BHAVANI ERECTORS PVT LTD.

Site-3X660MW NKS Thermal Power Project

E METHOD STATEMENT OF CLADDING SHEETING AT A-FRAME AND WIND
P WALL
"ATACC PROJECT SITE

3X660 MW NKSTPP,
TANDWA, DIST-CHATRA, JHARKHAND

METHOD STATEMENT OF CLADDING SHEETING AT

A-FRAME COVER AND WIND WALL COVER
"AT ACC PROJECT SITE

NAME SIGNATURE
PREPARED BY Mr. JETHIN SURENDRAN
BEPL
CHECKED BY Mr. B.S. SHAJI
BEPL
REVIEWED BY Mr. ANIT RAY MOULIK
BHEL
Bara
Mr. TANAY BAIRAGI

APPROVED BY Mr. JAYANTA GHOSH

BHEL
Mr. AMARENDRA KUMAR
SINGHo1d? .
Mr. C.K.DUTTA

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 BHAVANI ERECTORS PVT LTD.
Site-3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING ATA-FRAME AND WIND
WALL
"AT ACC PROJECT SITE

TABLE OF CONTENTS

SI.
No. Description Pg. No.
1. SCOPE 3

2.
LIST OF MAJOR EQUIPMENT 3
PROCEDURES AND CONTROLS
3 4
SHIFTING OF CLADDING SHEET
4. From store yard to fabrication site 4
SHIFTING OF CLADDING SHEET BUNDLE FROM
GROUND TO TOP OF THE ACC PLATFORM
.5. WITH CRANE 5

6. ERECTION AND FIT -UP OF CLADDING SHEET 5

GENERAL HSE MEASURES
7. 6
REFERENCE OF DOCUMENTS
8
9. IMAGES FOR REFERENCE 8

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 BHAVANI ERECTORS PVT LTD.
Site 3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING AT A-FRAME AND WIND
WALL
"ATACC PROJECT SITE

1. SCOPE:

This method statement describes the

procedure and inspection instauration to be
followed during this work. The scope includes loading, unloading, erection and
of the cladding sheeting at a-frame and wind wall in ACC at
fit-up
project site.

2. LIST OF MAJOR EQUIPMENT

i. 250MT Crawler Crane
ii. A080 MT Tower crane
ii. Hydra (18MT,14MT, 12MT)
iv. Trailer-40 feet
v.WeldingMachine As per requirement
vi. Grinding Machine A s per requirement
vii. Gas Cutting Set -As per requirement
vii. Screw drill machine
A s per requirement
ix. D-Shackle/Bow Shackles
i) 5 Ton
i) 3 Ton
x. Scaffolding material
xi. S-hook A s per requirement
xii. Walkie talkie As per requirement
xiii. PP rope 16/18 mm
xiv. Wire rope -16/18 /22mm (As per load requirement)
XV. Web belt
a) 3 ton
b) 5 ton

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 BHAVANI ERECTORS PVT LTD.
Site- 3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING AT A-FRAME AND WIND
UKA
WALL
n

"AT ACC PROJECT SITE

3. PROCEDURES AND CONTROLS

3.1. SHIFTING OF CLADDING SHEET

a) From store yard to fabrication site

a. Shifting permit should be taken after the work started.

b. Hydra crane /Tyre mounted/crawler crane is placed in a safe position
by considering of ground level
C. Weight of the cladding sheet bundle is determined as per drawing.
d. Proper Lifting tools are analysed and used, load is compared and
verified against performance specification. Proper TPI certify tools
and tackle should be used
Slinging of load is to be followed by safe method done by skilled
riggers.
f. Cladding sheet bundle has to be loaded to the higher capacity trailer
with appropriate length per material length
8. On trailer both edge side proper stopper should be aranged to
prevent the falling of material.
h. Cladding sheet bundle locked enough with the trailer body for safe
transportation of the material to the required location.
i. Afterarrival at erection site the cladding sheet bundle shall be
unloaded to the safe area, place on wooden sleepers.
j. Keep proper distance maintained when material loading and
unloading.
k. Proper PP rope should be use for guide in both side of pipe.
I. Arrangement of stopper for trailer in front side and back side .

3.2. SHIFTING OFCLADDING SHEET BUNDLE FROM GROUND TO

TOP OF THE PLATFORM
a) WITH CRANE

a. Arrangement of fall protection at height should be ensured .

b. Cladding sheet bundle properly locked with rope in both end of
sheet bundle.
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 BHAVANI ERECTORS PVT LTD.
Site 3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING ATA-FRAME
AND WIND
WALL uKA
AT ACC PROJECT SITE

c. Proper PP rope 16/20mm should be used for the guiding the sheet
bundle.
d. Proper cleaning should be done before the shifting.
e. In top elevation shall be unloaded to the safe area.
f. Monthly colour coded and TPI Tools/ tackle should be used.
,

g. Sheet bundle properly staked in safe area and

h.
tagged with PP rope.
Barricading the ground area of lifting and shifting.
i.
If illumination is required should be installed.
j. forman -crane operator- rigger should be used walkie talkie
,mobile
phone for better communication at lifting or shifting time.

