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HSEP 02 Fall Protection Plan & Procedures Rev 04 2023
HSEP 02 Fall Protection Plan & Procedures Rev 04 2023
PAGE No 1 of 10
REV 04
DATE 10/01/2023
DOCUMENT INFORMATION
R.A.Sham
HSE Manager 16(2)
INDEX
1 SCOPE....................................................................................................................................................................................... 3
2 PURPOSE.................................................................................................................................................................................. 3
3 REFERENCES............................................................................................................................................................................. 3
4 PROJECT DETAILS..................................................................................................................................................................... 3
5 HAZARD IDENTIFICATION.........................................................................................................................................................3
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PAGE No 2 of 15
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DATE 10/01/2023
6 PERMIT TO WORK.................................................................................................................................................................... 3
7 FALL PREVENTION SYSTEMS.....................................................................................................................................................4
7.1 Fixed Platforms.................................................................................................................................................................4
7.2 Temporary Barriers.......................................................................................................................................................... 4
7.3 Mobile Elevated Work Platforms......................................................................................................................................4
7.4 Scaffolding (Including Scaffold Towers)............................................................................................................................5
8 PERSONAL FALL PROTECTION SYSTEMS...................................................................................................................................6
8.1 Fall Restraint Systems.......................................................................................................................................................6
8.2 Fall Arrest System.............................................................................................................................................................6
8.3 Special WaH Technics.......................................................................................................................................................6
8.3.1 Work Positioning..................................................................................................................................................... 6
8.3.2 Rope Access.............................................................................................................................................................7
8.4 Fall Protection System Elements......................................................................................................................................7
8.4.1 Anchor Points.......................................................................................................................................................... 7
8.4.2 Body Support (Harness)...........................................................................................................................................8
8.4.3 Connectors (Lanyards, Life-Lines and Associated Devices)......................................................................................8
8.5 Inspection and Testing..................................................................................................................................................... 8
9 LADDERS AND STAIRWAYS.......................................................................................................................................................9
9.1 Mobile Ladders.................................................................................................................................................................9
9.2 Fixed Ladders....................................................................................................................................................................9
9.3 Stairways........................................................................................................................................................................ 10
10 FLOOR OPENINGS AND REMOVABLE HANDRAILS/BARRIERS.................................................................................................10
10.1 Fixed Ladders............................................................................................................................................................. 11
10.2 Stairways....................................................................................................................................................................11
11 FLOOR OPENINGS AND REMOVABLE HANDRAILS/BARRIERS.................................................................................................11
12 FALLING OBJECT PREVENTION AND PROTECTIONS................................................................................................................12
13 EMERGENCY CONTROLS.........................................................................................................................................................12
14 WORKER HEALTH AND SAFETY...............................................................................................................................................12
14.1 Health........................................................................................................................................................................ 12
14.2 Prohibited Behaviours................................................................................................................................................13
15 MANAGEMENT OF CHANGE...................................................................................................................................................13
16 TRAINING, COMPETENCY, AND AUTHORIZATION..................................................................................................................13
17 ROLES RELATING TO WORKING AT HEIGHT............................................................................................................................14
17.1 Work at Height Permit Issuer.....................................................................................................................................14
17.2 Work at Height Authorized Person............................................................................................................................14
18 TRAINING DELIVERY............................................................................................................................................................... 14
19 RECORD RETENTION...............................................................................................................................................................15
APPENDIX 2- WORKING AT HEIGHT – APPLYING CONTROL MEASURES..........................................................................................15
1 SCOPE
To achieve a safe working environment for personnel working at heights in accordance with the
Occupational Health and Safety Act 85 of 1993 in particular the Construction Regulations of 2014.
2 PURPOSE
To provide guidelines necessary for the provision of maximum fall protection for all personnel working in
elevated heights.
DATE 10/01/2023
3 REFERENCES
Occupational Health and Safety Act 85 of 1993 and in particular the Construction Regulations of 2014.
