Manual de Peças e Serviços

SJII SERIES
OPERATING
MAINTENANCE
& PARTS
MANUAL
SKYJACK CORP. (USA)

3451 Swenson, St. Charles, Illinois 60174 Tel: 1-800-275-9522 Fax: (630) 262-0006
SKYJACK INC.
55 Campbell Road, Guelph, Ontario N1H 1B9 Tel: (519) 837-0888 Fax: (519) 837-3102
104321-7 Revision 10-1-96
TABLE OF CONTENTS
SECTION 1 INTRODUCTION
PURPOSE OF EQUIPMENT ............................................................................................... Page 1
USE OF EQUIPMENT .......................................................................................................... Page 1
WARNINGS .......................................................................................................................... Page 1 S
DESCRIPTION ..................................................................................................................... Page 1
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION ........................................... Page 4
SECTION 2 OPERATION E
1
OPERATION QUALIFICATIONS .......................................................................................... Page 1
OPERATING CONTROL IDENTIFICATION
Base Controls - Electrical ................................................................................................... Page 1
Base Controls - Hydraulic ................................................................................................... Page 2 C
Base Controls - Hydraulic/Manual ...................................................................................... Page 2
Optional Base Controls ....................................................................................................... Page 3
Platform Controls ................................................................................................................ Page 4
T
Optional Platform Controls .................................................................................................. Page 4
SET-UP PROCEDURE ........................................................................................................ Page 6
OPERATING PROCEDURES
2
Prestart Checks .................................................................................................................. Page 7
Start and Operation ............................................................................................................ Page 7
I
Shutdown Procedure .......................................................................................................... Page 7
BATTERY SERVICE AND CHARGER PROCEDURES ....................................................... Page 8
BATTERY CHARGER OPERATION - Lester Charger .......................................................... Page 9
BATTERY CHARGER OPERATION - Motor Appliance Charger .......................................... Page 9
O
SECTION 3 SYSTEMS COMPONENT IDENTIFICATION AND SCHEMATICS
TABLE OF CONTENTS ........................................................................................................ Page 1
SECTION 4 MAINTENANCE AND TROUBLESHOOTING

OPERATORS RESPONSIBILITY FOR MAINTENANCE ..................................................... Page 1
N 3
MAINTENANCE AND INSPECTION SCHEDULE ................................................................ Page 1
OWNERS ANNUAL INSPECTION RECORD ....................................................................... Page 1
GENERAL MAINTENANCE HINTS ...................................................................................... Page 1
HYDRAULIC SYSTEM AND COMPONENT MAINTENANCE AND REPAIR ....................... Page 2
TROUBLESHOOTING INFORMATION ................................................................................ Page 6 I
SECTION 5 PARTS LIST
LIST OF ILLUSTRATIONS ................................................................................................... Page 2
LIST OF TABLES
N 4
TABLE 1-1. SPECIFICATIONS AND FEATURES ................................................................ Page 3
TABLE 4-1. MAINTENANCE AND INSPECTION SCHEDULE ............................................ Page 3 D
TABLE 4-2. OWNERS ANNUAL INSPECTION RECORD .................................................... Page 4
TABLE 4-3. MAXIMUM PLATFORM CAPACITIES ............................................................... Page 4
TABLE 4-4. TORQUE SPECIFICATIONS ............................................................................ Page 4
TABLE 4-5. GENERAL SPECIFICATIONS ........................................................................... Page 5 E
Appendix A
DUAL POWER OPTION SUPPLEMENT TABLE OF CONTENTS ................................... Page A-1
X
5
Appendix B
PROPORTIONAL CONTROL OPTION SUPPLEMENT TABLE OF CONTENTS ............ Page B-1
SJII Series 104321-7 i

WARNING
You are required by ANSI/SIA A92.6-1990 to read and understand YOUR RESPONSIBILITIES in the Manual Of
Responsibilities before you use or operate this work platform.
FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the work platform
could result in death or serious injury.
OPERATOR SAFETY REMINDERS
The National Safety Council reminds us that most accidents are caused by the failure of some individuals to follow
simple and fundamental safety rules and precautions. Common sense dictates the use of protective clothing when
working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body.
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this work platform
is mandatory. The following pages of this manual should be read and understood completely before operating the
work platform. Any modifications from the original design are strictly forbidden without written permission from
SKYJACK, Inc.
SERVICE POLICY AND WARRANTY

SKYJACK, Inc. warrants each new work platform to be free of defective parts and workmanship during the first 12
months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor.
Refer to Warranty Statement for extensions or exclusions.
NOTE
SKYJACK, Inc. is continuously improving and expanding product features on it’s equipment; therefore, specifications
and dimensions are subject to change without notice.
The Safety Alert Symbol identifies important safety

This Safety Alert Symbol Means Attention! messages on machines, safety signs, in manuals,
or elsewhere. When you see this symbol, be alert
Become Alert! You Safety Is Involved. to the possibility of personal injury or death. Fol-
low the instructions in the safety message.
DANGER VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE
ELECTROCUTION HAZARD (PHASE TO PHASE) (FEET) (METERS)
THIS MACHINE IS NOT INSULATED. (0 �� 300�) AVOID CONTACT

MAINTAIN SAFE CLEARANCES FROM
(�� 300� �� 50��) 10 3.05
ELECTRICAL POWER LINES AND
APPARATUS. YOU MUST ALLOW FOR (�� 50�� 200��) 15 4.06
PLATFORM SWAY, ROCK OR SAG.
(�� 200�� 350��) 20 6.10
THIS WORK PLATFORM DOES NOT
PROVIDE PROTECTION FROM (�� 350�� 500��) 25 7.62
CONTACT WITH OR PROXIMITY TO AN
(�� 500�� 750��) 35 10.67
ELECTRICALLY CHARGED
CONDUCTOR. (�� 750�� 1000��) 45 13.72
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Page ii SJII Series 104321-7
SECTION 1
INTRODUCTION
PURPOSE OF EQUIPMENT LIFTING MECHANISM - The lifting mechanism is
The SKYJACK SJII Series Work Platform is designed constructed from steel tubing making up a scissor-type
to transport and raise personnel, tools and materials to assembly. The scissor-type assembly is raised and
overhead work areas. lowered by one or two single-acting hydraulic lift
USE OF THE EQUIPMENT

The work platform (Fig. 1-2) is a highly maneuverable,
cylinders. A pump, driven by a DC motor, provides
hydraulic power to the lift cylinder(s). A safety bar
located inside the lifting mechanism prevents (when
properly positioned) the scissor assembly from being
1
mobile work station. Lifting and driving MUST be on a
flat, level, compacted surface. lowered while performing maintenance or repairs within
the lifting mechanism.
WARNINGS
BASE - The base is a rigid one-piece weldment which
The operator MUST read and completely understand
supports two swing-out trays. One tray contains
the safety panel labels (Fig. 1-1) and ALL other
hydraulic components, up/down controls and electrical
warnings in this manual and on the work platform before
components. The other tray contains the battery
operating the work platform. Compare the labels on the
charger and (4) 220AH 6 volt batteries. The front axle
work platform with the labels found throughout Sections
has two non-driven wheels, steerable by a hydraulic
1 and 2 of this manual. If any labels are damaged or
cylinder. The rear axle has two hydraulic motor driven
missing, replace them immediately.
wheels and one or two spring-applied parking brakes.
DESCRIPTION OPERATOR’S CONTROL BOX - A removable control
The work platform consists of three major assemblies, box, mounted at the right front of the platform, contains
the platform, lifting mechanism and base. An operator’s controls for work platform motion and emergency
control box is mounted on the platform railing. Auxiliary stopping.
and emergency controls are located at the base.
SERIAL NUMBER NAMEPLATE - The serial number
PLATFORM - The platform is constructed of a tubular nameplate, located at the rear of the machine, lists the
support frame, a skid-resistant deck surface, and 41-1/ model number, serial number, capacity, platform
2" or 43" high rigid or hinged railings with 6" toe boards height, hydraulic pressures and voltage for the work
and mid-rails. The platform can be entered from the platform. Use this information for proper operation and
rear thru an entry chain or optional spring returned gate maintenance and when ordering service parts.
w/latch. The work platform is also equipped with an
extension platform. OPTIONAL ACCESSORIES - The SKYJACK SJII
Series Work Platform is designed to accept a variety of
NOTE optional accessories. These are listed in Table 1-1.
Specifications and Features. Operating instructions for
Refer to Table 1-1. Specifications and Features for these options (if required) are located in Section 2 of
specific railing heights and types. this manual.
SJII Series Revised 1-1-97 SECTION 1, Page 1

Figure 1-1. Safety Panel Labels
(Located at the front center of platform on the railing)
SECTION 1, Page 2 Revised 1-1-97 SJII Series
Table 1-1. Specifications and Features
HEIGHT SPEED(Max.)
Platform
WIDTH LENGTH
WEIGHT^
SJII Series
MODEL (Nom.) (Nom.) Working Platform Stowed Drive Size Capacity* TIRES Drive Raise Gradability
3739# 32.0” 88.25” 26.0” 20.0” 79.88” 28” x 81” 800# 2 mph
3220 FULL ** 35 sec 25%
(2032kg) (.81m) (2.24m) (7.92m) (6.10m) (2.03m) (.71x2.05m) (363kg) (3.2kph)
3593# 46.0” 88.25” 26.0” 20.0” 80.25” 42” x 81” 1100# 2 mph
4620 FULL ** 35 sec 25%
(1630kg) (1.17m) (2.24m) (7.92m) (6.10m) (2.03m) (1.07x2.05m) (499kg) (3.2kph)
4198# 46.0” 88.25” 32.0” 26.0” 87.5” FULL 42” x 81” 850# ** 2 mph 44 sec 25%
4626
(1904kg) (1.17m) (2.24m) (9.75m) (7.92m) (2.23m) (1.07x2.05m) (386kg) (3.2kph)
5020# 68.0” 99.25” 32.0” 26.0” 92.88” 60” x 81” 1200# 2 mph
6826 FULL ** 45 sec 25%
(2277kg) (1.73m) (2.52m) (9.75m) (7.92m) (2.36m) (1.53x2.05m) (545kg) (3.2kph)
5480# 68.0” 99.25” 38.0” 32.0” 98.50” FULL 60” x 81” 1000# ** 2 mph 47 sec 25%
6832
(2486kg) (1.73m) (2.52m) (11.6m) (9.75m) (2.50m) (1.53x2.05m) (454kg) (3.2kph)
* Overall capacity - all extension platform capacities are 300 lbs. Overall capacity is reduced by 100 lbs. on Models 3220, 4620 and 4626 equipped with
powered extension platform. Overall capacity is reduced by 200 lbs. on Model 6826 equipped with powered extension platform.
** 16 x 4.00 x 8 Solid Rubber Tires.
*** 23 x 10.5 x 12 Foam Filled Tires. (Refer to Table 4-5. General Specifications for foam fill specifications.)
^ Weight with standard extension platform. Add 180# (82kg) to weight when equipped with powered extension platform.
Revised 1-1-97
STANDARD FEATURES OPTIONAL EQUIPMENT
$ Descent Alarm $ Spring-Loaded Half-Height Gate

$ Two-Wheel Rear Wheel Series-Parallel Drive $ Spring-Loaded Full-Height Gate
$ 2-Speed Joystick Forward and Reverse Control $ 110V AC Outlet on Platform
$ Swing-out Side Trays $ Movement Alarm
$ Spring-Applied Hydraulically-Released Parking Brake $ Solid Rubber, Non-Marking Tires (Models 3220, 4620 and 4626)
$ Puncture-Proof, Solid Rubber Tires (Models 3220,4620 and 4626) $ Flashing Amber Light
$ Urethane Foam Filled Tires (Models 6826 and 6832) $ Dual Parking Brakes (Standard on 6826 and 6832)
$ Manual Lowering Valve $ 800W AC Generator
$ Drivable at Full Height $ Elevated Drive Cut-out
$ 3 Ft. Manual Roll-out Extension Platform $ Operator Horn
$ Gradability at 25% $ Hydraulically Powered Extension Platform
$ Propane/Gasoline or Diesel Engine Package
$ EE - Rating
$ Air Power Package
SECTION 1, Page 3
$ Scissor Guards
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION
OPERATOR’S
CONTROL BOX
EXTENSION
MAIN PLATFORM
PLATFORM
LIFTING
MECHANSIM
HYDRAULIC/
ELECTRIC TRAY
BASE
BATTERY
TRAY
Figure 1-2. SKYJACK SJII Series Work Platform
(Model 3220 shown)
SECTION 1, Page 4 Revised 1-1-97 SJII Series

SECTION 2
OPERATION
OPERATOR QUALIFICATIONS ELECTRICAL PANEL - This control station is located
Only trained and authorized persons should use this work in the Hydraulic/Electric Tray. It contains the following
platform. Safe use of this work platform requires the controls:
operator to understand the limitations and warnings,
operating procedures and operator’s responsibility for 1. UP/DOWN TOGGLE SWITCH - Selecting and holding
maintenance. Accordingly, the operator MUST this toggle-type switch to “UP” position will raise platform
understand and be familiar with this operating manual, its to desired height. Release switch to stop. Selecting and
warnings and instructions and ALL warnings and holding switch to “DOWN” position will lower platform to
instructions on the work platform. Operator also MUST be desired height. Release switch to stop.
familiar with employer’s work rules and related
government regulations and be able to demonstrate his/ 2. BUZZER ALARM - This audible pulse alarm sounds
her ability to understand and operate THIS make and when platform is being lowered. On machines so
model work platform in the presence of a qualified person. equipped, this alarm will sound when any control function
OPERATING CONTROL IDENTIFICATION

The following descriptions are for identification and
locating purposes only. A qualified operator MUST read
is selected.
3. HOURMETER - Activated when the pump/motors runs,

this gauge measures work platform operating time.
2
and completely understand “SECTION 2, OPERATION” 4. 15 AMP CIRCUIT BREAKER RESETS - In the event
in this manual before operating any control on the work of a power overload or positive circuit grounding, circuit
platform. breaker will pop out. Make the necessary corrections,
then depress the push-button to reset.
Both standard and optional controls for this work platform
are identified in this section. Therefore, some controls Emergency Power Disconnect Switch
may be included that are not furnished on your work
platform.
OPERATING CONTROLS
Base Controls - Electrical
Electrical Panel
1
2 3
1
Figure 2-2. Emergency Battery Disconnect Switch
1. EMERGENCY BATTERY DISCONNECT SWITCH
1. EMERGENCY BATTERY DISCONNECT SWITCH -

Located at the rear of the hydraulic/electric tray this
4 switch, when in “OFF” position, disconnects power to all
Figure 2-1. Electrical Panel control circuits. Switch MUST be in “ON” position to
operate any control circuit.
1. UP/DOWN TOGGLE SWITCH
2. BUZZER ALARM
3. HOURMETER
4. 15 AMP CIRCUIT BREAKER RESETS
SJII Series 104321-7 Revised 1-1-97 SECTION 2, Page 1

Base Controls - Hydraulic
Emergency Lowering Valve 2. Pull the Emergency Lowering Valve knob out
(Machines with Velocity Fuses) to lower the platform.
3. Turn each red manual override knob clockwise

to restore normal operation.
Free-Wheeling Valve
1 2
Figure 2-3A. Emergency Lowering Valve
1. EMERGENCY LOWERING VALVE (Pull-Type)

2. EMERGENCY LOWERING VALVE (Rotary-Type)
Figure 2-4. Free-Wheeling Valve
1. EMERGENCY LOWERING VALVE (Rotary-Type)
- Located in the hydraulic/electric tray, this valve 1. FREE-WHEELING VALVE
allows platform lowering in the event of an electrical
system failure. Turning the valve knob counterclock- 1. FREE-WHEELING VALVE - The free-wheeling valve is
wise allows the platform to gradually lower. Valve located at the rear of the base on the rear drive manifold.
MUST be fully closed (clockwise) to restore normal Turning the valve knob counterclockwise to a fully opened
operation. position allows fluid to flow through the wheel motors, thus
providing “free-wheeling” so that the work platform can be
Emergency Lowering System pushed or towed without damaging the wheel motors.
(Machines with Holding Valves) When towing, DO NOT exceed 2 mph. Valve MUST be
closed tightly (clockwise) for normal operation.
1
Base Controls - Hydraulic/Manual
Parking Brake
2
Figure 2-3B. Emergency Lowering System
1. EMERGENCY LOWERING VALVE (Pull-type)

2. HOLDING VALVE MANUAL OVERRIDE KNOB
1&2. EMERGENCY LOWERING VALVE(Pull-type) Figure 2-5. Parking Brake

and HOLDING VALVE MANUAL OVERRIDE KNOB -
used on machines with holding valves, this system allows 1. PARKING BRAKE
platform lowering in the event of an electrical system
failure. Use the following procedure to lower the platform: 1. PARKING BRAKE - The parking brake is essentially
automatic. A pin retracted and extended by a single-
1. Depress and turn each red manual override knob acting hydraulic cylinder engages the brake disc on the
(located at the base of each lift cylinder) rear wheel when lifting, lowering or parking. The pin
counterclockwise. disengages when driving. The brake MUST be manually
disengaged for towing, pushing or winching. This requires
SECTION 2, Page 2 Revised 1-1-97 SJII Series 104321-7

Optional Base Controls
WARNING Base Control Box
DO NOT manually disengage the parking brake(s) if the 1 2

work platform is on a slope.
• Make sure that the work platform is on level

ground. 3
• For Left-Hand Brake: Using a 3/4" wrench,

rotate the lockout block on the brake pin 90°
clockwise.
• For Right-Hand Brake: Using a 3/4" wrench,

rotate the lockout block on the brake pin 90°
counterclockwise.
NOTE
The parking brake(s) will reset automatically when the
work platform is driven.
Safety Bar
Figure 2-7. Base Control Box
1. PLATFORM/BASE SELECT KEY SWITCH

2. PLATFORM UP/DOWN SELECT SWITCH
1 3. EMERGENCY STOP BUTTON
BASE CONTROL BOX - This metal control station is

mounted on the rear of the base. It contains the following
controls:
1. PLATFORM/BASE SELECT KEY SWITCH - Key to

“PLATFORM” position directs power to the operator’s
control box on the platform. Key to “BASE” position
directs power to the base control box.
Figure 2-6. Safety Bar
2. PLATFORM UP/DOWN SWITCH - To raise the
1. SAFETY BAR platform, key to “BASE” position, then move the switch
to (up) position. Release switch to stop. To lower the
1. SAFETY BAR - Designed to support the scissors platform, key to “BASE” position, then move the switch
assembly (when properly positioned), the safety bar to (down) position. Release switch to stop.
MUST be used for inspection and performing
maintenance or repairs within the scissors assembly with 3. EMERGENCY STOP BUTTON - When struck, this red
the platform raised. To use the safety bar, follow the push-button switch disconnects power to both the base
procedure on the safety bar label on the base. and platform control boxes. In the event of an emergency
or at work platform shut down, push the button in. To
restore power, simply pull button out.
DANGER
CRUSHING HAZARD
DO NOT reach through scissor assembly without the

safety bar properly positioned. Failure to avoid this
hazard will result in death or serious injury!

Platform Controls 3. DRIVE/STEER CONTROLLER - A one-hand toggle-
Operator’s Control Box type lever to control two-speed drive and steer motion.
It is a “dead-man” control which returns to neutral and
locks when released. To drive forward, key to “DRIVE”
3 position, then lift lock ring and push handle forward to
desired speed. Release to stop. To drive in reverse,
key to “DRIVE” position, then lift lock ring and pull
2 handle backwards to desired speed. Release to stop.
To steer, depress the side of the rocker switch on top of
the controller handle in the direction you wish to steer.
4. EMERGENCY STOP BUTTON - When struck, this red

push-button switch disconnects power to the platform
control circuit. In the event of an emergency or at work
1 platform shut down, push the button in. To restore power
to the platform controls, simply pull the button out.
5. LIFT ENABLE PUSH-BUTTON (Later models) - When

depressed and held, this push-button switch energizes
the lift circuit. It MUST be depressed and held while
raising or lowering the platform from this control station.
Release button to stop
Optional Platform Controls

Operator Horn
5 4
Figure 2-8. Operator’s Control Box
1. LIFT/DRIVE SELECT KEY SWITCH

2. UP/DOWN SELECT SWITCH
3. DRIVE STEER CONTROLLER
4. EMERGENCY STOP BUTTON
5. LIFT ENABLE PUSH-BUTTON (Later models) 1
OPERATOR’S CONTROL BOX - This metal control

station is mounted on the railing at the right front of the
platform. It contains the following controls:
1. LIFT/OFF/DRIVE SELECT KEY SWITCH - Key to Figure 2-9. Operator Horn Push-Button
“LIFT” position energizes the lift circuit. Key to “OFF”
position disconnects power to control circuit in control 1. OPERATOR HORN PUSH-BUTTON
box. Key to “DRIVE” position energizes the drive/steer
circuit. 1. OPERATOR HORN PUSH-BUTTON - This push-
button switch, when depressed, sounds an automotive-
2. UP/DOWN SELECTOR SWITCH - To raise the type horn.
platform, key to “LIFT” position, then rotate selector
switch to “j “ (up) position until desired height is reached.
Release switch to stop. To lower the platform, key to
“LIFT” position, then rotate selector switch to “ l“ (down)
position until desired height is reached. Release switch
to stop. A warning alarm will sound while lowering.

Powered Extension Platform Control Box Fold-Down Guardrail System
1
1
2
Figure 2-11. Fold Down Guardrail System
1. GUARDRAIL LOCKING PIN W/LANYARD

Figure 2-10. Powered Ext. Platform Control Box
FOLD DOWN GUARDRAIL SYSTEM - This system
1. ENABLE SWITCH(Later models) when folded down, reduces the shut height of the work
2. PLATFORM EXTEND/RETRACT SELECTOR platform for traveling through standard doorways.
SWITCH
1. GUARDRAIL LOCKING PIN W/LANYARD - To fold the
POWERED PLATFORM CONTROL BOX - This metal guardrail system down, remove the locking pin at each
control station is mounted at the front of the powered pivot point and lower each guardrail. To raise the guardrail
extension platform. It contains the following controls: system, swing up each guardrail and lock in place with the
locking pins ensuring that the detent ball of each pin is
1. ENABLE SWITCH - This switch, when activated, clear of the side of the pivot brackets. (Figure 2-12.)
brings power to the Platform Extend/Retract Selector
Switch. It MUST be used while extending or retracting the
extension platform. (Later models) WARNING
2. PLATFORM EXTEND/RETRACT SWITCH -To extend

the platform, push and hold the Enable Switch forward, The guardrail system MUST be upright and locked in
then push and hold switch to (up) position until desired place before resuming the normal operation. Check the
extension is reached. Release switch to stop. To retract guardrail system for loose or missing locking pins
the platform, push and hold the Enable Switch backward, before operating this equipment!
then push and hold switch to (down) position until
desired retraction is reached. Release switch to stop.
DETENT BALL
NOTE CLEAR OF SIDE
On machines manufactured 3/96 and since, the OF PIVOT
extension platform MUST be retracted to 3 ft. extension BRACKET
or less before driving. On machines manufactured 2/
96 and prior, the extension platform MUST be fully
retracted before driving. On machines equipped with
scissor guards, the extension platform MUST be fully Figure 2-12. Correct Position of Locking Pin
retracted to fully lower the platform.

SETUP PROCEDURE 10. Release the parking brake(s) following the
procedure found earlier in this section.
The following steps are normally required for equipment
being put into service for the first time. After the IMPORTANT NOTE
equipment has been unloaded: Before pushing or towing the work platform, ensure that
the brake pin(s) are disengaged.
1. Remove all packing materials and inspect for
damage incurred during transport. 11. Push or tow the work platform to a level, firm
test area where the work platform can be
NOTE vertically extended to its maximum working
Report any damage to delivery carrier immediately.
height.
2. Inspect work platform thoroughly and remove any
12. Rotate the free-wheeling valve to a fully closed
foreign objects.
position (clockwise).
3. Remove the operator’s control box from its
13. Raise the platform with the Up/Down Switch until
shipping container and attach it to the railing at
there is adequate clearance to lower the safety
the right front of the platform. Connect the control
bar.
cable to the scissors control cable.
14. Lift the safety bar from its storage bracket and
4. Unlock and swing out the battery tray and
swing down into position. (Refer to label on top
hydraulic/electric tray.
of base for proper procedure.)
5. In the battery tray, check the battery water level
15. Slowly lower the platform with the Up/Down
in all four batteries. If plates are not covered,
Switch until the scissor assembly is firmly resting
carefully add distilled or demineralized water.
on the safety bar.
6. If needed, connect the battery charger to the
16. Inspect all hoses, fittings, wires, valves, etc. for
proper power source and charge the batteries
leaks, looseness, hidden damage, and foreign
until the charger shuts off. (Refer to Battery
material.
Charging Procedure, this section for instructions).
Check the specific gravity in each battery, it 17. Raise the platform until there is adequate
should be 1.260 to 1.275. Disconnect the battery clearance to swing up safety bar. Return safety
charger from the external power source and swing bar to storage channel.
the battery tray to the locked closed position.
18. Again, raise the platform until the platform has
WARNING reached the maximum working height.
EXPLOSION HAZARD
NOTE
Refer to Table 4-5. General Specifications for proper
Keep flames and sparks away. DO NOT smoke near raise and lowering times.
batteries.
FIRST AID 19. Use the up/down Switch or Emergency Lowering
Immediately flush eyes with cold water if electrolytic acid Valve to fully lower the platform.
is splattered into them. Seek medical attention if
discomfort continues. 20. The SJII Series Work Platform is now ready
for use by an authorized, qualified operator who
7. In the hydraulic/electric tray, check the hydraulic has read and completely understands ALL of
oil level (scissors MUST be fully lowered) in the SECTION 2, OPERATION in this manual.
tank. Level should be at or slightly above the
top mark on the gauge. If required, add a good
grade hydraulic oil.
(Refer to Page 4-2 for recommendations.)
8. Swing the tray to the locked closed position.
9. Rotate the free-wheeling valve to a fully opened

position (counterclockwise).

OPERATING PROCEDURES Start and Operation
Prestart Checks Using the Base Controls:
1. Carefully read and completely understand ALL 1. Turn Emergency Power Disconnect Switch to
of SECTION 2, OPERATION in this manual and “ON” position.
ALL warnings and instruction labels on the work
platform. 2. Use the ladder at the rear of the work platform to
access the work platform deck.
2. Check for any obstacles around the work platform
and in the path of travel such as holes, drop 3. Latch the entry chain/gate.
offs, debris, ditches and soft fill.
Using the Platform Controls:
3. Check overhead clearances.
4. Pull out the Emergency Stop Button.
4. Make sure the batteries are fully charged.
Disconnect charger from AC power supply. NOTE
Powered extension platform MUST be fully retracted
5. Make sure that the free-wheeling and emergency before driving.
lowering valves are fully closed.
5. TO RAISE THE PLATFORM: Select “LIFT”
position with Lift/Off/Drive Select Key Switch.
OPERATOR’S CHECKLIST Depress and hold the Lift Enable Push-button (if
so equipped), then Select “ j “ (up) position
INSPECT AND/OR TEST THE FOLLOWING DAILY OR
with Up/Down Selector switch.
AT BEGINNING OF EACH SHIFT
1. OPERATING AND EMERGENCY CONTROLS. 6. TO LOWER THE PLATFORM: Select “LIFT”

2. SAFETY DEVICES. position with Lift/Off/Drive Select Key Switch.
3. PERSONAL PROTECTIVE DEVICES. Depress and hold the Lift Enable Push-button (if
4. TIRES AND WHEELS. so equipped), then rotate the Up/Down Selector
5. OUTRIGGERS (IF EQUIPPED) AND OTHER Switch to “ l “ (down) position.
STRUCTURES.
6. AIR, HYDRAULIC AND FUEL SYSTEM(S) FOR 7. TO STEER: Press rocker on top of Controller
LEAKS.
Handle in the direction you wish to steer.
7. LOOSE OR MISSING PARTS.
8. CABLES AND WIRING HARNESSES.
9. PLACARDS, WARNINGS, CONTROL 8. TO DRIVE FORWARD: Select “DRIVE” position
MARKINGS AND OPERATING MANUALS. with Lift/Off/Drive Select Key Switch. Lift lock
10. GUARDRAIL SYSTEM. ring and push Controller Handle forward. Release
11. ENGINE OIL LEVEL (IF SO EQUIPPED). to stop.
12. BATTERY FLUID LEVEL.
13. HYDRAULIC RESERVOIR LEVEL. 9. TO DRIVE IN REVERSE: Select “DRIVE”
14. COOLANT LEVEL (IF SO EQUIPPED). position with Lift/Off/Drive Select Key Switch.
Lift lock ring and pull Controller Handle backwards.
Release to stop.
WARNING Shutdown Procedure
1. Completely lower the platform.

DO NOT OPERATE THIS EQUIPMENT
WITHOUT PROPER AUTHORIZATION AND 2. Turn Key to “OFF” position and remove key from
TRAINING. DEATH OR SERIOUS INJURY Lift/Off/Drive Select Key Switch.
COULD RESULT FROM IMPROPER USE
3. Push Emergency Stop Button(s) in.
OF THIS EQUIPMENT!
4. Turn Emergency Battery Disconnect Switch to
“OFF” position.

