15KWh Power Wall Battery User Manual 2023V2.0 (Standard)

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BL Lithium-Ion Battery User Manual

BL Lithium-Ion Battery User Manual

Version 1.0

Shenzhen BoLi Technology Co., Ltd Web: www.boli-tech.com


BL Powerwall Battery User Manual
Manual
contents

1 General Information ...................................................................................................................................... 1


1.1 Validity ........................................................................................................................................................................................ 1
1.2 Application ................................................................................................................................................................................ 1
1.3 Product Features ....................................................................................................................................................................... 1

2 Safety ................................................................................................................................................................. 1

3 Technical Data ................................................................................................................................................. 3

4 Technical Items................................................................................................................................................ 3

5 Product Overview ........................................................................................................................................... 4


5.1 Brief introduction................................................................................................................................................................... 4
5.2 Panel View and Description .................................................................................................................................................. 5
5.2.1 P+ and P- Output Terminals ................................................................................................................................ 5
5.2.2 RESET Button ............................................................................................................................................................. 5
5.2.3 CAN Communication Port .................................................................................................................................... 6
5.2.4 RS485 Communication Port ................................................................................................................................. 6
5.2.5 Address Button ......................................................................................................................................................... 6
5.2.6 RUN, Alarm and SOC indicators ......................................................................................................................... 8
5.2.7 Parallel interface ....................................................................................................................................................... 9
5.2.8 Screen ........................................................................................................................................................................ 10
5.2.9 ON/OFF switch ....................................................................................................................................................... 11
5.2.10 System Working Principle................................................................................................................................ 11
6 Installation Guide ............................................................................................................................................ 12
6.1 Installation preparation ....................................................................................................................................................... 12
6.2 Product installation ............................................................................................................................................................... 13

7 Maintenance ..................................................................................................................................................... 15
7.1 Daily Maintenance.................................................................................................................................................................. 15
7.2 Periodic Maintenance ........................................................................................................................................................... 16

8 Packaging, Transportation and Storage ....................................................................................................... 16


8.1 Packaging .................................................................................................................................................................................. 16
8.2 Transportation ......................................................................................................................................................................... 17
8.3 Storage ....................................................................................................................................................................................... 17

9 Common Issues and Solutions ....................................................................................................................... 17

10 Warranty ......................................................................................................................................................... 17

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BL Lithium-Ion Battery User Manual

1 General Information
1.1 Validity
This user manual is applicable to the Shenzhen Boli Technology Co., Ltd. series battery product.

1.2 Application
This user manual contains BL Power Wall Battery product information, usage guidance, safety
information, and details on common operating issues and subsequent corrective actions.
BL Floor Standing Battery is an energy storage unit that is designed to be used in residential
applications with the capability for short-term backup.

1.3 Product Features


▪ Wall mounted design
▪ Easy expansion, supporting parallel connection of batteries
▪ Long cycle life performance and long service life
▪ Modular fan-free design
▪ Universal installation kits, easy to install
▪ Battery parameter display, and has the characteristics of simple operation, etc.
▪ Safety and green, environment friendly

2 Safety
This section contains safety information that must be observed at all times when working on or
with batteries. To prevent personal injury or property damage and to ensure long-term operation
of the batteries, read this section carefully and observe all safety information at all times.

WARNING
Environmental requirement
• Do not expose the battery to temperature above 50℃
• Do not place the battery near any heat sources
• Do not expose the battery to moisture or liquids
• Do not expose the battery to corrosive gases or liquids
• Do not expose the battery to direct sunlight for extended periods of time
• Place battery in secure location away from children and animals
• Do not allow the battery power terminals to touch conductive objects such as wires

Operation Precautions
• Do not disassemble the battery
• Do not touch the battery pack with wet hands
• Do not crush, drop or puncture the battery

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BL Powerwall Battery User Manual

• Always dispose of the product according to local safety regulations


• Store and recharge battery in a manner in accordance with this user manual
• Ensure reliable grounding
• Do not reverse the polarity or connect in series
• Do not use damaged or deformed batteries
• Do not short circuit the terminals, remove all jewelry items that could product a short circuit
before installation and handling
• Disconnect battery from power/load and then power off battery before installation and
maintenance.
• When storing or handing, do not stack up batteries when outside protective package
• Packaged batteries should not be stacked more than specified number stipulated on the
package
• Continued operation of a damaged battery can result in dangerous situation that may cause
severe injury due to electrical shock

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BL Lithium-Ion Battery User Manual

