300hd Service Manual

SERVICE MANUAL
HT300HD
DLP VIDEO PROJECTOR
Edition 1
Sept 2002
Revision History:
Revision Date Document Description of change

Preliminary January 2002 HT300 Service manual Preliminary edition
Edition 1 Sept 2002 HT300 Service manual PC348 formatter board description-chapter 3.3
Edition 1 Sept 2002 HT300 Service manual Technical addendum software selection-chapter 11.1
Edition 1 Sept 2002 HT300 Service manual Serial protocol had been implemented-chapter 7
Edition 1 Sept 2002 HT300 Service manual Service Menù had been implemented-chapter 6.5
SERVICE MANUAL HT300
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page - 2 -
1. SAFETY AND REGULATIONS ............................................................................................................................................3

1.1 INTRODUCTION ......................................................................................................................................................................3
1.2 IMPORTANT NOTES ................................................................................................................................................................3
1.3 A BOUT THIS MANUAL ...........................................................................................................................................................3
1.4 SAFETY INFORMATION..........................................................................................................................................................3
2. GENERAL INFORMATION ..................................................................................................................................................4
3. PARTS DESCRIPTION............................................................................................................................................................5
3.1 POWER SUPPLY ......................................................................................................................................................................6
3.2 INPUT BOARD .........................................................................................................................................................................8
3.3 FORMATTER BOARD ............................................................................................................................................................10
3.4 LIGHT ENGINE ......................................................................................................................................................................14
4. MAINTENANCE...................................................................................................................................................................... 18
4.1 LAMP REPLACEMENT ..........................................................................................................................................................18
4.2 COLOUR WHEEL OR ROTATING SENSOR REPLACEMENT . ...............................................................................................19
4.3 INPUT BOARD REPLACEMENT . ...........................................................................................................................................21
4.4 POWER SUPPLY OR BALLAST CIRCUIT REPLACEMENT ...................................................................................................21
4.5 FORMATTER BOARD REPLACEMENT .................................................................................................................................22
4.6 DRIVER BOARD OR DMD CHIP REPLACEMENT ...............................................................................................................23
4.7 DMD CLEANING..................................................................................................................................................................24
4.8 LIGHT ENGINE REPLACEMENT ...........................................................................................................................................25
4.9 PROJECTION LENS REPLACEMENT .....................................................................................................................................25
4.10 FOCUS OR ZOOM DC MOTOR REPLACEMENT ..................................................................................................................25
5. SERVICING............................................................................................................................................................................... 26
5.1 POWER SUPPLY ....................................................................................................................................................................26
5.2 FORMATTER BOARD INPUTS VOLTAGES ...........................................................................................................................26
5.3 INPUTS BOARD VOLTAGES..................................................................................................................................................26
5.4 COLOUR WHEEL SENSOR.....................................................................................................................................................27
5.5 PROJECTION LENS ADJUSTMENT .......................................................................................................................................27
5.6 DME MIRROR CLEANING ...................................................................................................................................................28
5.7 FOLD MIRROR ADJUSTMENT ..............................................................................................................................................29
5.8 SOFTWARE UPGRADING......................................................................................................................................................30
5.8.1 Computer preparation.................................................................................................................................................. 30
5.8.2 Software upgrading ...................................................................................................................................................... 31
6. SERVICE MENU (REF ERRED TO SOFT. VERSION 2.07)..................................................................................... 33
6.1 COLOUR WHEEL ADJUSTMENT ..........................................................................................................................................34
6.2 DMD SETTING .....................................................................................................................................................................35
6.3 LAMP HOUR METER............................................................................................................................................................35
6.4 COLOUR TEMPERATURE .....................................................................................................................................................36
6.5 COLOUR TEMPERATURE OFFSET CALIBRATION ..............................................................................................................37
6.6 DMD QUALITY TEST ..........................................................................................................................................................37
7. RS232 SERIAL CONTROL.................................................................................................................................................. 38
7.1 INTRODUCTION ....................................................................................................................................................................38
7.2 RS-232C INTERFACE ..........................................................................................................................................................38
7.3 COMMUNICATION PROTOCOL ............................................................................................................................................39
7.4 HEADER ................................................................................................................................................................................39
7.5 PAYLOAD ..............................................................................................................................................................................40
7.6 REMOTE CONTROL KEY CODES.........................................................................................................................................40
7.7 OPERATION CODES..............................................................................................................................................................42
7.8 EXAMPLES ............................................................................................................................................................................44
7.9 W ARNINGS ............................................................................................................................................................................44
7.10 SIM2 RS232 INTERFACE SOFTWARE ................................................................................................................................45
8. TROUBLESHOOTING.......................................................................................................................................................... 46
9. SPARE PART LIST................................................................................................................................................................. 48
10. ACCESSORIES .................................................................................................................................................................... 50

10.1 RIB REMOTE INPUT BOARD ..............................................................................................................................................50
11. TECHNICAL ADDENDUM............................................................................................................................................. 51
11.1 SOFTWARE SELECTION. ......................................................................................................................................................51
page - 2 -
1. Safety and regulations
1.1 Introduction
? The instruction given in this manual are meant for service engineers only. A good knowledge of electronics and
mechanical engineering is absolutely necessary to repair and maintain the HT300 projectors.
1.2 Important notes
? Should any question after reading this manual arise, please contact your local SIM2 distributor, who will be glad to
help you.
? In the interest of our customers we keep on improving the product. Therefore SIM2 reserves the right to change all
technical specifications and further information provided in this manual at any time without prior notice.
1.3 About this manual
? This manual is intended for those who are doing repairing work and maintenance on the HT300.
? This manual has the following goals: to enable technicians to perform the necessary maintenance and repair work to
keep the unit in good operating condition.
? In case of relevant changes, the information provided in this manual could be updated with the issue of technical
notes.
1.4 Safety information
? This projector has been designed and manufactured in compliance with the following international standards:
EN60950 /A11:1997 Safety of information technology equipment

UL60950 : 2000 Safety of information technology equipment
EN55022 :1994 Information technology equipment - Radio disturbance characteristics -

Limits and methods of measurement
EN55024: 1998 Information technology equipment - Immunity characteristics - Limits
and methods of measurement
EN61000-3-2:1995 Electromagnetic compatibility (EMC) -- Part 3-2: Limits - Limits for
harmonic current emissions (equipment input current up to and including
16A per phase)
EN61000-3-3:1995 Electromagnetic compatibility (EMC) --
Part 3-3: Limits – Limitation of voltage fluctuations and flicker in low-
voltage supply systems for equipment with rated current up to 16 A
page - 3 -
? The accessible metal parts are connected to the power socket round terminal. When installing make sure the ground
cable is properly connected and use only the power cable and extension leads supplied with the unit. The unit must
be grounded. Interruption of the protective conductors inside or outside the unit, or disconnecting protective earthing
may cause possible danger and malfunction of the unit.
? HT300 may only be maintained and serviced by qualified persons who are familiar with the machine.
? Always disconnect the cable plug from the mains socket for those service operations that need complete cut off of the
machine.
? To avoid damage, fire or electrical shock, do not expose the unit to rain or damp.
? Do not lead any kind of liquid spill inside the unit.
? Do not let any kind of objects through the ventilation slits in the cabinet of the projector as they could touch the high
voltage components and cause a short circuit that could, in turn, cause fire or electrical shock hazards.
? If any object or liquid does get inside the projector take the power cable out of the socket immediately.
? Observe instruction, regulation and notes provided in this service instruction.
? It is distributor’s responsibility to ensure proper qualification of personnel working with the machine.
? Observe all CAUTION notes applied out or inside the unit. Keep them clean and in readable condition.
? Observe all local safety regulation regarding the handling of electric/electronic equipment.
2. General information
? For all information/instruction concerning the installation and the adjustment of the unit, please refer to the “User’s
and installation manual”, provided with each unit.
? Model and Serial number indications are located on the projector back side label. Record the Serial Number in the
space below and refer to it for future Information/Service request to SIM2 customer service.
? Any part should be replaced using only original SIM2 spare parts. Failure to follows this advice can lead to a
deterioration of the unit’s performances, electrical damage, fire and electrical shock hazards and will also invalidate
the guarantee.
page - 4 -
3. Parts description
HT300 wiring diagram.
PC349.1 Input
Board
S CN101
..
B
G RS232 Assembl
R VGA yColor
R GB Wheel
CN_102
PC345 Color
Wheel Sensor
Flat Cable Board
C. W.
Motor
PC356 Front
Receive CN CN
rBoard 8 6 PC255
CN2
CN_601 Sensor
Lamp
5 CN_102 CN601 Board
4--3--2--1 CN5
CNF fans
CN18
PC360
Projector Lens
PC357.1 Formatter
PC359 Driver R-G-B
Board Board
+ 12 V
+5V
Lamp + 3.3 V
Assembly
Assembly Ballast
CN101N
CB2 CN101L
CB1 + 380 V CB1
PC346 Power Supply
90 - 270 Vac
Main Plug Main Switch