BATTERY SERVICE AND CHARGING Battery Charging Procedures
PROCEDURES
Battery Service WARNING
EXPLOSION HAZARD
WARNING
EXPLOSION HAZARD Chargers can ignite flammable materials and vapors.
DO NOT use near fuels, grain dust, solvents, or other
Keep flames and sparks away. DO NOT smoke near flammables.
batteries.
WARNING
CAUTION SHOCK HAZARD
Contact with electrolytic acid can cause skin irritation and To reduce the risk of electrical shock, connect charger
damage clothing. Wear a protective apron, gloves and only to a properly grounded single phase outlet. DO NOT
goggles when working with batteries. use a extension cord longer than 25 feet.
FIRST AID 1. Connect charger AC plug to proper voltage source.

Refer to charger nameplate for voltage
requirements.
Immediately flush eyes with cold water if electrolytic acid
is splattered into them. Seek medical attention if 2. Charge batteries. DO NOT leave charger
discomfort continues. unattended for more than two consecutive days.
Severe overcharging and battery damage will
1. Turn Emergency Power Disconnect Switch to result if charger fails to turn off.
“OFF” position.
3. Disconnect charger from external power source.
2. Check battery fluid level in each battery. If plates
are not covered, add distilled or demineralized
water.
3. Check battery case for damage.
4. Clean battery terminals and cable ends thoroughly

with a terminal cleaning tool or wire brush.
5. Make sure all battery connections are tight.
6. Replace any battery that is damaged or incapable

of holding a lasting charge.

BATTERY CHARGER OPERATION OPERATION OF THE COMPLETELY
AUTOMATIC BATTERY CHARGER
This charger is equipped with an electronic circuit that

will completely recharge the batteries and automatically
turn off after the charge cycle is complete.
The function of the L.E.D. indicators is as follows:
When the AC power is connected to the charger, the

L.E.D.’s will flash several times then flash
independently to check the light circuits. After the
flashing sequence is complete the “INCOMPLETE”
light will come on. Five seconds later, the “CHARGER
ON” light will come on and at the same time, the
ammeter will indicate how much current is going to the
batteries.
As the charge cycle continues, which can last between 1-

Figure 2-13. Automatic Battery Charger 1/2 hours and 16 hours for a complete cycle, depending
on the state of charge of the batteries, the “80% CHARGE”
BATTERY STATUS light will come on and the “INCOMPLETE” light will go off.
When voltage of the batteries reaches approximately 30
1. GREEN L.E.D .............. CHARGE COMPLETE volts, the “80% CHARGE” light will go off and the
2. YELLOW L.E.D. ........................ 80% CHARGE “CHARGE COMPLETE” light will come on. This light will
3. RED L.E.D. ............................... INCOMPLETE remain on even after the charger is turned off by the
CHARGER STATUS electronic control. After the charger turns off, the
“CHARGE COMPLETE” light will indicate to the operator
4. YELLOW L.E.D. ....................... CHARGER ON that the batteries are healthy and are fully charged.
5. RED L.E.D. ..................... ABNORMAL CYCLE
NOTE If the “80% CHARGE” light continues to stay on after the
charge cycle is complete, this indicates to the operator
On earlier chargers, the charger front panel read as that the batteries are not capable of attaining a full charge.
follows:
If the “INCOMPLETE” light remains on after the charge
BATTERY CONDITION cycle is complete, this indicates to the operator that the
batteries are not capable of attaining even an 80% charge.
1. GREEN L.E.D ......................................... FULL
2. YELLOW L.E.D. ........................................ 80% If either the “80% CHARGE” or “INCOMPLETE” light
3. RED L.E.D. .............................. DISCHARGED remain on after the charge cycle is complete, the batteries
CHARGER STATUS should be inspected for problems.
4. YELLOW L.E.D. ...................... CHARGER ON Your standard good watering procedures should be used
5. RED L.E.D. .................... ABNORMAL CYCLE at all times.

SECTION 3
SYSTEM COMPONENT IDENTIFICATION
AND SCHEMATICS
TABLE OF CONTENTS
ELECTRICAL SYSTEM
Electrical Schematic Parts List (Standard for North America) ................................................................. Page 2
Electrical Schematic (Standard for North America) ................................................................................ Page 3
Electrical Schematic (Other than North America) .................................................................................... Page 4

Electrical Schematic (Other than North America) .................................................................................... Page 5
Battery Charger Schematic (Lester #12870 and 13160) ........................................................................ Page 6
Battery Charger Schematic (Motor Appliance #BA300) .......................................................................... Page 6

Electrical Panel Diagram and Parts List (Standard for North America) ................................................... Page 7
Electrical Panel Diagram and Parts List (Other than North America) ...................................................... Page 8
HYDRAULIC SYSTEM
3
Hydraulic Schematic Parts List (Models 3220 and 4620) ...................................................................... Page 10
Hydraulic Schematic (Models 3220 and 4620) ......................................................................................Page 11

Hydraulic Schematic (Model 4626) ....................................................................................................... Page 12
Hydraulic Schematic Parts List (Model 4626) ....................................................................................... Page 13
Hydraulic Schematic Parts List (Models 6826 and 6832) ...................................................................... Page 14
Hydraulic Schematic (Models 6826 and 6832) ..................................................................................... Page 15
Hydraulic Manifold Component and Port Identification ......................................................................... Page 16
SJII Series 104321-7 SECTION 3, Page 1

ELECTRICAL SCHEMATIC PARTS LIST - Standard for North America
(Shown w/Powered Platform Option)
Units
Ref. Skyjack Description per
No. Part No. 1 2 3 4 5 6 7 Assm.
B1to B4 103480 BATTERY, 6V 220AH #T2200 4

BC $ BATTERY CHARGER, 24V40A, 120VAC(Lester #12870) (Order 108592) 1
or
BC 108592 BATTERY CHARGER, 24V40A, 120VAC(Motor Appliance #BA610) 1
BCI 103240 BATTERY CHARGE INDICATOR 1
BCR 115315 BATTERY CHARGER CUT-OUT RELAY, 110 Volt 1
BP-13 103057 BEEPER, 24 Volt 1
C1 103101 CONTACTOR, 24 Volt motor 1
CB1 102331 CIRCUIT BREAKER, 15 Amp 1
17CR1 108589 RELAY, 24 Volt brake(Replaces 103425) 1
CRD1 (Ref.) CORD ASSY., Control box(Refer to Control Box Listing, Section 5) 1
CRD2 (Ref.) CORD ASSY., Scissor control(Refer to Control Box Listing, Section 5) 1
CRD3 (Ref.) CORD ASSY., Electrical panel 1
(Refer to Electrical Panel Listing, Section 5)
DCM1 106576 MOTOR, 24 Volt DC (Scott #4BD02273) 1
D9
thru 102921 DIODE, 6 Amp (as required)
D27
DA1 109560 DIODE ASSEMBLY W/3 DIODES(Replaces 105657) 1
DA2 105814 DIODE ASSEMBLY W/5 DIODES 1
F1 102756 FUSE, 200 Amp 1
FL-13 103267 FLASHER, 24 Volt (option) 1
FL-22 104535 FLASHING LIGHT (option) 1
H1 102860 HORN, Operator (option)
2H-13 103605 COIL, 24 Volt lowering valve 1
2H-18A 103605 COIL, 24 Volt differential valve(Models 3220, 4620 and 4626) 1
2H-21 103605 COIL, 24 Volt dump valve 1
3H-14 105610 COIL, 24 Volt lift valve 1
3H-17A 103605 COIL, 24 Volt brake valve 1
3H-18A 103605 COIL, 24 Volt pilot valve (Models 6826 and 6832) 1
3H-18A-1 103605 COIL, 24 Volt speed A valve(Models 3220, 4620 and 4626) 1
3H-18A-2 103605 COIL, 24 Volt speed B valve(Models 3220, 4620 and 4626) 1
4H-15 * COIL, 24 Volt reverse drive 1
4H-16 * COIL, 24 Volt forward drive 1
4H-23 * COIL, 24 Volt right steer 1
4H-24 * COIL, 24 Volt left steer 1
4H-26 * COIL, 24 Volt powered platform extend (option) 1
4H-27 * COIL, 24 Volt powered platform retract (option) 1
LS1 102847 LIMIT SWITCH, High speed cut-out 1
LS2 115658 LIMIT SWITCH, Powered platform 3 ft. drive cut-out 1
RST1 200014 Low Voltage Protection (option)
S1 102600 SWITCH, Main power disconnect 1
108714 KIT, Switch lock-out 1
S2 102853 SWITCH, Up/down toggle 1
S3 102752 SWITCH, Drive/off/lift key select 1
S4 103225 N.C. CONTACT, Emergency stop 1
S5 103141 N.O. CONTACT, Up/down selector 2
S7 103334 JOYSTICK CONTROLLER 1
S7-1 102768 SWITCH W/ACTUATOR, Speed 1
S7-2 105733 SWITCH, Right steer 1
S7-3 105733 SWITCH, Left steer 1
S7-4 102768 SWITCH W/ACTUATOR, Reverse drive 1
S7-5 102768 SWITCH W/ACTUATOR, Forward drive 1
S8 103141 N.O. CONTACT, Operator horn (option) 1
S9 103141 N.O. CONTACT, Lift Enable 1
S11 102853 SWITCH, Enable toggle (option)(later models)
103141 N.O. CONTACT, Powered platform extend/retract (option)(early models)
S12 102853 SWITCH, Enable toggle (later models)
TT 103336 HOURMETER 1
* Coil part numbers as follows: (ABEX, 103346)

(REXROTH, 103690)(VICKERS, 107439)
SECTION 3, Page 2 SJII Series 104321-7

Figure 3-1. Electrical Schematic
(Standard for North America)

Figure 3-2. Electrical Schematic
(Other than North America)

ELECTRICAL SCHEMATIC PARTS LIST - Other than North America
(Shown w/Elevated Drive Limit and Base Control Box Option)
Units
No. Part No. Assm.
1 2 3 4 5 6 7
B1 103480 BATTERY, 6V 220AH #T2200 4

to or
B4 106552 BATTERY, 6V 250AH #J250 4
BC 108164 BATTERY CHARGER, 24V40A, 220VAC (MAC #BA169) 1
or
BC $ BATTERY CHARGER, 24V40A, 230VAC (Lester #13160) (Order 108164)1
BCI 103240 BATTERY CHARGE INDICATOR 1
BCR 116504 BATTERY CHARGE CUT-OUT RELAY, 240 Volt 1
BP-28A 103057 BEEPER, 24 Volt 1
17CR1 108589 RELAY, 24 Volt brake (Replaces 103425) 1
28CR1 108589 RELAY, 24 Volt tilt (Replaces 103425) 1
CRD1 (Ref.) CORD ASSY., Control box (Refer to Control Box Listing, Section 5) 1
CRD2 (Ref.) CORD ASSY., Scissor control (Refer to Control Box Listing, Section 5) 1
CRD3 (Ref.) CORD ASSY., Electrical panel (Refer to Electrical Panel Listing, Section 5) 1
DCM1 106576 MOTOR, 24 Volt DC 1
D9 toD28A 102921 DIODE, 6 Amp (as required)
DA1 109560 DIODE ASSEMBLY W/3 DIODES (Replaces 105657) 1
F1 102756 FUSE, 200 Amp 1
F2 114866 FUSE, 1 Amp (tilt switch) 1
H1 102860 HORN, Operator (option)
2H-13-1 103605 COIL, 24 Volt holding valve (option) (All models) 1
2H-13-2 103605 COIL, 24 Volt holding valve (option) (Models 4626, 6826 and 6832) 1
2H-18A 103605 COIL, 24 Volt differential valve (Models 3220, 4620 and 4626) 1
2H-21A 103605 COIL, 24 Volt dump valve 1
3H-14A 105610 COIL, 24 Volt lift valve 1
3H-18A 103605 COIL, 24 Volt pilot valve (Models 6826 and 6832) 1
3H-18A-1 103605 COIL, 24 Volt speed A valve (Models 3220, 4620 and 4626) 1
3H-18A-2 103605 COIL, 24 Volt speed B valve (Models 3220, 4620 and 4626) 1
4H-15 * COIL, 24 Volt reverse drive 1
4H-16 * COIL, 24 Volt forward drive 1
4H-23 * COIL, 24 Volt right steer 1
4H-24 * COIL, 24 Volt left steer 1
LS2 115658 LIMIT SWITCH, Powered platform 3 ft. Drive cut-out 1
LS3 102847 LIMIT SWITCH, Elevated drive cut-out (option) 1
LS4 102668 LIMIT SWITCH, End of stroke cut-out (option) 1
108714 KIT, Switch lock-out 1
S2 103141 N.O. CONTACT, Up/down selector (base) 2
S3 102752 SWITCH, Drive/off/lift key select 1
S4 103225 N.C. CONTACT, Emergency stop (platform) 1
S5 103141 N.O. CONTACT, Up/down selector (platform) 2
S6 103225 N.C. CONTACT, Emergency stop (base) 1
S7 103334 JOYSTICK CONTROLLER 1
S7-1 102768 SWITCH W/ACTUATOR, Speed 1
S7-4 102768 SWITCH W/ACTUATOR, Reverse drive 1
S7-5 102768 SWITCH W/ACTUATOR, Forward drive 1
S9 103141 N.O. CONTACT, Lift Enable 1
S10 103141 N.O. CONTACT, Platform/base select (base) 2
TS 106471 TILT SWITCH (Replaces 103361) (option) 1
* Coil part numbers as follows: (ABEX, 103346)
(REXROTH, 103690)(VICKERS, 107439)

Figure 3-3a. Battery Charger Schematic
(Lester #12870)
Figure 3-3B. Battery Charger Schematic

(Lester #13160)
Figure 3-4. Battery Charger Schematic

(Motor Appliance #BA300)

ELECTRICAL PANEL DIAGRAM PARTS LIST
Ref. Skyjack OEM Description Units

No. Part No. per
1 2 3 4 5 6 7
1 103057 BEEPER, 24 Volt 1
2 103336 HOURMETER 1
3 103101 CONTACTOR 1
4 102756 FUSE, 200 Amp 1
5 102331 CIRCUIT BREAKER, 15 Amp 2
6 104173 CORD ASSY., Electrical panel 1
7 104409 CONNECTOR, Black 2
104345 CONNCTOR, Gray 2
8 102853 SWITCH, Up/down toggle 1
6 9 103011 STRIP, Terminal 1
10 109560 DIODE ASSY. w/3 DIODES (Replaces 105657)
11 105814 DIODE ASSY. W/5 DIODES 1
12 104352 HARNESS ASSY., Main manifold cable 1
13 108589 RELAY, 24 Volt (brake) (Replaces 103425) 1
2 1
7
4
3 8
10
11
9
13
12

ELECTRICAL PANEL WIRING DIAGRAM PARTS LIST
Index Skyjack OEM Description Units

per
1 2 3 4 5 6 7
1 103057 BEEPER, 24 Volt 1
4 102756 FUSE, 200 Amp 1
6 @ CORD ASSY., Electrical panel 1
7 104409 CONNECTOR, Black *
104345 CONNCTOR, Gray *
14 8 103267 FLASHER, 24 Volt 1
9 103011 STRIP, Terminal 1
10 109560 DIODE ASSY. w/3 DIODES (Replaces 105657) 1
11 105814 DIODE ASSY. W/5 DIODES 1
12 104352 HARNESS ASSY., Main manifold 1
13 108589 RELAY, 24 Volt (brake&tilt) (Replaces 103425) 2
14 @ CABLE ASSY., Base control box 1
@ Refer to Section 5. PARTS.
6 1
7 2 8
4
5 11
10
13
9
13
12

FIGURE 3-7. HYDRAULIC SCHEMATIC PARTS LIST - All Options (Models 3220 and 4620)
Units
No. Part No. Assy.
1 2 3 4 5 6 7
C1 103831 CYLINDER, Cushion (Replaces 103008) 1

C2 106260 CYLINDER, 3-1/2" Lift 1
104512 • KIT, Seal repair (For Cylinder, 106260)
C3 104108 CYLINDER, Steer 1
105816 • KIT, Seal repair (For Cylinder, 104108)
C4 103817 CYLINDER, Brake (Replaces 100371)(2 used w/Dual Brake Option) 1
105816 • KIT, Seal repair (For Cylinders, 103817 and 100371)
C5 113428 CYLINDER, 6 Ft. ext. platform (Replaces 108748 and 106445) 1
107396 • KIT, Seal repair (For Cylinders, 113428, 108748 and 106445)
CB1 104133 VALVE, Counterbalance 1
CRV1 115299 CROSS_OVER RELIEF VALVE (option) 1
F1 109568 FILTER ASSY., Return (#12orb thread) (Later models) 1
102877 FILTER ASSY., Return (1/2P thread) (Earlier models) 1
104254 • ELEMENT, Return filter 1
FD1 103354 VALVE, Flow divider/combiner 1
2H-13 103655 VALVE, Lowering (Replaces 102624) 1
2H-13-1 107269 VALVE, Holding w/Manual override (Machines w/Holding Valve Option) 1
2H-18A 104132 VALVE, Differential 1
2H-21 102626 VALVE, Dump 1
3H-14 106273 VALVE, Lift 1
3H-17* 103623 VALVE, Brake (Replaces 102625) 1
3H-18A-1 103623 VALVE, Speed A (Replaces 102625) 1
3H-18A-2 103623 VALVE, Speed B (Replaces 102625) 1
4H-15 103614 VALVE, Reverse drive (includes 4H-16) 1
4H-16 103614 VALVE, Forward drive (includes 4H-15) 1
4H-23 103614 VALVE, Right steer (includes 4H-24) 1
4H-24 103614 VALVE, Left steer (includes 4H-23) 1
4H-26 103614 VALVE, Powered platform extend (option) (includes 4H-27) 1
4H-27 103614 VALVE, Powered platform retract (option) (includes 4H-26) 1
M1 103129 MOTOR, Hydraulic drive LH (White Hydraulics) 1
104212 • KIT, Seal repair
M2 103129 MOTOR, Hydraulic drive RH (White Hydraulics) 1
MB1 107354 MANIFOLD BLOCK, Main 1
MB2 103137 MANIFOLD BLOCK, Manual lowering (Machines w/rotary lowering valve) 1
107493 MANIFOLD BLOCK, Manual lowering (Machines w/pull-type lowering valve) 1
MB3 103494 MANIFOLD BLOCK, Velocity fuse 1
106689 MANIFOLD BLOCK, Holding valve (Machines w/Holding Valve Option) 1
MB4 108195 MANIFOLD BLOCK, Rear drive (Later models) 1
104354 MANIFOLD BLOCK, Rear drive (Earlier models) 1
MB5 103338 MANIFOLD BLOCK, Powered ext. platform (option) 1
O1 104435 ORIFICE, Dump valve .067 dia. 1
O2 104435 ORIFICE, Lowering .067 dia. (Machines w/velocity fuses) 1
O3 105811 ORIFICE, Steer .040 dia. 2
O4 107821 ORIFICE, Emergency lowering .055 dia. (Machines w/Holding Valve Option) 1
O5 105811 ORIFICE, Brake .040 dia. (2 used w/Dual Brake Option) 1
O6 104434 ORIFICE, Differential .040 dia. 1
P1 106577 PUMP, Hydraulic (JS Barnes) 1
R1 104534 VALVE, System relief (Replaces 103214) 1
R2 104534 VALVE, Lift relief (Replaces 103214) 1
R4 115336 VALVE, Cross-over relief (option) 1
V1 103136 VALVE, Manual lowering (Machines w/rotary lowering knob) 1
107271 VALVE, Manual lowering (Machines w/pull-type lowering knob) 1
V2 103136 VALVE, Free-wheeling 1
VF1 103138 VELOCITY FUSE, Lift cylinder 1

FIGURE3-7. HYDRAULIC SCHEMATIC - All Options (Models 3220 and 4620)
RELIEF VALVE PRESSURE SETTINGS
MODEL SYSTEM LIFT
3220 2000 1600
4620 2000 1900
NOTE: Add 100psi to Lift Pressure

Setting for machines with powered
extension platform.

FIGURE 3-8. HYDRAULIC SCHEMATIC - All Options (Model 4626)
MODEL SYSTEM LIFT
4626 2200 2150

NOTE: Add 100psi to Lift Pressure Setting for
machines with powered extension platform.

Revised 1-1-97
FIGURE 3-8. HYDRAULIC SCHEMATIC PARTS LIST - All Options (Model 4626)
Units
No. Part No. Assy.
1 2 3 4 5 6 7
C2 106265 CYLINDER, 3" Lift 1
105888 • KIT, Seal repair AR
C4 103817 CYLINDER, Brake (Replaces 100371)(2 used w/Dual Brake Option) 1
C5 113428 CYLINDER, 6 Ft. extension platform (Replaces 108748 and 106445) 1
CRV1 115299 CROSS-OVER RELIEF VALVE (option) 1
104254 • ELEMENT, Return filter AR
2H-13-1 103655 VALVE, Holding (Machines w/Holding Valve Option) 1
2H-13-2 107269 VALVE, Holding w/Manual override (Machines w/Holding Valve Option) 1
2H-18A 104132 VALVE, Differential 1
2H-21 102626 VALVE, Dump 1
3H-14 106273 VALVE, Lift 1
3H-18A-1 103623 VALVE, Speed A (Replaces 102625) 1
3H-18A-2 103623 VALVE, Speed B (Replaces 102625) 1
106688 MANIFOLD BLOCK, Lower Holding valve (Machines w/Holding Valves Opt.) 1
108778 MANIFOLD BLOCK, Upper Holding valve (Machines w/Holding Valves Opt.) 1
MB5 103338 MANIFOLD BLOCK, Powered ext. platform (option) 1
O2 105530 ORIFICE, Lowering .078 dia. 1
O4 107821 ORIFICE, Emergency lowering .055 dia. (Machines w/Holding Valve Option) 2
O5 105811 ORIFICE, Brake .040 dia. (2 used w/Dual Brake Option) 1
O6 104434 ORIFICE, Differential .040 dia. 1
R3 106557 VALVE, Relief (Replaces 103729) 2

Revised 1-1-97
FIGURE 3-9. HYDRAULIC SCHEMATIC PARTS LIST - All Options (Models 6826 and 6832)
Units
No. Part No. Assy.
1 2 3 4 5 6 7

C2 107083 CYLINDER, 3-1/2" Lift (Model 6826) (Replaces 105505) 2
106260 CYLINDER, 3-1/2" Lower lift (Model 6832 with 2 lift cylinders) 2
(Replaces 105376)
110677 CYLINDER, 2-1/2" Lower lift (Model 6832 with 4 lift cylinders) 2
C4 103817 CYLINDER, Brake (Replaces 100371) 2
C5 113427 CYLINDER, 5 Ft. extension platform (Replaces 108728 and 106444) 2
C6 110677 CYLINDER, 2-1/2" Upper lift (Model 6832 with 4 lift cylinders) 2
CV1 106277 VALVE, Pilot check 1
CRV1 115299 CROSS_OVER RELIEF VALVE (option) 1
104254 • ELEMENT, Return filter AR
HV1 103655 VALVE, Holding (Machines w/Holding Valve Option) AR
2H-21 102626 VALVE, Dump 1
3H-14 106273 VALVE, Lift 1
3H-18A 103623 VALVE, Pilot (Replaces 102625) 1
106688 MANIFOLD BLOCK, Lower Holding valve (Machines w/Holding Valve Opt.) AR
108778 MANIFOLD BLOCK, Upper Holding valve (Machines w/Holding Valve Opt.) AR
MB5 103338 MANIFOLD BLOCK, Powered ext. platform 1
O2 105530 ORIFICE, Lowering .081 dia. (Model 6832 w/velocity fuses) 1
111070 ORIFICE, Lowering .093 dia. (Model 6826 w/velocity fuses) 1
O4 108721 ORIFICE, Emergency lowering .055 dia. (Machines w/Holding Valve Opt.) AR
O5 105811 ORIFICE, Brake .040 dia. 2
R3 106557 VALVE, Relief (Replaces 103729) AR
R4 115336 VALVE, Cross-over relief (1)(option)
R5 115336 VALVE, Cross-over relief (1)(option)
VF1 103138 VELOCITY FUSE, Lift cylinder AR

FIGURE 3-9. HYDRAULIC SCHEMATIC - All Options (Models 6828 and 6832)
NOTE: Add 100psi to Lift

Pressure Setting for
machines with powered
extension platform.
MODEL SYSTEM LIFT
6826 2200 2000
6832 2200 1950

2H-13 R2
LOWERING LIFT RELIEF
VALVE VALVE
4H-15 4H-16 3H-18A-2

TO MANUAL
REVERSE FORWARD SPEED
LOWERING
VALVE VALVE TO VALVE B
RV4 VALVE
4H-23 CUSHION
RELIEF CYLINDER
RIGHT STEER
4H-24 VALVE
VALVE
LEFT STEER 3H-14
VALVE LIFT
VALVE
DRIVE (A) DRIVE (B)
V2
CB1 FREE-WHEELING FD1
TO BRAKE VALVE FLOW DIVIDER/
01 COUNTER-
CYLINDER COMBINER VALVE
DUMP ORIFICE BALANCE
R1 VALVE
ACCESS
SYSTEM
RELIEF TEST PORT 3H-17A
VALVE BRAKE
VALVE
TO REAR TO REAR
DRIVE DRIVE 2H-21A
TO LIFT TEST MANIFOLD A) DUMP
MANIFOLD (B)
CYLINDER PORT VALVE
TO
PUMP
RV5 TO LEFT TO RIGHT

TO RELIEF WHEEL MOTOR WHEEL MOTOR
POWERED VALVE
PLATFORM
RETURN Top of Manifold Bottom of Manifold
TO
RETURN
FILTER
TO REAR
DRIVE TO STEER CR1
TO STEER CYLINDER TO CROSS-
MANIFOLD
CYLINDER(L) (R) CUSHION OVER
(BRAKE)
CYLINDER RELIEF
2H-18A 3H-18A-1 BRAKE IN
ASSEMBLY TO
DIFFERENTIAL SPEED FROM MAIN
POWERED Figure 3-7. Rear Drive Manifold Component
FIGURE 3-6. MAIN MANIFOLD AND PORT IDENTIFICATION VALVE VALVE A MANIFOLD
PLATFORM and Port Identification
SUPPLY

SECTION 4
MAINTENANCE AND TROUBLESHOOTING
OPERATOR’S RESPONSIBILITY FOR MAINTENANCE AND INSPECTION
MAINTENANCE SCHEDULE
Death or injury can result if the work platform is not kept The actual operating environment of the work platform
in good working order. Inspection and maintenance governs the use of the maintenance schedule. The
should be performed by competent personnel who are inspection points covered in Table 4-1. Maintenance and
familiar with mechanical procedures. Inspection Schedule indicates the areas of the work
platform to be maintained or inspected and at what
The operator should be assured that the work platform intervals the maintenance and inspections are to be
has been properly maintained and inspected before performed.
using it.
Even if the operator is not directly responsible for the

OWNER’S ANNUAL INSPECTION RECORD
maintenance of this work platform, the operator should
perform ALL the daily inspections found in Table 4-1. It is the responsibility of the owner to cause daily,
Maintenance and Inspection Schedule. weekly, monthly and annual inspections of the work
platform. Table 4-2. Owner’s Annual Inspection Record
NOTE is to be used for recording the date of inspection,
owner’s name and the person responsible for the
Replace all worn or damaged parts or labels discovered inspection of this work platform.
during this inspection.
GENERAL MAINTENANCE HINTS

DANGER
CRUSHING HAZARD • Before attempting any repair work, disconnect
battery ground negative (-) lead.
DO NOT reach through scissors assembly without the
safety bar properly positioned. Failure to avoid this • Properly position safety bar if the scissors
hazard will result in death or serious injury! assembly is raised.
• Preventive maintenance is the easiest and least

expensive type of maintenance.