3 Technical Data

Product model BLH-48V-15KWh BLH-51.2V-15KWh


Cell type Lithium iron phosphate Lithium iron phosphate
Rated voltage(V) 48 51.2
Rated energy (Wh) 15000 15000
Max. charge/discharge current/(A) 100 / 100 100 / 100
End of charge/discharge voltage(V) 54 / 42 57.6 / 44.8
Charge temperature(˚C) 0˚C to +45˚C 0˚C to +45˚C

Discharge temperature(˚C) -20˚C to +55˚C -20˚C to +55˚C

Storage temperature(˚C) -20˚C to +55˚C -20˚C to +55˚C

Parallel connection Yes, Max 16 Units Yes, Max 16 Units

Weight (Kg) 114(115kg with mounting part) 125(126kg with mounting part)

Cycle life(Cycles @ 25℃, 80% DOD) ≥6000 ≥6000

Depth*Width*Height mm D230 W500 H820 D230 W500 H820


Communication interface RS485/CAN RS485/CAN
Protection level IP54 IP54
Installation Wall mounted, floor standing Wall mounted, floor standing

Design life 10 years 10 years

Display LCD LCD

4 Technical Items
No. Terms Comment
1 Discharge Battery output power for load
2 Charge To put electricity into battery by the charger
3 Full charged Battery had been full charged, SOC is 100%.
4 Idle Ready for charging or discharging
5 Shutdown mode Power off
6 SOC State of Charge
7 SW Software
8 HW Hardware
9 Battery voltage The voltage between B+/B-
10 Pack voltage The voltage between P+/P-
11 Cell voltage Single cell voltage
12 Failure Battery or BMS is broken, need to be replaced
13 Alarm Indicate that the battery is in an abnormal status
14 Over discharged Energy state of the battery is too low and needs to be recharged

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BL Powerwall Battery User Manual

5 Product Overview
5.1 Brief introduction
This product is a low-voltage DC battery system with an operating voltage. It is utilized in
household energy storage applications and works together with a low-voltage inverter to realize
the goal of energy storage for the home.

Appearance and dimension

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BL Lithium-Ion Battery User Manual

5.2 Panel View and Description

❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ ❾ ❿ ⓫ ⓬ ⓭ ⓮ ⓯
Panel view

❷ Mounting ❸ P+ Output
❶ Handle ❹ Ground Terminal ❺ SOC LEDs
Bracket Terminal
❾ CAN/RS485 Port
❻ Alarm LED ❼ Run LED ❽ DIP Switch ❿ RS485-1 Port
(Inverter)
⓭ P- Output
⓫ RS485-2 Port ⓬ Reset Button ⓮ Base Knobs ⓯ Screen Buttons
Termina

5.2.1 P+ and P- Output Terminals

The P+ and P- output terminals are located at the upper left and the upper right of the BU panel
respectively, representing the positive and negative terminals of the BU.

5.2.2 RESET Button

The "RESET" button is used for system activation, power on and reset.

RESET key definition and operation method

Function Definition

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BL Powerwall Battery User Manual

When the BMS is in the sleep mode, after pressing the RESET button
Power
for 3s, the BMS is activated, and the LED indicator lights flash in turn,
on/wake up
then it shifts to the normal operation mode.

When the BMS is in standby or operation mode, after continuously


Shut
pressing the RESET button for 3s, the BMS will go to sleep mode, and
down/sleep
the LED indicator lights flash in turn, then it goes to the sleep mode.

When the BMS is in standby or operation mode, after continuously


pressing the RESET button for 6s, the BMS is reset, and the internal
Reset
data will be restored to the factory state (historical storage records are
retained).

5.2.3 CAN Communication Port

The unit has one CAN interfaces for up device like power or inverter.

CAN adopts RJ45 Connector


RJ45 Pin Description
4 CAN_H
5 CAN_L
3, 6 GND
1, 2, 7,8 NC

CAN pin definition

5.2.4 RS485 Communication Port

The unit has two RS485 interfaces. The interfaces are independent physical serial ports. By setting
different dialing addresses of the BU, multiple BU can be cascaded.

RS485 adopts RJ45 Connector


RJ45 Pin Description
1, 8 RS485-B
2, 7 RS485-A
3, 6 GND
4, 5 NC

RS485 pin definition

5.2.5 Address Button

The address adopts BCD code format, dial up is on and dial down is off. It uses 8 bits as address setting, dial
1 is the low bit and dial 8 is high bit.
Definition of parallel dial switch: for multi-computer communication when the battery pack is in parallel, the
dial switch is used to distinguish different pack addresses, and the hardware address can be set through the
dial switch on the board. (Support 8 groups of parallel machines, default 8 groups of parallel machines, 16
groups of parallel machines require special requirements).
Definition of dial switch bit1 to bit8: bit1 to bit4 is used to set the address, and bit5 to bit8 is used to set the
number of slaves.
Host settings: bit1 to bit4 are 0, the host address is fixed to 0, and bit5 to bit8 are set according to the
number of parallel slaves.