PC364 Line
Filter Board
page - 5 -
3.1 Power supply
? The power supply PC346.1 provides all the power sources needed by the different boards: it generates +12V, +5V,
+3.3V DC; it provides the 380 DC Volts for the ballast circuit as well.
? The power supply is composed by two different sections: power factor corrector and dc-dc switch mode converter.
Power factor
? The power factor corrector maintains the cos? as close as possible to ; it provides the stabilised 380DC Volts, to the
switching section, indifferent to the main supply voltage, that can be in the range between 90-270 Volts, 40-60Hz.
? After the first noise filter the power is rectified and re-filtered by a “?” circuit.
? Then it is modulated by IC101 through T101.
? During the “start up” sequence, IC101 is supplied through R102 and then through PFT101.
? IC101 received the feed back regarding its output (380V) from P101 that is used to adjust the output (see chapter
5.1). According to the feed back, IC101 modulates T101 that, using the charging and discharging of PFT101, keeps
the output at the constant value of 380DC Volts.
S witc hing s ections
? The switching section receives the 380DC Volts from the power factor and transforms it into the three needed values:
+12, +5 and +3.3.
? IC201 receives the 380DC Volts from the output of T101 and drives T201 in order to modulate the power to TR201.
? The output of TR201, 12DC Volts, is the feed back going to IC201, through IC202, used for modulating its output. A
potentiometer P301 is used to adjust the 12DC Volts (see chapter 5.1).
? TR201 supplies two “Step-down” sections: IC301, +5DC Volts, IC302, +3.3 DC Volts.
? The three outputs, +12, +5,+3.3, are sent to CN5, and then to Formatter board.
? On power supply there are two control sections: temperature control and power control.
? Temperature is detected by NTC102, located on heat sink; in case of temperature higher than 90°C the IC102A
switches and the OVERTEMP signal, on pin 8 CN5, goes on low level.
? The power control is made by three comparators IC304A, IC304A, IC303A. In case one of the three powers is
missing, the relative comparator switches and the signal PWRG goes on low level.
? Both control signals go to the Microprocessor located on Formatter board; in case one of these is in low level,
protection situation, the Microprocessor switches the unit in stand by mode.
? One green LED, DL301 located under the ground connection CN03, indicates the correct functioning of the power
supply.
page - 6 -
Power supply block diagram.
page - 7 -
3.2 Input board
? The PC349 Input board manages all the input signals, including the signals coming from the remote box, and sends
them to PC343 Formatter board (see chapter 3.4); it contains the rear infrared sensor, the local keyboard, two
motorised screen power sources with short circuit detection and the temperature sensor controller.
? On the Remote box plug CN101, type (Enhanced Video Cable ENV), besides the input signals, the I2C bus, 12 and 5
volts power supplies, two screen control commands and RS232 connections are present.
? The input signals can be grouped into two families: Narrow Band signal (NB) and Wide Band signals (WB),
according to the following:
Narr o w Ba n d S ig nals
CVBS coming from remote box on RCA plug CN104;

RGB on RCA plugs CN115-114-116-117(composite sync)
Y Cr Cb on RCA plugs CN114-115-116
CVBS coming from tuner (if mounted)
SVHS on DIN plug CN111
Wide Ba n d S ig nals :
Graphics signal 32KHz Hor. frequency on DB15 plug CN103

Graphics signal 32KHz Hor. frequency on RCA plugs CN115-114-116-117 (composite sync)
S IGNA LS MA NA G EM EN T
Narr o w Ba n d S ig nals
? The CVBS signals can be input from CN104, from the remote box and from the tuner (if
mounted).
From CN104 it goes to the video switcher IC107, then to IC109 and then to Formatter board through CN102 (see
block diagram).
From CN101, Remote box input plug, it goes through IC102 (enabled by IC103) and goes to video switcher
IC109 and then to Formatter board through CN102.
From tuner (if installed) the signal goes to IC107, IC109 and then to Formatter board through CN102.
? RGB and Y Cr Cb signals are managed in two different ways according to the Horizontal frequency.
16KHz from CN114-115-116-117 are sent to the Video buffer IC116, then to video switcher IC109 and then to
Formatter board through CN102 NB bus.
16KHx from CN101, Remote box input plug, it goes through IC102 (enabled by IC103) and goes to video
switcher IC109 and then to Formatter board through CN102.
32KHz RGB from CN114-115-116-117 are sent to the video switcher IC116, then to the video buffer IC115
(enabled by IC103) and then to the formatter board through CN102.
32KHz Y Cr Cb are transformed into RGB format by T104?T106, then to the video buffer T115 and then to the
formatter board through CN102.
? SVHS can be input from the DIN plug and from the remote box.
From the DIN plug CN11: it goes directly to the formatter board through CN102.
From remote box: it goes through IC102 (enabled by IC103) and goes to the video switcher IC109 and then to
the formatter board through CN102.
page - 8 -
Wide Ba n d S ig nals
? SVGA/XGA.
The SVGA and XGA input signal, coming from the DB15 plug CN103, are buffered on IC101, enabled by
IC103, and then to the formatter board through CN102. The Hor. and Vert. synchronism are managed by IC106
driven by the IC103.
The SVGA and XGA coming from the remote box are buffered on IC102, driven by IC103, and then to the
formatter board through CN102. The Hor. and Vert. synchronism’s are managed by IC106 driven by IC103.
Input board block diagram
page - 9 -
3.3 Formatter board
The PC357.1 Formatter board has the following function:
? Receives the Video Signals from the input board, decodes, converts from analogue to digital YUV, de-interlaces,
enhance the Video signal.
? Converts the “Data Graphics” Signal to digital RGB(16 bit).
? Controls the video parameters (brightness, contrast, saturation, keystone, sharpness, etc.).
? Converts all the coming signals into the Driver board standard RGB(8bit) Sync.
? Runs the software for the overall control of the unit.
? Detects the command coming from the back panel local keyboard.
? Drives the two DC projection lens motors for ZOOM and FOCUS.
? Drives the four cooling fans.
? Memorising all the projector settings (IC16).
The HT300 formatter board is going to be used on more models; each model requires a specific jumper setting in order
to correctly run the appropriate software (see also technical note TN150).
The jumper setting must be done before the software download (see also chapter 5.8 of this document).
The below table will explain the jumper setting.
Jumper on Formatter board 1_2 3_4 5_6 7_8 MODEL
L L L L HT300
H = jumper inserted L H L L HT200DMF
In the case of more models, the above table will be updated.
Vi deo s ig nals
? The video signals, SVHS, CVBS, RGB, Y-Cr-Cb at 15 KHz coming from the input board, are de-modulated by the
Video processor IC1 and transformed into YUV format (8 bit) at 13,5 MHz.
? The video processor recognises the video standard (PAL, SECAM, NTSC), extracts the Vertical and Horizontal
synchronism’s and converts the YUV signal into digital format. The synchronism’s are sent to the sync controller,
IC19.
? The digital signals YUV are sent to IC2, de-interlace processor by Faroudja, via 8 bit bus at 13.5MHz.
? The FLI 2200 De-interlace the Video Signals using two RD RAM IC3-IC4 .
? From the IC2 the digital signals YUV are sent to IC5, Video enhancement processor by Faroudja via 8 bit bus at
13,5 MHz.
? The IC5 video enhancement provides the possibility to adjust the video performance (sharpness, etc)
? The signal is then sent to the “Pixel Works - PW365”, IC11 imaging processor .
Da ta g ra phics
? The A/D converter (IC6) receives the Data Graphics signal RGB, Y-Cr-Cb, VGA coming from the input board,
converts them into 16X3 bit digital format and sends them to the IC11 PW365 image processor.
? In the case of “sync on green” or “composite sync” signals, the sync separator (IC9) manages the syncs and sent a
separate Horizontal and Vertical sync to the sync controller (IC19)
? The IC15 generate the System Clock at 133 MHz and the IC14 generate the Clock Panel 70 MHz.
page - 10 -
S ynchro nis m’s
? In the case of “sync on green” or “composite sync” signals the sync separator (IC9) manages the syncs and sent a
separate Horizontal and Vertical sync to the Sync controller (IC19)
? The sync controller (IC19) manages the H and V sync in order to avoid “noises” coming from “anti-copy” signals.
? Detects the correct sync signals coming from Video input or Data input (MUX) and send them to the “Pixel works”
IC11 (PW365).
Pixel W ork s
? The Pixel Works is the heart of the formatter board; it processes the image, receives the digital signal from video
and data sections and manages the image (Shift, Keystone, OSD etc.), the IR sensor signal, keep under controls the
speed of the four cooling fans according with the temperature sensor information, detects the input coming from the
back local keyboard, drives the two DC motors of the zoom and focus controls.
? It formats the image for the DMD.
? IC13 Flash memory contains the main software; through this software the pixel works manages all the unit
function; the sync controller software is loaded into IC13.
? All data’s regarding Brightness, Contrast, Saturation, Colour Balance, C.W Index, etc are stored on the EEPROM
(IC16).
? The working software of the pixel work is loaded at each power on.
page - 11 -
Formatter board PC357.1 Block Diagram
CN14
to Driver Board
PC359
Digital Signals
R (8 bit) G (8 bit)B (8 bit) Sync
OSCILLATOR OSCILLATOR
Analogue Signals IC15 IC14