3.3. ERECTION AND FIT-UP OF CLADDING SHEET

a. PP rope is used for the
lifting of sheet to the position for inside of
street
(Image l,page no for reference).
b. Cladding sheet is lifting with the PP rope (16/18 mm ),manually
rope lifting
c. D- Shackle is used for
lifting of sheet to the position for outside of
wind wall .with the PP rope (16/18 mm
d. Putting a small hole on sheet with
),manually rope lifting.
gas cutting set as per qa /qe
instruction. And enter the D-shackle on that sheet hole then tied
up
with PP rope
e. Pulley is arranged for lifting sheet into the position .pulley tied with
permanent structure
f. Manually
sheet fit-up cladding sheet in module ,proper hand
glouse
should be use
g. After the position of cladding sheet Screw with drill machine
h. Drilling machine properly tagged with PP
rope .

i. Cutting only with cutting grinder as per qa /qe instruction, as per the
drawing sheet cutting should be done.
j. Proper tool bag is used for keeping the screw like small tin, small
bag.
k. Weather conation like heavy wind, rain and snow, is not allowed to
fit-up
I. Competed person should be engaged in work.
m. If scaffolding required engage experienced scattolder gang and
scaffolding as per the scaffold method statement. Scattolding tag
should be used; daily inspection should be done in seaffold by the
trained scaffolder.
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 BHAVANI EREGTORS PVT LTD.
B Site -3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING AT A-FRAME AND WIND
WALL
"
AT ACC PROJECT SITE

n. Proper illumination should be done in inside of section row

o. Welding should
be done as per drawing
,proper welder should to
engaged in this job .
p. Do not keep loose materials like cutting piece of sheet,screw and
sheet.
q. Electrical and height safety precaution, before during work.

4. GENERAL HSE MEASURES

Toprotect person's from injury and to avoid damage to property is our main
aim. Good Housekeeping is a part of the safe work
procedure to be maintaining at
site and prevention safe working environment. After the health
check -up from
NTPC sanjeeveni hospital workers should allowed to
get gate pass and vertigo
test should passed for
height pass.
These are other safety measures

a. Permit should be available in job/in permit station.

b. Method statement, HIRA /JSA should be
prepared for all activities
and approved before work start
C.
Proper training should be done before the job.
d. Regular inspection of all equipment as
per BHEL, HSE format and
schedule.
e. TBT should be contacted before the
job
f. Emergency preparedness should be
arranged and explained to the
worker involved in this job
g. Validity of documents of cranes and lifting accessories.
h. Job area should be Barricading
i. All persons should wear required PPEs.
j. Height pass should be taken for height work .
k. Hydrd operator, crane operator should be attended operation training
class and taken operator pass provide by NKSTPP.
. All electrical equipment should be checked and
repaired by
competent electrician.
m. Welding, screw drill machine and grinding/cutting machine only
engaged competent person should be engaged
n. Retractable fall block arrester tagged with lifeline, only one
retractable fall block arrester tagged at a time in lifeline.

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 BHAVANI ERECTORS PVT LTD.
B Site-3X660MW NKS Thermal Power
METHOD STATEMENT OF CLADDING SHEETING ATA-FRAME AND WIND
Project
WALL
"AT ACC PROJECT SITE

O. Inspect the erected scaffolds regularly, if the scaffolds are to be used

for a long period of time and provide red and green tag for the
scaffolding All the scaffolding should be certified by scaffolding
inspection
p. Minimum persons should be engaged for lifting and shifting.
9. Competent person should be engaged in the job
r. Clean properly crane/ equipment and machine and surrounding area
after use.
S. Tagged all tools and tackle with proper PP rope and Tie -up the
hand tool with permanent support
t. Use tools bag or tools tin for keeping the screw. stake in proper
place.
u. Return all hand tools/ wire rope/ PP rope to store after the job or
keep in safe place.
v. Proper supervision and co-ordination shall be engaged in the work
w. Pick and bundle and wooden boxes, wooden supports,
scraps
material and plastic others combustible material will remove in case
of fire incident collect and send to scrap
yard.
x. Safety net should be
provided secondary line of protection.
y. All T&P should be certified in register by competent person.
z. Proper illumination should be provide at job and walk way area.
aa. Do not keep loose sheet in above platform of ACC

5. REFERENCE OF DOCUMENTS
Cladding sheeting HAC-NKP-T-T05-11-01
HAC-NKP-T-TO5-11-02
Method statement of scaffolding.
HSE Operational control procedure.
i. HSEOCP 00,18,32

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 BHAVANI ERECTORS PVT LTD.
Site 3X660MW NKS Thermal Power
Project
METHOD STATEMENT OF CLADDING SHEETING ATA-FRAME AND WIND
WALL
"AT ACC PROJECT SITE

6. IMAGES FOR REFERENCE

SI.no Description figure. no Page .no:

PP ROPE ROUTEING METHOD

9
2 Use D-SHACKLE WITH PP ROPE
10

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 BHAVANI ERECTORS PVT LTD.
B Site 3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING AT A-FRAME AND WIND
AS
WALL
no
"AT ACC PROJECT SITE

Figure t

PP ROPE

CLADDING SHEET

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 BHAVANI ERECTORS PVT LTD.
Site 3X660MW NKS Thermal Power Project
METHOD STATEMENT OF CLADDING SHEETING ATA-FRAME AND WIND
WALL
"ATACC PROJECT SITE

Figure 2

Put a small hole on sheet

PP rope

Use D-SHACKLE WITH PP ROPE

..

tabesiiltlt BtsissL2iEssissistiss

CLADDING SHEET

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