HYDRAULIC SYSTEM AND COMPONENT 7. All containers and funnels used in handling
MAINTENANCE AND REPAIR hydraulic oil must be absolutely clean. Use a funnel
when necessary for filling the hydraulic oil reservoir,
The following points should be kept in mind when and fill the reservoir only through the filler opening.
working on the hydraulic system or any component: The use of cloth to strain the oil should be avoided
1. Any structure has limits of strength and durability. to prevent lint from getting into the system.
To prevent failure of structural parts of hydraulic
components, relief valves which limit pressure to 8. When removing any hydraulic component, be sure
safe operating values are included in the hydraulic to cap and tag all hydraulic lines involved. Also,
circuits. plug the ports of the removed components.
2. Tolerance of working parts in the hydraulic system 9. All hydraulic components must be disassembled
are very close. Even small amounts of dirt or in spotlessly clean surroundings. During
foreign material in the system can cause wear or disassembly, pay particular attention to the
damage to components, as well as general faulty identification of parts to assure proper reassembly.
operation of the hydraulic system. Every Clean all metal parts in a clean mineral oil solvent.
precaution must be taken to assure absolute Be sure to thoroughly clean all internal passages.
cleanliness of the hydraulic oil. After the parts have been dried thoroughly, lay
them on a clean, lint-free surface for inspection.
3. Samples of hydraulic oil should be drawn from
the reservoir every six months. These samples 10. Replace all o-rings and seals when overhauling
should be about two quarts and should be taken any component. Lubricate all parts with clean
while the oil is warmed through normal operation hydraulic oil before reassembly. Use small amounts
of the system. If possible, the sample should be of petroleum jelly to hold o-rings in place during
analyzed by a qualified lubrication specialist to assembly.
determine whether it is suitable for further use.
The intervals between oil changes depend on 11. Be sure to replace any lost hydraulic oil when
operating conditions and on the care used in completing the installation of the repaired
keeping the oil clean. component, and bleed any air from the system
when required.
4. Whenever there is a hydraulic system failure which
gives reason to believe that there are metal 12. All hydraulic connections must be kept tight. A
particles or foreign materials in the system, drain loose connection in a pressure line will permit the
and flush the entire system and replace the filter oil to leak out or air to be drawn into the system.
cartridges. A complete change of oil must be made Air in the system can cause damage to the
under these circumstances. components and noisy or erratic system operation.
5. Whenever the hydraulic system is drained, check MAINTENANCE. Three simple maintenance procedures
the magnets in the hydraulic reservoir for metal have the greatest effect on hydraulic system
particles. If metal particles are present, flush the performance, efficiency and life. Yet, the very simplicity
entire system and add a new change of oil. The of them may be reasons they are so often overlooked.
presence of metal particles also may indicate the What are they? Simply these:
possibility of imminent component failure. A very
small amount of fine particles is normal. 1. Change filters regularly.
6. Do not use synthetic or fire resistant oils in this 2. Maintain a sufficient quantity of clean hydraulic
work platform. A good grade 10W40 hydraulic oil oil of the proper type and viscosity in the hydraulic
with a viscosity of 320 sus @ 100°F and a pour reservoir.
point of -35°F should be used.
3. Keep all connections tight.
SECTION 4, Page 2 SJII Series104321-7

Table 4-1. Maintenance and Inspection Schedule
Daily Weekly Monthly 3-month 6-months * 12-months
Mechanical
Structural damage/welds (1) T T
Parking brake (2) (8) T T
Tires and wheels (1) (2) (3) T T
Guides, rollers and slides (1) T T
Railings\entry chain gate (2)(3) T T
Bolts and fasteners (3) T T
Safety bar (2) T T

Rust (1) T T
Wheel brgs (2)King pins (1) T T
Steer cyl ends (8) T T
Electrical
Battery fluid level (1) T T
Control switches (1)(2) T T
Cords and wiring (1) T T
Battery terminals (1)(3) T T
Generator and receptacle (2) T T
Terminals and plugs (3) T T
Hydraulic
Hydraulic oil level (1) T T
Hydraulic leaks (1) T T
Lift and lowering speeds (10) T T
Cylinders (1)(2) T T
Emergency lowering (2) T T
Lift capacity (7) T T
Hydraulic oil filter element (9) T T
Miscellaneous
Labels(1)(12)Oper.manual(1)(11)
Notes:
(8) Lubricate
(1) Visually inspect
(9) Replace
(2) Check operation
(10) Refer to Table 4-5. General specifications
(3) Check tightness
(11) Check manual tube for proper manual
(7) Check lift relief valve setting. Setting MUST not exceed
(12) Replace if missing or illegible
settings for each model shown on serial number
* Record inspection date in table 4-2.
nameplate.

Table 4-2. Owners Annual Inspection Record
MODEL NUMBER________________________________ SERIAL NUMBER______________________

RECORDING
DATE
RECORDING
YEAR #
1 2 3 4 5 6 7 8
OWNERS
NAME
INSPECTED
BY
Table 4-3. Maximum Platform Capacities

(Evenly Distributed)
With Manual Extension Platform With Powered Extension Platform
Model Main Platform Extension Platform Main Platform Extension Platform
500 lbs. 2 300 lbs. 1 400 lbs. 2 300 lbs. 1

3220 (226kg) persons (136kg) person (181kg) persons (136kg) person
800 lbs. 2 300 lbs. 1 700 lbs. 2 300 lbs. 1

550 lbs. 2 300 lbs. 1 450 lbs. 2 300 lbs. 1

900 lbs. 2 300 lbs. 1 700 lbs. 2 300 lbs. 1

700 lbs. 2 300 lbs. 1 700 lbs. 2 300 lbs. 1

Notes: 1. Maximum weight of persons and materials MUST NOT EXCEED CAPACITY.
2. Main platform capacity is reduced by 100# (45kg) on Models 3220, 4620 and 4626 equipped with
optional 6.50 x 16.00 foam filled tires.
Table 4-4. Torque Specifications
DIRECTIONAL VALVE MOUNTING SCREWS (in. lbs.) 28-32
WHEEL MOTOR MOUNTING BOLTS (ft. lbs.) 70
WHEEL MOTOR NUT (ft. lbs.) 300
WHEEL/TIRE MOUNTING BOLTS(ft. lbs.) 70
PARKING BRAKE CYLINDER ROD NUT (ft. lbs.) 35
VALVE CARTRIDGE (size 08,38,58,/10/12/16)(ft. lbs.) 20/25/35/50
VALVE COILS (ft. lbs.) 4-5
SAE PLUGS (Size 02/04/06/08,10/12/16)(ft.lbs.) 3/10/15/25/30/35

TABLE 4-5. GENERAL SPECIFICATIONS
ELECTRICAL SYSTEM 24VDC

DC MOTOR 4 Horsepower - 3600 rpm
BATTERIES (4) (Standard) 6 Volt, 220AH
BATTERIES (4) (Optional) 6 Volt, 250AH
TIRES (4) (Model 3220) 15.65 x 4.00 x 8 Solid Rubber

TIRES (4) (Model 6826) 23.00 x 10.5 x 12 Foam Filled**
TIRES (4) (Model 6832) 23.00 x 10.5 x 12 Foam Filled**
TRAVEL SPEED - LOW .75mph/1.20kph

TRAVEL SPEED - HIGH 2.00mph/3.20kph
LIFT TIME (Model 3220) 35 seconds
LOWERING TIME (Model 3220) 35 seconds

LIFT RELIEF (Model 3220) (R2) 1600 psi*

SYSTEM RELIEF (Model 3220) (R1) 2000 psi
PUMP (Barnes #1002431) (Model 3220, 4620, 4626) .226 ci\rev
PUMP (Barnes #1002439) (Model 6826 and 6832) .291 ci\rev
RETURN FILTER 20 micron
HYDRAULIC SYSTEM CAPACITY 8 gal./30 ltr.
HYDRAULIC TANK CAPACITY 7.3 gal./28 ltr
WHEEL MOTORS (2) (Models 3220, 4620, and 4626) 18 ci/rev

WHEEL MOTORS (2) (Models 6826 and 6832) 32 ci/rev
* Add 100 psi to LIFT RELIEF for machines with powered ext. platform. Also refer to machine serial number nameplate.
** Fill hardness: 55 durometer

TROUBLESHOOTING
The following pages contain a Table of Troubleshooting information for locating and correcting most service trouble
which can develop. Careful inspection and accurate analysis of the systems listed in the Table of Troubleshooting
Information will localize the trouble more quickly than any other method. This manual cannot cover all possible
troubles and deficiencies that may occur. If a specific trouble is not listed, isolate the major component in which
the trouble occurs, and then isolate and correct the specific problem.
TROUBLESHOOTING INFORMATION
TROUBLE PROBABLE CAUSE REMEDY
ELECTRICAL SYSTEM (Cont.)
All Controls 1. Main Power Disconnect Switch (S1) 1. Close switch or replace if no
Inoperative open. continuity reading.
2. Main power cable open or 2. Check cable if no continuity
defective. reading, replace.
3. Close switch or replace if no
3. Lift/Off/Drive Key Switch (S3) open continuity reading.
or defective. 4. Check each cell with hydrometer
4. Battery charge low. reading should be 1.275 (fully
charged). Recharge if low
reading. Replace if reading
difference between cells is
0.050.
5. Battery terminals or connector pins 5. Clean and tighten connections.
dirty or loose.
6. Circuit breaker (CB1) or (CB2) 6. Reset circuit breaker(s). Check
tripped. for defective wiring.
7. Wire #7 in plug disconnect broken 7. Repair wire or plug if defective.
or loose.
8. Pin #7 on terminal strip loose. 8. Tighten pin #7.
9. Wire #3 from 200 amp fuse to 15 9. Check wire continuity, replace
amp circuit breaker. if open.
10. Wire #7 from 15 amp circuit 10. Check wire continuity, replace
breaker to Emergency Stop Button arm cord if open.
in control box.
11. 200 Amp Fuse (F1) open. 11. Check continuity in fuse, replace
if open.
12. Emergency Stop Button (S4) open 12. Close switch or replace if no
or defective. continuity reading.
Up Circuit 1. Lift Enable Switch (S9) open or 1. Check switch, if no continuity

Inoperative defective. (later models) replace switch.
2. Up/Down Platform Switch (S2) of 2. Replace switch.
(S5) defective.
3. Defective wire #14 in arm cord 3. Check wire continuity and
assembly or loose connection at replace if open. Tighten
pin #14 of terminal strip. connection.
4. Up valve coil (3H-14) open or 4. Check coil continuity. Replace
shorted. if defective.
5. Diode (D14) or (D21) open or 5. Check diode continuity. Replace


Up Circuit 6. Motor brushes defective. (Solenoid 6. Replace motor brushes.
Inoperative (cont.) clicks, but motor does not
operate.)
7. Circuit breaker (CB1) or (CB2) 7. Reset circuit breaker. Check for
tripped. defective wiring.
8. Up valve coil (3H-14) or dump 8. Check ground. Repair if
valve coil (2H-21) not properly necessary.
grounded.
9. Dump valve coil (2H-21) open or 9. Check coil continuity. Replace
shorted. if defective..
10. Defective wire #21. 10. Check wire continuity and
replace if open. Tighten
connection.
Platform Lifts 1. Dump valve coil (2H-21) open or 1. Check coil continuity. Replace
Slowly shorted. if defective.
2. Diode (D14) open or shorted. 2. Check diode continuity. Replace
if defective.
3. Batteries not fully charged. 3. Charge batteries.
Down Circuit 1. Lift Enable Switch (S9) open or 1. Check switch, if no continuity
Inoperative defective. (later models) replace switch.
2. Up/Down Platform Switch (S2) 2. Replace switch.
defective.
3. Defective wire #13 in arm cord 3. Check continuity. Replace if
assembly or loose connection at defective. Tighten connection.
pin #13 on terminal strip.
4. Down valve coil (2H-13) open or 4. Check coil continuity. Replace
6. Down valve coil (2H-13) not 6. Check ground. Repair if
properly grounded. necessary
Right Steering 1. Right steer switch (S7-2) defective. 1. Replace switch.

Inoperative 2. Right steer valve coil (4H-23) open 2. Check continuity. Replace if
or shorted. defective.
3. Diode (D23) open or shorted. 3. Check continuity. Replace if
defective
6. Right steer valve coil (4H-23) not 6. Check ground. Repair if
properly grounded. necessary.

Left Steering 1. Left steer switch (S7-3) defective. 1. Replace switch.

Inoperative 2. Left steer valve coil (4H-24) open 2. Check continuity. Replace if
defective.
6. Left steer valve coil (4H-24) not 6. Check ground. Repair if
Reverse Direction 1. Reverse switch (S7-4) defective. 1. Replace switch.

Inoperative 2. Reverse valve coil (4H-15) open 2. Check continuity. Replace if
defective.
6. Reverse valve coil (4H-15) not 6. Check ground. Repair if
defective.
8. Brake will not release. Brake relay 8. Check operation. Replace if
(17CR1) defective. defective.
9. Brake valve coil (3H-17) open or 9. Check continuity. Replace if
shorted. defective.
Forward Direction 1. Forward switch (S7-5) defective. 1. Replace switch.

Inoperative 2. Forward steer valve coil (4H-16) 2. Check continuity. Replace if
open or shorted. defective.
defective.
assembly or loose connection at defective.
6. Forward valve coil (4H-16) not 6. Check ground. Repair if

Forward Direction 7. Diode (D17) open or shorted. 7. Check continuity. Replace if

Inoperative (cont.) defective.
8. Brake will not release. Brake relay 8. Check operation. Replace if
(17CR1) defective. defective.
9. Brake valve coil (3H-17) open or 9. Check continuity. Replace if
shorted. defective.
Work Platform Drives 1. Speed switch (S7-1) defective. 1. Replace switch.

In Slow Speed Only 2A. Differential valve coil (2H-18A) or 2A. Check continuity. Replace if
speed valve coils (3H-18A-1, 3H- defective.
18A-2) open or shorted. (Models
3220, 4620 and 4626)
2B. Pilot valve coil (3H-18A) open or 2B. Check continuity. Replace if
shorted. (Models 6826 and 6832) defective.
3. Dump valve coil (2H-21) open or 3. Check continuity. Replace if
shorted. defective.
5. High Speed Limit Switch (LS1) 5. Replace switch.
open or shorted.
6. Diode (D17-2) open or shorted. 6. Check continuity. Replace if
defective.
7. Defective wire #18, #18A or #21. 7. Check continuity. Replace if
defective.
Work Platform 1. Dump valve coil (2H-21) open or 1. Check continuity. Replace if
Won’t Climb Grade shorted. defective.
2. High Speed Limit Switch (LS1) 2. Replace switch.
open or shorted.
4. Defective wire #21. 4. Check continuity. Replace if
defective.
5. Speed switch (S7-1) defective. 5. Check continuity. Replace if
defective.
2 Or More Functions 1. Diode(s) shorted. 1. Check continuity of all diodes.

At One Time Replace defective diode(s).
2. Valve coils (3H-14, 4H-15, 4H-6, 2. Depress manual override
4H-23 or 4H-24) stuck in open several times to free valve.
position. Clean spool or replace if
defective.

HYDRAULIC SYSTEM (Cont.)
Platform Drifts 1. Lowering valve (2H-13) leaking. 1. Clean valve and reinstall.
Down Replace if defective.
2. Lowering valve (2H-13) stuck open. 2. Clean valve and reinstall.
Replace if defective.
3. Lift cylinder(s) seal defective. 3. Replace seals or replace
cylinder if damaged.
4. Manual Lowering Valve (V1) not 4. Close valve.
closed.
5. Lift Relief Valve (R2) defective. 5. Clean valve and reinstall.
Platform Does Not 1. Manual Lowering Valve (V1) not 1. Close valve. Fill hydraulic tank
Lift: Motor and closed, hydraulic tank oil level low. until oil level is slightly above
Pump Operate top mark on sight gauge.
(Platform MUST be completely
lowered.)
2. Platform weight excessive. 2. Reduce platform load to
maximum capacity. (Refer to
Table 4-3)
3. Hydraulic Pump (P1) defective. 3. Replace unit or send back to
factory for repair.
4. Hydraulic obstruction. 4. Remove obstruction.
5. Up Valve (3H-14) not shifting or is 5. Clean valve to allow free spool
sticking. movement. Replace if defective.
6. Hose obstruction. 6. Remove hoses and clean.
7. Electrical system malfunction. 7. Refer to Electrical
Troubleshooting portion of this
table; “Up Circuit Inoperative.”
8. Relief Valve (R1) or (R2) setting 8. Adjust to proper setting. (See
too low. chart on Hydraulic Schematic.)
9. Main Manifold Block (MB1) or 9. Disassemble and clean.
Velocity Fuse Block (MB3) output
ports clogged.
10. Dump Valve (2H-21) stuck open. 10. Clean valve and reinstall.
Platform Lifts 1. Dump Valve (2H-21) stuck open. 1. Clean valve and reinstall.
Slowly Replace if defective.
2. Manual Lowering Valve (V1) not 2. Close valve. Replace if leaking.
closed or leaking.
Platform Will Not 1. Lowering Valve (2H-13) defective. 1. Remove and clean. Replace if
Lower defective.
2. Base guide system obstruction. 2. Remove obstruction.
3. Lift cylinder(s) damaged. 3. Rebuild or replace cylinder(s).
4. Hydraulic hose obstruction 4. Remove and clean. Replace
defective.

Platform Will Not 5. Electrical system malfunction. 5. Refer to Electrical

Lower (cont.) Troubleshooting portion of this
table; “Down Circuit
Inoperative.”
6. Velocity fuse locked. 6. Check for broken hydraulic line.
If no line is broken, raise
platform slightly then lower by
slowly opening “Emergency
Lowering 20/25/35/50 Valve.”
7. Lowering Orifice (O2) plugged 7. Remove, clean and reinstall.
Work Platform Drives 1A. Differential valve (2H-18A) or 1A. Remove and clean. Replace if
In Slow Speed Only Speed Valve (3H-18A-1, 3H-18A- defective.
2) not shifting or is sticking.
(Models 3220, 4620 and 4626)
1B. Pilot Valve (3H-18A) not shifting 1B. Remove and clean. Replace if
or is sticking. (Models 6826 and defective.
6832)
2. Dump Valve (2H-21) not shifting 2. Remove and clean. Replace if
or is sticking. defective.
table; “Work Platform Drives In
Slow Speed Only”.
4. Remove and clean. Replace if
defective.
5. Remove and clean. Replace if
defective.
6. Close valve.
Work Platform Will Not 1. Forward drive spool (4H-16) or 1. Depress manual override on
Drive in Forward or reversedrive spool (4H-15) each valve. If unit drives, clean
Reverse sticking. valve spool to allow free
movement. Replace valve if
defective.
2. Free-Wheeling Valve (V2) not fully 2. Close valve. Replace if
closed. defective.
3. Counterbalance Valve (CB1) 3. Remove and clean valve.
clogged. Replace if defective.
4. Cushion Cylinder (C1) seals bad 4. Remove and replace if
or by-passing. defective.
5. Brake Valve (3H-17) not shifting. 5. Remove and clean valve.
6. Brake Cylinder (C4) not releasing. 6. Remove and check brake
cylinder. Replace if defective.
7. Flow Divider/Combiner Valve 7. Remove and clean valve.
(FD1) stuck closed. Replace if defective.
8. Electrical malfunction. 8. Refer to Electrical
table; “Forward Circuit
Inoperative” or “Reverse
Circuit Inoperative”.

Work Platform 1. Left steer valve spool (4H-24) 1. Depress manual override on
Does Not Steer or right steer valve spool (4H- each valve. If wheel turns, clean
23) sticking. valve spool to allow free
movement. Replace if defective.
2. Main Manifold Block (MB1) 2. Remove and clean.
ports clogged.
3. Steer cylinder seal(s) 3. Replace seals or replace cylinder
defective. if damaged.
4. Hydraulic hose obstruction. 4. Remove and clean hoses.
5. Electrical system 5. Refer to Electrical
malfunction. Troubleshooting portion of this
table: “Right Steering
Inoperative” and “Left Steering
Inoperative”.
Work Platform Won’t 1. Dump Valve (2H-21) stuck open, 1. Remove and clean spool.
Climb Grade or not shifting. Replace if defective.
2. System Relief Valve (R1) pressure 2. Adjust to proper setting. (See
setting too low. chart on Hydraulic Schematic)
table.
All Systems Sluggish 1. Battery charge low. 1. Check and charge batteries.
2. Hydraulic system contaminated. 2. Drain hydraulic oil and flush
system. Refill with fresh
hydraulic oil.
3. System Relief Valve (R1) defective. 3. Replace valve.
4. System Relief Valve (R1) pressure 4. Adjust to proper setting. (See
setting too low. chart on Hydraulic Schematic)
5. Hydraulic Pump (P1) worn. 5. Replace pump.
2 Or More Functions 1. Valves (3H-14), (4H-15), (4H16), 1. Depress manual override several
At One Time (4H-23) or (4H-24) stuck in open times to free valve. Clean spool
position. or replace if defective.
Powered Extension 1. Extend platform valve spool (4H- 1. Depress manual override on
Platform Will Not 26) or retract platform valve spool each valve. If platform extends
Extend or Retract (4H-27) not shifting or sticking. or retracts, clean valve spool to
allow free movement. Replace
if defective.
2. Guide system obstruction. 2. Remove obstruction.
3. Powered Platform Cylinder(s) (C5) 3. Replace seals or replace cylinder
seal defective. if damaged.
Troubleshooting of this table:
“Powered Extension Platform
Will Not Extend or Retract”

SECTION 5
PARTS LIST
GENERAL letters are used in all the assemblies or group shown

The information contained in this section is designed to at the beginning of the parts list. Descriptions preceded
aid the user in locating and identifying replacement parts. with an (•) indicates a serviceable component or
Component parts of various assemblies and sub- attaching hardware for the higher level assembly.
assemblies comprising the work platform are illustrated
and accompanied by a descriptive parts list. Exploded QUANTITIES (Units per Assy.)
drawings are used to show relative location of component The quantities of each part that are required to complete
parts in disassembly order. If a part cannot be found in the assembly. If quantity is (AR), it is understood that
this section, order by work platform model number and the quantity may vary when machine is equipped with
serial number, giving a complete description of the part. certain options. Order quantity as needed.
PARTS ORDERING INFORMATION HARDWARE

When ordering replacement parts, the complete part Standard screws, washers, nuts, etc. are not identified
number and description should be used to ensure proper by a reference number. These parts are known as
identification and delivery of the desired item. This COMMON HARDWARE items and appear indented
complete identification should also be used when under the major items with which they are used. They
requesting equipment information. should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
METHOD OF LISTING
Parts are listed in order according to the reference number HOW TO ORDER REPAIR PARTS
shown in the illustration, followed by a full description 1. Address all orders to your local SKYJACK dealer.
based upon the “NOUN FIRST” method. That is, the noun 2. Specify model and serial number of the work
name of the part is listed first, then the modifying platform (found on the serial number plate).
description information which serves to specifically 3. List the quantity needed.
identify the item. For example: PIN, Clevis. Assemblies 4. List the length needed (if bulk item).
or groups are shown at the beginning of a parts list and 5. List the part number and description as shown in
are identified with the letter references A, B, C, etc. this manual for each item.
Individual parts in these lists have corresponding letters 6. Show billing and shipping address and name of
after their description to identify which assembly or group individual if possible.
it is used in. Individual parts without identifying 7. Suggest best routing.
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL
DATE
NUMBER
PURCHASED
______________________________________________________________
____________________________________________________________ 5
SJII SERIES 104321-7 SECTION 5, Page 1

LIST OF ILLUSTRATIONS
Description Page
FIGURE 5.1 RAILING MEASUREMENTS GUIDE .................................................................................................... 5

FIGURE 5.2 MAIN PLATFORM AND RAILINGS - Model 3220 ................................................................................ 6
FIGURE 5.3 MAIN PLATFORM AND RAILINGS - Model 4620 Rigid ...................................................................... 8
FIGURE 5.4 MAIN PLATFORM AND RAILINGS - Model 4620 Hinged ................................................................. 10
FIGURE 5.8 3 FT. MANUAL EXTENSION PLATFORM - Models 3220, 4620 and 4626 ....................................... 18
FIGURE 5.9 3 FT. MANUAL EXTENSION PLATFORM - Models 6826 and 6832 ................................................. 20
FIGURE 5.10 POWERED EXTENSION PLATFORMS ........................................................................................... 22
FIGURE 5.11 HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform ............................................ 26
FIGURE 5.12 EXTENSION PLATFORM CYLINDER ASSEMBLY .......................................................................... 28
FIGURE 5.13POWERED EXTENSION PLATFORM CONTROL BOX ASSEMBLY ................................................. 29
FIGURE 5.14 GATE OPTIONS ............................................................................................................................... 30
FIGURE 5.15 CONTROL BOX ASSEMBLY ............................................................................................................ 32
FIGURE 5.17 CONTROLLER ASSEMBLY ............................................................................................................. 40
FIGURE 5.18 HOSE CONNECTIONS - SCISSORS (Models 3220 and 4620) ..................................................... 41
FIGURE 5.19 HOSE CONNECTIONS - SCISSORS (Models 4626, 6826 and 6832 with (2) Lift Cylinders) ....... 42
FIGURE 5.20 HOSE CONNECTIONS - SCISSORS (Model 6832 with (4) Lift Cylinders) ................................... 43
FIGURE 5.21 SCISSOR ARM ASSEMBLY - 20 Ft. ................................................................................................ 44
FIGURE 5.24 LIFT CYLINDER ASSEMBLY ............................................................................................................ 50
FIGURE 5.25 BASE, AXLES AND WHEELS - Models 3220, 4620 and 4626 ....................................................... 53
FIGURE 5.26 BASE, AXLES AND WHEELS - Models 6826 and 6832 ................................................................. 57
FIGURE 5.27 HYDRAULIC HOSE CONNECTIONS - Base (Models 3220, 4620 and 4626) ................................ 60
FIGURE 5.28 HYDRAULIC HOSE CONNECTIONS - Base (Models 6826 and 6832) .......................................... 62
FIGURE 5.29 BASE CONTROL BOX OPTION ...................................................................................................... 65
FIGURE 5.30 BRAKE CYLINDER ASSEMBLY ....................................................................................................... 66
FIGURE 5.31 STEER CYLINDER ASSEMBLY ....................................................................................................... 67
FIGURE 5.32 REAR DRIVE MANIFOLD ASSEMBLY - Models 3220, 4620 and 4626 .......................................... 68
FIGURE 5.33 REAR DRIVE MANIFOLD ASSEMBLY - Models 6826 and 6832 .................................................... 69
FIGURE 5.34 BATTERY TRAY ASSEMBLY ............................................................................................................ 70
FIGURE 5.35 BATTERY CHARGER ASSEMBLY - Lester ...................................................................................... 71
FIGURE 5.36 BATTERY CHARGER ASSEMBLY - Motor Appliance (Model BA610 and BA300) ....................... 72
FIGURE 5.37 BATTERY CHARGER ASSEMBLY - Motor Appliance (Model BA169) ........................................... 73
SECTION 5, Page 2 SJII SERIES 104321-7

LIST OF ILLUSTRATIONS
Description Page
FIGURE 5.38 BATTERY CHARGER ASSEMBLY - Motor Appliance (Model B9338) ........................................... 74
FIGURE 5.39 HYDRAULIC/ELECTRIC TRAY ASSEMBLY ..................................................................................... 76
FIGURE 5.40 HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
(Machines W/Manual Extension Platform) ............................................................................................................ 80
FIGURE 5.41 HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
(Machines W/Powered Extension Platform) .......................................................................................................... 82
FIGURE 5.42 MAIN MANIFOLD ASSEMBLY ......................................................................................................... 84
FIGURE 5.44 ELECTRICAL PANEL ASSEMBLY - Standard for North America .................................................. 88
FIGURE 5.45 ELECTRICAL PANEL ASSEMBLY - Export and Options ............................................................... 90
FIGURE 5.46 800 WATT GENERATOR OPTION ................................................................................................... 92
FIGURE 5.47 AC OUTLET ON PLATFORM OPTION ............................................................................................ 93
FIGURE 5.48 AIR HOSE TO PLATFORM OPTION ............................................................................................... 94
FIGURE 5.49 SCISSOR GUARD OPTION (French) ............................................................................................. 95
FIGURE 5.50 LABELS AND NAMEPLATES .......................................................................................................... 97
FIGURE 5.51 SCISSOR GUARD OPTION (Galvanized Mesh) ............................................................................. 98
DUAL POWER OPTION TABLE OF CONTENTS ...................................................................... APPENDIX A, Page 1
PROPORTIONAL CONTROL OPTION TABLE OF CONTENTS .................................................. APPENDIX B, Page 1

FIGURE 5-1. RAILING MEASUREMENTS GUIDE
Index Description
No.
A When measuring the Entry Top Side Rails, measure from end to end. (Machines with full gates.)
B When measuring the Entry Bottom Side Rails, measure the overall width.
C When measuring the Entry Top Rail, measure the inside dimension between vertical.
(Machines with chain entrances or machines with half gates.)
D When measuring hinged rails measure the distance between hinges.
E When measuring hinged rails measure the distance between hinges.