Clock Panel
(70 MHZ)
System Clock (133 MHz) I/0

PIXELWORKS IC12
RGB (16 bit x 3)
A/D CONVERTER
RGB PW365
SRAM
MEMORY
IC6
I/0
IC11
IC13
Graphic
I/0
Signals Sync Sync
H, V, SOG H, V FLASH
SYNC IC16 MEMORY
SYNC
SEPARATOR E 2PROM
IC9
IR
V Sync H Sync
Grapich
RECEIVER
Grapich
V Sync
KEYBOARD H Sync
COMMANDS FPGA
M1
M2 MOTOR M ZOOM MOTOR
IC19 DRIVERS
Motor dir
IC18 M FOCUS MOTOR
27 MHz
V Sync H Sync RD RAM IC3

Video Video UV Signal Y Signal
(8 bit) (8 bit)
I/0
SVHS UV Signal UV Signal
(8 bit) (8 bit)
VIDEO SIGNAL
DECODER FLI 2200 FLI 2220
CVBS
Video 13,5 MHz 27 MHz
Signals IC1
RGB IC2 IC5
(Y Cr Cb)
A/D CONVERTER Y Signal Y Signal
RGB TXT (8 bit) (8 bit)
I/0
CN102
From Input Board RD RAM IC4
PC349.1
page - 12 -
Decoder video IC1 block diagram
Formatter Components List
IC N. Component Description Function
IC1 VPC 3230D Video signal decoder PAL/SECAM/NTSC decoder and Y,U,V converter
IC2 FLI 2200 De-interlacing Video signal de-interlacing
IC3 MT48LC1M16A1TG-8A RD RAM De-interlacing memory
IC4 MT48LC1M16A1TG-8A RD RAM De-interlacing memory
IC5 FLI 2220 Enhancement Video signal enhancement
IC6 AD9886KS-140 A/D converter A/D converter
IC7 LM3940IMP-3.3 Stabilizer 3,3 Volts generator
IC8 LM3940IMP-3.3 Stabilizer 3,3 Volts generator
IC9 M52036SP Sync separator Sync separator for Graphic signals
IC10 PC74HCT4053T Sync Switching Switch the Sync
IC11 PW365-20U Pixel-works, microprocessor Imaging processor
IC12 KM616V4000CLT-7L SRAM Dynamic memory for IC11
IC13 AM29LV800BT-90EC FLASH MEMORY System software
IC14 ICS307M-02 Oscillator Clock Panel Generator
IC15 ICS307M-02 Oscillator System Clock Generator
IC16 M24C04-WBN E2PROM User's data's memory (Brightness, Contrast, ect)
IC18 L293D Motors Driver DC motors driver
IC19 XCS05XL-4 Sync controller Sync management
IC20 MAX1669 Driver Cooling fans speed controller
page - 13 -
3.4 Light engine
RGULATING
REGULATING
FOLD MIRROR
DMD
ADJUSTING
SCREWS TIR
PRISM
ROTATING SENSOR
ACHROMATIC
DOUBLET LENS TO PROJECTION COLOUR I.R.
LENS WHEEL
U.V.
ASPHERIC
FOLD
MIRROR
ROD INTEGRATOR
I.R. LAMP
ASPHERIC LENS U.V.
CONDENSER LENS
REGULATING
FOLD MIRROR
ADJUSTING SCREWS
TIR PRISM
COLOUR WHEEL
ACHROMATIC
DOUBLET LENS
FOLD MIRROR ASPHERIC LENS ROD INTEGRATOR CONDENSER LENS
page - 14 -
The light engine is SIM2 patented and use a 0.7” Texas Instrument DMD.
? The HT300 uses one 16/9 1280x720 pixels DMD chip, 17,66 x 9,94 mm active area.
L a mp
? The lamp is a UHP (Ultra High Pressure around 200 ATM) 120W by Philips; it is based on Mercury Vapours
technology with a good spectral emission.
? The lamp type can be set by inserting jumpers on formatter board as below example.
Lamp type Jumpers

3-4 1-2
AC_ Metal Halide ON ON
Osram duty cycle 50% ON OFF
Philips duty cycle 100% OFF ON
Spare OFF OFF
? 6000 Hr life time (for details see chapter 12.6)
? Parabolic reflector 70X65 mm
? Working temperature 100°C
Co n dens er lens
? The condenser lens has a particular shape in order to focus the light into the front surface of the rod integrator.
? Its particular superficial treatment allows to reflect most of the UV rays away from the light path.
Colour wheel
? The double balanced colour wheel has 6 segments: 2 Red 70°, 2 Green 55°, 2 Blue 55°; the colour sequence is R-B-
G-R-B-G.
? It turns at maximum speed of 7500 RPM. The rotation speed depends on he Input signal Vertical frequency; the
wheel can rotate up to 2.5 times the vertical frequency (see examples below).
V. freq. Speed (RPM)

50Hz 7500 (2.5X)
60Hz 7200 (2X)
70Hz 4200 (1X)
100Hz 6000 (1X)
? The speed of the colour wheel is kept under control by a reflective infrared sensor, that detects a “black flag” marked
on the wheel; the black flag is also used to correctly start the “image creation sequence” (for the adjustments refer to
chapter 5.7.1 of this manual).
Ro d in teg rat or
? The rod integrator is used to mix the light beams in order to obtain a better colour and brightness uniformity.
? It is glass made 16/9 aspect ratio with a “total” internal reflection treatment; this guarantees that all the input light
beams are driven to the output surface.
page - 15 -
Fol d Mirrors a n d do u blet lens
? The two fold mirrors, 45° in respect to the light direction, drive the light to the DMD surface. The magnification of
the light, due to the achromatic doublet lens, is calculated in order to have a little overfill of the DMD surface.
? In the case of transportation shocks, the second fold mirror can be adjusted by three screws, in order to align the
image in respect to the DMD (refer to technical addendum 2 of this manual).
TIR pris m
? The TIR (Total Internal Reflection) prism reflects all the light beams that enter with a specific inclination.
? They are sent to the DMD surface and reflected according to the image information.
? Then all the light beams can pass through the TIR prism to the projection lens.
DMD 10 ? m air gap
From Light Engine
TIR prism
To projection lens
page - 16 -
Projecti on lens
? The projection lens is a 12 elements “multi-coating” zoom, with motorised zoom and focus controls.
? The throw ratio (TR) is:

with minimum zoom adjustment TR 1.796:1
with maximum zoom adjustment TR 2.472:1
? The lens can be vertically shifted, up to +/-4,3 mm, by a mechanic knob. This is used to compensate up to +/-8°
(wide-angle zoom) and +/-5° (Tele angle zoom) optical keystone correction.
Projection lens UP
+/+8°
+/-5°
DMD
Projection lens down
page - 17 -
4. Maintenance
4.1 Lamp replacement.
In the case of lamp burning, proceed as follows:
? Switch off the unit and remove the power cable.
? Wait 15 minutes for cooling down the lamp.

