-30-2204-8 Reduction sleeves for quick-clamping chucks (see above). Hardened and ground, Outside diameter d1 =20 mm Bore d2 Net weight kg Order No. 4 0.18 54.65-1000-24 5 018 54.65-1000.25 8 02 54-65-1000-26 8 022 54-65-1000-28 10 026 54.65-1000-30 2 037 4.65-1000-32 Shanks for drill chucks Hardened and graund, for chucks with internal tapers ta DIN 238 Chuck taper Order No. DIN238-8 10 85-30-2113-89 DIN 238-8 12 85-30-2123.89 DIN238-8 16 85-30-2133-89 DIN238-8 18 85-30-2143.89 Net weights 6.02-0,3kg Pre-machined milling arbor blanks Only the shank is hardened and ground. D L Not wrt. ko Order No. 50 75 12 85-30-0500.34 50 150 28 85-30-0501-34 Speed-up head Supplied in wooden box with set of tools ‘Order No. 4-02-1300-03 ‘Speed-up ratio 14 Maximum speed (in short bursts) 12.000 min Maximum speed (continuous) 10.000 min Power transmitted at 8000 min- 14 kW. Warm-up temperature 64 60°C Net weight with box and toolset c43kg Collets for speed-up heed 1-8 mm in steps of 1 mm Order No, 54.48.01 «Bregnard» tool stand The tools are suspended beneath the tool dise thus preven ting swart and coolant from running down onto the shanks. The danger of injury fram the tools also eliminated Order No, 94-88-2550-12 For tools with shanks 180 30 No. of tools suspended 12 Diameter of toa! dise 494 mm Overall height. ¢ 1825 mm Not weight 6 65kg, Not available for W 20 shanks. Tool cabinet sheot metal For W 20 shanks Order No.03-65-20 For ISO 30 shanks Order No. 03-65-30 width 1100 mm. Height 1050 mm. Depth 520 mm Contains: 1 extending drawer on ball tracks 2 fixed trays. 1 lower tray, extending on ball racks Wooden titments Double doors with lock Net weight 115 ka 29 Technical data 1 operating instructions The F3 Vis also provided with a motor brake Subject to change 30 Machine type Fa FaR Fav Motors Miting spindle Coolant pump Automatic feed From milling spindle drive BC moter 9.3Nm Milling Spindle nase W 20 collet or ISO 30 M 12 taper spindle Speeds stepless forward and reverse (wanator) Range A 4st motor step 100-175-300-500 min 70-460 mir 2nd motor step 400-700-1200-2000 mint 300-2000 min-! Range 8 ist motor step 125-220-375-625 min 90-575 min 2nd motor step '500-880-1 500.2500 min” 375.2500 min-! Travels Long manual and auto, 300 mm (400 mm on request) Vertical, manual, on request ‘auto. No. 03-53-0012-01 300mm Cross, manual 135mm With intermediate plate No, 03-19-01 205 mm Longitudinal Rapid travel by hand with helical rack helical rack helical rack feed {and pinion and pinion and pinion Travel per revolution of handwhee! 12mm 70 mm 12mm Rapid travel 2 adjustable lit 2 stops: No.of automatic power feeds in both directions 8 8 stopless Feeds rates in mm/min 12.19-32-58 27-40-70-125 48-76-128-232108-160-280-500 10-360 Leadscrews Long. hardened, 1 rev 4mm Vert, hardened, 1 rev. 4mm Cross, hardened. 1 rev. 4mm Seale drums, 1 division = 0.02 mm Capacities Min/max distance: Table-axis of horizontal spindle 30-330 mm Table-nose of vertical spindle 10-310 mm with intermediate plate No. 03-19-01 90-390 mm Passage under prismatic overarm 2130 mm Tilting Clamping surface 600x205 mm table 4T-siots, width 10-16 mm Pitch of T-slots 50mm Dimensions Overall height with vertical milling head 1450mm and weights Height of horizontal spindle axis, 1280.mm Space required, max. width x depth 12001000 mm Net weight. 600 kg 620kg 680kg ‘Standard 1. drawbar for collets and milling arbors equipment — lubricating oil pump 1 headstock cover plate 1 scale for each slide. with adjustable zero marker 2 end stops per slide 1 set of operating tools Space required ACIERA: Throughout the world ACIERA LTD. Machine Tool Works CH -2400 LE LOCLE

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