FIGURE 5-2. MAIN PLATFORM AND RAILINGS - Model 3220
4
7
16
5
17
18 10 11
8 19
14
12 15
A
B
13
13
1
MA-SJII-05A

FIGURE 5-2. MAIN PLATFORM AND RAILINGS - Model 3220

per
1 2 3 4 5 6 7
A 105542 WELDMENT, 3220 Main platform

(With manual ext. platform)
B 106938 WELDMENT, 3220 Main platform
(With powered ext. platform)
1 108735 COVER, Cable protection RH, 1
2 116322 RAILING, Rigid side RH, 82 3/8" Overall 1
(Replaces 106786 and 114430 by also ordering Kit, 116341)
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
3 107930 RAILING, Hinged side top RH, A 77 3/8" 1
116329 RAILING, Hinged side top RH, 77" 1
4 105553 RAILING, Hinged side bottom RH, A 77 1/4" 1
113985 RAILING, Hinged side bottom RH, A, B 76 7/8" 1
5 116321 RAILING, Rigid side LH, 82 3/8" Overall 1
6 107931 RAILING, Hinged side top LH, A 77 3/8" 1
116328 RAILING, Hinged side top LH, 77" 1
7 105554 RAILING, Hinged side bottom LH, A 77 1/4" 1
113984 RAILING, Hinged side bottom LH, A, B 76 7/8" 1
8 103540 RAILING, Entry top, A 1
105550 RAILING, Entry top, B 1
9 100702 CAP, Tube end AR
10 104183 PAD, Foam 24" 1
11 102975 STRIPE, Warning AR
12 106893 CHAIN ASSY., Entry 1
100297 • LINK, Attaching 1
106896 • CHAIN, 25-1/4" lg. 1
100493 • LATCH, Chain snap 1
13 109477 BRACKET, Scissor mount RH 1
109478 BRACKET, Scissor mount LH 1
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. (Replaces 101632) 8
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
14 103543 PAD, Ext. platform slide 2
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
15 104127 COVER, Cable track 1
16 101778 CLAMP, Entry railing 2
17 100509 PIN, Locking AR
18 105807 CABLE, Lanyard 6" lg. AR
19 108772 ANGLE, Platform slider 22" lg. 1
20 104515 SPACER, European side railing 2
21 104516 SPACER, European ext. deck railing 2
NOTE: Measurements are inside dimensions of hinges

unless otherwise noted.

FIGURE 5-3. MAIN PLATFORMS AND RAILINGS - Model 4620 Rigid Railings
17 5
16 15
9 3
8
18
13
7
10
14
12 B
1 11
MA-SJII-05B

FIGURE 5-3. MAIN PLATFORM AND RAILINGS - Model 4620 Rigid Railings

No. Part No. Part No. per
1 2 3 4 5 6 7 Assy.

2 116322 RAILING, Side RH, 82 3/8" Overall 1
(Replaces 106786 and 114428
by also ordering Kit, 116341)
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
3 116321 RAILING, Side LH, 82 3/8" Overall 1
(Replaces 106786 and 114430
by also ordering Kit, 116341) 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
4 107558 RAILING, Entry 23 1/4" I.D. 1
(Machines with chain and half gates)
113391 RAILING, Entry 25 1/2" I.D. 1
(Machines with chain and half gates)
5 113393 RAILING, Entry RH 8 3/32" Overall (Replaces 104602) 1
(Machines with full gate)
6 113394 RAILING, Entry LH 8 3/32" Overall (Replaces 104621) 1
(Machines with full gate)
8 104183 PAD, Foam 24" 1
106896 • CHAIN, 25-1/4" lg. 1
12 109478 BRACKET, Scissor mount LH 1
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4
19 104515 SPACER, European side railing 2
20 104516 SPACER, European ext. deck railing 2

FIGURE 5-4. MAIN PLATFORM AND RAILINGS - Model 4620 Hinged Railings
13 10
12
9
21
20
4
19
14
8
5
22 2
3
11
17
A
B
18
16
1 15
MA-SJII-06B


1 2 3 4 5 6 7 Assy.

2 107930 RAILING, Hinged side top RH, A 77 3/8" 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
4 107931 RAILING, Hinged side top LH, A 77 3/8" 1
Machines with chain and half gates.
6 106775 RAILING, Entry top 23 3/4" I.D. 1
113390 RAILING, Entry top 25 1/2" I.D. 1
7 106162 RAILING, Entry lower RH 9" Overall 1
113383 RAILING, Entry lower RH 8 3/32" Overall 1
8 106164 RAILING, Entry lower LH 9" Overall 1
113384 RAILING, Entry lower LH 8 3/32" Overall 1
Machines with full gates use items 7 & 8 with:
9 106771 RAILING, Entry upper RH 10 13/32" Overall 1
113388 RAILING, Entry upper RH 9 17/32" Overall 1
10 106769 RAILING, Entry upper LH 10 13/32" Overall 1
113386 RAILING, Entry upper LH 9 17/32" Overall 1
12 104183 PAD, Foam 24" 1
106896 • CHAIN, 25-1/4" lg. 1
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4


13 10
12
9
21
20
4
19
14
8
5
22 2
3
11
17
A
B
18
16
1 15
MA-SJII-06B


1 2 3 4 5 6 7 Assy.

1 108735 COVER, Cable protection RH,
2 107414 RAILING, Hinged side top RH, A Measure inside verticals 1
116330 RAILING, Hinged side top RH,77" 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
4 107413 RAILING, Hinged side top LH, A Measure inside verticals 1
113390 RAILING, Entry top 25 ½” I.D. 1
7 106162 RAILING, Entry lower RH 9" Overall 1
8 106164 RAILING, Entry lower LH 9" Overall 1
12 104183 PAD, Foam 24" 1
106896 • CHAIN, 25-1/4" lg. 1
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4


10
13
12
9
21
20
19
14 4
8
7
5
22
2
11 3
17
18
16 A
B
15
1
MA-SJII-06A


1 2 3 4 5 6 7 Assy.

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
7 105628 RAILING, Entry lower RH 16 3/8" Overall 1
8 105629 RAILING, Entry lower LH 16 3/8" Overall 1
12 104183 PAD, Foam 24" 1
106896 • CHAIN, 25-1/4" lg. 1
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4


10
13
12
9
21
20
19
14 4
8
7
5
22
2
11 3
17
18
16 A
B
15
1
MA-SJII-06A


1 2 3 4 5 6 7 Assy.

103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
7 105628 RAILING, Entry lower RH 16 3/8" Overall 1
8 105629 RAILING, Entry lower LH 16 3/8" Overall 1
12 104183 PAD, Foam 24" 1
106896 • CHAIN, 25-1/4" lg. 1
103999 • WASHER, Lock 3/8" 8
103472 • WASHER, Flat 3/8" 8
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 4
104000 • WASHER, Lock 1/4" 4


FIGURE 5-8. 3FT. MANUAL EXTENSION PLATFORM
Models 3220, 4620 and 4626
11
4
9
12
3
10
7
13
MA-SJII-23A

FIGURE 5-8. 3 FT. MANUAL EXTENSION PLATFORM
MODELS 3220, 4620 AND 4626
1 2 3 4 5 6 7 Assy.
A 107031 PLATFORM ASSY., 3 Ft. manual extension

(Model 3220 w/rigid railings)
B 107032 PLATFORM ASSY., 3 Ft. manual extension
(Model 3220 w/hinged railings)
C 107029 PLATFORM ASSY., 3 Ft. manual extension
(Model 4620 and 4626 w/rigid railings)
D 106993 PLATFORM ASSY., 3 Ft. manual extension
(Model 4620 and 4626 w/hinged railings)
1 106994 WELDMENT, Extension platform, A, B 1
106945 WELDMENT, Extension platform, C, D 1
2 103662 RAILING, Front, A 1
105357 RAILING, Front, C 1
104625 • SCREW, Set 3/8-16 x 5/8” lg. 4
103978 • NUT, Hex 3/8-16 (4) 4
3 107450 CHANNEL ASSY., Slide handrail 2
107451 • CHANNEL 2
103550 • PAD, Wear 6
116341 • KIT, Channel hardware 2
103845 • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103984 • NUT, Lock 5/16-18 4
4 100509 PIN, Locking, A,C 1
100509 PIN, Locking, B,D 5
5 103554 PAD, Rear Slide 2
103952 • BOLT, Fit-hd 3/8- 16 x 1” lg. 4
6 103796 PIPE, Midrail 2
103885 • BOLT, Hex-hd 5/16-18 x 1-3/4" lg. 2
103984 • NUT, Lock 5/16-18 2
7 106950 PLATE, Railing retainer 2
8 105807 CABLE, Lanyard 6" lg., A, C 1
105807 CABLE, Lanyard 6" lg., B, D 5
9 100702 CAP, Tube end 2
10 103274 LABEL, Aux. platform capacity 2
11 105556 RAILING, Front upper, B 1
104610 RAILING, Front upper, D 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
12 105551 RAILING, Front lower, B 1
104623 RAILING, Front lower, D 1
104625 • SCREW, Set 3/8-16 x 5/8" lg. 4
103978 • NUT, Hex 3/8-16 (4) 4
13 107013 ANGLE, Platform stop (1) 1

Models 6826 and 6832
11
4
9
3
8
2 17 6
3 12
18
7
10
13
15
15
20
19
5
1
14
5
14
MA-SJII-37A

Models 6826 and 6832
1 2 3 4 5 6 7 Assy.
107030 PLATFORM ASSY., 3 Ft. manual extension

1 106949 WELDMENT, Extension platform
100141 • ROLLER, Rear (2) 2
105829 • PIN, Roller 3/4" x 2-3/8" lg. 2
2 107928 BAR, Platform push (1) 1
3 107450 CHANNEL ASSY., Side handrail 2
107451 • CHANNEL 2
103550 • PAD, Wear 6
116341 • KIT, Channel hardware 2
103845 • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103984 • NUT, Lock 5/16-18 4
4 100509 PIN, Locking 7
5 105671 PAD, Side 4
6 103796 PIPE, Midrail 2
103885 • BOLT, Hex-hd 5/16-18 x 1-3/4" lg. 2
103984 • NUT, Lock 5/16-18 2
8 105807 CABLE, Lanyard 6" lg. 7
9 100702 CAP, Tube end 2
11 105631 RAILING, Front upper 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
12 105630 RAILING, Front lower 1
104625 • SCREW, Set 3/8-16 x 5/8" lg. 4
103978 • NUT, Hex 3/8-16 4
13 107013 ANGLE, Platform stop 1
14 105673 PAD, Rear bottom 2
15 106432 U-BOLT, 1/4-20 1
103980 • NUT, Hex 1/4-20 2
17 115014 PUSH BAR, Upper 1
18 112467 PLUNGER, Quick release pull ring 2
19 115015 TUBE, Push bar lower RH 1
20 115016 TUBE, Push bar lower LH 1

FIGURE 5-10. POWERED EXTENSION PLATFORM
16
8
6
14
13
15 13
11 23
1
21
19
18 17 20
22
4
3 12
21
10
MA-SJII-07A

FIGURE 5-10. POWERED EXTENSION PLATFORMS

1 2 3 4 5 6 7 Assy.
A 106421 PLATFORM ASSY., 6 Ft. powered extension (Model 3220)

B 107018 PLATFORM ASSY., 6 Ft. powered extension (Model 4620)
C 107021 PLATFORM ASSY., 6 Ft. powered extension (Model 4626)
D 107026 PLATFORM ASSY., 5 Ft. powered extension (Models 6826
and 6832)
1 113306 WELDMENT, Extension platform, A (Replaces 106274)
(See Note X)
113309 WELDMENT, Extension platform, B (Replaces 106284) 1
(See Note X)
113316 WELDMENT, Extension platform, C (Replaces 106294) 1
(See Note X)
113312 WELDMENT, Extension platform, D (Replaces 105825) 1
(See Note X)
2 103552 RAILING, Front rigid, A 1
105357 RAILING, Front rigid, B
104625 • SCREW, Set 3/8-16 x 5/8" lg. 1
103978 • NUT, Hex 3/8-16 1
3 113428 CYLINDER ASSY. Powered extension platform, A, B 4
113428 CYLINDER ASSY. Powered extension platform, C
(Replaces 108748 and 106445 by also ordering (1) NUT,
106450 and (1) SPHERICAL BEARING END,103420) 4
113427 CYLINDER ASSY., Powered extension platform, D
(Replaces 108728 and 106444 by also ordering NUT,
106450 and (1) SPHERICAL BEARING END, 103420)
(For components, refer to Powered Extension Platform
Cylinder Assembly Fig. 5-12) 2
4 114825 SWITCH ASSY., Limit (Models 3220 and 4620)
(Replaces 107703 by also ordering Connector, 107711) 1
114827 SWITCH ASSY., Limit (Models 4626 and 6826)
114828 SWITCH ASSY., Limit (For Model 6832)
102668 • SWITCH, Limit 1
102882 • HEAD, Switch 1
103142 • ARM, Actuator 1
107712 • CONNECTOR, 5 Pin 1
5 (Ref.) VALVE AND MANIFOLD, Powered ext.platform
(Refer to Hydraulic Hose Connections - Powered
Extension Platform Fig. 5-11) 1
6 105538 PLATE, Control box mounting 1
7 100509 PIN, Locking 1
8 105807 CABLE, Lanyard 6" lg. 1
10 114826 CABLE ASSY., Valve manifold (Models 3220 and 4620)
114829 CABLE ASSY., Valve manifold (Models 4626 and 6826)
114830 CABLE ASSY., Valve manifold (Model 6832)
104409 • CONNECTOR, Electrical 2
NOTE: Parts list continued on Page 5-25.

FIGURE 5-10. POWERED EXTENSION PLATFORMS (Cont.)

1 2 3 4 5 6 7 Assy.
NOTE: Parts list continued from Page 5-23 .
11 107456 CHANNEL ASSY., Slide handrail, A, B, C 2

107454 CHANNEL ASS Y., Slide handrail, D 2
103550 • PAD, Wear 6
116341 • KIT,Channel hardware 2
103845 • BOLT, Hex-hd 5/16-18 x 2" lg. 4
103984 • NUT, Lock 5/16-18 4
12 103424 PIN, Cylinder, A, B 1
103424 PIN, Cylinder, C, D
(Used with cylinders with spherical bearing ends) 2
100759 • RING, Retaining (1 per pin) 1
13 106394 PIPE, Midrail, A, B, C 2
100873 PIPE, Midrail, D 2
103885 • BOLT, Hex-hd 5/16-18 x 1-3/4" lg. 2
103984 • NUT, Lock 5/16-18 2
14 105556 RAILING, Front hinged upper (option) (Model 3220) 1
104610 RAILING, Front hinged upper (Models 4620 and 4626) 1
105631 RAILING, Front hinged upper (Models 6826 & 6832) 1
103872 • BOLT, Hex-hd 3/8-16 x 2-1/4" lg. 2
104606 • NUT, Lock 3/8-16 2
15 105551 RAILING, Front hinged lower (option) (Model 3220) 1
104623 RAILING, Front hinged lower (Models 4620 and 4626) 1
105630 RAILING, Front hinged lower (Models 6826 & 6832) 1
104625 • SCREW, Set 3/8-16 x 5/8" lg. 4
103978 • NUT, Hex 3/8-16 4
16 (Ref.) BOX ASSY., P owered extension platform control 1
17 106290 ROLLER, Rear platform 2
18 101199 PIN, Rear roller 2
19 113305 ISOLATOR, Cylinder rod (Later models) 2
20 113304 WASHER, Isolator 3/4" x 2" (Later models) 2
21 106450 NUT, Jam 3/4-16 2
22 103420 END, Spherical bearing (Earlier models) 1
NOTE X - For service replacement on earlier models,

also order (2) ISOLATORS, 113305; (2) WASHERS,
113304: (2) NUTS, 106450. Remove SPHERICAL
BEARING END, 103420 from cylinder.

FIGURE 5-11. HYDRAULIC HOSE CONNECTIONS - Powered Extension PLatform
Models 4626,
6826 and 6832
4
4
1 1
7
7
8 4
4
9
6 4
TO MAIN
MANIFOLD
2 3
4
10
MA-SJII-30A

FIGURE 5-11. HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform
1 2 3 4 5 6 7 Assy.
1 113428 CYLINDER ASSY., 6 Ft. extension platform

(Replaces 108748 and 106445 by also ordering
(1) NUT, 106450 and (1) SPHERICAL BEARING
END, 103420) (Models 3220 and 4620) 1
(Model 4626) 2
113427 CYLINDER ASSY., 5 Ft. extension platform
(Replaces 108728 and 106444 by also ordering
(1) NUT, 106450 and (1) SPHERICAL BEARING
END, 103420) (Models 6826 and 6832) 2
(For components, refer to Powered Extension Platform
Cylinder Assembly Fig. 5-12)
2 107832 BLOCK, Manifold 1
3 103614 VALVE ASSY., 24 Volt Spool 1
107439 • COIL, 24 Volt (Vickers) 2
103690 • COIL, 24 Volt (Rexroth) 2
4 103073 FITTING, Elbow 900 #6orb-#6 5
5 103069 FITTING, Connector #6orb-#6 1
(Models 3220 and 4620)
6 103072 FITTING, Tee #6orb-#6 2
(Models 4626, 6826 and 6832)
7 107722 HOSE ASSY., Retract 71” lg. (Models 3220 and 4620) 1
107992 HOSE ASSY., Retract 72” lg. (Model 4626) 2
108884 HOSE ASSY., Retract 77-1/2” lg. (Model 6832) 2
8 107721 HOSE ASSY., Extend 9” lg. (Models 3220 and 4620) 1
107991 HOSE ASSY., Extend 12-1/2” lg. (Models 4626) 2
104487 HOSE ASSY., Extend 32” lg. (Models 6826 and 6832) 2
9 107234 HOSE ASSY., Return 300” lg. 1
107989 HOSE ASSY., Return 380” lg. 1
107411 HOSE ASSY., Retrun 470” lg. (Model 6832) 1
10 107723 HOSE ASSY., Supply 320” lg. (Models 3220 and 4620) 1
(Replaces 107407)
109025 HOSE ASSY., Supply 397” lg. (Models 4626 and 6826) 1
107412 HOSE ASSY., Supply 500” lg. (Model 6832) 1

FIGURE 5-12. POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
9
13
12
8
2
11
5 7
4 6
14
10
3
MA-1000-51
1 2 3 4 5 6 7 Assy.
A 113428 CYLINDER ASSEMBLY, 6 Ft. extension platform

B 113427 CYLINDER ASSEMBLY, 5 Ft. extension platform
C $ CYLINDER ASSEMBLY, 6 Ft. extension platform (108748)
D $ CYLINDER ASSEMBLY, 5 Ft. extension platform (108728)
1 106474 WELDMENT, Cyl. barrel, A, C 1
106454 WELDMENT, Cyl. barrel, B, D 1
2 108723 GLAND, Cylinder end 1
*3 103829 O-RING, Piston 1
*4 103825 SEAL, Piston 1
*5 106452 RING, Piston wear 1
*6 106449 WIPER, Rod 1
*7 108798 SEAL, Rod 1
8 103828 O-RING, Gland 1
9 106473 ROD, Piston, A, C 1
106453 ROD, Piston, B, D 1
10 114344 PISTON (1) (Replaces 106457) 1
11 103830 NUT, Lock 5/8-11 grade C 1
12 106450 NUT, Jam 3/4-16, C, D 1
13 103420 END, Spherical bearing, C, D 1
14 103822 SPACER, Limit (Used w/Piston, 106457)
107396 KIT, Seal repair
* Part of Seal Repair Kit, 107396.

$ Order replacement cylinder plus (1) SPHERICAL
BEARING END, 103420 and (1) NUT, 106450.

FIGURE 5-13. POWERED EXTENSION PLATFORM CONTROL BOX ASSEMBLY
5
8
6 7
5 11 9
1
7 6
2
10
3
4
MA-SJII-31B

1 2 3 4 5 6 7 Assy.
A (Ref.) Box Assembly, Powered ext. Platform control

(Later models with toggle switch controls)
B (Ref.) Box Assembly, Powered ext. Platform control
(Early models with rotary switch controls)
1 115539 • BOX, Control, A 1
2 103041 • STRAIN RELIEF, Straight 1/2" , A 1
3 106401 • CORD, Coiled 18/3 AR
4 107712 • CONNECTOR ASSEMBLY, 5 Pole male
(Replaces round connector by also ordering (1)
Connector, 107711) 1
5 108328 • LABEL, Platform extend/retract 1
6 102853 • SWITCH, Toggle, A 2
7 111181 • GUARD, Toggle switch, A 2
8 115594 • LABEL, Enable, A 1
9 103035 • STRAIN RELIEF, Elbow 90O 1/2", B 1
10 102976 • BOX, Control, B
11 (Ref.) • SWITCH ASSEMBLY, Platform extend/retract, B 1
102837 • • HEAD, Selector switch 1
103100 • • BASE, Contact 1
103141 • • BLOCK, N.O. Contact 1

FIGURE 5-14. GATE OPTIONS
14
15
12
3
4 9
7
10
6
5
13
11
MA-SJII-16

FIGURE 5-14. GATE OPTIONS

1 2 3 4 5 6 7 Assy.
A (Ref.) GATE ASSEMBLY, Half (Models 3220 and 4620 for

North America)
B (Ref.) GATE ASSEMBLY, Half (Models 4626, 6826 and 6832)
(ALL models for other than North America)
(Models 3220 and 4620 with hinged railings)
C (Ref.) GATE ASSEMBLY, Rigid full (Models 3220 and 4620 for
North America)
D (Ref.) GATE ASSEMBLY, Rigid full (Models 3220 and 4620 for
other than North America)
E (Ref.) GATE ASSEMBLY, Hinged full (ALL earlier models with top
latch system)
F (Ref.) GATE ASSEMBLY, Hinged full (ALL earlier models with
center latch system)
1 109388 HINGE, Spring (STANLEY) AR
100596 HINGE, Spring (MALLORY) AR
2 111239 GATE, Half, A (Note X) (Replaces 105864) (Note Y) 1
107868 GATE, Half, B (Note Y)
3 111242 GATE, Rigid full, C (Note X) 1
(Replaces 105748) (Note Y)
108136 GATE, Rigid full, D (Note Y) 1
4 105306 STOP, Latch (Model 3220)
110693 STOP, Latch (Models 4620, 4626, 6826 and 6832)
5 105307 PLATE, Latch release 1
6 109377 PIN, 5/8" x 4-3/16" lg. (Replaces 105309) 1
7 105312 GUIDE, Spring 1
8 103107 SPRING, Compression 1
9 100702 PLUG, Tube end AR
10 105310 PIN, Roll 1/8" x 1-1/4" lg. 1
11 105664 GATE, Hinged lower, E (Uses MALLORY hinges) 1
12 105666 GATE, Hinged upper, E (Uses MALLORY hinge) 1
13 113661 GATE, Hinged lower, F (Uses STANLEY hinges) 1
14 113662 GATE, Hinged upper, F (Uses STANLEY hinge) 1
15 101524 LATCH, Gate top, E 1
16 111283 SPACER, Hinge spacer AR
NOTE X - When replacing gate on Model 3220, also

order item #16.
NOTE Y - For service replacement, order new gate

and STANLEY hinges.

FIGURE 5-15. CONTROL BOX ASSEMBLY
10
21
8
20
4
2 11
26
24
5
15
28
12
23
7
19 9
18
25
13
16
27
29
22
14
17
MA-SJII-43B

FIGURE 5-15. CONTROL BOX ASSEMBLY

1 2 3 4 5 6 7 Assy.
A 104491 CONTROL BOX ASSEMBLY - Standard -

B 106109 CONTROL BOX ASSEMBLY - With Horn -
C 114557 CONTROL BOX ASSEMBLY - International W/Horn -
(Replaces 108117 by ordering (1) Connector, 107777)
D 114558 CONTROL BOX ASSEMBLY - EE-Rated -
1 108692 • WELDMENT, Control box (Replaces 100886) 1
2 108703 • COVER, Bottom, A, D (Replaces 100148) 1
108704 • COVER, Bottom, B, C (Replaces 100621) 1
104607 • • SCREW, Self-tapping #8-32 x 1/2” lg. 11
3 103334 • CONTROLLER ASSEMBLY 1
(For components, refer to figure 5-11)
103957 • • SCREW, Machine #8-32 x 1/2” lg. 4
4 103240 • INDICATOR, Battery charge 1
5 102752 • SWITCH, Key select 1
104325 • • KEY, Select switch 1
6 102599 • LABEL, Lift/off/drive, A, B, D 1
108333 • LABEL, Lift/off/drive, C 1
7 (Ref.) • SWITCH ASSEMBLY, Emergency stop 1
100149 • • WASHER, Flat 1
102769 • • HEAD. Stop switch 1
103225 • •• BLOCK, N.C. Contact 1
8 (Ref.) • SWITCH ASSEMBLY, Up/down selector 1
9 102627 • LABEL, Emergency stop, A, B, D 1
105351 • LABEL, Emergency stop, C 1
10 102657 • LABEL, Up/off/down, A, B, D 1
108328 • LABEL, Up/off/down, C 1
11 106704 • LABEL, Operator warning 1
12 103012 • BLOCK, Terminal 1
103955 • • SCREW Machine #6-32 x 3/4” lg. 2
103985 • • NUT, Machine #6-32 2
13 104172 • CORD ASSEMBLY, Control box, A, B 1
102888 • • CABLE, 16/10 x 27” lg. 1
102766 • • PLUG, 10 Pin cable 1
103365 • • CONNECTOR, Control box 1/2” 1
14 114547 • CORD ASSEMBLY, Control box, C, D 1
102888 • • CABLE, 16/10 x 27” lg. 1
107778 • • CONNECTOR ASSEMBLY, 10 Pole male 1
15 102921 • DIODE, 6 Amp AR
16 104170 CORD ASSEMBLY, Scissor arm, A, B 1
(For Models 3220 and 4620)
102518 • SOCKET, 10 Pin 1
102766 • PLUG, 10 Pin 1
102888 • CABLE, 16/10 x 372” lg. 1
105742 CORD ASSEMBLY, Scissor arm, A, B 1
(For Models 4626 and 6826)
102888 • CABLE 16/10 x 456” lg. (1) 1
106336 CORD ASSEMBLY, Scissor arm, A, B (For Model 6832) 1
102888 • CABLE, 16/10 x 552” lg. 1
NOTE: Parts list continued on page 5-35

FIGURE 5-15. CONTROL BOX ASSEMBLY (Cont.)

1 2 3 4 5 6 7 Assy.
NOTE: Parts list continued from Page 5-33.
17 114549 CORD ASSEMBLY, Scissor arm, C, D 1

(Model 3220 and 4620)
(Replaces 109498 by ordering (1) Connector, 107777
and (1) Connector, 107778)
102888 • CABLE, 16/10 x 372” lg. 1
107778 • CONNECTOR ASSEMBLY, 10 Pole male 1
107777 • CONNECTOR ASSEMBLY, 10 Pole female 1
114550 CORD ASSEMBLY, Scissor arm, C, D 1
(Model 4626 and 6826)
and (1) Connector, 107778)
102888 • CABLE, 16/10 x 456” lg. 1
114551 CORD ASSEMBLY, Scissor arm, C, D 1
(Model 6832)
and (1) connector, 107778)
102888 • CABLE, 16/10 x 552” lg. 1
18 (Ref.) • SWITCH ASSEMBLY, Lift enable pushbutton 1
108854 • • HEAD, pushbutton head (green) 1
19 108855 • LABEL, Lift enable 1
20 (Ref.) • SWITCH ASSEMBLY, Horn pushbutton, B, C 1
102851 • • HEAD, Pushbutton switch (black) 1
21 102467 • LABEL, Horn, B 1
105352 • LABEL, Horn, C 1
22 102860 • HORN, 24 Volt operator 1
23 105867 • PLUG, Snap-in, (Replaces 102956) AR
24 103036 • STRAIN RELIEF, Cord 1/2” 3
25 103628 SEAL, Rubber 44” lg., D 1
26 113451 STRIP, Terminal mount 1
Items 27 thru 29 are for machines with Powered

Extension platforms.
27 (Ref.) CABLE ASSEMBLY, Powered platform control box 1

103257 • CABLE, 18/3 x 27” lg. 1
28 (Ref.) CABLE ASSEMBLY, Valve manifold 1
103257 • CABLE, 18/3 x 27” lg. 1
29 (Ref.) • CABLE ASSEMBLY, Limit switch 1
103257 • CABLE, 18/3 x 27” lg. 1

FIGURE 5-17. CONTROLLER ASSEMBLY
2
4
3 4
5
8
6
10
14
7 11
13 12 9
MA-SJM-13
1 2 3 4 5 6 7 Assy.
103334 CONTROLLER ASSEMBLY
1 105735 • CAP, Elastic 1
2 105734 • ACTUATOR, Rocker 1
3 105733 • SWITCH, Directional 2
4 105738 • KNOB HALF 2
5 105737 • SPRING, Compression 1
6 105736 • SLIDE LOCK 1
7 105378 • HANDLE EXTENSION 1
8 106729 • HOUSING 1
9 106730 • SPRING, Handle return 1
10 106725 • RATCHET 1
11 106726 • BUSHING, Spring 1
12 106092 • CIRCUIT BOARD ASSEMBLY 1
13 102768 • SWITCH W/ACTUATOR 4
14 106731 • SCREW, Hollow 1

FIGURE 5-18. HOSE CONNECTIONS - SCISSORS
Lift
Cylinder
Machines
1 With
Holding
Valves
7
11
9 8
10
5 6
Main
Manifold
3
4
MA-SJII-27A
1 2 3 4 5 6 7 Assy.
1 106260 CYLINDER ASSEMBLY, Lift (Replaces 105376) 1

(For components, refer to Figure 5-24.)
2 103494 BLOCK, Velocity fuse 1
103403 • O-RING, Manifold seal 1
103405 • BOLT, Soc-hd 5/16-18 x 2” lg. grade 8 4
103404 • WASHER, Lock 5/16” 4
3 103138 VALVE, Velocity fuse 1
5 104135 HOSE ASSEMBLY, Lift cylinder (For Model 3220) 1
104657 HOSE ASSEMBLY, Lift cylinder (For Model 4620) 1
6 (Ref.) MANIFOLD ASSEMBLY, Main 1
7 106689 BLOCK, Holding valve (Machines w/holding valves) 1
104437 • PLUG, Soc-hd #6orb 1
8 107269 VALVE, N. C. (holding) (Machines w/holding valves) 1
9 104493 COIL, 24 Volt (Machines w/holding valves) 1
10 114578 FITTING, Elbow 90° #6orb-#6 1
(Machines w/holding valves) (Replaces 103073)
11 105281 ORIFICE, Emergency lowering .067 diameter 1
(Machines w/holding valves)

(Model 4626, 6826 and 6832 with (2) Lift Cylinders)
1 Upper
Lift
Cylinder
2
3
4
Machines
12 With
14 11 Holding
5 Valves
6 13
1
9 10 15
Lower
Lift
Cylinder
3
2 4
Main
7 8 Manifold
MA-SJII-33B

1 2 3 4 5 6 7 Assy.
1 106265 CYLINDER ASSEMBLY, Lift (Model 4626) 2

107083 CYLINDER ASSEMBLY, Lift (Model 6826) 2
106260 CYLINDER ASSEMBLY, Lift (Model 6832) 2
4 107270 VALVE, Relief 2
5 114578 FITTING, Elbow 90° #6orb-#6 (Replaces 103073) 1
6 104658 HOSE ASSEMBLY, Upper lift cylinder 1
7 114579 FITTING, Tee #6orb-#6 (Replaces 104660) 1
8 104657 HOSE ASSEMBLY, Lower lift cylinder 1
9 108778 BLOCK, Upper holding valve (Machines w/holding valves) 1
10 106688 BLOCK, Lower holding valve (Machines w/holding valves) 1
11 107269 VALVE, N.C. (holding) (Machines w/holding valves) 2
13 106557 VALVE, Relief (Machines w/holding valves) 2
14 108721 ORIFICE, Emergency lowering .055 diameter 2
15 103069 CONNECTOR, #6orb-#6 (Upper cylinder) 1

(Model 6832 with (4) Lift Cylinders)
1 1
RH Upper
LH Upper Lift
Lift 14 Cylinder
Cylinder 17
3 2
2 16
3
4
7 15 6 4
12 13
1 1 9
LH Lower RH Lower
Lift Lift
Cylinder Cylinder
2 2
3
3 4
10 8
4
11 Main 10
Manifold
MA-SJII-46A
1 2 3 4 5 6 7 Assy.
1 110677 CYLINDER ASSEMBLY, Lift 4

(For components, refer to Figure 5-24)
4 107270 VALVE, Relief 4
5 114578 FITTING, Elbow 90° #6orb-#6 (Replaces 103073) 1
6 111214 HOSE ASSEMBLY, Upper lift cylinders 1
8 111196 HOSE ASSEMBLY, Lower lift cylinders 1
9 111197 HOSE ASSEMBLY, Upper cylinder supply 1
11 104657 HOSE ASSEMBLY, Lower cylinder supply 1
12 106688 BLOCK, Lower holding valve 2
13 108778 BLOCK, Upper holding valve 2
14 107269 VALVE, N.C. (holding) (Machines w/holding valves) 4
16 106557 VALVE, Relief (Machines w/holding valves) 4
17 108721 ORIFICE, One-way .055 diameter 4

FIGURE 5-21. SCISSOR ARM ASSEMBLY - 20 Ft.
13
10
14 16 19
3
1
15
17
2 18
11
8
12
10
MA-SJII-02

FIGURE 5-21. SCISSOR ARM ASSEMBLY - 20 FT.