4 PROJECT DETAILS
Client:
Project:
5 HAZARD IDENTIFICATION
a) A competent person must identify the working at height hazards associated with any job task and assess
the risks, and then eliminate or control those risks that have the potential to result in harm to people
involved.
b) The hierarchy of working at height controls must be applied during the job planning and during the
selection of risk controls (see Appendix 2).
c) Documented job specific procedures must be written that consider the following, as a minimum:
c.1. The workplace location, including its associated hazards and risks.
c.2. The likely fall distance and any hazards that may increase the risk (e.g. pendulum effect).
c.3. The potential for falling objects when WaH, or when underneath WaH activity.
c.4. Any floor or barrier openings or trap doors, shafts, etc.
c.5. The access to WaH and its condition (e.g. the condition of ladders or stairs).
c.6. The workplace conditions that could increase the risk (e.g. wind, lightning, rain, temperature).
c.7. The choice and effectiveness of control measures, including supervision and Permit-to-Work.
c.8. Additional considerations when the use of personal fall protection is selected:
c.8.1. The location of anchor point(s), their load capacity and maintenance regime.
c.8.2. The choice of personal fall protection system and its specification.
c.8.3. Calculation of the ‘fall clearance’ distance (also known as ‘clear fall’).
c.9. The competency, authorization and supervision required to carry out the procedure.
c.10. Emergency rescue plan
6 PERMIT TO WORK
a) A Permit to Work (PTW) is required for any tasks that require the use of personal fall protection
equipment, except where the specific working at height activity is an on-going day-to-day activity carried out
under written procedures, supervision, competency assessment and formal authorization, that adequately
manage the risk (e.g. opening/closing hatches from a dedicated platform).
DATE 10/01/2023
b) Guardrails and toe boards must be made from rigid and resistant materials, without sharp edges or
prominent parts that could result in injuries.
c) Guardrails must be no less than 95 cm and toe boards no less than 10 cm high. Midrails will be used to
ensure the maximum unprotected gap between guardrails and toe boards does not exceed 50 cm.
d) Permanent fixed platforms must be inspected no less frequently than every 2 years
d) MEWPs must not be used when the wind speed is above 12.5m/s (28mph).
e) There must be an access ladder or steps to access the platform. Grab handles must be fitted at a suitable
place(s) to make access easier and safer.
f) Access gates or doors in the barriers around the platform must open inwards and must not be used to exit
at height unless a risk assessment has been carried out and a safe method of exiting has been planned and
implemented.
g) A fall restraint system which is securely anchored and properly adjusted to prevent exit from the platform
must be used.
DATE 10/01/2023
h) Workers must not exit the platform until the MEWP has been completely lowered to the ground (unless
the MEWP is being used for high-level access AND a risk assessment has determined that it is a safer than
other methods of access AND a safe method of work has been developed).
i) The elevation or descent of the MEWP platform must only happen when the MEWP is stationary.
k) A maintenance and inspection program (including pre-use inspection) must be in place and MEWPs must
be thoroughly examined no less than every 6 months by a competent person.
b) Scaffold must only be erected, altered, or dismantled according to the manufacturer's / supplier’s
instructions by competent workers under the immediate supervision of a competent person.
c) Workers involved in the erection, alteration or dismantling of scaffolding must wear a suitable personal fall
protection system as per manufacturer instruction or risk assessment.
d) Scaffolding must be protected with guardrails and toe boards. Handrails (top rail) must be no less than 90
cm or no more than 110 cm above the working platform. Toe boards must be no less than 10 cm high..
e) Scaffolds must be inspected and findings recorded before first use, whenever modifications are made to
the scaffold and after any event likely to have affected strength or stability (e.g. high winds, heavy rainfall,
impact by mobile equipment, or an overloading event).
f) Each week the scaffold must be subject to a formal thorough systematic visual inspection.
g) During the inspection process, the findings and necessary corrections/repairs (if any) must be recorded.
h) All scaffolding must have a visible tag at points of access allowing or prohibiting the use of scaffolding
according to the current inspection status. No access is permitted to scaffolding unless the scaffold is
equipped with the ‘safe for use’ tag.