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BL Lithium-Ion Battery User Manual

Slave setting: bit1 to bit4 are set according to the device sequence, and the slave address range is 1 to 15.
Bit5 to bit8 are fixed to 0.
Note: For parallel connected multiple BUs, if address settings are the same, the communication will not work.

Address button physical map


Correspondence table between BU address number and Dip switch position (Slave setting)
Address No. Dip Switch 1 Dip Switch 2 Dip Switch 3 Dip Switch 4
0 OFF OFF OFF OFF
1 ON OFF OFF OFF
2 OFF ON OFF OFF
3 ON ON OFF OFF
4 OFF OFF ON OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
8 OFF OFF OFF ON
9 ON OFF OFF ON
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON

Correspondence table between BU address number and Dip switch position (Host settings)
Number of
batteries in Dip Switch 5 Dip Switch 6 Dip Switch 7 Dip Switch 8
parallel
2 ON OFF OFF OFF
3 OFF ON OFF OFF
4 ON ON OFF OFF
5 OFF OFF ON OFF
6 ON OFF ON OFF
7 OFF ON ON OFF
8 ON ON ON OFF
9 OFF OFF OFF ON
10 ON OFF OFF ON
11 OFF ON OFF ON
12 ON ON OFF ON
13 OFF OFF ON ON
14 ON OFF ON ON
15 OFF ON ON ON

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BL Powerwall Battery User Manual

Example of parallel Dip switch position setting


Number of Dip switch position setting • Description
parallel Dip Dip Dip Dip Dip Dip Dip Dip
connections Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Switch 7 Switch 8
Single Single
OFF OFF OFF OFF OFF OFF OFF OFF
one one
2 units in OFF OFF OFF OFF ON OFF OFF OFF First host
parallel ON OFF OFF OFF OFF OFF OFF OFF Slave
OFF OFF OFF OFF OFF ON OFF OFF First host
3 units in
ON OFF OFF OFF OFF OFF OFF OFF Slave
parallel
OFF ON OFF OFF OFF OFF OFF OFF Slave
┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋
┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋ ┋
OFF OFF OFF OFF ON ON ON ON First host
ON OFF OFF OFF OFF OFF OFF OFF Slave
OFF ON OFF OFF OFF OFF OFF OFF Slave
ON ON OFF OFF OFF OFF OFF OFF Slave
OFF OFF ON OFF OFF OFF OFF OFF Slave
ON OFF ON OFF OFF OFF OFF OFF Slave
OFF ON ON OFF OFF OFF OFF OFF Slave
16 units in
ON ON ON OFF OFF OFF OFF OFF Slave
parallel
OFF OFF OFF ON OFF OFF OFF OFF Slave
ON OFF OFF ON OFF OFF OFF OFF Slave
OFF ON OFF ON OFF OFF OFF OFF Slave
ON ON OFF ON OFF OFF OFF OFF Slave
OFF OFF ON ON OFF OFF OFF OFF Slave
ON OFF ON ON OFF OFF OFF OFF Slave
OFF ON ON ON OFF OFF OFF OFF Slave
ON ON ON ON OFF OFF OFF OFF Slave

5.2.6 RUN, Alarm and SOC indicators

There are 4 LEDs indicating different SOC levels, 1 LED indicating RUN, and 1 LEC indicating Alarm. The LED
indications under different running modes.
LED blink mode description
Blink Mode On (Duration) Off (Duration)
B1 0.25 S 3.75 S
B2 0.5 S 0.5 S
B3 0.5 S 1.5 S

SOC indication description


State Charging Discharging
L4 L3 L2 L1 L4 L3 L2 L1
SOC LED Indicators
0-25% Off Off Off B2 Off Off Off On

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BL Lithium-Ion Battery User Manual

SOC(%) 25-50% Off Off B2 On Off Off On On

50-75% Off B2 On On Off On On On


75-100% B2 On On On On On On On
RUN LED On B3

LED status indication description

RU AL
L1 L2 L3 L4
Normal/Alarm/ N M
State Description
Protection
● ● ● ● ● ●
Shutdown Sleep Off Off Off Off Off Off The BU is OFF