1 2 3 4 5 6 7 Assy.
A (Ref.) SCISSOR ARM ASSEMBLY (Model 3220)

B (Ref.) SCISSOR ARM ASSEMBLY (Model 4620)
1 103429 ARM ASSEMBLY, 1st Inner, A 1
100243 • BAR, Safety 1
105320 ARM ASSEMBLY, 1st Inner, B 1
2 103436 ARM ASSEMBLY, 1st Outer, A 1
104232 ARM ASSEMBLY, 1st Outer, B (Replaces 105361) 1
3 103430 ARM ASSEMBLY, 2nd Inner, A 1
105591 ARM ASSEMBLY, 2nd Inner, B 1
4 103437 ARM ASSEMBLY, 2nd Outer, A 1
105322 ARM ASSEMBLY, 2nd Outer, B 1
5 103431 ARM ASSEMBLY, 3rd Inner, A 1
102342 ARM ASSEMBLY, 3rd Inner, B 1
6 103438 ARM ASSEMBLY, 3rd Outer, A 1
105323 ARM ASSEMBLY, 3rd Outer, B 1
7 100046 PIN, End (12) 12
100825 • PIN, Retainer 1/4" x 1-3/16" lg. 12
104346 • PIN, Cotter 1/4" x 1" lg. 12
8 100900 PIN ASSEMBLY, Center 6
100901 • WASHER, Center pin 6
100903 • PIN, Retainer 3/8" 6
101520 • WASHER, Nylon 6
9 102237 PIN, Top roller 2
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
10 100048 ROLLER ASSEMBLY, Scissors 4
100050 • BUSHING 8
100049 • ROLLER 4
11 100047 PIN, Lower roller 2
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
12 100139 ROLLER ASSEMBLY, Retainer 2
100050 • BUSHING 2
100140 • ROLLER 2
13 100050 BUSHING, Scissor end 20
14 101076 BLOCK ASSEMBLY, Cylinder mounting 4
101077 • BLOCK 4
100904 • BUSHING 4
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. 4
100397 • NUT, Hex 5/16-18 4
15 100700 BUMPER, Scissor 10
16 106260 CYLINDER ASSEMBLY, Lift 1
(For components, refer to Lift Cylinder
Assembly Fig. 5-24.)
17 100071 BUSHING, Scissor center 12
18 (Ref.) BLOCK, Velocity fuse 1
(Refer to Hydraulic Hose Connections -
Scissors Fig. 5-18.)
19 105985 BLOCK, Cylinder rod pin 1
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 1
20 106756 LIGHT ASSEMBLY, Flashing amber (Option)(not shown) 1
104535 • BEACON, Amber 1
103111 • BULB, 24 Volt 1

21
10 13
22
14 16 19
6 5
18
7
3
14 16 19
15 1
2
17
18
11
12
10
MA-SJII-03


1 2 3 4 5 6 7 Assy.
A (Ref.) SCISSOR ARM ASSEMBLY (Model 4626)

B (Ref.) SCISSOR ARM ASSEMBLY (Model 6826)
1 102317 ARM ASSEMBLY, 1st Inner 1
2 104232 ARM ASSEMBLY, 1st Outer 1
3 105596 ARM ASSEMBLY, 2nd Inner 1
4 104233 ARM ASSEMBLY, 2nd Outer 1
5 104226 ARM ASSEMBLY, 3rd Inner 1
6 104232 ARM ASSEMBLY, 3rd Outer 1
7 100046 PIN, End (12) 16
100825 • PIN, Retainer 1/4" x 1-3/16" lg. 16
104346 • PIN, Cotter 1/4" x 1" lg. 16
100903 • PIN, Retainer 3/8" 8
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
100050 • BUSHING 8
100049 • ROLLER 4
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
100050 • BUSHING 2
100140 • ROLLER 2
14 101076 BLOCK ASSEMBLY, Cylinder mounting 8
101077 • BLOCK 8
100904 • BUSHING 8
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. 8
100397 • NUT, Hex 5/16-18 8
16 106265 CYLINDER ASSEMBLY, Lift, A 2
107083 CYLINDER ASSEMBLY, Lift, B 2
(For components, refer to Lift
Cylinder Assembly Fig 5-24.)
18 (Ref.) BLOCK, Velocity fuse 2
(Refer to Hydraulic Hose Connections
19 105985 BLOCK, Cylinder rod pin 2
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 2
20 106756 LIGHT ASSEMBLY, Flashing amber (Option) (not shown) 1
103111 • BULB, 24 Volt 1
103267 • FLASHER, 24 Volt 1
21 105597 ARM ASSEMBLY, 4th Inner 1
22 104235 ARM ASSEMBLY, 4th Outer 1

24
10
13
9
23
21
22
14 16 19
6
5
18
4
7
3
14 16 19
15
2 1
17
18
11
8
12
10
MA-SJII-04


1 2 3 4 5 6 7 Assy.
A (Ref) SCISSOR ARM ASSEMBLY WITH 2 LIFT CYLINDERS

B (Ref.) SCISSOR ARM ASSEMBLY WITH 4 LIFT CYLINDERS
1 102317 ARM ASSEMBLY, 1st Inner, A 1
110671 ARM ASSEMBLY, 1st Inner, B 1
2 101186 ARM ASSEMBLY, 1st Outer 1
3 105590 ARM ASSEMBLY, 2nd Inner, A 1
110672 ARM ASSEMBLY, 2nd Inner, B 1
4 101186 ARM ASSEMBLY, 2nd Outer 1
5 102341 ARM ASSEMBLY, 3rd Inner, A 1
110674 ARM ASSEMBLY, 3rd Inner, B 1
6 101186 ARM ASSEMBLY, 3rd Outer 1
7 100046 PIN, End (12) 20
100825 • PIN, Retainer 1/4" x 1-3/16" lg. 20
104346 • PIN, Cotter 1/4" x 1" lg. 20
100903 • PIN, Retainer 3/8" 10
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
100050 • BUSHING 8
100049 • ROLLER 4
100121 • PIN, Retainer 1/4" x 1-7/16" lg. 2
104346 • PIN, Cotter 1/4" x 1" lg. 2
100050 • BUSHING 2
100140 • ROLLER 2
14 101076 BLOCK ASSEMBLY, Cylinder mounting (Qty. Is per Cylinder) 4
101077 • BLOCK AR
100904 • BUSHING AR
103869 • BOLT, Hex-hd 5/16-18 x 4-1/2" lg. AR
100397 • NUT, Hex 5/16-18 AR
16 106265 CYLINDER ASSEMBLY, Lift, A 2
110677 CYLINDER ASSEMBLY, Lift, B 4
(For components, refer to LiftCylinder Assembly Fig. 5-24.)
18 (Ref) BLOCK, Velocity fuse (1 Used per cylinder) 1
(Refer to Hydraulic Hose Connections -
19 105985 BLOCK, Cylinder rod pin (1 Used per cylinder) AR
105686 • BOLT, Hex-hd 3/4-16 x 3" lg. 2
20 106756 LIGHT ASSEMBLY, Flashing amber (Option) (not shown) 1
103111 • BULB, 24 Volt 1
103267 • FLASHER, 24 Volt 1
21 105592 ARM ASSEMBLY, 4th Inner, A 1
110673 ARM ASSEMBLY, 4th Inner, B 1
23 102342 ARM ASSEMBLY, 5th Inner 1

FIGURE 5-24. LIFT CYLINDER ASSEMBLY
For
3” Lift
Cylinder
11
10
5
3
2
8
MA-SJII-28

FIGURE 5-24. LIFT CYLINDER ASSEMBLY

1 2 3 4 5 6 7 Assy.
A 106265 CYLINDER ASSEMBLY, Lift 3" rod -

(Consists of items marked A) (Model 4626)
B 106260 CYLINDER ASSEMBLY, Lift 3.5" rod -
(Consists of items marked B) (Models 3220 and 4620)
(Model 6832 with 2 Lift Cylinders)
C 107083 CYLINDER ASSEMBLY, Lift 3.5" rod -
(Consists of items marked C) (Model 6826)
D 105376 CYLINDER ASSEMBLY, Lift 3.5" rod -
(For service replacement, order cylinder, 106260)
(Consists of items marked D)
E 105505 CYLINDER ASSEMBLY, Lift 3.5" rod -
(For service replacement,order cylinder, 107083)
(Consists of items marked E)
F 110677 CYLINDER ASSEMBLY, Lift 2.5" rod -
(Consists of items marked F)
(Model 6832 with 4 Lift Cylinders)
1 106212 WELDMENT, Barrel, A 1
105991 WELDMENT, Barrel, B,C 1
$ WELDMENT, Barrel, D,E 1
110676 WELDMENT, Barrel, F 1
2 105986 ROD, Piston, B,C 1
$ ROD, Piston, D,E 1
110670 ROD, Piston, F 1
3 106221 WIPER, Piston rod, A 1
105688 WIPER, Piston rod, B,C,D,E 1
106229 WIPER, Piston rod, F 1
4 106222 SEAL, Piston rod, A 1
105687 SEAL, Piston rod, B,C,D,E 1
106228 SEAL, Piston rod, F 1
5 106223 O-RING, Gland, A 1
105691 O-RING, Gland, B,C,D,E 1
106583 O-RING, Gland, F 1
6 106209 GLAND, Front head, A 1
105682 GLAND, Front head, B,C,D,E 1
106563 GLAND, Front head, F 1
7 107082 SPACER, Stroke limit, C,E 1
109503 SPACER, Stroke limit, F 1
8 106220 RING, Piston wear, A 2
105690 RING, Piston wear, B,C,D,E 2
106582 RING, Piston wear, F 2
9 106219 RING, Rod wear, A 1
105689 RING, Rod wear, B,C,D,E 1
106227 RING, Rod wear, F 1
10 106211 ROD, Piston, A 1
11 106210 PISTON, A 1
105888 KIT, Seal repair, A (Consists of items 3,4,5,8 & 9) AR

104512 KIT, Seal repair, B,C,D,E (Consists of items 3,4,5,8 & 9) AR
113873 KIT, Seal repair, F (Consists of items 3,4,5,8 & 9) AR
$ CONSULT THE FACTORY.

FIGURE 5-25. BASE, AXELS AND WHEELS - Models 3220, 4620 and 4626

1 2 3 4 5 6 7 Assy.
A (Ref.) BASE, AXLES AND WHEELS (Model 3220)

B (Ref.) BASE, AXLES AND WHEELS (Models 4620 and 4626)
1 105925 WELDMENT, Base, A (Single brake) 1
106974 WELDMENT, Base, A (Dual brake) 1
110595 WELDMENT, Base, A (Dual brake w/scissor guards) 1
106975 WELDMENT, Base, B (Single brake) 1
106976 WELDMENT, Base, B (Dual brake) 1
110598 WELDMENT, Base, B (Dual brake w/scissor guards) 1
2 100120 PIN, Axle king 2
100825 • PIN, 1/4" x 1-3/16" lg. 2
103478 • PIN, Cotter 1/4" x 1-1/4" lg. 2
3 107909 HUB ASSEMBLY, Front axle (Consists of:) 2
102833 • HUB, 5-Bolt 2
102749 • NUT, Castle 1"-14 2
102829 • WASHER, Flat 2
102865 • CAP, Dust 2
103003 • BEARING, Outer cone 2
103009 • BEARING, Inner cone 2
103085 • PIN, Cotter 3/16" x 1-1/2" lg. 2
103144 • SEAL, Grease 2
103199 • BOLT, Wheel 10
4 100840 WELDMENT, Front spindle 2
5 100050 BUSHING 8
6 104129 WASHER, Bronze 2
7 115282 ROD ASSEMBLY, Tie, A (Replaces 104090) 1
115286 ROD ASSEMBLY, Tie, B (Replaces 104468) 1
(CONSISTS OF:)
115281 • END, Bearing LH thread female (Later models) 1
100847 • END, Bearing RH thread female (Later models) 1
100853 • END, Bearing LH thread male (Early models) 1
100854 • END, Bearing RH thread male (Early models) 1
100855 • NUT, Jam 5/8-18 LH thread 1
100846 • NUT, Jam 5/8-18 RH thread 1
8 100845 BOLT, Hex-hd 5/8-11 x 3-1/2" lg. 1
103998 • WASHER, Lock 5/8" 1
103981 • NUT, Hex 5/8-11 1
9 100844 BOLT, Hex-hd 5/8-11 x 2-3/4" lg. 1
103998 • WASHER, Lock 5/8" 1
103981 • NUT, Hex 5/8-11 1
10 100446 PIN, Eccentric tray leveler 2
11 100856 SPACER, 5/8" x 1" x 7/16" thk. 2
12 104108 CYLINDER ASSEMBLY, Steer 1
(For components, refer to Steer Cylinder Assembly
Fig. 5-31.)
13 100850 BOLT, Hex-hd 3/4-10 x 2-1/2" lg. 1
104002 • WASHER, Lock 3/4" 1
100252 • NUT, Hex 3/4-10 1

FIGURE 5-25. BASE, AXLES AND WHEELS Models 3220, 4620 and 4626
14
3
5
4
12
8
6
7
13
5
11
3
9
1 14 15
14
10
25
18
24
17
5 19
23
20 21
22
15
16
MA-SJII-01
FIGURE 5-25. BASE, AXLES AND WHEELS - Models 3220, 4620 and 4626 (CONT.)

1 2 3 4 5 6 7 Assy.
14 103089 WHEEL ASSEMBLY, A (16.08 x 4.00 x 8 black) *

108876 WHEEL ASSEMBLY, A, B (opt) *
(15.65 x 4.00 x 8 non-marking)
108874 WHEEL ASSEMBLY, B (15.65 x 4.00 x 8 black) *
111607 WHEEL ASSEMBLY (opt) (16.00 x 6.50 x 8 foam filled) *
15 103808 WHEEL ASSEMBLY W/BRAKE, A (16.08 x 4.00 x 8 black) *
108877 WHEEL ASSEMBLY W/BRAKE, A, B *
(15.65 x 4.00 x 8 non-marking)
108951 WHEEL ASSEMBLY W/BRAKE, B (15.65 x 4.00 x 8 black) *
111598 WHEEL ASSEMBLY W/BRAKE (opt) *
(16.00 x 6.50 x 8 foam filled)
16 115420 STRAP, Ground (Replaces 104575) AR
17 103129 MOTOR, Wheel drive 2
103901 • BOLT, Hex-hd 1/2-13 x 2-1/2" lg. 8
103470 • WASHER, Lock 1/2" 8
103471 • NUT, Hex 1/2-13 8
106451 • NUT, Hex jam 1"-20 2
18 107912 HUB ASSEMBLY, Rear axle 2
103199 • BOLT, Wheel 10
�� order P/N 124243 (Bolt) and P/N
103349 (Nut)
19 103817 �� *
(For components, refer to Fig 5-30.)
103897 • BOLT, Hex 5/8-11 x 2" lg. 1
103981 • NUT, Hex 5/8-11 1
20 104488 WELDMENT, Brake pin LH 1
21 105890 WELDMENT, Brake pin RH (For Dual Brake Option) 1
103940 • BOLT, Soc-hd 1/4-20 x 1-1/4" lg. *
104000 • WASHER, Lock 1/4" *
103983 • NUT, Jam 1/4-20 *
22 102027 FITTING, Grease *
23 109029 LADDER, 2 Step (For 20 ft. scissors) 1
109031 LADDER, 2 Step (For 26 ft. scissors) 1
114876 LADDER, 2 Step (Machines with scissor guards) 1
101632 • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103999 • WASHER, Lock 3/8" 4
103472 • WASHER, Flat 3/8" 4
24 103751 SWITCH ASSEMBLY, Speed cutout, A 1
109534 SWITCH ASSEMBLY, Speed cutout, B 1
102882 • HEAD, Limit switch 1
103036 • CONNECTOR, Relief 1
103255 • CORD, 18/4 x 18" lg., A 1
103255 • CORD, 18/4 x 30" lg., B 1
25 106471 ALARM, Tilt 1
26 105515 SWITCH ASSEMBLY, Drive cutout (Option) (not shown) 1
(CONSISTS OF:)
103260 • CORD, 18/5 x 76" lg. 1
100967 • CAM, Limit switch 1
101229 • PLATE, Adjusting 1
*Quantities vary when equipped with dual brakes.

FIGURE 5-26. BASE, AXLES AND WHEELS - Models 6826 and 6832

1 2 3 4 5 6 7 Assy.
A (Ref.) BASE, AXLES AND WHEELS (Model 6826)

B (Ref.) BASE, AXLES AND WHEELS (Model 6832)
1 107467 WELDMENT, Base, A 1
107466 WELDMENT, Base, B 1
111223 WELDMENT, Base, A (Machines with scissor guard) 1
110627 WELDMENT, Base, B (Machines with scissor guard) 1
2 100120 PIN, Axle king 2
100825 • PIN, 1/4" x 1-3/16" lg. 2
103478 • PIN, Cotter 1/4" x 1-1/4" lg. 2
3 107909 HUB ASSEMBLY, Front axle 2
(CONSISTS OF:)
102833 • HUB, 5-Bolt 2
102749 • NUT, Castle 1"-14 2
102829 • WASHER, Flat 2
102865 • CAP, Dust 2
103003 • BEARING, Outer cone 2
103009 • BEARING, Inner cone 2
103085 • PIN, Cotter 3/16" x 1-1/2" lg. 2
103144 • SEAL, Grease 2
103199 • BOLT, Wheel 10
4 100840 WELDMENT, Front spindle 2
5 100050 BUSHING 8
6 104129 WASHER, Bronze 2
7 115287 ROD ASSEMBLY, Tie (Replaces 105730) 1
115281 • END, Bearing LH thread female (Later Models) 1
100847 • END, Bearing RH thread female (Later Models) 1
100853 • END, Bearing LH thread male (Early Models) 1
100854 • END, Bearing RH thread male (Early Models) 1
100855 • NUT, Jam 5/8-18 LH thread 1
100846 • NUT, Jam 5/8-18 RH thread 1
8 100845 BOLT, Hex-hd 5/8-11 x 3-1/2" lg. 1
103998 • WASHER, Lock 5/8" 1
103981 • NUT, Hex 5/8-11 1
9 100844 BOLT, Hex-hd 5/8-11 x 2-3/4" lg. 1
103998 • WASHER, Lock 5/8" 1
103981 • NUT, Hex 5/8-11 1
10 100856 SPACER, 5/8" x 1" x 7/16" thk. 2
11 100446 PIN, Eccentric tray leveler 2
12 104108 CYLINDER ASSEMBLY, Steer 1
(For components, refer to Steer Cylinder Assembly
Fig. 5-31.)
13 100850 BOLT, Hex-hd 3/4-10 x 2-1/2" lg. 1
104002 • WASHER, Lock 3/4" 1
100252 • NUT, Hex 3/4-10 1
NOTES: Parts list continued on Page 5-59.

FIGURE 5-26. BASE AXLES AND WHEELS Models 6826 and 6832
6 4 14
12 8
10
13
7
6
10
5
3
9
4
15
2
14
1 25 11
18
17
24
21
19
23
19
20
22
15
MA-SJII-47
FIGURE 5-26. AXLES, BASE AND WHEELS - Models 6826 and 6832 (Cont.)

1 2 3 4 5 6 7 Assy.
14 105812 WHEEL ASSY. (23 x 10.5 x 12 foam filled) 2

15 105708 WHEEL ASSY. W/BRAKE (23 x 10.5 x 12 foam filled) 2
16 105515 SWITCH ASSEMBLY, Drive cutout (Option) (not shown) 1
(CONSISTS OF:)
103260 • CORD, 18/5 x 76" lg. 1
100967 • CAM, Limit switch 1
101229 • PLATE, Adjusting 1
17 102689 MOTOR, Wheel drive 2
103901 • BOLT, Hex-hd 1/2-13 x 2-1/2" lg. 8
103470 • WASHER, Lock 1/2" 8
103471 • NUT, Hex 1/2-13 8
106451 • NUT, Hex jam 1"-20 2
18 107037 HUB, Rear axle 2
103199 • BOLT, Wheel 10
19 103817 CYLINDER ASSEMBLY, Brake 2
(For components, refer to Brake Cylinder Assembly
Fig. 5-30.)
103897 • BOLT, Hex 5/8-11 x 2" lg. 1
103981 • NUT, Hex 5/8-11 1
20 105859 WELDMENT, Brake pin LH 1
21 105892 WELDMENT, Brake pin RH 1
103940 • BOLT, Soc-hd 1/4-20 x 1-1/4" lg. 1
104000 • WASHER, Lock 1/4" 1
103983 • NUT, Jam 1/4-20 1
22 102027 FITTING, Grease 2
23 109031 LADDER, 2 Step (For 26 ft. scissors) 1
111513 LADDER, 3 Step (For 32 ft. scissors) 1
101632 • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103999 • WASHER, Lock 3/8" 4
103472 • WASHER, Flat 3/8" 4
24 109535 SWITCH ASSEMBLY, Speed cutout 1
(CONSISTS OF:)
103255 • CORD, 18/4 x 30" lg. 1
25 106471 ALARM, Tilt 1

FIGURE 5-27. HYDRAULIC HOSE CONNECTIONS - BASE
(Models 3220, 4620 and 4626)
Steer
Cylinder
4
1
5
2
12
13
Main
Manifold
11 13
10
9 10 9
Rear
Left Drive Right
Wheel Manifold Wheel 8
Motor Motor
8
10 14
9
9
3 10
4 16 18
19 17
Right Brake
Machines With
Dual Brake Option
15 Cylinder
Left Brake
Cylinder
7
MA-SJII-09

(Models 3220, 4620 and 4626)
1 2 3 4 5 6 7 Assy.
1 104108 CYLINDER ASSEMBLY, Steer

(For components, refer to Steer Cylinder Assy,
Fig. 5-31.)
4 105811 ORIFICE, .040 Dia. 3
5 104134 HOSE ASSEMBLY, Steer (Model 3220) 2
102462 HOSE ASSEMBLY, Steer (Models 4620 and 4626) 2
(REFER TO MAIN MANIFOLD ASSEMBLY FIG. 5-42)
Fig. 5-30.)
8 103129 MOTOR, Hydraulic drive 2
9 103071 FITTING, Adapter #10orb-#8 4
10 104407 TUBE ASSEMBLY, Drive motor (Model 3220) 4
104558 TUBE ASSEMBLY, Drive motor (Models 4620 and 4626) 4
11 104485 HOSE ASSEMBLY, Brake (Model 3220) 1
102540 HOSE ASSEMBLY, Brake (Models 4620 and 4626) 1
12 104487 HOSE ASSEMBLY, Brake supply (Model 3220) 1
104659 HOSE ASSY, Brake supply (Models 4620 and 4626) 1
13 102611 HOSE ASSEMBLY, Drive (Model 3220) 2
104656 HOSE ASSEMBLY, Drive (Models 4620 and 4626) 2
14 (Ref.) MANIFOLD ASSEMBLY, Rear drive (For components, 1
Refer to Fig. 5-32)
15 103817 CYLINDER ASSEMBLY, Brake (For Dual Brake Option) 1
Fig. 5-30.)
16 105811 ORIFICE, .040 Dia. (For Dual Brake Option) 1
17 106511 HOSE ASSEMBLY, Dual brake (Model 3220) 1
106516 HOSE ASSEMBLY, Dual brake (Models 4620 and 4626) 1
18 103073 FITTING, Elbow 90 #6orb-#6 (For Dual Brake Option) 1
19 103072 FITTING, Tee #6orb-#6 (For Dual Brake Option) 1

Steer
Cylinder
4
5 1
2
3
13
12
Main
Manifold
15
6
13
11 16
9
9 10
Left 8
Right
Wheel Rear
8 Wheel
Motor Drive Motor
14
10 Manifold
9 9
3
3 16
Left Brake Right Brake

4 4
Cylinder Cylinder
7
7
MA-SJII-13

1 2 3 4 5 6 7 Assy.
1 104108 CYLINDER ASSEMBLY, Steer

(For components, refer to Steer Cylinder Assy,
Fig. 5-31.)
4 105811 ORIFICE, .040 Dia. 4
5 102616 HOSE ASSEMBLY, Steer 2
(REFER TO MAIN MANIFOLD ASSEMBLY FIG. 5-42)
Fig. 5-30.)
8 102689 MOTOR, Hydraulic drive 2
10 105823 TUBE ASSEMBLY, LH drive motor 2
11 102490 HOSE ASSEMBLY, Brake 2
12 104659 HOSE ASSEMBLY, Brake supply 1
13 104656 HOSE ASSEMBLY, Drive 2
14 (Ref.) MANIFOLD ASSEMBLY, Rear drive 1
(For components, refer to Rear Drive Manifold
Assembly Fig. 5-33.)
15 106371 HOSE ASSEMBLY, Pilot valve 1
16 105822 TUBE ASSEMBLY, RH drive motor 2

FIGURE 5-29. BASE CONTROL BOX OPTION
8 9 10 2 8 9 10
3
3
2 11
11
5
7 7
1 13 12
4 4
MA-SJII-32A
1 2 3 4 5 6 7 Assy.
A (Ref) BOX ASSEMBLY, Base control -

(Later models with toggle up/down switch)
B (Ref.) BOX ASSEMBLY, Base control -
(Early models with rotary up/down switch)
1 115538 • BOX, Base control, A 1
2 108328 • LABEL, Platform up/down 1
3 102451 • LABEL, Platform/base select 1
4 111814 • LABEL, Emergency stop (Replaces 105351) 1
5 102853 • SWITCH, Toggle, A 1
6 111181 • GUARD, Toggle switch, A 1
102769 • • HEAD, Stop switch 1
103225 • • BLOCK, N.C. Contact 1
8 103041 • STRAIN RELIEF, Cord 1/2" 1
9 103255 • CORD, 18/4 x 24" lg. 1
10 107712 • CONNECTOR ASSEMBLY, 5 Pole male 1
(Replaces 4 pole round connector by also
ordering Connector, 107711)
11 (Ref.) • SWITCH ASSEMBLY, Platform/base key select 1
102754 • • HEAD, Key switch 1
104466 • • KEY, #455 AR
12 (Ref.) • SWITCH ASSEMBLY, Platform up/dow 1
13 102978 • BOX, Base control, B 1