When hot, the lamp may cause burns.
? Remove the upper cover by unscrewing the four fixing

screws (drawing 4.1.1).
? Remove the cooling fan mounted above the lamp by

unscrewing the two fixings screws (drawing 4.1.3;
take care not to damage the lamp temperature sensor
located on the fan support).
? Unplug the lamp connector.
? Remove the lamp assembly by unscrewing the two

fixing screws (drawing 4.1.2).
? Install the new lamp assembly and fix it with the screws
(be sure that the new lamp assembly is of the same type
as previous).
? Reset the accumulated operation time of the lamp as

described on chapter 5.7.3.
Do not reset it if the lamp has not been replaced.
? Repeat the above steps in the opposite sequence.
Note: The unit could be supplied with different lamp types. Replace the lamp with the same type.
page - 18 -
4.2 Colour wheel or rotating sensor replacement.
In the case of the colour wheel or rotating sensor failure,

proceed as follows:
? Switch off the unit and remove the power cable.
? Wait 15 minutes for cooling down the lamp.
? Remove the upper cover by unscrewing the four

fixing screws (see chapter 4.1).
? Remove the protection grid by uncrewing the

seven fixing screws (drawing 4.2.1).
? Disconnect the rotating sensor cable and the colour

wheel motor cable from the formatter board.
? Remove the colour wheel assembly by unscrewing

the two fixing screws (drawing 4.2.2).
To replace the colour wheel rotating sensor
? Remove the colour wheel rotating sensor by

unscrewing the two fixing screws (drawing 4.2.3).
? Replace the faulty part and repeat the above

steps in the opposite sequence.
page - 19 -
To replace the colour wheel
? Remove the colour wheel rotating sensor by

unscrewing the two fixing screws (drawing
4.2.3).
? Remove the three screws that fix the colour

wheel to its plastic cover.
? Prees the centre of colour wheel in order to

remove it from its support.
? Replace the colour wheel and fix it with the

three screws.
NOTE 1. During the insertion of the new colour wheel take care not to force the color wheel motor bearing; this
is oil lubrificated and is sensible to mechanical shocks. In the case of hard shocks the colour wheel motor
could be more noisy than normal.
NOTE 3. During the replacing operation, take care not to scratch the glass surface of the colour wheel; this could
affect the quality of the image.
NOTE 2. After reinstalling all parts, readjust the index delay of colour wheel as described on chapter 5.7.1
page - 20 -
4.3 Input board replacement.
In the case of the input board failure, proceed as follow:
? Remove the top cover by unscrewing the four

? Remove the two screws on the centre of the back

cover (drawing 4.3.1).
? Remove the back cover carefully pressing the

three bottom locking hooks. Take care not to break
the hooks not to scratch the plastic surface.
? Remove the protection grid by uncrewing the

seven fixing screws (see chapter 4.2).
? Remove the 40 pins flat cable from the input

board.
? Remove the input board metallic support

by unscrewing the 9 fixing screws (drawing 4.3.2).
? Remove the input board from its support

by unscrewing the four fixing screws.
? Replace the faulty part and repeat the

above steps in the opposite sequence.
4.4 Power supply or Ballast circuit replacement.
In the case of the power supply or ballast circuit failure, proceed as follows:
? Remove the top cover by unscrewing the four

fixing screws (chapter 4.1).
? Remove the protection grid by unscrewing the

seven fixing screws (chapter 4.2).
? Unscrew the bottom screw that fixes the power

supply and the ballast circuit holder.
? Remove the green ground wire, the two

mains input wires and the coloured output
wires from the power supply.
page - 21 -
? Disconnect the lamp plug.
? Remove the board’s holder.
? Open the boards holder by unscrewing the three

? Replace the faulty part and repeat the above steps

in the opposite sequence.
Note. In the case of power supply replacement, check its correct adjustment us described on chapter 5.1
4.5 Formatter board replacement.
In the case of the formatter board failure, proceed as follows:
? Remove the input board proceeding as

described in chapter 4.3.
? Unplug all the cables from the formatter board

all connectors are polarized and can not be
wrongly reinstalled).
? Unscrew the four fixing screws and slide the

formatter board to the left to unplug it from the
interface board PC360 (drawing 4.5.1).

NOTE 1 Before installing the new formatter board, please check the jumper settings as mentioned on chapter 3.4
(Lamp type setting) and chapter ??? (software selection).
NOTE 2. After reinstalling all parts the correct software must be downloaded.
For details please refer to chapter 5.6.
page - 22 -
4.6 Driver board or DMD chip replacement.
In the case of the driver board failure or DMD chip failure proceed as follows:
? Remove the formatter board as described in chapter 4.5
? Remove the colour wheel cable from CN2 of driver board.
? Unscrew the two “back plate” fixing screws (refer to below image)
? Unscrew the six driver board fixing screws

(see drawing 4.6.2).
? Unscrews the four DMD fixing screws
? Unscrew the four DMD fixing screws (take

care not to leave the DMD chip falling down).
? Tilt he driver board.
? Remove the DMD chip

page - 23 -
NOTE 1. When reinstalling the Driver board pay attention to the reference pins located on the border of
the DMD plastic support; these pins must be correctly inserted on the Driver board reference holes.
NOTE 2. In case of DMD replacement be sure that the reference corner of DMD chip matches with the
corner reference of DMD plastic support.
NOTE 3. In the case of DMD replacement, take care about the DMD type B, C, D or D; one of these
letters is printed on the DMD. The driver board must be correctly set as described on chapter 5.10
4.7 DMD cleaning
In the case the DMD chip needs to be cleaned, i.e. in the case of finger prints, the following conditions
must be observed:
1. The solvent must be free from contaminants and the cloth/tissue should be new for each DMD.
2. The cloth/tissue must be non-abrasive to avoid scratching the coating of the window.
3. The glass should be wiped very slowly to reduce drying marks.
4. The glass should be wiped from centre to edge and then turned to repeat on the other side. This is to avoid
spreading contaminants or particles from the metal onto the glass.
5. It is recommended to blow ionised air over the workbench to avoid static electricity building up on micro
fibre cloths and other non-conductive items.
6. The micro fibre cloths should be replaced very frequently as they absorb grease. Ideally, a new cloth
should be used for each DMD.
7. It is essential that, if forced (compressed) air is used to blow particles from the window, it must be very
clean (filtered) and also ionised to avoid damage to the DMD through engine.
8. Pre-moistened optical-quality tissues can be used such as Texwipe TX 811 from Texwipe Company
(European HQ is in Netherland, or Optic Prep CP410 from Chemtronics.
page - 24 -
4.8 Light engine replacement.
In the case of optical path replacement, proceed as follows:
? Remove the driver board (see chapter 4.6).

? Unscrew the five fixing screws.
? Disconnect the colour wheel motor cable, the colour wheel rotating sensor, the two lens DC motor cables,
the front infrared sensor cable, the temperature sensor cable and the lamp plug.
4.9 Projection lens replacement.
In the case of projection lens replacement, proceed as follows:
? Remove the top cover by unscrewing the four fixing

screws (see chapter 4.1).
? Remove the protection grid by uncrewing the seven
? Unplug the two lens DC motor cables from
the formatter board.
? Measure the distance “D” between the lens
holder and a reference point of the lens, for
example the gear (drawing 4.8.1).
? Unscrew the two fixing screws.
? Remove the two DC motors as described in chapter
4.9.
? Replace the projection lens, adjust its position
(chapter 5.5) and repeat the above steps in the
opposite sequence.
NOTE 1. Take care not to scratch or damage the projection lens. Take care not to leave finger
prints or dirtiness on lens surface. Take care not to leave dirtiness inside the optical path.
When fixing the projection lens in its support take care of the D distance, previously
measured. For the correct adjustment of the projection lens follow the instruction on
chapter 5.5
4.10 Focus or Zoom DC motor replacement.
In the case of focus or zoom DC motors replacement, proceed as follows:
? Remove the projection lens as described in chapter 4.8
? Remove the faulty DC motor by unscrewing the three

Take care not to scratch or damage the projection lens.
? Replace the faulty DC motor and repeat the above steps in

the opposite sequence
page - 25 -
5. Servicing
5.1 Power supply
The power supply PC346 supplies, on CN5, the following outputs voltages:
- 12 DCV pin 1-2 (gnd)

- 3.3 DCV pin 5-6 (gnd)
The power for the lamp is 380 DCV on CB1 pin 1-3 (gnd)
Two control signals are present on CN5:
- PWRG, Power Good, pin 7-6 (gnd): if one of the CN5 voltages is not OK the signal level is Low.
- OVERTEMP pin 8-6 (gnd): in the case of over temperature the signal level is Low.
Two potentiometers are present:
- P101: is used for adjusting the power factor section output to 380DCV +/- 2V
- P301: is used for adjusting the 12V output +/- 100mV
NOTE. The first adjustment to performed is 380 DCV (P101).Both adjustments must be firstly performed with
CN05 unplugged and secondly checked with CN05 plugged.
One green LED, DL301 located under the ground connection CN03, indicates the correct functioning of the power
supply
5.2 Formatter board inputs voltages
On CN14 the following voltages must be present from power supply:

- 5 DCV pin 12-11 (gnd)
- 3.3 DCV pin 22-21 (gnd)
5.3 Inputs board voltages.
On CN102 the following voltages must be present from formatter board:

page - 26 -
5.4 Colour wheel sensor
The colour wheel sensor consists of a reflective IR sensor that detects one “black flag” located on the colour wheel;
each time the black flag is detected, the sensor generates a square wave. The clock of this square wave is used, by the
driver board throgh formatter board, to keep the colour wheel speed under control.
On CN12, of the formatter board, between pin 3-4 (gnd) a square wave, that corresponds to the rotating frequency,
must be detected.
It turns at maximum speed of 7500 RPM. The rotation speed depends on he Input signal Vertical frequency; the wheel
can rotate up to 2.5 times the vertical frequency (see examples below).
V. freq. Speed (RPM)

50Hz 7500 (2.5X)
60Hz 7200 (2X)
70Hz 4200 (1X)
100Hz 6000 (1X)
5.5 Projection lens adjustment
In the case of projection lens replacement, as described on chapter 4.9, the following alignment procedure must be
performed.
1 Reinstall the lens and fix it with its two screws

2 Power on the unit, input an external “H” test pattern and select the correct input source.
3 Using the “Zoom” key on the remote control, adjust the image to its biggest position.
4 Using the “Focus” key on the remote control, adjust the focus much better as possible.
5 Using the “Zoom” key adjust the zoom position until the image to its smallest position.
6 Loose the two lens fixing screws and adjust the focus by moving the projection lens back and forth (do not use
the “focus” key on remote control). Fix the screws.
7 Repeat the procedure from step 3 to step 6 until the correct focus adjustment is preserved in all zoom position.
Fix the screws.
page - 27 -
5.6 DME mirror cleaning
The HT300 light engine is dust proof, thanks to its underneath dust trap.
However in the case of units installed in particular dirty ambiences, the fold mirrors, located just before the TIR prism,
can be affected by light dust layer that could reduce the brightness of the unit. This is visible only in the case of
comparison between two different units.
The fold mirror can be cleaned by using a soft “glass tissue” and a “lens cleaner” , like the Luminex® type.
Do not use liquid detergents or steamers, strong solvents like chemical diluents like acetone, petrol or abrasive
detergents to clean the mirror.
In order to do this, follow step by step the below sequence.
1. Power off the unit and remove the power cord.
2. Disassemble the unit in order to remove the light engine, as described on chapter 4.7.
3. Unscrew the TIR prism holder fixing screws (see picture 1).
4. Clean the mirrors indicate on picture 2.
5. Reinstall the TIR prism holder on the light engine body and re-insert the three fixing screws; take care not to
scratch the light path entrance.
6. Reassemble the unit.
Picture 1 Picture 2
After this operations the fold mirror does not usually require to be adjusted; in the case of any misalignment, clearly
visible at screen like unfocused coloured borders, the fold mirror can be adjusted as described on chapter 5.7
page - 28 -
5.7 Fold mirror adjustment
The light engine is factory adjusted, in all its optical parts, in order have the best optical performance and the highest
brightness and contrast; usually it does not need to be readjusted before the installation.
The fold mirrors is the last mirror on the light engine path just before
the TIR prism (see chapter 3.5); this is used to project the light,
coming from the lamp, to the DMD surface. Its adjustment is factory
performed in order to have a symmetric overlapping of the light (see
drawing 11.1).
This guarantee that all the mirrors are used and the images border at
screen are correctly sharpened.
The fold mirror is supported by three adjustable screws, spring

loaded; these guarantee that the factory mechanical adjustment does
not change.
However during the transportation, due to mechanical shock hazards, the fold mirror can lightly loose its mechanical
adjustment; this could also happen after the fold mirror cleaning procedure (see technical addendum 1).
If this misalignment is too high, the light projected of the DMD

surface will be asymmetric and the mirrors located along the DMD
border are not lighted; this will cause that border of the DMD chip
wont project the light through the lens (see drawing 11.2).
The result is clearly visible like an unsharpened coloured border, or

two coloured borders, at screen.
This is the only case on which the fold mirror must be readjusted
before the installation; this is a delicate regulation because must be
performed with the unit powered ON.
1. Power off the unit; remove the input board as described on chapter 3.2; arrange for keeping the input board fully
connected to the unit.
2. Power on the unit; select the full white internal test pattern
(refer to user’s manual).
3. Slowly playing with the three adjustable screws (see picture

11.3) the fold mirror can be moved on its three axis; the effect
on screen will be that the coloured unsharpened border will
disappear.
While adjusting take care not to touch the electronic board
with the screw driver; this could be irremediably damage
the board.
4. Power off the unit and reassemble it.
page - 29 -
5.8 Software upgrading
The control software is resident on the Flash memory IC7 of the formatter board; it can be upgraded by using the DB9
RS232 serial port.
During the software upgrading few files are automatically down loaded in to the flash memory.
To do this a “Flash upgrade” software is needed; with this software you can communicate from PC to the projector via
RS232 serial port.
The download can be done from computer having Windows 95/98/ME/NT/2000/XP operating systems .
Follow carefully the following instructions.
5.8.1 Computer preparation.
1.1 Create a new folder, on HD C:\, named HT300 VERS x.xx, where x.xx is the software version you are going
to down load.
1.2 Move all the updating files to this folder.
1.3 Connect a direct DB9-DB9 serial cable from a free COM port on your PC and the DB9 plug on the input
panel of the unit (the unit must be powered off by the main switch). For the connection you need just a three
wires cable connected as follows :
HT300/250 PC
DB9 DB 9
Female Male
connector Connector
2 Tx 2 Rx
3 Rx 3 Tx
5 GND 5 GND
If you use a DB25 port on your computer you need a twisted cable as follows :
HT300/250 PC
DB9 DB 25
Female Male connector
connector
2 Tx 2 Tx
3 Rx 3 Rx
5 GND 7 GND
page - 30 -
5.8.2 Software upgrading
Before starting with the procedure power off the unit by the main switch.
2.1 Run the “Flash Upgr.exe” file version 2.1; click on

“Next” button.
2.2 Click on “Browse” button in order to select the “

pwSDKsim2.inf” from the “HT300 VERS x.xx” folder
you’ve created on step 5.6.1
2.3 Select the COM port you are using on your PC; select
the baud rate 57600.
2.4 The window that will appear will ask to “power on the
device” . Power on the projector by the main switch only,
the unit must be on stand-by mode (red led ON and green
led OFF). You will see the blue bar running during the
downloading.
At the end of the downloading process, that will take few minutes, you will get a confirmation on screen;
confirm this message.
Power off the projector by the main switch, remove the serial cable, input a signal and power on the unit.
Check the correct software version by pressing the Info button.
page - 31 -
NOTE 1. The HT300 formatter board will be used on more models in the future; the correct software
must be selected as described on this chapter. Be sure that the jumpers had been correctly set.
NOTE 2 On step 2.1 take care not to run version 1.9. (refer also to technical note 0137)
NOTE 3 When you browse on step 2.2, if the PC had been used for a previous down load procedure, it will
automatically select the previous “HT300 VERS x.xx” folder; be sure to select the correct folder of the
current software version.
NOTE 4 With the new version of Flash Upgrader vers. 2.1 you
are allow to get the software version of the unit. To this, on
step 2.2 enable the “Verify Only” option and press Next.
NOTE 5 The HT300 formatter board is going to be used on more models; each model requires a specific
jumper setting in order to correctly run the appropriate software (see also technical note TN150).
Jumper on Formatter 1_2 3_4 5_6 7_8 MODEL

board
L L L L HT300
page - 32 -
6. Service menu (Referred to Soft. Version 2.07)