DATE 10/01/2023
b) Restraint systems shall only be used on working surfaces with a downward slope of less than 4:12 (18
degrees) towards the fall hazard.
c) A full body harness that meets international standards of design and manufacture is used (a
waistband/belt type is not permitted).
d) The length of the lanyard must be determined following an assessment of the workplace; the assessment
must include the need to use multiple lanyards and anchors where a single lanyard could result in the worker
falling.
b) Maximum free fall distance is 1.8 m, providing the system is engineered for the associated load.
b) If work positioning is required, an additional lanyard(s) of suitable strength and length to ensure a
comfortable work position (with sufficient freedom of movement) must be used.
c) Work positioning systems must limit the worker free fall distance to 60 cm.
b) A working rope and a safety rope must be used at all times and must be connected to anchor
points that have been determined as sufficient by a competent person.
A = Anchor
B = Body support (harness and suspension trauma foot loop)
C = Connectors (lanyards, lifelines and associated devices)
b) The selection of suitable anchor point devices, body support and connectors must be made by a
competent person. In this case, ‘competent’ must include a detailed understanding of the calculations for
the fall clearance distance, lifeline characteristics (e.g. rope elongation qualities and capacity), the associated
hazards of the workplace and the likely additional risks (e.g. pendulum effect), and sufficient authority to
prohibit these systems from being used where it is not safe to do so.
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DATE 10/01/2023
c) All elements (ABC) of a personal fall protection system must be designed and manufactured to
internationally accepted standards.
d) All elements (ABC) of a personal fall protection system must be verified to be compatible.
c) Harnesses must be fitted with a D ring on each side if used for work positioning and with front attachment
points if used for ladder safety climbing.
b) Lanyards used for fall arrest must be fitted with or attached to a shock absorber sufficient for the weight
of the worker and fall distance.
DATE 10/01/2023
d) Lifeline ‘systems’ comprised of more than one element, must be used as a whole; parts of the system
must not be used individually or with other systems, unless the manufacturer explicitly allows this.
b.1. Anchor points (including non-purpose designed ones): no less frequently than once per year (testing:
50% of the rated capacity of the anchor).
b.2. Harnesses: no less frequently than once per year (a thorough visual inspection of every element of the
harness).
b.3. Lanyards, lifelines and self-retracting reels: no less frequently than once per year (a thorough visual
inspection of every element of the equipment).
d) When WaH equipment has failed inspection or passed life date it must be destroyed and disposed of.
e) Any part of a fall protection system that has been used to arrest a fall must be removed from service.
b) Ladders must only be used for short duration work (e.g. not likely to exceed 30 minutes).
c) Tasks that routinely use ladders must be risk assessed and the WaH hierarchy of control applied.
d) Workers that will use ladders are required to undergo training in the safe use of ladders, including how to
visually inspect them, how to properly erect them, and how to safely use them, and when it is not safe to use
them.
e) Ladders that are not in use must be locked away or otherwise prevented from being used.
g) Any repairs to ladders must be carried out by a competent person, and may only be minor in nature, e.g.
replacing rubber feet.
h) Ladders must be inspected prior to use and Inspected at period not exceeding 6 months
i) When performing electrical tasks or near to an electrical installation, only fibreglass or wooden ladders are
allowed
DATE 10/01/2023
b) Fixed ladders must not exceed 6m in length unless an intermediate landing is installed. A safety cage or
lifeline must be used where the fixed ladder is greater than 2.5m.
c) A safety cage must start no more than 3m from the base of each ladder and end no less than 1.1m above
any landing.
f) Fixings for attaching the ladder to the supporting structure must be spaced no greater than 2m apart.
h) Fixed ladders must be formally inspected no less frequently than every year.
9.3 Stairways
Use of permanent stairways is not considered to come under WaH. Instead, the construction, design and
condition monitoring of such stairways comes under the responsibility of building design and construction.
a) Temporary stairways must be designed and manufactured to internationally accepted standards, and
must be installed and regularly inspected by competent persons. For example stairs for access to:
a.1. Scaffolding
a.2. High-level office cabins during a construction project
a.3. A temporary bridge structure
b) Visual inspections of temporary stairways must be no less frequently than once every 7 days.
c) Temporary stairways must be no less than 80 cm in width and rise no more than 350 cm unless an
intermediate landing is provided; the risers must all be of equal dimensions and, the treads must all be of
equal dimensions.
b) Opening a floor and opening removable handrails/barriers to gain access to a place that places workers
into a WaH situation must be formally authorized.
c) Before opening the floor or opening the removable handrail/barrier, suitable fall restraint systems or fall
protections systems must be worn.