FIGURE 5-30. BRAKE CYLINDER ASSEMBLY
12
11
10
9
8
7
6
5
4
1
MA-SJM-17
1 2 3 4 5 6 7 Assy.
103817 CYLINDER ASSEMBLY, Brake

1 105410 HOUSING, Brake cylinder 1
2 102844 SPRING, Brake return 1
3 103830 NUT, Lock 5/8-11 grade C 1
*4 111295 SEAL, Piston (Replaces 103825) 1
5 112259 PISTON (Replaces 103820) 1
*6 103829 O-RING, Piston 1
7 103822 SPACER 1
*8 103828 O-RING, Gland 1
*9 103826 SEAL, Rod 1
*11 103827 WIPER, Rod 1
12 103821 ROD, Brake 1
105816 KIT, Seal repair 1

FIGURE 5-31. STEER CYLINDER ASSEMBLY
4
14 13
7
2
16
15
12
11
8
5
6
10 MA-SJII-17
1 2 3 4 5 6 7 Assy.
104108 CYLINDER ASSEMBLY, Steer

1 106239 HOUSING, Steer cylinder 1
*2 103827 WIPER, Rod 1
*3 103826 SEAL, Rod 1
*4 103828 O-RING, Gland 1
*5 103825 SEAL, Piston 1
*6 103829 O-RING, Rod 1
8 103820 PISTON 1
9 104110 ROD, Piston 1
10 104111 SPACER, Stop 1
11 103830 NUT, Lock 5/8-11 grade C 1
12 100847 END, Cylinder rod 1
13 102025 BEARING, Spherical 1
14 104114 RING, Retaining 2
15 103513 FITTING, Grease 1
16 100846 NUT, Jam 5/8-18RH 1

FIGURE 5-32. REAR DRIVE MANIFILD ASSEMBLY - Models 3220, 4620 and 4626
6 8 5 8
10 4
3 5
8
2
1
9 6
11
7
3 5
MA-SJII-20
1 2 3 4 5 6 7 Assy.
(Ref.) MANIFOLD ASSEMBLY, Rear drive

108301 MANIFOLD W/VALVES, Rear drive
(CONSISTS OF ITEMS 1 THRU 5 AND 9)
1 108195 BLOCK, Manifold (Later models) 1
108052 • PLUG, Expander 8
104354 BLOCK, Manifold (Earlier models) 1
102930 • PLUG, Pipe 1/16" 8
102932 • PLUG, Pipe 1/4" 1
2 103354 VALVE, Flow divider/combiner 1
3 103623 VALVE, N.O. (speed) 2
4 104132 VALVE, N.C. (differential) 1
5 103605 COIL, 24 Volt 3
9 103136 VALVE, Free-wheeling 1
10 104434 ORIFICE, Differ. .040 dia. 1
11 104437 PLUG, O Ring manifold 1

FIGURE 5-33. REAR DRIVE MANIFOLD ASSEMBLY - Models 6826 and 6832
3 5
7 8
6 8
8
8
7
6
9
2
4 4
MA-SJII-18
1 2 3 4 5 6 7 Assy.
(Ref.) MANIFOLD ASSEMBLY, Rear drive

108302 MANIFOLD W/VALVES, Rear drive
(CONSISTS OF ITEMS 1THRU 5 AND 9)
1 108196 BLOCK, Manifold (Later models) 1
108052 • PLUG, Expander 13
106329 BLOCK, Manifold (Earlier models) 1
102930 • PLUG, Pipe 1/16" 1
102856 • PLUG, Hollow hex 12
2 103354 VALVE, Flow divider/combiner 1
3 103623 VALVE, N.O. (pilot) 1
4 106277 VALVE, Pilot check 2
5 103605 COIL, 24 Volt 1
9 103136 VALVE, Free-wheeling 1

FIGURE 5-34. BATTERY TRAY ASSEMBLY
5
4
9
7
MA-SJII-10
1 2 3 4 5 6 7 Assy.
1 107562 WELDMENT, Battery tray (Replaces 106702) 1

2 100335 BUSHING, Bronze 2
3 (Ref) LATCH ASSEMBLY, Tray 1
102780 • LATCH, RH 1
111534 • KNOB, Latch 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 1
103866 • BOLT, Hex-hd 5/16-18 x 1-1/2" lg. 2
103984 • NUT, Lock 5/16-18 2
4 103480 BATTERY, 6V 220AH, #T2200 4
5 103237 CABLE, Battery jumper 3
6 106008 CABLE, Battery charger 1
103364 • PLUG, 50 Amp 1
7 (Ref.) CHARGER ASSEMBLY, Battery 1
(Refer to Fig. 5-35, 36, 37 or 38)
103364 • PLUG, 50 Amp 1
100404 • CLAMP, Charger 2
8 100440 PLYWOOD, 3/8" x 10-1/2" x 28-1/2" lg. 1
9 100442 SPACER, Wood 2" x 3" x 28" lg. 1

FIGURE 5- 35. BATTERY CHARGER ASSEMBLY
(Lester Models 12870 and 13160)
5 4
3 7
1 8
10
12
11
MA-SJII-34
1 2 3 4 5 6 7 Assy.
A $ CHARGER ASSEMBLY, Battery 24V40A, 120VAC 60Hz 1

(LESTER MODEL 12870)
B $ CHARGER ASSEMBLY, Battery 24V40A, 230VAC 50Hz 1
(LESTER MODEL 13160)
1 104255 • CASE, Charger (14826S), A 1
104266 • CASE, Charger (15583S), B 1
2 104256 • TRANSFORMER (12875S), A 1
104265 • TRANSFORMER (13155S), B 1
3 106066 • CAPACITOR (02390S) 1
4 104264 • HEATSINK W/DIODES (09074S) 1
5 104263 • DIODE ASSEMBLY (08849S) 2
6 104257 • FUSE ASSEMBLY (08774S) 1
7 104262 • AMMETER, 0-50 Amps (02367S) 1
8 104248 • TIMER (11995S), B 1
104261 • TIMER (13280S), B 1
9 106094 • RELIEF, AC Cord (02028S) 1
10 104260 • RELIEF, DC Cord (02008S) 1
11 104249 • CORD & PLUG, AC (13263S), A 1
104251 • CORD, AC (15533S), B 1
12 104258 • CORD & PLUG, DC (14821S) 1
103364 • • PLUG, 50 Amp (1) 1
$ - Not available for service, order Motor Appliance charger

FIGURE 5-36 BATTERY CHARGER ASSEMBLY
(Motor Appliance Model BA610 and BA300)
3
10
17
14
15
5 13
12 11 9
2 6 16
8 7
MA-SJII-39A
1 2 3 4 5 6 7 Assy.
108592 CHARGER ASSEMBLY, Battery 24V40A, 120VAC, 60Hz

1 109100 • AMMETER, 0-75 1
2 109102 • CAPACITOR 1
3 108556 • DIODE 1
4 109108 • TRANSFORMER 1
5 108558 • HOLDER, Fuse 1
6 109101 • CORD, AC 1
7 109104 • CORD, DC 1
103364 • • PLUG, 50 Amp 1
8 109105 • RELIEF, DC Strain 1
9 108562 • TRIAC 1
10 109107 • FUSE, DC 1
12 108565 • CONTROL CIRCUIT, VFC2200 1
13 109103 • FUSE, AC AGC20 1
14 $ • BASE, Charger 1
15 $ • COVER, Charger 1
16 109106 • RELIEF, AC Strain 1
17 115315 • RELAY, Charger cutout 120VAC (BA610) 1

FIGURE 5-37. BATTERY CHARGER ASSEMBLY
(Motor Appliance Model BA 169)
(ILLUSTRATION NOT AVAILABLE)

1 2 3 4 5 6 7 Assy.
108164 CHARGER ASSEMBLY, Battery 24V40A, 220VAC, 50Hz

(MAC #BA169)
1 108554 • AMMETER, 0-30 1
2 109103 • CAPACITOR 1
3 108556 • DIODE 2
5 111898 • CORD, AC 1
6 111899 • CORD, DC 1
103364 • • PLUG, 50 Amp 1
7 108561 • RELIEF, Strain 2
8 111908 • RECTIFIER 1
9 111906 • CONTROL CIRCUIT 1
10 110855 • FUSE, AGC10 1
12 $ • COVER, Charger 1
13 111907 • TRANSFORMER, Control 1
14 111909 • HEATSINK 1
15 111904 • HOLDER, Fuse - DC 1
16 108562 • TRIAC 1
17 108558 • HOLDER, Fuse 1
18 111905 • FUSE, 45A Auto 1
19 116504 • RELAY, Charger cutout 240VAC (Later models) 1

(Motor Appliance Model B9338)
13
12
17
8
2 7
4
1
15
10
14 11 16
5
3
9
6
MA-SJM-28

(Motor Appliance Model B9338)
1 2 3 4 5 6 7 Assy.
110550 CHARGER ASSEMBLY, Battery, 24V20A, 120VAC, 60Hz -

1 110854 • AMMETER 1
2 110855 • FUSE, AC AGC10 1
4 $ • COVER W/HANDLE, Charger 1
5 110856 • CIRCUIT BREAKER 1
6 108559 • CORD, AC 1
7 108558 • HOLDER, Fuse 1
8 110857 • BUTTON, Charger stop 1
9 108561 • RELIEF, Strain, AC cord 1
10 109105 • RELIEF, Strain, DC cord 1
11 108562 • TRIAC 1
12 110858 • POWER TRANSFORMER 1
13 110859 • RECTIFIER 1
14 110860 • CONTROL CIRCUIT 1
15 109102 • CAPACITOR 1
16 110861 • ORD, DC 1
103364 • • PLUG, 50 Amp 1
17 110862 • TRANSFORMER, Control circuit 1
$ CONSULT FACTORY.

FIGURE 5-39. HYDRAULIC/ELECTRIC TRAY ASSEMBLY
13 12
14
21 20 7
6
17
16
11
15
8
9
18
19
10
3
MA-SJII-11

FIGURE 5-39. HYDRAULIC/ELECTRIC TRAY ASSEMBLY

1 2 3 4 5 6 7 Assy.
1 108857 WELDMENT, Hydraulic/electric tray (Replaces 107570) 1

3 (Ref.) MANIFOLD ASSEMBLY, Main (Refer to Fig. 5-42) 1
103873 BOLT, Hex-hd 3/8-16 x 2-1/2" lg. 1
103999 WASHER, Lock 3/8" 1
4 104207 SPACER, Manifold mounting 1
5 (Ref.) LATCH ASSEMBLY, Tray
102781 • LATCH, LH 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
104000 • WASHER, Lock 1/4" 1
103886 • BOLT, Hex-hd 5/16-18 x 1 1/2" lg. (Replaces 103864) 3
103984 • NUT, Lock 5/16-18 2
6 109267 COVER, Hydraulic tank (Replaces 105721) 1
(Models 3220, 4620 and 4626)
109263 COVER, Hydraulic tank (Replaces 106374) 1
(MODELS 6826 AND 6832)
103962 • SCREW, Mach #10-32 x 1/2" lg. 14
7 109568 FILTER ASSEMBLY, Return (#12orb thread) (Later models) 1
102877 FILTER ASSEMBLY, Return (1/2P thread) (Earlier models) 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 2
104254 • ELEMENT, Filter 1
8 103831 CYLINDER, Cushion 1
103856 • BOLT, Hex-hd 1/4-20 x 3/4" lg. 2
104000 • WASHER, Lock 1/4" 2
103980 • NUT, Hex 1/4-20 2
9 106369 PUMP & MOTOR ASSY. (Models 3220, 4620 and 4626) 1
106577 • PUMP, Hydraulic (JS Barnes) 1
109879 PUMP & MOTOR ASSY. (EE Rated 3220, 4620 and 4626) 1
109878 • PUMP, Hydraulic (EE Rated JS Barnes) 1
106578 PUMP & MOTOR ASSEMBLY (Model 6826 and 6832) 1
106587 • PUMP, Hydraulic (JS Barnes) 1
107078 PUMP & MOTOR ASSY. (EE Rated Model 6826 and 6832) 1
107113 • PUMP, Hydraulic (EE Rated JS Barnes) 1
106576 MOTOR, 24 Volt DC (All models except EE Rated) 1
(SCOTT MOTOR)
107081 MOTOR, 24 Volt DC (EE Rated Models) (Scott Motor) 1
(SERVICE PARTS ARE:)
109174 • BRUSHES (Set of 8) 1
109175 • SPRING 8
103845 • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103996 • WASHER, Flat 5/16" 4

FIGURE 5-39. HYDRAULIC/ELECTRIC TRAY ASSEMBLY (Cont.)

1 2 3 4 5 6 7 Assy.
10 106963 PLATE, Motor mounting 1

101632 • BOLT, Hex-hd 3/8-16 x 3/4" lg. 2
103999 • WASHER, Lock 3/8" 2
11 103236 GAUGE, Oil level/temp 1
12 103137 MANIFOLD, Lowering valve 1
(MACHINES W/ROTARY LOWERING VALVE)
107493 MANIFOLD, Lowering valve 1
(MACHINES W/PULL-TYPE LOWERING VALVE)
13 103136 VALVE, Rotary lowering 1
113377 • KNOB, Valve 1
107271 VALVE, Pull-type lowering 1
14 102693 CAP W/GASKET, Filler/breather 1
103962 • SCREW, Mach #10-32 x 1/2" lg. 3
15 103339 FITTING, Magnetic drain plug 1
16 (Ref.) PANEL ASSY., Electrical (Refer to Electrical Panel Assy.
Fig. 5-44.)
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 4
104000 • WASHER, Lock 1/4" 4
17 100387 TUBE, Suction 3/4P (Earlier models only) 1
18 102600 SWITCH, Battery 1
108714 KIT, Battery switch lockout 1
(CONSISTS OF:)
$ • PLATE, Lockout 1
$ • KNOB, Switch lockout 1
19 105983 LABEL, Power on/off 1
20 103320 CLAMP, Worm #16 1
21 102918 HOSE, Tank 1" 1
$ Not serviced separately, order Kit, 108714.
NOTE: For hose connections, refer to Hydraulic

Hose Connections - Hydraulic/Electric Tray Fig. 5-40.

FIGURE 5-40. HYDRAULIC HOSE CONNECTIONS - HYDRAULIC/ELECTRIC TRAY
(Machines w/Manual Extension Platform)
Hydraulic
Tank
22 Cover
9
11
8 12
Return
7 Filter 13
10
20
21
14
23 4
6
19
3
24 Cushion
Manifold
17
4
13
18
5
Main
2 15 16 Manifold
Pump/Motor 1
Assembly
MA-SJII-35A

(Machines w/Manual Extension Platform)
1 2 3 4 5 6 7 Assy.
1 (Ref) MANIFOLD ASSY., Main 1

(Refer to Main Manifold Assy. Fig. 5-42)
2 (Ref.) PUMP/MOTOR ASSEMBLY 1
(Referto Hydraulic/Electric Tray Assy. Fig. 5-39)
5 104580 HOSE ASSY., Cushion cyl. 1
7 (Ref) FILTER ASSY., Return 1
8 (Ref) LOWERING VALVE/MANIFOLD 1
9 103323 FITTING, Adapter #6P-#6 1
10 112631 HOSE ASSY.,Manual lowering valve to manifold 1
(Replaces 105341)
11 103124 FITTING, Elbow 90 3/4P 1
12 103215 FITTING, Hose 3/4B-3/4P 1
13 114402 CLAMP, Worm #12 (Replaces 102854) 2
14 114401 HOSE, Suction 3/4" x 15-1/2" lg. (Replaces 103032) 1
15 104436 FITTING, Adapter #10orb-#8orb 1
16 103002 FITTING, ELBOW 90 #8orb-1/2P 1
18 103294 FITTING, Hose 1/2P-3/4B 1
19 102686 HOSE ASSY., Pump to manifold 1
(Used w/filter, 109568)
106669 FITTING, Connector 1/2P-#6 (Used w/filter, 102877) 1
21 105345 HOSE ASSY.,Filter to main manifold 1
(Models 6826 and 6832 only)
23 (Ref.) HOSE ASSY., Pilot valve 1
(Refer to Hydraulic Hose Connections - Base
Fig. 5-28.)
24 109640 KIT, Pressure gauge disconnect
103246 • FITTING, Male disconnect 1
103309 • FITTING, Tee #6sw-#6-#6 1
103304 • FITTING, Adapter #4P-#6 1

(Machines w/Powered Extension Deck)
Hydraulic
Tank
Cover
22
9
11
8 12
Return
7 Filter 13
20 10
21 14
23 6 4
19
3
Cushion
26 Manifold
17
4
13
18
5
15
2 16
Main
Pump/Motor Manifold 1
Assembly 24
25
MA-SJII-36A

(Machines w/Powered Extension Deck)
1 2 3 4 5 6 7 Assy.
1 (Ref.) MANIFOLD ASSY., Main 1

(Refer to Main Manifold Assy.Fig. 5-42)
2 (Ref.) PUMP/MOTOR ASSEMBLY 1
(Refer to Hydraulic/ElectricTray Assy. Fig. 5-39)
7 (Ref.) FILTER ASSY., Return 1
8 (Ref.) LOWERING VALVE/MANIFOLD 1
10 112631 HOSE ASSY.,Manual lowering valve to manifold 1
(Replaces 105341)
11 103124 FITTING, Elbow 90 3/4P 1
12 103215 FITTING, Hose 3/4B-3/4P 1
13 114402 CLAMP, Worm #12 (Replaces 102854) 2
14 114401 HOSE, Suction 3/4" x 15-1/2" lg. (Replaces 103032) 1
15 104436 FITTING, Adapter #10orb-#8orb 1
16 103002 FITTING, ELBOW 90 #8orb-1/2P 1
18 103294 FITTING, Hose 1/2P-3/4B 1
19 102686 HOSE ASSY., Pump to manifold 1
(Used w/filter, 109568)
106669 FITTING, Connector 1/2P-#6 (Used w/filter, 102877) 1
21 105345 HOSE ASSY.,Filter to main manifold 1
23 (Ref.) HOSE ASSY., Pilot valve 1
(Refer to Hydraulic Hose Connections - Base
Fig. 5-28.)
24 (Ref.) HOSE ASSY., Valve supply 1
Extension Platform Fig. 5-11.)
25 (Ref.) HOSE ASSY., Valve return 1
Extension Platform Fig. 5-11.)
26 109640 KIT, Pressure gauge disconnect
103309 • FITTING, Tee #6sw-#6-#6 1
103304 • FITTING, Adapter #4P-#6 1

FIGURE 5-42. MAIN MANIFOLD ASSEMBLY
6 15
23
13
10
4 7
1
25
3 7
17 12 18
11
27
11 12
8 14 24
16 20
5 7
2
21
14
26
19
21 22
22
MA-SJII-60

FIGURE 5-42. MAIN MANIFOLD ASSEMBLY

1 2 3 4 5 6 7 Assy.
A (Ref.) MANIFOLD ASSEMBLY, Main 1

BB (Ref.) MANIFOLD ASSEMBLY, Main 1
C (Ref.) MANIFOLD ASSEMBLY, Main 1
(MODEL 6826)
108300 • MANIFOLD W/VALVES, Main 1
1 107354 • • BLOCK, Main manifold 1
109052 • • • PLUG, Expander 9
2 103614 • • VALVE ASSEMBLY, 24 Volt spool 2
‘ (Drive and steer) (Vickers)
107439 • • • COIL, 24 Volt (Vickers) 4
103690 • • • COIL, 24 Volt (Rexroth) 4
104409 • • • CONNECTOR, Black 4
104435 • • • CONNECTOR, Gray 4
103943 • • • BOLT, Soc-hd #10-24 x 2" lg. (standard 8
103922 • • • BOLT, Soc-hd #10-24 x 3" lg. 8
(Vickers valve w/cross-over relief block)
103923 • • • BOLT, Soc-hd #10-24 x 3-1/2" lg. 8
(Rexroth valve w/cross-over relief block)
3 102626 • • VALVE, N.O. (dump) 1
4 103623 • • VALVE, 3-Way (brake) 1
5 103655 • • VALVE, N.C. (lowering) 1
6 106273 • • VALVE, 3-Way (lift) 1
7 103605 • • COIL, 24 Volt 3
8 104435 • • ORIFICE, .067 Diameter (dump) 1
9 102856 • • FITTING, Plug #3 1
10 103069 • • FITTING, Connector #6orb-#6 6
11 103073 • • FITTING, Elbow 90 #6orb-#6 AR
12 104437 • • FITTING, Plug #6 AR
13 104133 • • VALVE, Counterbalance 1
14 104534 • • VALVE, Relief 2
15 105610 • • COIL, 24 Volt 1
16 103072 • • FITTING, Tee #6orb-#6-#6 1
17 104435 • • ORIFICE, .067 Diameter (lift), A 1
105530 • • ORIFICE, .081 Diameter (lift), B 1
111070 • • ORIFICE, .093 Diameter (lift), C 1

FIGURE 5-42. MAIN MANIFOLD ASSEMBLY (continued)

1 2 3 4 5 6 7 Assy.
108300 • MANIFOLD WITH VALVES, Main (continued) 1

18 114581 • • FITTING, Tee #6orb-#6-#6 1
(Machines w/pressure test quick disconnects)
19 116005 • • FITTING, Adapter #6orb-1/4"P 1
20 103304 • • FITTING, Adapter #6orb-1/4"P 1
21 114520 • • QUICK DISCONNECT, Pressure test 2
(Later models)
22 114521 • • COVER, Quick disconect dust (Later models) 2
23 114578 • • FITTING, Tee #6orb-#6-#6 1
(Machines with powered extension platform)
24 103069 • • FITTING, Connector #6orb-#6 1
(Machines with Dual Power Option)
25 103073 • • FITTING, Elbow 90 #6orb-#6 1
(Machines without quick disconnects)
26 104437 • • FITTING, Plug #6 1
(Machines without quick disconnects)
27 115299 • MANIFOLD W/RELIEF VALVES, Cross-over 1
Relief (Later 6826 and 6832 and optional)
115336 • • VALVE, Relief 2

FIGURE 5-44. ELECTRICAL PANEL ASSEMBLY
7
10 11
5
6
9 18
14
20
13
4
12 21
19
3 8
17
16
2
15
MA-SJII-12A

1 2 3 4 5 6 7 Assy.
1 107817 WELDMENT, Electrical panel (Replaces 105284) 1

2 104352 HARNESS, Manifold wiring 1
3 104173 CORD ASSY., Panel control 1
102888 • CABLE, 16/10 x 60" lg. 1
4 102331 BREAKER, 15 Amp circuit 2
5 102756 FUSE, 200 Amp 1
6 103068 INSULATOR, Fuse 2
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 4
104000 • WASHER, Lock 1/4" 4
7 103057 BEEPER, 24 Volt 1
103962 • SCREW, Mach #10-32 x 1/2" lg. 2
104003 • NUT, Hex #10-32 2
11 103805 LABEL, Up/down 1
12 105280 LABEL PLATE, Push to reset 2
13 112447 KIT, Bumper (Replaces 104697) 1
103956 • SCREW, Mach #6-32 x 1" lg. 1
103985 • NUT, Hex #6-32 1
14 103011 STRIP, Terminal block 1
103956 • SCREW, Mach #6-32 x 1" lg. 3
103985 • NUT, Hex #6-32 3
15 105814 DIODE ASSEMBLY 1
102921 • DIODE, 6 Amp 5
102921 • DIODE, 6 Amp 3
17 102921 DIODE, 6 Amp 5
18 108589 RELAY, 24 Volt 1
19 111181 GUARD, Toggle switch 1
20 $ RELAY, 24 Volt (brake) (Order relay 108589) 1
21 $ SOCKET, Relay (Order relay 108589) 1

(European and European EE Rated)
19
7
5
10 11
6
9 18
1 22 23
24
14 25
13
4 26
12
21
17
16
2
15
MA-SJII-22A

(European and European EE Rated)
1 2 3 4 5 6 7 Assy.

107042 WELDMENT, Electrical panel EE rated. 1
2 109523 HARNESS, Manifold wiring (Europe) 1
109528 HARNESS, Manifold wiring (Europe EE) 1
3 114548 CABLE ASSEMBLY, Panel control 1
(Replaces Cable 108076 with round connector by
also ordering Connector, 107778.
102888 • CABLE, 16/10 x 67" lg. 1
5 102756 FUSE, 200 Amp 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 4
104000 • WASHER, Lock 1/4" 4
7 103057 BEEPER, 24 Volt 1
103962 • SCREW, Mach #10-32 x 1/2" lg. 2
104003 • NUT, Hex #10-32 2
103956 • SCREW, Mach #6-32 x 1" lg. 1
103985 • NUT, Hex #6-32 1
103956 • SCREW, Mach #6-32 x 1" lg. 2
103985 • NUT, Hex #6-32 2
102921 • DIODE, 6 Amp 5
102921 • DIODE, 6 Amp 3
17 102921 DIODE, 6 Amp 5
18 108589 RELAY, 24 Volt 2
19 103267 FLASHER, 24 Volt 1
20 110632 PLUG, Battery 3-prong 1
22 107044 COVER, Electrical component 1
23 109694 GROMMET, Rubber 1
24 103628 GASKET, Foam 42" lg. 1
25 $ RELAY, 24 Volt (brake) (Order relay 108589) 1
26 $ SOCKET, Relay (Order relay 108589) 1

FIGURE 5-46. 800 WATT GENERATOR OPTION
1
2
7
MA-SJM-24

1 2 3 4 5 6 7 Assy.
105928 800 WATT GENERATOR OPTION

1 105882 GENERATOR, 800 Watt 1
106049 • BOLT, Carriage 5/16-18 x 1-1/4" lg 4
103404 • WASHER, Lock 5/16" 4
103996 • WASHER, Flat 5/16" 4
100397 • NUT, Hex 5/16-18 4
2 106095 CABLE, Battery positive 1
3 106054 CABLE, Battery negative 1
4 104208 PLUG, Male 1
5 106097 RECEPTACLE, Female 1
6 105269 CORD, 14/3 x 96" lg 1
7 105887 PLATE, Mounting 1
8 (Ref.) AC OUTLET (Refer to Figure 5-47 for parts.)