Normal operation B1 Off According Standby mode


Standby to SOC
Alarm B1 B3 Module low voltage
indication

Normal operation On Off According


Max. power(B2),O.C
to SOC
Alarm On B3 Alarm no flash
indication

Overcharge In standby mode if there is


On Off On On On On
Charging protection no main power supply

Abnormal
temperature, over-
Off On Off Off Off Off Stop charging
current, failure
protection

Normal operation B3 Off According


to SOC
Alarm B3 B3
indication
Under Voltage
Off Off Off Off Off Off Stop discharging
Protection
Dischargin
Abnormal
g
temperature, over-
current, short
Off On Off Off Off Off Stop discharging
circuit, reverse
connection and
failure protection

Invalid Off On Off Off Off Off Stop charge & discharge

5.2.7 Parallel interface

When multiple units are connected in parallel, RS485 interface is used as parallel communication interface,
and CAN/RS485 interface is used as uplink communication interface.
When multiple units are connected in parallel, the RS485 interface connection is shown in the figure below:

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BL Powerwall Battery User Manual

5.2.8 Screen

It can provide intuitive battery parameter display, and has the characteristics of simple operation, friendly
interface, etc.

Panel view

a. Interface introduction
1) Main menu page
After power on / sleep activation, the welcome interface will be displayed. Press the menu key to enter the
main menu page. As shown in the figure below:

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BL Lithium-Ion Battery User Manual

2) Battery parameter acquisition page


When the cursor "》" points to "battery parameter acquisition", press enter to enter the "battery parameter
acquisition" page, as shown in the following figure:

b. Key description
1) MENU, ENTER, DOWN, ESC.
2) Each item starts with "》" or "--", where "》" indicates the current cursor position. Press down to move the
cursor position downward; An item ending with "he" indicates that there is something not displayed in the
item. Press enter to enter the corresponding page.
3) Press ESC to return to the previous directory; At any position, press the menu key to return to the main
menu page.
4) In the sleep state, press any key to activate the display screen.

c. Sleep / shutdown
In the normal operation state, the system will enter the sleep / shutdown state after 1 minute without key
operation. In the shutdown / sleep state, operate any key to activate the display screen.

5.2.9 ON/OFF switch

After connecting the power line of the battery to other equipment, then turn the CB to "on" at
the battery .

5.2.10 System Working Principle

When the grid is normal, the power system provides the power required by the load system and charges the
battery system at the same time. Under the power failure circumstance, the battery system provides power to
the load to ensure the uninterrupted normal operation of the load system. When the battery is discharged
and the mains are still not restored, the battery will automatically cut off the output to prevent any damage
due to over discharge.

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BL Powerwall Battery User Manual

System working principle

6 Installation Guide
6.1 Installation preparation
▪ Unpacking and inspection
Please unpack carefully and check
a. The packing list,
Table 6-1. packing list
Items Quantity Items Remarks
A 1 BL Powerwall Battery
B 4 M5 terminal

b. Whether the equipment and accessories are complete,


c. Whether there is any damage during transportation.
If the equipment or accessories are damaged during transportation, or the equipment and accessories are
not matching with the order confirmation, they shall be recorded in time, and contact the supplier
immediately.

▪ Installation tools preparation


Table 6-1. List of recommended tools for BU installation
Items Specs Remarks
Electric screwdriver With M4/M8 head
Diagonal pliers to cut tie
Phillips screwdriver M4

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BL Lithium-Ion Battery User Manual

Clamp meter UT204 Inspect


Insulated gloves Electrical insulation
RS485 communication cable Communication with other device

▪ Installation wire preparation


a. The DC power cables for connecting the BU output connectors P+ and P- on the product chassis shall
be properly marked with the "+" and "‒" signs or identified with red and black colors.
b. For the RS485 communication interface, use the standard RJ45 cable.

6.2 Product installation


Step 1. Install mounting bracket to the wall with expansion screw.

Step 2. Install the first BU to mounting bracket with 4PCS M5 screws.

Step3. Install the other BUs to mounting bracket

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BL Powerwall Battery User Manual

▪ Connection steps
a. Prepared tools and materials: protective gloves, screwdriver, and lifting equipment.
b. Wear protective gloves.
c. After opening the screws of the upper cover and taking out the upper cover, you will see the interface of
the battery.
d. Install the communication cable of BL Powerwall Battery.
e. After the installation of BL Powerwall Battery communication cables, connect the last RS485 interface of
battery to the monitoring equipment.
f. Install the power cables via connectors on the BL Powerwall Battery.

Note: Make sure that P+ cable and P- cable is terminated on the right sides of the connector.
Polarities are marked on the BU, please follow the markings carefully.
After connecting with the inverter cable, close the circuit breaker of the battery first, and then
close the circuit breaker of the inverter.