The service menu can be activeted in order to test and correctly set the unit.
The service menu can be activated by pressing (and kepp pressed for five seconds) the lower arrow and the
Menu buttons, on local keyboard, simultaneously.
After five seconds release the keys; the following menu will appear:
Service
Password
Password 1234
Enter
Using the “V-“ and “V+” keys, on the remote control, select the correct password (please contact SIM2
customer service to get your password) and then select ENTER.
The service menu be activated until the unit is powered off.
As alternative the ESC key on remote control will clear the service menu.
Once entered the correct password, the following menu will appear:
Service
Colour Wheel
DMD Bin
Lamp Hour Meter Reset
Colour Temperature Calibration
Colour Temperature Offset Calibration
DMD Quality Test
The needed menu can be selected by using the “P-“ and “P+” keys on the remote control.
NOTE: the modifications made in to the service menu do not need memorisation.
page - 33 -
6.1 Colour wheel adjustment
The colour wheel service menu allows you to adjust the software delay between the detection of the reference
“black flag” and the Red image creation (by the DMD). The value is mentioned in radious dregrees delay.
For the correct adjustment of the colour wheel parameter, proceed as follows:
? Input an RGB 32Khz 32 gray bars test pattern (input the red colour only).
? Power on the unit and select the correct input source.
? Adjust the brightness and contrast in order to correctly view all the bars.
? Go into service menu and select the “colour wheel” adjustment menu.
Service
Color Wheel Index
Index Delay 10°
? Adjust the parameter, starting from the highest value and decreasing it, until you see the correct Red scale
(no orange steps must be present).
? The range value is in between 0° to 180°; the adjustment step is 0,5°. Keeping the key pressed the
parameter will change faster.
NOTE: no memorisation is needed.
page - 34 -
6.2 DMD setting
The driver board must be set according with the DMD (Digital Micromirror Device) type.
Four DMD types are available; they are recognisable by the relative letter (B C D E) printed onto the DMD.
The “DMD bin” menu is used to set the correct type.
Once selected the “DMD bin” the following menu will appear.
Service
DMD Bin
Bin B
Bin C
Bin D
Bin E
Using the “P-“ and “P+” keys on remote control select the correct DMD type.
6.3 Lamp Hour Meter
The lamp hour meter record the life time of the lamp in use; in case of lamp replacing, the lamp hour meter must
be reset.
The reset can be done by selecting the relative menu.
Service
Lamp Hour Meter Reset
Lamp Hour Meter 0

Reset
page - 35 -
6.4 Colour temperature
The colour temperature of the unit can be modified by adjusting the Red, Green and Blue calibration value on
low bright level and high bright level according the followings menu.
The adjustment can be made for Video and Graphics signals independently; the menu will show you, on top
right corner, the signal for which the adjustment has effect.
In order to made the correct adjustment the software will automatically detect the input source selected and
will show you the relative group of regulations; in order to do both you should change the input setting first.
Service
Color Temperature Calibration (Video)
High Bright. - Red 80

High Bright. - Green 80
High Bright. - Blue 80
Low Bright. - Red 80
Low Bright. - Green 80
Low Bright. - Blue 80
Service
Colour Temperature Calibration (Graphics)
High Bright. - Red 80

High Bright. - Green 80
High Bright. - Blue 80
Low Bright. - Red 80
Low Bright. - Green 80
Low Bright. - Blue 80
? The range of the adjustment are:

High Bright. Red 50-99
High Bright. Green 50-150
High Bright. Blue 50-150
Low Bright. Red 0-200
Low Bright. Green 0-200
Low Bright. Blue 0-200
page - 36 -
6.5 Colour Temperature offset calibration
Progressive component input signals. Y-Cr-Cb 32Khz progressive signal can be independently set up, in
order to better adjust the color balance.
Color temperature offset calibration and will be available only when the Y-Cr-Cb 32Khz progressive signal is
present on input board and the correct input source had been previously selected (input 8).
Once selected the “Color temperature Offset calibration” the following menu will appear:
Service
Colour temperature Offset calibration
Red Offset
Blue Offset
The adjustment of this menu will be active when Y-Cr-Cb progressive input signals will be used.
NOTE. The Offset calibration must be performed after the Color temperature calibration, High BRI and Low
BRI (refer to chapter 6,4 of service manual Preliminary Ed.).
6.6 DMD Quality test
This menu will allows you to projects three reference test patterns that are used to check the DMD quality; this
test patterns are: full dark grey, full white and full blue.
page - 37 -
7. RS232 SERIAL CONTROL
7.1 Introduction
This document describes the communication and data formats used to control SIM2 HT300 projector via RS-
232C port.
7.2 RS-232C Interface
Please follow the warnings below.
? Switch off your Personal Computer and Projector before connecting RS 232C cable.
SIM2 HT300 RS-232C Interface is described as follows.
RS-232C Control Port:
Pin No Signal Definition

D-SUB 9-pin
1 N/A Not used
(female)
2 TD Transmit data
3 RD Receive data
5 1
4 N/A Not used
9 6 5 GND Ground
6 N/A Not used
7 N/A Not used
8 N/A Not used
9 N/A Not used
? Switch on the Personal Computer and, after start up, switch on the Projector.
? Load a suitable communication software onto your Personal Computer, and set the Serial Port
Parameters Parameters as shown below.
Communication Parameters:
Parameter Value
Transfer Rate 19200 bps
Data Lenght 8 bits
Parity Bit None
Stop Bit 1 bit
Flow Control None
? Set Send Mode and Read Mode to HEX.
page - 38 -
7.3 Communication Protocol

The communication protocol is packet oriented. Packets consists of Header and Payload.
The Packet Header is consistent for all packets.
The Packet Payload type and content varies based on the type of packet sent.
The entire packet size is variable, being the sum of the fixed-size Packet Header and variable-sized Packet
Payload.
Each packet received by HT300 must be acknowledged with a return code (described later in this
document).
7.4 Header
All Packets use the same Packet Header form.

The Packet Header size is fixed at seven bytes.
0 1 2 3 4 5 6
BE EF Packet Type Packet Payload Size Packet Checksum (CRC)
? 0xEFBE is a fixed value ("Magic Number") that is used to insure packet allignment if there are partial
packets recived or byte lost. The ls-byte of the word 0xBE is sent first, then the ms-byte 0xEF.
? The Packet Type is a number (a byte in length) that defines the type of data in the packet.
The following entries are valid packet types:
0x02 (Remote keycode): Host can send any events ( es. Remote keycode)
0x03 (Operation): Host can send any operations.
? The Packet Payload Size is a number (two bytes) that defines the size of the Payload portion of the
packet.
For a given Packet Type, Packet Size is fixed.
Packet types:
Packet Payload Total Packet

Name Description Packet Type
Size Size (bytes)
Event Used to send simulated user input commands 02 0600 13
(IR, keypad) to the projector
Operation Used to control operations (such as Brightness, 03 1900 32

Position, Orientation, Language, etc) on the
projector
? The Packet Checksum (two bytes) is the CRC value for the entire packet (Header and Payload). The
CRC is calculated with the Packet Checksum value initialized to zero. The 'c' code used to calculate the
16-bit CRC can be found in the PixelWorks SDK source file pwCrc.c
page - 39 -
7.5 Payload
The Packet Payload format depends on the Packet Type.

The Key-code Packet payload size is 6 bytes, while the Operation Packet payload size is 25 (0x19) bytes.
? Remote Key-code Packet Format:
0 1 2 3 4 5
Remote key-code Event Parameter not used
? Operation Packet Format:
0 1 2 3 4 5 6 7 8 9 10 11 12
Op Parameter not
Operation ID Operation Target Operation Value
Type used
13 14 15 16 17 18 19 20 21 22 23 24
Parameter not used
Op Type: 0x01 OPERATION SET

0x02 OPERATION GET
0x03 OPERATION INCREMENT
0x04 OPERATION DECREMENT
0x05 OPERATION EXECUTE
Operation Target: 0x00 none