FIGURE 5-47. AC OUTLET ON PLATFORM OPTION
1
5
8
3
6
4
MA-SJM-23A

1 2 3 4 5 6 7 Assy.
A 109923 AC OUTLET ON PLATFORM (Models 3220 and 4620)

B 106096 AC OUTLET ON PLATFORM (Models 4626 and 6826)
C 106100 AC OUTLET ON PLATFORM (Model 6832)
1 108736 COVER, Cable protection LH (Replaces 105413)
109553 ELECTRICAL ASSEMBLY, A 1
109554 ELECTRICAL ASSEMBLY, B 1
109555 ELECTRICAL ASSEMBLY, C 1
(CONSISTS OF ITEMS 2 THRU 7)
2 109700 BOX, GFI Receptacle 1
3 109698 RECEPTACLE, 125V GFI 1
4 109699 PLATE, Weatherproof cover 1
5 103035 ELBOW, 90 Strain relief 1
6 105269 CORD, 14/3 x 432" lg., A 1
105269 CORD, 14/3 x 540" lg., B 1
105269 CORD, 14/3 x 648" lg., C 1
7 105271 PLUG, 3-Prong recessed 1
8 110333 LABEL, Connect supply here 1
9 110334 LABEL, Battery charger connection 1
NOTE: The following parts were used on earlier
machines:
104343 BOX, Duplex receptacle 1
104408 RECEPTACLE, 125V Duplex 1
104342 PLATE, Weatherproof duplex cover 1
103035 CONNECTOR, 90 Relief 1

FIGURE 5-48. AIR HOSE TO PLATFORM OPTION
MA-SJII-41
1 2 3 4 5 6 7 Assy.
A 107888 AIR HOSE TO PLATFORM (Models 3220 and 4620)

B 109557 AIR HOSE TO PLATFORM (Models 4626 and 6826)
C 109558 AIR HOSE TO PLATFORM (Model 6832)
1 109372 COVER, Hose protection LH 1
2 (Ref) HOSE ASSY., Air to platform 1
107882 • FITTING, Female disconnect 1
107884 • HOSE, Air 1/2 x 450" lg., A 1
107884 • HOSE, Air 1/2 x 558" lg., B 1
107884 • HOSE, Air 1/2 x 666" lg., C 1
109050 • FITTING, Hose barb 2
107886 • CLAMP, Hose 2
3 107887 LABEL, Connect air here 2
102891 STRAP, Tie 7" lg. AR
102893 STRAP, Tie 10-1/2" lg. AR

FIGURE 5-49. SCISSOR GUARD OPTION (FRENCH)
1 4
MA-SJII-67
1 2 3 4 5 6 7 Assy.
A 113682 SCISSOR GUARD ASSY. (French) (Model 3220 & 4620)

B 113687 SCISSOR GUARD ASSY. (French) (Model 4626 & 6826)
C 113691 SCISSOR GUARD ASSY. (French) (Model 6832)
1 113665 BRACKET, Scissor guard front 2
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • WASHER, Lock 3/8" 4
103978 • NUT, Hex-hd 3/8-16 4
2 113656 BRACKET, Scissor guard rear 2
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • WASHER, Lock 3/8" 4
103978 • NUT, Hex-hd 3/8-16 4
3 113684 TUBE, Front 2
103870 • BOLT, Hex-hd 3/8-16 x 1 1/2" lg. 4
103999 • WASHER, Lock 3/8" 4
4 113686 MESH, Front, A 1
113688 MESH, Front, B 1
113692 MESH, Front, C 1
5 110777 TUBE, Side 4
101632 • BOLT, Hex-hd 3/8-16 x 3/4" lg. 4
103999 • WASHER, Lock 3/8" 4
103472 • WASHER, Flat 3/8 SAE 4
6 113674 MESH, Side, A 2
113689 MESH, Side, B 2
113693 MESH, Side, C 2

FIGURE 5-50. LABELS AND NAMEPLATES

1 2 3 4 5 6 7 Assy.
105298 KIT, Service label (Consists of items 10 thru 36)
*1 (Ref) LABEL, Model designation
103705 • SJII 3220 2
105701 • SJII 4620 2
105529 • SJII 4626 2
106494 • SJII 6826 2
105650 • SJII 6832 2
*2 (Ref) NAMEPLATE, Serial number 1
*3 105745 PLATE, Safety label 1
103632 • BOLT, Self-tapping 1/4-14 x 3/4" lg. AR
*4 114269 TUBE, Manual storage 12" lg. (Replace 105744) 1
*5 114271 CAP, Manual tube end (Replaces 105802) 2
*6 114270 CLAMP, Manual tube (Replaces 105934) 2
*7 (Ref.) LABEL, Platform capacities
108667 • Model 3220 w/manual ext. platform 2
108672 • Model 3220 w/powered ext. platform 2
108671 • Model 6832 2
*8 106693 LABEL, Danger, filled tires (Machines w/foam filled tires) 1
*9 102975 STRIPE, Warning (648" roll”) 1
10 105672 LABEL, Danger (safety plate) 1
11 106695 LABEL, Caution (safety plate) 1
12 105959 LABEL, Battery switch 1
13 106760 LABEL, Keep 2
14 106761 LABEL, Clear 2
15 102896 LABEL, Forklift boot 2
16 103297 LABEL, Free-wheeling valve 1
17 108665 LABEL, On slab (compliance) 1
18 106691 LABEL, Operator’s checklist 1
19 102505 LABEL, Emergency lowering valve 1
20 103706 LABEL, Vertical logo 2
21 102894 LABEL, Do not lift from sides 2
22 102631 LABEL, SKYJACK logo (lg) 1
23 102632 LABEL, SKYJACK logo (sml) 1
24 103077 LABEL, Safety bar 1
25 103110 STRIPE, Red/blue/red 96" lg. 2
26 103125 STRIPE, White/blue 96" lg. 2
27 108442 LABEL, Push to “DOWN” 1
28 106705 LABEL, Do not alter (on scissor near limit switch) 1
29 102657 LABEL, Up/down (on control box) 1
30 106704 LABEL, Operator’s warning (on control box) 1
31 102627 LABEL, Emergency stop (on control box) 1
32 102599 LABEL, Lift/off/drive (on control box) 1
33 108855 LABEL, Lift enable (on control box) (later models) 1
34 103805 LABEL, Up/down (on electrical panel) 1
35 102912 LABEL, Daily maintenance (on battery tray near charger) 1
36 105983 LABEL, Power off/on (on hydraulic/electric tray) 1
(earlier models)
37 108685 LABEL, “Made in Canada” 1
38 106515 LABEL, Caution, brake 1
39 108666 LABEL, Replacement parts (on electrical panel) 1
*40 109985 LABEL, Annual inspection 1
*41 110334 LABEL, Battery disconnect 1
*42 104588 LABEL, FM Approved (EE Machines only) 1
*43 104589 LABEL, EE Approved 1
* Not included in Service Label Kit, order separately.

Supply Model Number and Serial Number when ordering
complete machine labels.

FIGURE 5-50. LABELS AND NAMEPLATES
29 30 31 32 33
9
10
11
8
1 20 4 5 6 9
13 21 14 26
17
18
9
15
15
25
16 2
38
37
22 28 ON SCISSOR ARM
12 36
23 27
19 24
34 ON ELECTRICAL PANEL
35 ON BATTERY TRAY MA-SJII-21

FIGURE 5-51. SCISSOR GUARD OPTION(Galvenized Mesh)
10 11
12
26 9
16 25
14 7
24
1
13
23 21
19 20 22
17
6
15
5
MA-SJII-44
FIGURE 5-51. SCISSOR GUARD OPTION (Galvenized Mesh)

1 2 3 4 5 6 7 Assy.
A 110137 SCISSOR GUARD ASSEMBLY (Model 3220)

B 110140 SCISSOR GUARD ASSEMBLY (Model 4620)
C 110145 SCISSOR GUARD ASSEMBLY (Model 4626)
D 110851 SCISSOR GUARD ASSEMBLY (Model 6826)
E 110141 SCISSOR GUARD ASSEMBLY (Model 6832)
1 110709 MAST ASSY., Scissor guard 2
110499 • ABSORBER, Gas spring 2
110345 • CABLE, Galv. 55-3/4" lg. 2
110480 • PULLEY, Bronze 2
110482 • PIN, 1/4" x 2" lg. 2
110483 • PAD, Nylon 4" x 6" 2
110484 • PAD, Nylon 2-1/2" x 6" lg. 2
110481 • SPACER 4
112380 • BEARING 2
2 110772 HOUSING, Front mast 1
3 110773 HOUSING, Rear mast 1
103915 • BOLT, Hex-hd 3/8-16 x 3-1/2" lg. 4
103914 • BOLT, Hex-hd 3/8-16 x 3-3/4" lg. 4
103999 • WASHER, Lock 3/8" 8
4 110490 SPACER, Front bumper 1
5 110599 BUMPER, Scissor guard 2
103473 • BOLT, Hex-hd 3/8-16 x 1" lg. 4
103999 • WASHER, Lock 3/8" 4
6 110600 RETAINER, Bumper 2
7 110525 RING, Split 22
8 110580 PLATE, Rear bumper (Used on machines without 1
Euroladder #114876)
9 105946 CAP, Tube end 1" 8
10 112733 SUPPORT, Curtain hanger, A 2
112796 SUPPORT, Curtain hanger, B, C, D, E 2
103887 • BOLT, Hex-hd 5/16-18 x 3/4" lg. 8
103404 • WASHER, Lock 5/16" 8
103860 • BOLT, Hex-hd 1/4-20 x 1-3/4" lg. 4
103995 • WASHER, Flat 1/4" 4
104000 • WASHER, Lock 1/4" 4
103980 • NUT, Hex 1/4-20 4
11 110502 FASTENER, Curtain cylinder 2
12 110532 ROD, Curtain hanger upper, A 4
110533 ROD, Curtain hanger upper, B, C, D, E 4
13 110612 ROD, Curtain hanger lower, A 4
110611 ROD, Curtain hanger lower, B, C, D, E 4
14 110537 ROD, Curtain hanger upper side 2
15 110609 ROD, Curtain hanger lower side 2
16 110777 TUBE, Curtain upper side 2
103871 • BOLT, Hex-hd 3/8-16 x 1-3/4" lg. 4
103999 • WASHER, Lock 3/8" 4
17 110576 CHANNEL, Curtain storage side 2
18 111184 CURTAIN, Mesh 12-1/2" wide, A 4
111185 CURTAIN, Mesh 19-1/2" wide, B, C, D, E 4
19 111186 CURTAIN, Mesh 81-1/4" wide 2
20 110571 CHANNEL, Curtain storage front LH, A 1
110574 CHANNEL, Curtain storage front LH, B, C, D, E 1
21 110572 CHANNEL, Curtain storage front RH, A 1
110573 CHANNEL, Curtain storage front RH, B, C, D, E 1
22 110770 CHANNEL, Curtain storage rear LH, A 1
110779 CHANNEL, Curtain storage rear LH, B, C, D, E 1
23 110771 CHANNEL, Curtain storage rear RH, A 1
110780 CHANNEL, Curtain storage rear RH, B, C, D, E 1
107038 • BOLT, Button-hd 5/16-18 x 5/8" lg. 16
111231 • BOLT, Button-hd 5/16-18 x 1" lg. 4
103984 • NUT, Lock 5/16-18 20
24 112299 PAD, Mast slide 4
25 111292 STRIP, Platform locator, A, B, D, E, (C uses 2) 4
26 111226 STRIP, Platform locator, C 2

APPENDIX A
SJII Series
Operating/Maintenance and Parts Manual
Dual Power Option Supplement

TABLE OF CONTENTS
Description Page
OPERATOR’S/DUAL POWER CONTROL BOX DIAGRAM PARTS LIST .......................................................... A-2

FIGURE A-1. OPERATOR’S/DUAL POWER CONTROL BOX DIAGRAM ........................................................ A-3
FIGURE A-2. MAIN ELECTRICAL PANEL DIAGRAM ..................................................................................... A-4
MAIN ELECTRICAL PANEL DIAGRAM PARTS LIST ....................................................................................... A-5
ELECTRICAL SCHEMATIC PARTS LIST ......................................................................................................... A-6
FIGURE A-3. ELECTRICAL SCHEMATIC ....................................................................................................... A-7
FIGURE A-4. ENGINE ELECTRICAL PANEL DIAGRAM ................................................................................. A-8
ENGINE ELECTRICAL PANEL DIAGRAM PARTS LIST ................................................................................... A-9
HYDRAULIC SCHEMATIC PARTS LIST ........................................................................................................ A-10
FIGURE A-5. HYDRAULIC SCHEMATIC ...................................................................................................... A-11
PARTS SECTION ...................................................................................................................................................
FIGURE A-6. HYDRAULIC/ELECTRIC TRAY ASSEMBLY ..................................................................... A-14
FIGURE A-7. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray ........................................ A-16
FIGURE A-8. HYDRAULIC HOSE CONNECTIONS - Engine Enclosure ................................................ A-19
FIGURE A-9. ENGINE ENCLOSURE ...................................................................................................... A-20
FIGURE A-10. ENGINE ELECTRICAL PANEL ASSEMBLY .................................................................... A-23
FIGURE A-11. DUAL POWER CONTROL BOX ASSEMBLY .................................................................. A-24
FIGURE A-12. ELECTRICAL PANEL ASSEMBLY .................................................................................. A-26
SJII SERIES 104321-7 APPENDIX A, Page 1

FIGURE A-1. OPERATOR’S CONTROL BOX DIAGRAM PARTS LIST

1 2 3 4 5 6 7 Assy.
1 103334 CONTROLLER ASSEMBLY, Drive/steer 1

2 103240 BATTERY CHARGER INDICATOR 1
3 102752 SWITCH, Lift/off/drive 1
4 (Ref.) SWITCH ASSEMBLY, Emergency stop 1
(Refer to SECTION 5, Figure 5-15.)
5 (Ref.) SWITCH ASSEMBLY, Lift enable 1
6 (Ref.) SWITCH ASSEMBLY, Up/off/down 1
7 103012 BLOCK, Terminal 1
8 (Ref.) CABLE ASSEMBLY, Control box 1
(Refer to Figure A-11.)
9 102853 SWITCH, Toggle (momentary) (Later machines) 1
10 115574 SWITCH, Toggle (maintaines)(Later machines) 2
11 (Ref.) SWITCH ASSEMBLY, Battery/engine select 1
(Early machines) (Refer to Figure A-11.)
12 (Ref.) SWITCH ASSEMBLY, Alternator off/on(Early machines) 1
13 (Ref.) SWITCH ASSEMBLY, Glow plug/start selector 1
(Early Kubota diesel machines) (Refer to Figure A-11.)
(Ref.) SWITCH ASSEMBLY, Start push-button 1
(Early Kohler machines) (Refer to Figure A-11.)
APPENDIX A, Page 2 SJII SERIES 104321-7

FIGURE A-1. OPERATOR’S/DUAL CONTROL BOX DIAGRAM
3
1
11 12
5
7
13
10 10
8
SJII Series 104321-7 APPENDIX A, Page 3

FIGURE A-2. MAIN ELECTRICAL PANEL DIAGRAM
15
2 3
4
5
1
13
8
11
14
10
12
APPENDIX A, Page 4 SJII Series 104321-7

FIGURE A-2. MAIN ELECTRICAL PANEL DIAGRAM

1 2 3 4 5 6 7 Assy.
1 103101 CONTACTOR, 24 Volt 1

2 102756 FUSE, 200 Amp 1
3 103336 HOUR METER 1
4 103057 BEEPER, 24 Volt 1
5 103267 FLASHER, 24 vOLT 1
7 108589 RELAY, 24 Volt(engine dump) 1
8 108589 RELAY, 24 Volt(brake) 1
9 108589 RELAY, 24 Volt(tilt) 1
10 102331 BREAKER,15 Amp circuit 2
11 103011 BLOCK, Terminal 1.5
13 110632 PLUG, Battery-3 pole 1
14 (Ref.) CABLE ASSEMBLY, Electrical panel 1
(Refer to SECTION 5, Figure 5-44 or Figure 5-45.)
15 109535 SWITICH ASSEMBLY, High speed limit 1

FIGURE A-3. ELECTRICAL SCHEMATIC PARTS LIST
Units
No. Part No. Assm.
1 2 3 4 5 6 7
B1 103480 BATTERY, 6 Volt 220 AH 4

BC 108164 BATTERY CHARGER, 24V 40A, 220VAC 1
BCI 103240 BATTERY CHARGER INDICATOR 1
C1 103101 CONTACTOR, 24 Volt 1
10CR1 108589 RELAY, 24 Volt (engine dump) 1
10CR2 108589 RELAY, 24 Volt (ignition) 1
17CR 108589 RELAY, 24 Volt (brake) 1
28CR 108589 RELAY, 24 Volt (tilt switch) 1
31CR 108589 RELAY, 24 Volt (glow plug) 1
32CR 108589 RELAY, 24 Volt (engine start) 1
32ACR KUBOTA SOLENOID, Engine starter 1
53CR 103101 CONTACTOR, 24 Volt (alternator) 1
CRD1 (Ref.) CABLE ASSEMBLY, Control box (Refer to SECTION 5, Figure 5-15.) 1
CRD2 (Ref.) CABLE ASSEMBLY, Scissor arm (Refer to SECTION 5, Figure 5-15.) 1
CRD3 (Ref.) CABLE ASSEMBLY, Main electrical panel 1
(Refer to SECTION 5, Figure 5-44 or 5-45.)
CRD4 (Ref.) CORD ASSEMBLY, Dual power control box (Refer to Figure A-11.) 1
CRD5 (Ref.) CORD ASSEMBLY, Engine scissor (Refer to Figure A-11) 1
CRD6 (Ref.) CORD ASSEMBLY, Engine electrical panel (Ref to Figure A-10.) 1
DCM1 106579 MOTOR, 24 Volt DC
D9 - D32A 102921 DIODE, 6 Amp 1000 PIV (as required)
DA1 109560 DIODE ASSEMBLY w/3 DIODES 1
DA1 105814 DIODE ASSEMBLY w/5 DIODES 1
F1 102756 FUSE, 200 Amp 1
FL-13 103267 FLASHER, 24 Volt 1
FL-22 104535 FLASHING LIGHT, 24 Volt
2H-13 102306 COIL, 24 Volt (lowering valve) 1
2H-21A 103605 COIL, 24 Volt (dump valve) 1
3H-14 105610 COIL, 24 Volt (lift valve) 1
3H-17A 103605 COIL, 24 Volt (brake valve) 1
3H-18A 103605 COIL, 24 Volt (pilot valve) 1
3H-19B 130605 COIL, 24 Volt (engine dump valve) 1
4H-15 107439 COIL, 24 Volt (reverse drive spool valve) 1
4H-16 107439 COIL, 24 Volt (forward drive spool valve) 1
4H-23 107439 COIL, 24 Volt (right steer spool valve) 1
4H-24 107439 COIL, 24 Volt (left steer spool valve) 1
LS1 109535 SWITCH ASSEMBLY, High speed limit 1
S3 102754 SWITCH, Lift/off/drive key select 1
S4 103225 N.C. CONTACT, Emergency stop switch 1
S5 103225 N.O. CONTACT, Up/off down switch 2
S7 103334 CONTROLLER ASSEMBLY, Drive/steer 1
S7-1 102768 - SWITCH w/ACTUATOR, Speed 1
S7-2 105733 - SWITCH, Right steer 1
S7-3 105733 - SWITCH, Left steer 1
S7-4 102768 - SWITCH w/ACTUATOR, Reverse drive 1
S7-5 105733 - SWITCH w/ACTUATOR, Reverse drive 1
S9 103141 N.O. CONTACT, Lift enable 1
S10 KUBOTA ENGINE KEY SWITCH 1
S40 103141 N.O. CONTACT, Battery/engine select switch 1
S41 103141 N.O. CONTACT, Alternator off/on 1
S42 103225 N.C. CONTACT, Start/glow plug switch 2
ST1 KUBOTA ENGINE STOP TIMER 1
TT 103336 HOUR METER 1

FIGURE A-3. ELECTRICAL SCHEMATIC

FIGURE A-4. ENGINE ELECTRICAL PANEL DIAGRAM
1
4
10
6
3
12 11
13
APPENDIX A, Page 8 SJII Series 104321-7

FIGURE A-4. ENGINE ELECTRICAL PANEL DIAGRAM PARTS LIST
Units
No. Part No. Assm.
1 2 3 4 5 6 7

2 103011 BLOCK, Terminal .5
3 KUBOTA ENGINE STOP TIMER 1
4 108589 RELAY, 24 Volt (ignition) 1
5 108589 RELAY, 24 Volt (engine start) 1
6 108589 RELAY, 24 Volt (brake) 1
7 KUBOTA ENGINE KEY SWITCH 1
8 KUBOTA ENGINE STOP SOLENOID 1
10 102921 DIODE, 6 Amp 1000 PIV 2
11 110632 PLUG, Battery-3 pole 1
12 (Ref.) CORD ASSEMBLY, Engine panel 1
13 (Ref.) CORD ASSEMBLY, Electrical panel 1

FIGURE A-5. HYDRAULIC SCHEMATIC PARTS LIST
Units
No. Part No. 1 2 3 4 5 6 7 Assm.
C1 103831 CYLINDER, Cushion 1

C2 106260 CYLINDER ASSEMBLY, Lift 3-1/2” (Model 4620) 2
104512 - KIT, Seal repair (as required)
106265 CYLINDER ASSEMBLY, Lift 3” (Model 4626) 2
107083 CYLINDER ASSEMBLY, Lift 3-1/2” (Model 6826) 2
110677 CYLINDER ASSEMBLY, Lift 2-1/2” (Model 6832) 4
C3 104108 CYLINDER ASSEMBLY, Steer 1
C4 103817 CYLINDER ASSEMBLY, Brake 1
CB1 104133 VALVE, Counter balance 1
CRV1 115299 CROSS-OVER RELIEF VALVE OPTION 1
F1 109568 FILTER ASSEMBLY, Return 1
104254 - ELEMENT, Filter (as required)
2H-13 103655 VALVE, Lowering 1
2H-21A 102626 VALVE, Dump 1
3H-14 106273 VALVE, Lift 1
3H-17A 103623 VALVE, Brake 1
3H-18A 103623 VALVE, Pilot 1
3H-19B 106273 VALVE, Engine dump 1
M1 102689 MOTOR, Hydraulic drive LH 1
M2 102689 MOTOR, Hydraulic drive RH 1
MB2 103137 MANIFOLD BLOCK, Emergency lowering 1
MB3 104100 MANIFOLD BLOCK, Velocity fuse (Model 6826) 1
104100 MANIFOLD BLOCK, Velocity fuse (Model6832) 1
MB4 108196 MANIFOLD BLOCK, Rear drive 1
MB6 106392 MANIFOLD BLOCK, Engine dump 1
O1 104435 ORIFICE, .067 Diameter (dump valve) 1
O2 (Ref.) ORIFICE, Lift (Refer to SECTION 5, Figure 5-42.) 1
O3 105811 ORIFICE, .040 Diameter (steer) 1
O5 105811 ORIFICE, .040 Diameter (brake) 1
P1 107079 PUMP, Hydraulic .291 with check 1
P2 110068 PUMP, Hydraulic (for dual power) 1
QD1 114909 QUICK DISCONNECT, Female #4P 1
114905 QUICK DISCONNECT, Male #12P 1
QD1 114910 QUICK DISCONNECT, Female #12P 1
114904 QUICK DISCONNECT, Male #12P 1
R1 104534 VALVE, System relief 1
R2 104534 VALVE, Lift relief 1
R3 106557 VALVE, Relief (Model 6826) 2
106557 VALVE, Relief (Model 6832) 4
V1 103136 VALVE, Emergency lowering 1
VF1 103138 VELOCITY FUSE, Lift cylinder (Model 6826) 2
103138 VELOCITY FUSE, Lift cyliner (Model 6832) 4

FIGURE A-5. HYDRAULIC SCHEMATIC

PARTS SECTION

FIGURE A-6. HYDRAULIC/ELECTRIC TRAY ASSEMBLY
12 13
14
7
16
20 19
5
11
1
21
18 15
8
2
9
17
10
4
MA-SJII-50

FIGURE A-6. HYDRAULIC/ELECTRIC TRAY ASSEMBLY

1 2 3 4 5 6 7 Assy.
1 108857 WELDMENT, Hydraulic/electric tray 1

3 (REF.) MANIFOLD ASSEMBLY, Main 1
4 104207 SPACER, Manifold mounting 1
5 (REF.) LATCH ASSEMBLY, Tray 1
102781 • LATCH, Tray 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 1
104000 • WASHER, Lock 1/4" 1
103886 • BOLT, Hex-hd 5/16-18 x 1-1/2" lg. 3
103984 • NUT, Lock 5/16-18 3
6 109748 COVER, Hydraulic tank (Kohler 4620 and 4626) 1
109749 COVER, Hydraulic tank (All models except above item.) 1
103962 • SCREW, Machine #10-32 x 1/2" lg. 14
7 109568 FILTER ASSEMBLY, Spin-on 1
104254 • ELEMENT, Filter 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 2
104000 • WASHER, Lock 1/4" 2
103995 • WASHER, Flat 1/4" 2
103980 • NUT, Hex 1/4-20 2
9 107080 PUMP/MOTOR ASSEMBLY, 24 Volt 1
(ALL MODELS EXCEPT KOHLER 4620 AND 4626)
107079 • PUMP, Hydraulic(.291 w/check valve) 1
106576 • MOTOR, 24 Volt 1
107280 PUMP/MOTOR ASSEMBLY, 24 Volt 1
(Kohler 4620 & 4626)
107264 • PUMP, Hydraulic(.226 w/check valve) 1
106576 • MOTOR, 24 Volt 1
105534 • PLUG, Motor disconnect 175A (gray) 1
103845 • BOLT, Hex-hd 5/16-18 x 1/2" lg. 4
103996 • WASHER, Flat 5/16" 4
103404 • WASHER, Lock 5/16" 4
10 106963 PLATE, Motor mounting 1
101632 • BOLT, Hex-hd 3/8-16 x 3/4" lg. 2
103999 • WASHER, Lock 3/8" 2
11 103236 GAUGE, Oil temp/level 1
12 103137 MANIFOLD, Lowering valve 1
13 103136 VALVE, Emergency lowering 1
14 102693 CAP W/GASKET, Filler/breather 1
15 103339 FITTING, Magnetic drain plug 1
16 (REF.) PANEL ASSEMBLY, Electrical (Refer to Figure A-12.) 1
17 102600 SWITCH, Battery 1
108714 • KIT, Switch lockout 1
18 (REF.) MANIFOLD ASSEMBLY, Dual Power 1
106392 • BLOCK, Manifold 1
106273 • VALVE, 3-Way (dual power) 1
103605 • COIL, 24 Volt 1
103070 • FITTING, Connector, #8orb-#6 2
102665 • FITTING, Elbow 90o #8orb-#6 1
103867 • • BOLT, Hex-hd 5/16-18 x 3" lg. 2
103404 • • WASHER, Lock 5/16" 2
103996 • • WASHER, Flat 5/16" 2
19 102918 HOSE, Tank 1" diameter 1
20 103320 CLAMP, Gear #16 1
21 103090 COVER, Edge protection 1

FIGURE A-7. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
7 10
12
11
15
14
19
22
6
23 4
13 16
18
21 20
17 12
27
28
29 1
24 2
30
25
26 31
MA-SJII-51

FIGURE A-7. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray

1 2 3 4 5 6 7 Assy.
1 (Ref.) MANIFOLD ASSEMBLY, Main (Refer to Figure 5-42.) 1

2 (Ref.) PUMP/MOTOR ASSEMBLY (Refer to Figure 5-40.) 1
3 (Ref.) CYLINDER, Cushion (Refer to Figure 5-40.) 1
5 104580 HOSE ASSEMBLY, Cushion cylinder 8” lg. 1
6 102647 HOSE ASSEMBLY, Cushion cylinder 14” lg. 1
7 (Ref.) FILTER ASSEMBLY, Return (Refer to Figure 5-40.) 1
8 (Ref.) LOWERING VALVE/MANIFOLD (Refer to Figure 5-40.) 1
9 103323 FITTING, Adapter #6-#6P 1
10 112631 HOSE ASSEMBLY, Manual lowering valve 24” lg. 1
12 114402 CLAMP, Worm #12 4
13 103032 HOSE, Suction 3/4” x 12” lg. AR
14 106371 HOSE ASSEMBLY, Pilot 1
15 103309 FITTING, Tee #6-#6-#6 1
16 105345 HOSE ASSEMBLY, Filter to manifold 18” lg. 1
18 102686 HOSE ASSEMBLY, Pump to manifold 1
19 (Ref.) MANIFOLD ASSEMBLY, Dual power (Refer to Figure 5-40.) 1
20 114401 HOSE, Dual power suction 93” lg. 1
21 112931 HOSE ASSEMBLY, Dual power 61” lg. 1
22 106412 HOSE ASSEMBLY, Dual power manifold to return filter 13” lg. 1
23 106413 HOSE ASSEMBLY, Dual power manifold to 1
main manifold 9 1/2” lg.
24 112935 FITTING, Bulkhead #6-#6 1
25 103304 FITTING, Adapter, #6-#4P 1
26 114905 COUPLER, Quick disconnect male #4P 1
114907 • CAP, Quick disconnect dust 1
27 103215 FITTING, Hose barb 5/8P-3/4P 1
28 112937 FITTING, Swivel adapter 1
29 192934 FITTING, Bulkhead #12-#12 1
30 112936 FITTING, Swivel adapter 1
31 114904 COUPLER, Quick disconnect male #12P 1

FIGURE A-8. HYDRAULIC HOSE CONNECTIONS - Engine Enclosure
6 7
8 5
9 11
11
10
2
3
MA-SJII-54
1 2 3 4 5 6 7 Assy.
1 110068 PUMP, Hydraulic 1

2 110743 FITTING, Elbow 90 adapter 1
3 103294 FITTING, Hose barb 1/2P-3/4B 1
5 103215 FITTING, Hose barb 5/8P-3/4B 1
6 114909 COUPLER, Quick disconnect female #4P 1
7 114910 COUPLER, Quick disconnect female #12 1
9 112930 HOSE ASSEMBLY, Dual power 36" lg. 1
10 114401 HOSE, Dual power suction 40" lg. 1
11 114402 CLAMP, Worm #12 2

FIGURE A-9. ENGINE ENCLOSURE
11 13
5 2
10
8
7 16
14 1
3
15
12
MA-SJII-56

FIGURE A-9. ENGINE ENCLOSURE

1 2 3 4 5 6 7 Assy.
1 112420 WELDMENT, Engine enclosure (Kubota) 1

110727 WELDMENT, Engine enclosure (Kohler)
112389 • PIN, Quick release 2
2 112411 COVER, Engine enclosure (Kubota) 1
110731 COVER, Engine enclosure (Kohler)
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 4
103996 • WASHER, Flat 5/16" 4
103984 • NUT, Lock 5/16-18 4
3 108312 LADDER, Engine enclosure (Kubota & Kohler) 1
103864 • BOLT, Hex-hd 5/16-18 x 1" lg. 2
103404 • WASHER, Lock 5/16" 2
103996 • WASHER, Flat 5/16" 2
4 (REF.) PANEL ASSEMBLY, Engine electrical 1
(For components, refer to Figure A-12.)
5 112400 BRACKET, Alternator (Kubota) 1
BRACKET, Alternator (Kohler) 1
6 112396 WELDMENT, Pump adapter (Kubota) 1
110722 WELDMENT, Pump adapter (Kohler) 1
7 106673 COUPLING, Engine/pump 1/2" 1
8 110068 PUMP, Hydraulic 1
(Refer to Figure A-8 for hydraulic connections)
9 112419 ENGINE, Kubota diesel (Not pictured) 1
110450 ENGINE, Kohler 12.5 HP (Not pictured) 1
110451 • CARBURATOR KIT, Kohler engine 1
10 106407 ALTERNATOR, 24 Volt (Kubota & Kohler) 1
106393 • BELT, Alternator 1
106930 • PULLEY, Alternator 1
11 114869 COVER, Engine compartment (Kubota) 1
12 103013 TANK W/COUPLING, LP (Kohler) 1
103020 • STRAP, LP Tank (Kohler) 1
13 111776 VOLTAGE REDUCER, 24V/12V (Kohler) 1
14 111639 MODULE, Flow control (Kohler) 1
15 113201 DEFLECTOR, Engine (Kohler) 5
16 110642 KIT, Propane 1
111634 • REGULATOR, Vapor 1
111635 • FILTERLOCK, 12V DC