DATE 10/01/2023
d) For on-going access of floor openings, install a temporary barrier around the opening, and fit warning
signs.
e) For infrequent access of floor openings; install a removable cover over the opening (e.g. a hinged cover
with a lock) and fixing it into place (covers must have a sufficient surface and sufficient loading capacity and
be marked with the capacity).
i) When performing electrical tasks or near to an electrical installation, only fibreglass or wooden ladders are
allowed
b) Fixed ladders must not exceed 6m in length unless an intermediate landing is installed. A safety cage or
lifeline must be used where the fixed ladder is greater than 2.5m.
c) A safety cage must start no more than 3m from the base of each ladder and end no less than 1.1m above
any landing.
f) Fixings for attaching the ladder to the supporting structure must be spaced no greater than 2m apart.
h) Fixed ladders must be formally inspected no less frequently than every year.
10.2 Stairways
Use of permanent stairways is not considered to come under WaH. Instead, the construction, design and
condition monitoring of such stairways comes under the responsibility of building design and construction.
a) Temporary stairways must be designed and manufactured to internationally accepted standards, and
must be installed and regularly inspected by competent persons. For example stairs for access to:
a.1. Scaffolding
a.2. High-level office cabins during a construction project
a.3. A temporary bridge structure,
b) Visual inspections of temporary stairways must be no less frequently than once every 7 days.
c) Temporary stairways must be no less than 80 cm in width and rise no more than 350 cm unless an
intermediate landing is provided; the risers must all be of equal dimensions and, the treads must all be of
equal dimensions.
DATE 10/01/2023
b) Opening a floor and opening removable handrails/barriers to gain access to a place that places workers
into a WaH situation must be formally authorized.
c) Before opening the floor or opening the removable handrail/barrier, suitable fall restraint systems or fall
protections systems must be worn.
d) For on-going access of floor openings, install a temporary barrier around the opening, and fit warning
signs.
e) For infrequent access of floor openings; install a removable cover over the opening (e.g. a hinged cover
with a lock) and fixing it into place (covers must have a sufficient surface and sufficient loading capacity and
be marked with the capacity).
b) Where practicable, tools or other devices must be fitted with a tool lanyard and anchored in a way that
does not increase the risk of WaH.
c) Work platforms and scaffolds must be fitted with toe boards to prevent tools, materials or other items
from being kicked from or rolling off from the work platform.
e) Warning signs must be placed around a drop zone to inform workers of the risk of falling objects.
13 Emergency controls
a) Each site must have sufficient rescue capabilities immediately available (Note: this timeline varies by study
from between 10 and 30 minutes).
b) If a worker is unconscious and hanging in suspension, the need for rescue is immediate and all efforts
must be made to lower the worker to a platform or to ground level.
c) Emergency rescue drills , by using a mannequin with a weight of 75kg , must be completed at least once
per year.
DATE 10/01/2023
14.1 Health
a) An occupational health assessment of fitness for duty must be conducted pre-placement and at least
every year for workers who conduct WaH using personal fall protection systems or, where working is in
locations that would be difficult to affect a rescue should it be needed.
b) Workers must be advised during training programs to notify their supervisor if they develop a health
condition or start medication that may affect their fitness for duty so that they can be referred to an
occupational health service for assessment.
c.1. An Occupational Health Assessment program for workers that WaH; including formal reporting to
management of fitness for duty outcomes after each assessment.
c.2. Rules to manage fatigue, including stipulating the maximum hours that worker can WaH and, the
required daily rest breaks and daily and weekly rest periods.