0x01 main Window
0x02 pip Window
Operation Value: Value of the SET on a set oe the value of the GET on a return
7.6 Remote Control Key codes
The following commands send simulated Remote Control input to SIM2 HT300 projector.
Remote Control Key-codes:
Key Command
STAND BY BE EF 02 06 00 51 E4 48 01 00 00 00 00
0/AV BE EF 02 06 00 6B E6 52 01 00 00 00 00
1 BE EF 02 06 00 80 E5 49 01 00 00 00 00
2 BE EF 02 06 00 B3 E5 4A 01 00 00 00 00
3 BE EF 02 06 00 62 E4 4B 01 00 00 00 00
4 BE EF 02 06 00 D5 E5 4C 01 00 00 00 00
5 BE EF 02 06 00 04 E4 4D 01 00 00 00 00
6 BE EF 02 06 00 37 E4 4E 01 00 00 00 00
7 BE EF 02 06 00 E6 E5 4F 01 00 00 00 00
page - 40 -
8 BE EF 02 06 00 89 E7 50 01 00 00 00 00
9 BE EF 02 06 00 58 E6 51 01 00 00 00 00
ESC BE EF 02 06 00 0D E6 54 01 00 00 00 00
CURSOR UP (P+) BE EF 02 06 00 DC E7 55 01 00 00 00 00
CURSOR LEFT (V-) BE EF 02 06 00 EF E7 56 01 00 00 00 00
CURSOR RIGHT (V+) BE EF 02 06 00 3E E6 57 01 00 00 00 00
CURSOR DOWN (P-) BE EF 02 06 00 C1 E6 58 01 00 00 00 00
MENU LEFT (-) BE EF 02 06 00 10 E7 59 01 00 00 00 00
MENU RIGHT (+) BE EF 02 06 00 23 E7 5A 01 00 00 00 00
FREEZE BE EF 02 06 00 F2 E6 5B 01 00 00 00 00
(1)
DUAL MODE BE EF 02 06 00 45 E7 5C 01 00 00 00 00
ZOOM BE EF 02 06 00 94 E6 5D 01 00 00 00 00
INFO BE EF 02 06 00 A7 E6 5E 01 00 00 00 00
FOCUS BE EF 02 06 00 76 E7 5F 01 00 00 00 00
AUTO BE EF 02 06 00 79 E2 60 01 00 00 00 00
(2)
ASPECT BE EF 02 06 00 A8 E3 61 01 00 00 00 00
VCR BE EF 02 06 00 9B E3 62 01 00 00 00 00
Direct access codes
(1)
4:3 MODE BE EF 02 06 00 DA E0 73 01 00 00 00 00
(1)
16:9 MODE BE EF 02 06 00 6D E1 74 01 00 00 00 00
NUMBER 1 RIB BE EF 02 06 00 BC E0 75 01 00 00 00 00
NUMBER 2 RIB BE EF 02 06 00 8F E0 76 01 00 00 00 00
NUMBER 3 RIB BE EF 02 06 00 5E E1 77 01 00 00 00 00
NUMBER 4 RIB BE EF 02 06 00 A1 E1 78 01 00 00 00 00
NUMBER 5 RIB BE EF 02 06 00 70 E0 79 01 00 00 00 00
NUMBER 6 RIB BE EF 02 06 00 43 E0 7A 01 00 00 00 00
NUMBER 7 RIB BE EF 02 06 00 92 E1 7B 01 00 00 00 00
NUMBER 8 RIB BE EF 02 06 00 25 E0 7C 01 00 00 00 00
NUMBER 9 RIB BE EF 02 06 00 F4 E1 7D 01 00 00 00 00
Goto Brightness BE EF 02 06 00 C7 E1 7E 01 00 00 00 00
Goto Contrast BE EF 02 06 00 16 E0 7F 01 00 00 00 00
Goto Color BE EF 02 06 00 19 F4 80 01 00 00 00 00
Goto Tint BE EF 02 06 00 C8 F5 81 01 00 00 00 00
(1)
for HT 200DMF only.
(2) see example chapter 6.
page - 41 -
7.7 Operation Codes
The following codes provide direct access to SIM2 HT300 User Interface operations not accessible via a
single Remote Control command.
Operation Codes:
Operation Action Command

BE EF 03 19 00 AB 7E 03 00 08 00 00 00 00 00 00
BRIGHTNESS INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 C5 D4 04 00 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 3E 23 03 01 08 00 00 00 00 00 00
CONTRAST INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 50 89 04 01 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 C1 C7 03 02 08 00 00 00 00 00 00
COLOR INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 AF 6D 04 02 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 54 9A 03 03 08 00 00 00 00 00 00
TINT INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 3A 30 04 03 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 7E 0C 03 04 08 00 00 00 00 00 00
SHARPNESS (Video) INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 10 A6 04 04 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 F6 0E 03 5F 02 00 00 00 00 00 00
SHARPNESS FILTER INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 98 A4 04 5F 02 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 55 BA 03 21 08 00 00 00 00 00 00
POSITION HORIZONTAL INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 3B 10 04 21 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 AA 5E 03 22 08 00 00 00 00 00 00
POSITION VERTICAL INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 C4 F4 04 22 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 7F 2C 03 26 08 00 00 00 00 00 00
Y/C DELAY INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 11 86 04 26 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
COLOR TEMP BE EF 03 19 00 BF 5D 03 29 08 00 00 00 00 00 00
INCREMENT
USER/RED 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 D1 F7 04 29 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
COLOR TEMP BE EF 03 19 00 40 B9 03 2A 08 00 00 00 00 00 00
INCREMENT
USER/GREEN 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 2E 13 04 2A 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
COLOR TEMP BE EF 03 19 00 D5 E4 03 2B 08 00 00 00 00 00 00
INCREMENT
USER/BLUE 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 BB 4E 04 2B 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
page - 42 -
BE EF 03 19 00 01 26 03 1C 08 00 00 00 00 00 00
KEYSTONE VERTICAL INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 6F 8C 04 1C 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 6B 9F 03 1E 08 00 00 00 00 00 00
KEYSTONE HORIZONTAL INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 05 35 04 1E 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 FF 72 03 2C 08 00 00 00 00 00 00
MAGNIFICATION INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 91 D8 04 2C 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 15 95 03 24 08 00 00 00 00 00 00
INCREMENT
FREQUENCY 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 7B 3F 04 24 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 80 C8 03 25 08 00 00 00 00 00 00
INCREMENT
PHASE 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 EE 62 04 25 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 6A 2F 03 2D 08 00 00 00 00 00 00
INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
PAN HORIZONTAL BE EF 03 19 00 04 85 04 2D 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 95 CB 03 2E 08 00 00 00 00 00 00
INCREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
PAN VERTICAL
BE EF 03 19 00 FB 61 04 2E 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 82 88 03 61 08 00 00 00 00 00 00
INCREMENT
OSD POSITION 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
HORIZONTAL BE EF 03 19 00 EC 22 04 61 08 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 7D 6C 03 62 08 00 00 00 00 00 00
INCREMENT
OSD POSITION 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
VERTICAL BE EF 03 90 01 3C 60 46 20 80 00 00 00 00 00 00
DECREMENT 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 D1 F8 01 5E 02 00 00 00 00 00 00
CINEMA MODE SET OFF 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 41 39 01 5E 02 00 00 00 00 00 00
SET AUTO 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 A6 1E 01 06 08 00 00 00 00 00 00
VIDEO TYPE SET NORMAL 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 36 DF 01 06 08 00 00 00 00 00 00
SET VCR 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 7A 80 01 60 02 00 00 00 00 00 00
SHARPNESS MODE
VIDEO 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 EA 41 01 60 02 00 00 00 00 00 00
GRAPHICS 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 98 ab 01 28 08 00 00 00 00 00 00
SET HIGH
COLOR TEMPERATURE 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 f9 2a 01 28 08 00 00 00 00 00 00
SET MEDIUM 02 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 69 eb 01 28 08 00 00 00 00 00 00
SET LOW 03 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 5b a9 01 28 08 00 00 00 00 00 00
SET USER 04 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
page - 43 -
BE EF 03 19 00 58 da 01 27 08 00 00 00 00 00 00
GAMMA SET FILM 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
BE EF 03 19 00 c8 1b 01 27 08 00 00 00 00 00 00
SET VIDEO 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 39 5b 01 27 08 00 00 00 00 00 00
GRAPHICS 02 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
(1) SET 4:3 BE EF 03 19 00 72 4c 01 20 08 00 00 00 00 00 00

MODE
(800x600) 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET 16:9 BE EF 03 19 00 e2 8d 01 20 08 00 00 00 00 00 00
(848x480) 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 15 35 01 05 24 00 00 00 00 00 00
LANGUAGE ENGLISH 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 85 f4 01 05 24 00 00 00 00 00 00
ITALIANO 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 74 b4 01 05 24 00 00 00 00 00 00
FRANCAIS 02 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 e4 75 01 05 24 00 00 00 00 00 00
DEUTSCHE 03 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 d6 37 01 05 24 00 00 00 00 00 00
ESPANOL 04 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
SET BE EF 03 19 00 46 f6 01 05 24 00 00 00 00 00 00
PORTUGUES 05 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
(1) For HT 200DMF only.
7.8 Examples
1. Send the simulated "SWITCH ON FROM STAND-BY" Remote Control keycode.

Remote Control allows Switching on from Stand-by via one of the keys "1"..."9".
Send, for instance, the Code relative to Key "1": BEEF02060080E5490100000000.
The Projector switches on.
The Projector returns the response code: 06 (Acknowledged with no error).
2. Send the simulated "MENU RIGHT" Remote Control key-code.

Send the Packet: BEEF02060023E75A0100000000.
The On Screen Display appears on the screen.
3. Send the "SET ASPECT ANAMORPHIC" Operation Code.