FIGURE A-10. ENGINE ELECTRICAL PANEL ASSEMBLY
4 3
7
MA-SJII-55
1 2 3 4 5 6 7 Assy.
(REF.) ENGINE ELECTRICAL PANEL ASSEMBLY -

1 106417 PANEL, Engine electrical 1
2 103011 STRIP, Terminal block 0.5
103985 • NUT, Machine #6-32 2
3 108589 RELAY, 24 Volt 3
5 110632 PLUG, 175 Amp (3 wire) (gray) 1
6 (REF.) CORD ASSEMBLY, Engine control 1
(to dual power box on platform)
103255 • CORD, 18/4 x 54" lg. 1
103569 • INSERT, Male connector 1
103567 • HOUSING, Male connector 1
7 (REF.) CORD ASSEMBLY, Engine control 1
(to main electrical panel)
103256 • CORD, 18/2 x 54" lg. 1
103569 • INSERT, Male connector 1
103567 • HOUSING, Male connector 1

FIGURE A-11. DUAL POWER CONTROL ASSEMBLY
14
3 4
7
5
3 4
3 4 10 11
13
12
MA-SJII-49A

FIGURE A-11. DUAL POWER CONTROL ASSEMBLY

1 2 3 4 5 6 7 Assy.
A 115593 CONTROL BOX ASSEMBLY, Dual power -

(Kohler engine with toggle switch controls)
B 115596 CONTROL BOX ASSEMBLY, Dual power -
(Kubota engine with toggle switch controls)
C 114570 CONTROL BOX ASSEMBLY, Dual power -
(Kohler engine with rotary switch controls)
D 114934 CONTROL BOX ASSEMBLY, Dual power -
(Kubota engine with rotary switch controls)
1 115539 • BOX, Control, A, B 1
2 115643 • BRACKET, Control box, A, B 1
107260 • BRACKET, Control box, C, D 1
103855 • • BOLT, Hex-hd 1/4-20 x 1/2" lg. 8
103995 • • WASHER, Flat 1/4" 8
104000 • • WASHER, Lock 1/4" 8
103980 • • NUT, Hex 1/4-20 8
3 102853 • SWITCH, Toggle, A, B 3
4 111181 • GUARD, Toggle switch, A, B 3
5 110718 • LABEL, Battery/engine 1
6 110717 • LABEL, Alternator off/on 1
7 108334 • LABEL, Start 1
8 108330 • LABEL, Glow plug, B, D 1
9 (REF.) • CORD ASSEMBLY, Dual power box 1
103225 • • CORD, 18/4 (order required length) 24"
103041 • • STRAIN RELIEF, Cord 1/2" 1
(Replaces 4 pole round connector by also ordering
Connector, 107712)
10 (REF.) • SWITCH ASSEMBLY, Battery/engine select, C, D 1
102836 • • HEAD, Select switch 1
11 (REF.) • SWITCH ASSEMBLY, Alternator off/on, C, D 1
12 (REF.) • SWITCH ASSEMBLY,Start push-button, C 1
(REF.) • SWITCH ASSEMBLY, Glow plug/start, D 1
13 107267 • BOX, Control, C, D 1
14 (REF.) CABLE ASSEMBLY, Dual power scissor 1
103255 • CORD, 18/4 (Model 4620) 275"
103255 • CORD, 18/4 (Models 4626 & 6826) 396"
103255 • CORD, 18/4 (Model 6832) 575"

FIGURE A-12. ELECTRICAL PANEL ASSEMBLY
7 10 11
5
19
9
6 18
14
13
21
4
12
8
3
20
15
16
17
MA-SJII-53

FIGURE A-12. ELECTRICAL PANEL ASSEMBLY

1 2 3 4 5 6 7 Assy.

3 104173 CORD ASSEMBLY, Panel Control 1
102888 • CABLE, 16/10 x 60” lg. 1
5 102756 FUSE, 200 Amp 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2” lg. 4
104000 • WASHER, Lock 1/4” 4
7 103057 BEEPER, 24 Volt 1
103962 • SCREW. Mach #10-32 x 1/2” lg. 2
104003 • NUT, Hex #10-32 2
103956 • SCREW, Mach #6-32 x 1” lg. 1
103985 • NUT, Hex #6-32 1
103956 • SCREW, Mach #6-32 x 1” lg. 3
103985 • NUT, Hex #6-32 3
102921 • DIODE 6 Amp 5
102921 • DIODE, 6 Amp 3
17 102921 DIODE, 6 Amp 5
18 108589 RELAY, 24 Volt 3
19 103267 FLASHER, 24 Volt 1
20 110632 PLUG, Battery 3-prong 1

APPENDIX B
SJII Series
Operating/Maintenance and Parts Manual
Proportional Control Option Supplement

TABLE OF CONTENTS
Description Page
OPERATING CONTROLS - Operator’s Control Box ......................................................................................... B-2

OPERATING PROCEDURES ........................................................................................................................... B-3
ELECTRICAL SCHEMATIC PARTS LIST ......................................................................................................... B-4
FIGURE B-3. ELECTRICAL SCHEMATIC ....................................................................................................... B-5
FIGURE B-4. HYDRAULIC SCHEMATIC ........................................................................................................ B-6
HYDRAULIC SCHEMATIC PARTS LIST .......................................................................................................... B-7
FIGURE B-5. OPERATOR’S CONTROL BOX DIAGRAM AND PARTS LIST ................................................... B-9
FIGURE B-6. ELECTRICAL PANEL DIAGRAM AND PARTS LIST ............................................................... B-10
PARTS SECTION ...................................................................................................................................................
FIGURE B-7. CONTROL BOX ASSEMBLY - Proportional Control ..................................................B-12,B-14
FIGURE B-8. ELECTRICAL PANEL ASSEMBLY .................................................................................... B-16
FIGURE B-9. HYDRAULIC/ELECTRIC TRAY ASSEMBLY (Supplemental Parts) .................................. B-18
FIGURE B-10. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray (Supplemental Parts) .... B-19
FIGURE B-11. PROPORTIONAL CONTROL MANIFOLD ASSEMBLY .................................................... B-20
SJII Series 104321-7 APPENDIX B, Page 1

OPERATING CONTROLS PROPORTIONAL CONTROLLER - A one-hand toggle-
Operator’s Control Box type lever to control proportional drive/lift motion and steer
motion. It is a “dead-man” control which returns to neutral
PROPORTIONAL and locks when released. To drive forward, select “DRIVE”
TORQUE CONTROLLER position with the Lift/Off/Drive Toggle Switch, then lift
SELECT lock ring and push handle forward to desired speed.
SWITCH LIFT/OFF/DRIVE
Release to stop. To drive in reverse, select “DRIVE”
SELECT SWITCH
position with the Lift/Off/Drive Toggle Switch, then lift
lock ring and pull handle backwards to desired speed.
Release to stop. To steer, select “DRIVE” position with
the Lift/Off/Drive Toggle Switch, then depress the side of
the rocker switch on top of the controller handle in the
direction you wish to steer. To raise the platform, select
“LIFT” position with the Lift/Off/Drive Toggle Switch, then
lift lock ring and push handle forward until desired height
is reached. Release to stop. To lower the platform, select
“LIFT” position with the Lift/Off/Drive Toggle Switch, then
lift lock ring and pull handle backward until desired height
is reached. Release to stop.
HIGH/NORMAL TORQUE SELECT TOGGLE SWITCH-

This switch selects “HIGH” torque (low speed) or “NORMAL”
torque (high speed). Select “HIGH” position when climbing
grades or when loading or unloading the work platform.
Select “NORMAL” position when traveling on a level surface
with the platform fully lowered.
Optional Controls
OFF/ON Operator Horn
EMERGENCY KEY SWITCH
STOP SWITCH
Figure B-1. Operator’s Control Box
OPERATOR’S CONTROL BOX - This metal control station

is mounted on the railing at the right front of the platform.
It contains the following controls: HORN
PUSH-
OFF/ON KEY SWITCH - Key to “OFF” position disconnects BUTTON
power to control circuit in control box. Key to “ON” position
energizes the control circuit.
EMERGENCY STOP BUTTON - This red “mushroom-head”

shaped button switch is designed to disengage power to
the platform controls when struck in the event of an
emergency or at work platform shut down. To restore power Figure B-2. Operator Horn Push-button
to the platform controls, simply pull button out.
LIFT/OFF/DRIVE SELECT TOGGLE SWITCH - If “Lift” is OPERATOR HORN PUSH-BUTTON - This push-button
selected, the lift circuit is energized. “OFF” disconnects switch, when depressed, sounds an automotive-type horn.
power from both the lift and drive circuits. If “DRIVE” is
selected, the drive circuit is energized.
APPENDIX B, Page 2 SJII Series 104321-7

OPERATING PROCEDURES Start and Operation
Prestart Checks Using the Base Controls:
1. Carefully read and completely understand ALL of 1. Turn Emergency Power Disconnect Switch to “ON”
SECTION 2, OPERATION in this manual and ALL position.
warnings and instruction labels on the work
platform. 2. Use the ladder at the rear of the work platform to
access the work platform deck.
2. Check for any obstacles around the work platform
and in the path of travel such as holes, drop offs, 3. Latch the entry chain/gate.
debris, ditches and soft fill.
Using the Platform Controls:
3. Check overhead clearances.
4. Pull out the Emergency Stop Button.
4. Make sure the batteries are fully charged.
Disconnect charger from AC power supply. 5. Turn key switch to “ON” position.
5. Make sure that the free-wheeling and emergency 6. TO RAISE THE PLATFORM: Select “LIFT”
lowering valves are fully closed. position with Lift/Off/Drive Toggle Switch. Lift
lock ring and push the Controller Handle forward
OPERATOR’S CHECKLIST until desired height is reached. Release to handle
stop.
INSPECT AND/OR TEST THE FOLLOWING DAILY OR AT
BEGINNING OF EACH SHIFT 7. TO LOWER THE PLATFORM: Select “LIFT”
position with Lift/Off/Drive Toggle Switch. Lift
1. OPERATING AND EMERGENCY CONTROLS.
lock ring and pull the Controller Handle backward
2. SAFETY DEVICES.
until desired height is reached. Release handle
3. PERSONAL PROTECTIVE DEVICES.
4. TIRES AND WHEELS. to stop.
5. OUTRIGGERS (IF EQUIPPED) AND OTHER
STRUCTURES. 8. TO DRIVE FORWARD: Select “DRIVE” position
6. AIR, HYDRAULIC AND FUEL SYSTEM(S) FOR with Lift/Off/Drive Toggle Switch. Lift lock ring
LEAKS. and push Controller Handle forward. Release to
7. LOOSE OR MISSING PARTS. stop.
8. CABLES AND WIRING HARNESSES.
9. PLACARDS, WARNINGS, CONTROL MARKINGS
9. TO DRIVE IN REVERSE: Select “DRIVE” position
AND OPERATING MANUALS.
with Lift/Off/Drive Toggle Switch. Lift lock ring
10. GUARDRAIL SYSTEM.
11. ENGINE OIL LEVEL (IF SO EQUIPPED). and pull Controller Handle backwards. Release
12. BATTERY FLUID LEVEL. to stop.
13. HYDRAULIC RESERVOIR LEVEL.
14. COOLANT LEVEL (IF SO EQUIPPED). 10. TO STEER: Press rocker on top of Controller
Handle in the direction you wish to steer.
Shutdown Procedure
WARNING
1. Fully lower the platform.
DO NOT OPERATE THIS EQUIPMENT
2. Turn Key Switch(es) to “OFF” position. Remove
WITHOUT PROPER AUTHORIZATION key(s).
AND TRAINING. DEATH OR SERIOUS
INJURY COULD RESULT FROM 3. Push in Emergency Stop Button(s).
IMPROPER USE OF THIS EQUIPMENT! 4. Rotate Emergency Power Disconnect Switch to
“OFF” position.

FIGURE B-3. ELECTRICAL SCHEMATIC PARTS LIST - Standard for North America
Units
No. Part No. Assm.
1 2 3 4 5 6 7
B1 TO B4 103480 BATTERY, 6V 220AH #T2200 4

BC 108592 BATTERY CHARGER, 24V40A, 120VAC (Motor Appliance #BA610) 1
BCI 103240 BATTERY CHARGER INDICATOR 1
14BCR 108589 RELAY, 24 Volt (proportional) 1
17CR1 108589 RELAY, 24 Volt (brake) 1
CRD1 (Ref.) CORD ASSEMBLY, Control box (Refer to Control Box Listing, Section 5) 1
CRD2 (Ref.) CORD ASSEMBLY, Scissor control (Refer to Control Box Listing, Section 5) 1
CRD3 (Ref.) CORD ASSEMBLY, Electrical panel 1
(Refer to Electrical Panel Listing, Section 5)
DCM1 106576 MOTOR, 24 Volt DC (Scott #4BD02273) 1
D9 - D19B-2 102921 DIODE, 6 Amp (as required)
F1 102756 FUSE, 200 Amp 1
H1 102860 HORN, Operator (option) 1
2H-18B 103605 COIL, 24 Volt differential valve (Models 3220, 4620 and 4626) 1
3H-14 105610 COIL, 24 Volt lift valve 1
3H-18B 103605 COIL, 24 Volt pilot valve (Models 6826 and 6832) 1
3H-18B-1 103605 COIL, 24 Volt speed A valve (Models 3220, 4620 and 4626) 1
3H-18B-2 103605 COIL, 24 Volt speed B valve (Models 3220, 4620 and 4626) 1
4H-15 107439 COIL, 24 Volt reverse drive 1
4H-16 107439 COIL, 24 Volt forward drive 1
4H-23 107439 COIL, 24 Volt right steer 1
4H-24 107439 COIL, 24 Volt left steer 1
R2 115315 BATTERY CHARGER CUT-OUT RELAY, 110 Volt 1
108714 • KIT, Switch lock-out
S3 103141 N.O. CONTACT, Off/on key switch 1
S4 103225 N.C. CONTACT, Emergency stop 1
S5 116382 SWITCH, Lift/off/drive toggle 1
S7 115311 PROPORTIONAL CONTROLLER 1
S7-1 SWITCH, Neutral 1
S7-4 SWITCH 1
S27 115574 SWITCH, Torque toggle 1

FIGURE B-3. ELECTRICAL SCHEMATIC

FIGURE B-4. HYDRAULIC SCHEMATIC (Models 6826 and 6832 shown)

FIGURE B-4. HYDRAULIC SCHEMATIC PARTS LIST (Models 6826 and 6832 shown)
Units
No. Part No. Assm.
1 2 3 4 5 6 7
C1 103831 CYLINDER, Cushion 1

C2 107083 CYLINDER, 3-1/2” Lift (Model 6826) 1
106260 CYLINDER, 2-1/2” Lower lift (Model 6832 with 2 cylinders) 2
110677 CYLINDER, Steer 1
C6 110677 CYLINDER, 2-1/2” Upper lift (Model 6832 with 4 lift cylinders) 2
CMP1 115382 VALVE, Pressure compensator 1
CRV1 115299 CROSS-OVER RELIEF VALVE (option) 1
F1 109568 FILTER ASSEMBLY, Return (#12orb thread) 1
HV1 103655 VALVE, Holding (Machines w/Holding Valve Option)
2H-13 10355 VALVE, Lowering 1
2H-59B 115351 VALVE, Proportional 1
3H-14 106273 VALVE, Lift 1
3H-17A 103623 VALVE, Brake 1
3H-18B 103623 VALVE, Pilot 1
4H-23A 103614 VALVE, Right steer (includes 4H-24A) 1
4H-24A 103614 VALVE, Left steer (includes 4H-23A) 1
MI 102689 MOTOR, Hydraulic drive LH (White Hydraulics) 1
106688 MANIFOLD BLOCK, Lower Holding valve 2
(Machines w/Holding Valve option)
108778 MANIFOLD BLOCK, Upper Holding valve 2
(Machines w/Holding Valve Option)
MB4 108196 MANIFOLD BLOCK, Rear drive 1
MB9 115349 MANIFOLD BLOCK, Proportional 1
O2 105530 ORIFICE, Lowering .078 diameter (Model 6832) 1
111070 ORIFICE, Lowering .093 diameter (Model 6826) 1
O3 105811 ORIFICE, Steer .040 diameter 1
O5 105811 ORIFICE, Brake .040 diameter 2
R1 104534 VALVE, System relief 1
R2 104534 VALVE, Lift relief 1
R3 106557 VALVE, Relief 2

FIGURE B-5. OPERATOR’S CONTROL BOX DIAGRAM
3

1 1 2 3 4 5 6 7 Assy.
4 1 (REF.) SWITCH ASSEMBLY, Key off/on 1

(Refer to Figure B-7.)
2 (REF.) SWITCH ASSEMBLY, Emergency stop 1
3 103240 BATTERY CHARGE INDICATOR 1
4 115311 CONTROLLER ASSEMBLY, Proportion 1
5 116382 SWITCH, Lift/off/drive toggle 1
6 115574 SWITCH, Torque toggle 1
7 103012 BLOCK, 12 Pole terminal 1
8 102921 DIODE, 6 Amp 1000PIV 2
9 (REF.) CABLE ASSEMBLY, Control box 1
5
6
7
2

FIGURE B-6. ELECTRICAL PANEL DIAGRAM (Supplemental Parts)

1 No. Part No. Part No. per
1 2 3 4 5 6 7 Assy.
1 (REF.) ELECTRICAL PANEL ASSEMB 1

2 108589 RELAY, 24 Volt (proportional) 1
3 115313 RESISTOR, 25W - 30ohm 1
4 102921 DIODE, 6 Amp 1000PIV 4
4 3

PARTS SECTION

FIGURE B-7. CONTROL BOX ASSEMBLY - Proportional
19
11
14 13 11 10 9
20
4
21 1
22 18
24
23
6
15
2 5
27
25 12
26
28
16
29
17
MA-SJII-61

FIGURE B-7. CONTROL BOX ASSEMBLY - Proportional

1 2 3 4 5 6 7
Assy.
A 115978 CONTROL BOX ASSEMBLY, Proportional -

(North America)
B 116063 CONTROL BOX ASSEMBLY, Proportional -
(North America with horn)
C 116558 CONTROL BOX ASSEMBLY, Dual power -
(International with horn)
1 116402 • WELDMENT, Control box 1
2 108703 • COVER, Bottom, A 1
108704 • COVER, Bottom, B, C 1
116062 • COVER, Bottom, B, C 1
3 115311 • CONTROLLER ASSEMBLY, Proportional 1
4 103240 • INDICATOR, Battery charge 1
5 (Ref.) • SWITCH ASSEMBLY, Key off/on 1
102754 • • HEAD, 2-Position key switch 1
104460 • • • KEY, #455 AR
6 105983 • LABEL, Power off/on, A, B 1
• LABEL, Power off/on, C 1
102769 • • HEAD, Stop switch 1
8 102627 • LABEL, Emergency stop, A, B 1
111814 • LABEL, Emergency stop, C 1
9 116382 • SWITCH, Lift/off/drive toggle 1
10 115574 • SWITCH, Torque toggle 1
11 111181 • GUARD, Toggle switch 2
12 102956 • PLUG, Hole 7/8" AR
13 103012 • BLOCK, Terminal AR
14 102921 • DIODE, 6 Amp 1000PIV 2
15 103041 • STRAIN RELIEF, Cable 1
16 104172 • CABLE ASSEMBLY, Control box, A, B 1
102888 • • CABLE, 16/10 27"
102766 • • PLUG, 10 Pole male 1
17 114547 • CABLE ASSEMBLY, Control box, C 1
102888 • • CABLE, 16/10 27"
114514 • CABLE ASSEMBLY, Control box 1
102887 • • CABLE, 16/15 27"
NOTE: Parts list continued on Page B-15.

FIGURE B-7. CONTROL BOX ASSEMBLY - Proportional (continued)

1 2 3 4 5 6 7 Assy.
NOTE: Parts list continued from Page B-13.
18 106704 • LABEL, Operator warning 1

19 115326 • LABEL, Operating instructions 1
20 115327 • LABEL, Controller lift/drive 1
21 114372 • LABEL, Torque (symbols) 1
116577 • LABEL, Torque high/normal (words) 1
22 102599 • LABEL, Lift/off/drive
23 (REF.) • SWITCH ASSEMBLY, Horn push-button, B, C 1
102851 • • HEAD, Push-button switch 1
24 102467 • LABEL, Horn, B 1
105352 • LABEL, Horn, C 1
25 102860 • HORN, 24 Volt operator, B, C 1
Items 26 thru 28 are machines with Powered

Extension Platform Option.
26 (REF.) CORD ASSEMBLY, Powered platform control bo 1

103257 • CORD, 18/3 27"
24 (REF.) CORD ASSEMBLY, Valve manifold 1
103257 • CORD, 18/3 27"
25 (REF.) CORD ASSEMBLY, Limit switch 1
103256 • CORD, 18/2 27"
26 (REF.) CABLE ASSEMBLY, Scissors 1
(Machines without powered extension platform)
(Refer to Figure 5-15)
114544 CABLE ASSEMBLY, Scissors (Models 3220 an 1
4620 with powered extension platform)
102887 • CABLE, 16/15 372"
114543 CABLE ASSEMBLY, Scissors (Models 4626 an 1
6826 with powered extension platform)
102887 • CABLE, 16/15 431"
(REF.) CABLE ASSEMBLY, Scissors (Model 6832 with 1
powered extension platform)
102887 • CABLE, 16/15 552"

FIGURE B-8. ELECTRICAL PANEL ASSEMBLY
7 10 11
5
17
19
21
9
18
13
12
20
1
8
14
15
16
2 MA-SJII-63

FIGURE B-8. ELECTRICAL PANEL ASSEMBLY

1 2 3 4 5 6 7
Assy.
1 107817 WELDMENT, Electrical panel 1

3 (REF.) CABLE ASSEMBLY, Electrical panel 1
(Refer to SECTION 5, Figure 5-44 or Figure 5-45.)
5 102756 FUSE, 200 Amp 1
103855 • BOLT, Hex-hd 1/4-20 x 1/2" lg. 4
104000 • WASHER, Lock 1/4" 1
7 103057 BEEPER, 24 Volt 1
104003 • NUT, Hex #10-32 2
12 112447 KIT, Bumper 1
103956 • SCREW, Machine #6-32 x 1" lg. 1
103985 • NUT, Hex #6-32 1
103956 • SCREW, Machine #6-32 x 1" lg. 3
103985 • NUT, Hex #6-32 3
102921 • DIODE, 6 Amp 5
102921 • DIODE, 6 Amp 3
16 102921 DIODE, 6 Amp AR
17 108589 RELAY, 24 Volt (brake) 1
18 108589 RELAY, 24 Volt (tilt) (European models) 1
108589 RELAY, 24 Volt (proportional) (North America) 1
19 108589 RELAY, 24 Volt (proportional) (European models) 1
21 115313 RESISTOR, 25W, 30Ohm 1

FIGURE B-9. HYDRAULIC/ELECTRIC TRAY ASSEMBLY (Supplemental Parts)
MA-SJII-64
1 2 3 4 5 6 7 Assy.
(REF.) TRAY ASSEMBLY, Hydraulic/electric 1

(For components, refer to SECTION 5, Figure 5-39.)
1 115310 MANIFOLD ASSEMBLY, Proportional control 1
(For components, refer to Figure B-11.)
103873 • BOLT, Hex-hd 3/8-16 x 2-1/2" lg. 2
103999 • WASHER, Lock 3/8" 2
103978 • NUT, Hex 3/8-16 2
NOTE: For hydraulic hose connections, refer to

Figure B-10.

FIGURE B-10. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray (Supplemental Parts)
4
2
1
5 3
MA-SJII-65

1 2 3 4 5 6 7 Assy.
(REF.) HYDRAULIC HOSE CONNECTIONS - Hydraulic/ 1

electric tray (For components, refer to SECTION 5,
Figure 5-40 or Figure 5-41.)
1 115310 MANIFOLD ASSEMBLY, Proportional control 1
(For components, refer to Figure B-11.)
2 115318 HOSE ASSEMBLY, Pump to proportional manifold 1
3 115319 HOSE ASSEMBLY, Main manifold to proportional 1
manifold 12" lg.
4 106412 HOSE ASSEMBLY, Proportional manifold to return 1
filter 13" lg.
5 115321 FITTING, Run tee #6swl-#6-#6 1

FIGURE B-11. PROPORTIONAL CONTROL MANIFOLD ASSEMBLY
6
3 2
1
7
4 MA-SJII-66

1 2 3 4 5 6 7 Assy.
115310 MANIFOLD ASSEMBLY, Proportional control -

(Consists of items 1 thru 5)
1 115349 • BLOCK, Proportional manifold 1
2 115351 • VALVE, Proportional 1
3 115370 • COIL, 24 Volt (proportional valve) 1
4 115382 • VALVE, Pressure compensator 1
5 115320 • PLUG, Soc-hd #8orb 1

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SJII SERIES

SKYJACK CORP. (USA)

SECTION 4 MAINTENANCE AND TROUBLESHOOTING

SJII Series 104321-7 i

SERVICE POLICY AND WARRANTY

The Safety Alert Symbol identifies important safety

DANGER VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE

ELECTROCUTION HAZARD (PHASE TO PHASE) (FEET) (METERS)

THIS MACHINE IS NOT INSULATED. (0 �� 300�) AVOID CONTACT

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

USE OF THE EQUIPMENT

SJII Series Revised 1-1-97 SECTION 1, Page 1

$ Descent Alarm $ Spring-Loaded Half-Height Gate

SECTION 1, Page 4 Revised 1-1-97 SJII Series

OPERATING CONTROL IDENTIFICATION

3. HOURMETER - Activated when the pump/motors runs,

1. EMERGENCY BATTERY DISCONNECT SWITCH

1. EMERGENCY BATTERY DISCONNECT SWITCH -

SJII Series 104321-7 Revised 1-1-97 SECTION 2, Page 1

3. Turn each red manual override knob clockwise

Figure 2-3A. Emergency Lowering Valve

1. EMERGENCY LOWERING VALVE (Pull-Type)

1. EMERGENCY LOWERING VALVE (Pull-type)

1&2. EMERGENCY LOWERING VALVE(Pull-type) Figure 2-5. Parking Brake

SECTION 2, Page 2 Revised 1-1-97 SJII Series 104321-7

DO NOT manually disengage the parking brake(s) if the 1 2

• Make sure that the work platform is on level

• For Left-Hand Brake: Using a 3/4" wrench,

• For Right-Hand Brake: Using a 3/4" wrench,

Figure 2-7. Base Control Box

1. PLATFORM/BASE SELECT KEY SWITCH

BASE CONTROL BOX - This metal control station is

1. PLATFORM/BASE SELECT KEY SWITCH - Key to

DO NOT reach through scissor assembly without the

SJII Series 104321-7 Revised 1-1-97 SECTION 2, Page 3

4. EMERGENCY STOP BUTTON - When struck, this red

5. LIFT ENABLE PUSH-BUTTON (Later models) - When

Optional Platform Controls

Figure 2-8. Operator’s Control Box

1. LIFT/DRIVE SELECT KEY SWITCH

OPERATOR’S CONTROL BOX - This metal control

SECTION 2, Page 4 Revised 1-1-97 SJII Series 104321-7

1. GUARDRAIL LOCKING PIN W/LANYARD

2. PLATFORM EXTEND/RETRACT SWITCH -To extend

SJII Series 104321-7 Revised 1-1-97 SECTION 2, Page 5

9. Rotate the free-wheeling valve to a fully opened

SECTION 2, Page 6 Revised 1-1-97 SJII Series 104321-7

1. OPERATING AND EMERGENCY CONTROLS. 6. TO LOWER THE PLATFORM: Select “LIFT”

WARNING Shutdown Procedure

1. Completely lower the platform.

SJII Series 104321-7 Revised 1-1-97 SECTION 2, Page 7

FIRST AID 1. Connect charger AC plug to proper voltage source.

3. Check battery case for damage.

4. Clean battery terminals and cable ends thoroughly

5. Make sure all battery connections are tight.

6. Replace any battery that is damaged or incapable

SECTION 2, Page 8 Revised 1-1-97 SJII Series 104321-7

MODEL NUMBER__________ SERIAL NUMBER