Installation*1

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BL Lithium-Ion Battery User Manual

Installation*2

7 Maintenance
7.1 Daily Maintenance
a. When charging the BU, trained personnel should take care of it. During the charging process, ensure that
the plug is in good contact with the socket, the charging equipment is working normally, and the
connection points of the BU are in good contact. If there is an abnormality, immediately cut off the
power and charge it only after repairing.
b. Before charging and discharging the BU, the battery voltage, temperature and differential pressure can
be read by BMS host computer to ensure that all values are in the normal range.
c. If there is a large amount of dust, metal chips or other debris on the upper cover and pole of the BU, use
compressed air to clean it. Do not use water or objects soaked in water for cleaning.
d. When charging and discharging the BU, it is forbidden to splash water or other conductive objects on
the BU cover and pole, such as exposing the BU to heavy rain.
e. According to the actual use state of the BU, the charging time and discharge time of the BU are
estimated. At the end of charging and discharging, the BMS upper computer is used to observe whether
there is any abnormality in the BU, such as the problem of high cell voltage difference.
Daily maintenance content
Maintenance Contents Operation Method Precautions

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BL Powerwall Battery User Manual

When checking the positive and


Check the positive and Wear safety insulating gloves, hold the positive negative screws of the BU, please
negative terminal screws and negative wire insulating rubber sleeves and wear insulated gloves to prevent
to see if they are loose shake gently. electric shock, and do not use too
much force.
If there is a fault, deal with it in
See if the switching power supply display and the time because the battery system
Check for fault alarm
LED display lights on the BU panel are abnormal. cannot work when the fault
occurs.
Check whether the total Check the switching power supply or measure with
voltage is normal a multimeter.
Enter the battery management interface on the
It must be dealt with in time when
display of the dynamic monitoring system or BMS
BU information battery failures such as voltage,
host computer to check whether the battery
troubleshooting temperature, current, SOC, etc. are
voltage, temperature, current, and SOC
found.
information are normal and record it.

7.2 Periodic Maintenance


a. Check whether there are loose, detached, rusted or deformed nodes such as conductive tape and voltage
collection terminals to ensure that the series and parallel wiring harnesses used by the BU are firm and
reliable. (once a month)
b. Check the BU casing for abnormal conditions such as cracks, deformation, loose poles, bulging, etc.
(once a month)
Periodic maintenance content
Period Items Treatment measures

If the appearance is damaged, leaked or deformed, the faulty BU should be


Visual Inspection
disconnected, photographed and replaced.
Clean the appearance with cotton cloth. Due to the high voltage of BU, pay
Appearance
attention to safety when cleaning.

Quarterly Check the bolts at each terminal, if they are loose, tighten them again.
Connection status If the temperature of the connecting wire exceeds 50 ℃ (excessive heating),
check the cause.

At the end of charging, measure and record the bus-bar voltage and the
Every 6 voltage at the positive and negative terminals of the BU, and the two voltages
Voltage detection
months should be consistent. Otherwise, check whether the cable at the corresponding
connection is faulty.

8 Packaging, Transportation and Storage


8.1 Packaging
The BU shall be packaged completely in way to ensure that the product will not be damaged by any harmful
gases, chemical pollution, moisture and mechanical injury during handling, transportation and storage. The
package box has been marked with the product name, model and specification, production date, quantity
and batch number.

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BL Lithium-Ion Battery User Manual

8.2 Transportation
In the process of handling, it should be handled with care and it should not be subject to external severe
impact. During transportation, it should be placed in strict accordance with the direction marked on the
packaging box to avoid product vibration and inversion.

8.3 Storage
The BU should be placed in a dry warehouse during storage and shall not be exposed to sunlight and rain.
The products with a storage period of more than 6 months should be subjected to a capacity check test and
recharged. Products with a storage period of more than 1 year shall be re-examined and used after being
qualified.

9 Common Issues and Solutions


Issue description Possible cause Solution
1. Battery high voltage
2. Battery low voltage Please contact our after
Contactor disconnected 3. Battery high temperature service provider immediately.

4. Battery over current


5. Other hardware failures.
User also can monitor the running status of battery, warning and alarm information from Software or
display of battery.
Please cut off the power supply and turn off the battery in an emergency.

10 Warranty
Shenzhen Boli Technology Co. Ltd. provides warranty when the product is installed and used according to
the instructions contain in the User Manual and Warranty Letter.
Web: www.boli-tech.com
Email: service@boli-tech.com
EN-Rev 1.0 Copyright©2022 Shenzhen Boli Technology Co. Ltd.

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