Send the Packet: BEEF020600A8E3610100000000.
Allow a time interval of at last 40ms then send the Packet of the key "2":
BEEF020600B3E54A0100000000.
The Aspect Ratio changes to Anamorphic.
7.9 Warnings
hen the number of bytes sent to the Projector is greater than indicated for the Command (32 bytes for
Operation Packets and 13 bytes for Key-code Packets), excess data will be ignored.
Conversely, if number of bytes sent to the Projector is smaller than required by the Communication Protocol,
an Error Code will be returned.
Allow a time interval of at least 40 ms between the Return Code and the following Command.
page - 44 -
7.10 Sim2 RS232 Interface software
Sim2 has developed a SR232 interface software, that allows you to drive the projector through a computer.
This software RC2000 is for Microsoft® Windows 95/98/ME/NT/2000/XP.
1- Insert disk 1_2 and Run the “Install.exe” file

2- Following the installation instructions at screen.
3- Select the desire path on which you like to store the software by clicking on “Change” button or confirm
the default path (C:\RC2000).
4- After storing disk 1_2, you will ask for inserting disk 2_2 and press ENTER.
5- At the end of the storing procedure a confirmation message will appear. On the selected directory (point 3)
the following files must be present.
6- Double click on “RC2000.exe” file; the remote control will appears on

screen.
7- Select the correct COM port by clicking on SET_UP/COM Port menu.
8- Select the model By clicking on SET-UP/SIM2 Projector menu.
9- Use the remote control on screen as the normal remote of the unit; the
command will be sent via the selected RS232 port.
10- To close the program click to SET-UP/EXIT menu.
page - 45 -
8. TROUBLESHOOTING
? The unit does not switch on
The red led on the back panel does not light
1. Check if main power supply is present

2. Replace the safety fuse located on the power socket at the rear of the projector
3. Check the green LED on power supply, located underneath the ground connection: it should be on. If not
follow the next step:
(i) Unplug CN 5 from power supply and check if it lights.
(ii) If it lights, the formatter board or input board could be faulty.
(iii) If it does not lights the power supply is faulty
4. Check the following power sources on CN5 of power supply board PC346:
12V pin 1-2 (gnd) 5V pin 3-4 (gnd) 3.3V pin 5-6 (gnd)
If one of these power is not present, replace the power supply.
? The unit does not start
The green LED on rear panel is blinking but the unit does not start, no image.
1. The lamp could be burned: replace the lamp.

2. The lamp power supply could be faulty: replace the lamp power supply.
3. The main power supply is faulty: check the 380DC Volts output (see chapter 5.1).
4. Colour wheel does not start turning: check the colour wheel motor cable connection.
5. Colour wheel starts turning and then stops: check the IR sensor that detect the colour wheel rotation.
? The unit does not start
Using the remote control or the local keyboard the red LED is lighting but the unit does not switch ON.
1. Check the level of signal PWRG and OVERTEMP on CN5 of the power supply (see chapter 5.1); if both
are on Low level go to step 4
2. If PWRG is on High level switch the unit off, unplug CN5 and check again the level on the power supply;
if it is still Low, the power supply is faulty; if it is High the formatter board or the Driver board are faulty.
3. If OVERTEMP is on High level, switch the unit off; the temperature sensor, located near the lamp, has
detected a temperature higher than 90°C. Check the correct function of the three cooling fans, check if no
obstructions are present on the cooling inlets on top cover or the air outlets underneath the projector (see
user’s manual page 14). Replace the temperature sensor.
4. If both signals are in low level, the rear or front infrared sensor could be faulty; replace them.
? The unit switches off
The unit starts correctly but after few second it switches in stand by mode.
1. Verify that the three cooling fans are correctly working.

2. Replace the temperature sensor.
page - 46 -
NOTE
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page - 47 -
9. SPARE PART LIST
35
page - 48 -
ITEM Part number Part description
1 790006000 Cooling fan 80X80X15

2 800042000 Temperature sensor board PC255
3 930100291 PHILIPS Lamp assembly for HT300
4 930100370 PHILIPS Lamp power supply assembly
5 800043000 Front infrared sensor board
6 450093000 Back cover silver
7 410099000 Hand knob silver grey
8 410098000 Base silver HT300
9 800031220 PC346 power supply
10 800055300 PC357.1 HT300 formatter board
11 800019100 Colour wheel rotating sensor board
12 800062400 PC349.1 input board
13 392325100 Front infrared light guide
14 800057200 PC359.1 HT300 driver board
15 780030000 HT300DM RGB-RGB Double balanced colour wheel
16 930100250 Zoom DC motor
17 780025000 Light engine assembly
18 480033000 IR sensor black cover
19 930100240 Focus DC motor
20 410095000 Top cover silver
22 790007000 Cooling fan 60X60X15
23 790022000 DMD HT300 – HD1
25 800065000 PC354 Line filter board
26 670002000 Main switch
27 680036000 Plug with line filter
28 930100230 Projection lens assembly
30 410052000 Bottom handle silver
31 480020100 Rubber ring
32 780023000 IR Filter
33 480020100 Fan reflector
34 480024000 Condenser Lens
35 480042000 Contact Housing
N.S. 440002000 Adjustable feet
N.S. 690001000 Mains cable EU
N.S. 690002000 Mains cable UK
N.S. 690003000 Mains cable USA
N.S. 790018000 Remote control silver/grey
page - 49 -
10. ACCESSORIES
10.1 RIB Remote Input Board
The Remote Input Box (RIB) is an optional box that will simplify the projector installation in those applications on
which the source equipment are located far away from the unit.
On RIB box all the sources can easily plugged in; 2 Video (RCA plug), 2 S-Video (Mini DIN plug), 1 RGBHV (HD15
plug), RGBS (RCA plugs) 1 Y-Cr-Cb (RCA plugs), 1 RS232 (DB9 plug).
The Box is factory equipped with one 10 Mt length cable, plug and play VESA type, that connects it to the projector;
this cable is used to bring the power from the projector to the box and to bring the input signals from the box to the
projector.
Because off the RIB electronic board has been designed in order to use the 10 meters cable, this can not be shortened
or plugged to other cables.
Do not plug or unplug the VESA cable with the projector or with the RIB powered on.
The RIB box has one Green led, located on its front panel, that indicates the correct power source from the projector.
For installation and setting up details, please refer to the RIB user’s manual.
page - 50 -
11.TECHNICAL ADDENDUM
11.1 Software selection.
The HT300 formatter board is going to be used on more models; each model requires a specific jumper setting in order
to correctly run the appropriate software (see also technical note TN150).
Jumper on Formatter board 1_2 3_4 5_6 7_8 MODEL
L L L L HT300
page - 51 -

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SERVICE MANUAL

DLP VIDEO PROJECTOR

Revision Date Document Description of change

This page is intentionally empty

1. SAFETY AND REGULATIONS ............................................................................................................................................3

9. SPARE PART LIST................................................................................................................................................................. 48

10. ACCESSORIES .................................................................................................................................................................... 50

1. Safety and regulations

1.2 Important notes

1.3 About this manual

1.4 Safety information

EN60950 /A11:1997 Safety of information technology equipment

EN55022 :1994 Information technology equipment - Radio disturbance characteristics -

? Do not lead any kind of liquid spill inside the unit.

? Observe instruction, regulation and notes provided in this service instruction.

HT300 wiring diagram.

CB1 + 380 V CB1

PC346 Power Supply

Main Plug Main Switch

3.1 Power supply

S witc hing s ections

Power supply block diagram.

3.2 Input board

CVBS coming from remote box on RCA plug CN104;

Graphics signal 32KHz Hor. frequency on DB15 plug CN103

Input board block diagram

3.3 Formatter board

The PC357.1 Formatter board has the following function:

The below table will explain the jumper setting.

Jumper on Formatter board 1_2 3_4 5_6 7_8 MODEL

In the case of more models, the above table will be updated.

S ynchro nis m’s

Formatter board PC357.1 Block Diagram

Analogue Signals IC15 IC14

System Clock (133 MHz) I/0

V Sync H Sync RD RAM IC3

Decoder video IC1 block diagram

Formatter Components List

IC N. Component Description Function

3.4 Light engine

FOLD MIRROR ASPHERIC LENS ROD INTEGRATOR CONDENSER LENS

Lamp type Jumpers

? 6000 Hr life time (for details see chapter 12.6)

? Parabolic reflector 70X65 mm

? Working temperature 100°C

V. freq. Speed (RPM)

Fol d Mirrors a n d do u blet lens

DMD 10 ? m air gap

From Light Engine

? The throw ratio (TR) is:

Projection lens down

4.1 Lamp replacement.

In the case of lamp burning, proceed as follows:

? Switch off the unit and remove the power cable.

? Wait 15 minutes for cooling down the lamp.

? Remove the upper cover by unscrewing the four fixing

? Remove the cooling fan mounted above the lamp by

? Unplug the lamp connector.