15 Management of change
a) Any changes to WaH controls or the workplace where WaH is to be carried out must trigger:
a.1. Review of applicable procedure(s) , including permit to work, and controls
a.2. Update of procedures and controls where they are found to be no longer valid or ineffective.
a.3. Communication about the change to all relevant workers
b) Where new plant/equipment or buildings are to be constructed/installed, the design phase must include a
documented design review that identifies ways to eliminate, or where this is not possible, to reduce the risks
associated with WaH.
c) The changes to procedures or working methods must also consider the need for new WaH equipment and
the associated training on the changes and or familiarization with the changes.
a) WaH activities must be managed by using a training and competency matrix that explicitly states the
required competency and training for both workers and their supervisors.
b) Procedures must be in place to ensure that workers who carry out WaH activities are formally authorized
for WaH.
c) A list of workers formally authorized to carry out WaH activities must be available at the site.
d) The competency of each worker who is assigned to carry out WaH activities must be periodically
evaluated and documented.
d.1. Evaluation of competency must be conducted at the time of initial and refresher training.
e) Line management must ensure that on-going observation of workers skills and compliance is carried out
as part of daily operations and that the information gathered is used during competency assessment.
DATE 10/01/2023
The Client must include these roles in their procedures for WaH:
A competent person must be identified as having overall responsibility for the control of WaH activity. This
person is also responsible for issuing any required WaH Permit to Work.
The Work at Height Permit Issuer (WPI) must :
a) Be competent in WaH and assessment, associated controls, and of hazard/risks associated with activities
that are to be carried out whilst WaH.
a) Be authorized to WaH.
b) Be competent in relation to the nature, hazards and risks of WaH and of any activities that they will carry
out whilst WaH.
18 Training delivery
Training requirements for WaH must be defined by the Client or legislation and, as a minimum, be
comprised of:
a) Training and authorisation must be specific to each type of WaH activity (e.g. MEWP operator, use of
personal fall arrest, etc.)
b) Where a WPI or WAP has not carried out their role in the previous 12 months, they must undergo
refresher training to maintain their authorization to carry out those jobs.
c) Refresher training must also be carried out when an incident investigation or audit identifies a
competency deficiency.
d) All workers operating a MEWP must be competent, and this competency must be documented (e.g. a
certificate of competency, or operator’s license).
e) The following persons must be aware of and understand the requirements of this Standard as they are
defined within the Country’s own WaH Standard:
e.1. The person(s) responsible for providing technical expertise support on working at height.
e.2. Maintenance Manager.
DATE 10/01/2023
19 Record retention
The requirement for record retention in this standard is an exemption from the Group HSMS Standard.
a) Records relating to the inspection and maintenance of WaH systems must be retained in accordance with
manufacturer’s requirements, or for a minimum of 36 months, whichever is the longer.
b) When, according to manufacturer, specific maintenance and inspection activities are to be completed at a
frequency that is longer than every 36 months, the last two specific inspections /maintenance records must
be retained.
d) Records relating to the initial installation and the modification, including associated calculations, of
permanent WaH systems such as anchor points, horizontal lines, etc., must be retained for the duration that
they remain in use plus 36 months.
e) Records relating to worker WaH competency and training must be retained for the duration that they
remain as employees plus 36 months.
a) In all instances, consideration must be given to lowering the job to ground level as this eliminates the fall
risk
b) When a) is not practicable, then fall prevention is the preferred method of risk control. Fall prevention is a
form of control that provides a physical barrier between the person and the hazard (height/fall zone).
c) When b) is not practicable, the use of fall protection devices/ equipment that will prevent a person from
contacting/hitting the lower level or another structure in the event that they fall must be used. This method
is the least desired as it does not prevent falls it only limits the potential for injury after a person has fallen.
When selecting the most suitable risk control refer to the Control Hierarchy Chart and methodically
work your way down the list of options. You will usually have to use a combination of the control
methods to manage risks associated with working at height.
Can the task be performed at ground level so the risk of falling is eliminated?
YES/NO
Can a physical barrier be provided so workers will not reach the fall hazard?
YES/NO
Can the task be performed from a properly engineered work platform (MEWP, scaffolding)?
YES/NO
Can you use a fall restrain device that will stop you from reaching the edge?
YES/NO
DATE 10/01/2023
NOTES:
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