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Abstract - This paper introduces a nine-phase six- offers many superior merits, such as high torque density,
terminal fractional slot concentrated winding layout suitable low torque ripple, high efficiency, high slot filling factor,
for Interior Permanent-Magnet (IPM) machine with a and short end turn windings.
number of stator slots equals a multiple of nine. The winding
Besides, it simplifies the motor manufacturing and
layout when compared with a three-phase machine having
the same slot/pole combination can effectively eliminate all assembly [2]. On the other hand, the key disadvantage of
air-gap flux sub harmonics. This highly reduces rotor core FSCW is the rich harmonic contents of the stator armature
and magnet losses. Moreover, it offers a torque gain of reaction, which significantly increases the induced rotor
approximately 2.5% over conventional three-phase winding eddy-current losses especially under high-speed operation
layout. The proposed layout is investigated based on some [3]. The main source of the rotor eddy current loss is the
well-known slot-pole combinations, namely, 9-slot/8-pole and
sub and slot harmonics. Although the reduction of sub
9-slot/10-pole, and a comparison is carried out with the
conventional three-phase case assuming same stator and harmonics can effectively reduce the rotor eddy-current
rotor dimensions. Being a multiphase winding, the proposed losses, the significant contribution to this loss component
layout also offers a higher reliability-oriented design over the is due to slot harmonics [4].
three-phase based systems. During a fault in one of the three- The reduction of rotor eddy current loss is a
phase converters, the machine can steadily run at challenging practical problem and is adopted in literature
approximately half load with the faulty converter
through different techniques. Although the magnets
disconnected. The proposed winding is also compared with
the well-known six-phase 12-slot/10-pole combination in segmentation represents the simplest practical solution so
terms of torque production, torque ripple, and induced eddy far to reduce only the magnet losses due to induced eddy-
current losses. currents, the air-gap flux distribution is not improved;
hence, other rotor loss components will still be high.
Index Terms-- Six-phase, nine-phase, FSCW, permanent Wherefore, a body of work has been conducted to
magnet, fault-tolerant, eddy current loss. introduce innovative stator winding layouts with low
space harmonics [5], such as multilayer winding design
I. INTRODUCTION [6], [7], multiphase winding layouts [8], [9], winding
(e) (f)
Fig. 2. Different Winding Layouts (a) Conventional 9/8 three-phase machine. (b) Conventional 9/10 three-phase machine. (c) Proposed
9/8 nine-phase machine. (d) Proposed 9/10 nine-phase machine. (e) 12/10 three-phase machine. (f) 12/10 six-phase machine.
30 30 30
20 20 20
MMF distribution, AT
MMF distribution, AT
MMF distribution, AT
10 10 10
0 0 0
(a) (c) €
15 15 th
4 8
4th 4th
2nd
Harmonic magnitude, AT
Harmonic magnitude, AT
Harmonic magnitude, AT
2nd
5 5
1st 2
2nd
1st
0 0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 0 5 10 15 20 25 30
Harmonic order Harmonic order Harmonic order
80 80
9-slot/8-pole 3-ph
75 9-ph 75
Torque, Nm
Torque, Nm
70 70
9-slot/10-pole 3-ph
65 65 9-ph
60 60
0 0.002 0.004 0.006 0.008 0.01 0 2 4 6 8
Time, s Time, s -3
x 10
(a) (b)
80 3-ph 40
12-slot/10-pole 6-ph
75 9/8
Torque, Nm
Torque, Nm
9/10
70 35
12/10
65
60 30
0 2 4 6 8 0 2 4 6 8
Time, s -3 Time, s -3
x 10 x 10
(c) (d)
Fig. 4. Torque waveforms at speed 1350rpm (a) 9-slot/8-pole. (b) 9-slot/10-pole. (c) 12-slot/10-pole. (d) Single VSC mode for
all combinations
For the 12-slot stator with a dual three-phase winding minimizes the induced eddy current losses. Under single VSC
and under healthy case, the reduction in the stator core loss is mode, a significant 6th order harmonic excessively increases
notable than all other combinations. This combination also the eddy current loss in the 12-slot stator.
minimizes the induced rotor losses under dual three-phase In conclusion, although the 12-slot stator provides the
operation, and thereby the overall machine efficiency is best efficiency under six-phase mode, the proposed winding
maximized. Since the rated operating frequency is less, the 9- layout when equipped to a 9-slot stator generally offers a
slot/8-pole machine has lower core and magnet losses than torque ripple component with a lower magnitude at all
the 9-slot/10-pole machine and, hence, its rated efficiency is conditions, a higher torque density for the 9-slot/10-pole
the best among the three combinations when three-phase combination, and a better performance under fault conditions
winding layout is used. in general. This way, the relatively high rotor losses of this
Under single VSC mode, the 12-slot/10-pole slot/pole combination can be compromised with an effective
combination corresponds to the highest induced rotor losses. axial and circumferential magnet segmentation, which will
This highly degrades the overall efficiency when compared significantly reduce the induced eddy current loss under
with the 9-slot stator. This significant increase in the magnet healthy conditions.
loss of the 12-slot stator is mainly caused by the harmonic
component of order (v=1). This component becomes a V. CONCLUSIONS
dominant subharmonic component since the machine can be
This paper proposes a winding layout for a nine-phase
considered as a single layer stator when one of the three-
IPM machine with FSCW as to provide six terminals only,
phase winding sets is disconnected [22]. When comparing
which simplifies the required power converter. Hence, the
the 9-slot/8-pole with the 12-slot/10-pole, although both
proposed machine combines the high performance of a nine-
combinations corresponds to approximate power outputs, the
phase winding, in terms of an improved torque density and
former’s efficiency is higher by approximately 3.5%. On the
low space harmonics, with the terminal behavior of a six-
other hand, the 9-slot/10-pole machine output power is higher
phase stator. The multiple three-phase winding structure of
by approximately 9% and the efficiency is higher by 2.8%.
the proposed winding also provides a higher fault tolerant
In order to thoroughly investigate the effect of the
capability over conventional three-based based designs. This
proposed winding layout on the induced eddy current loss,
may be competitive advantages of the proposed winding
the harmonic distributions of the induced rotor losses due to
layout in EVs, where hardware saving, therefore components
eddy currents for different cases are shown in Fig. 6. For the
weight, is highly appreciated. Although the 12-slot/10-pole
9-slot stator, it is clear that the proposed nine-phase winding
machine equipped with a dual three-phase winding can offer
highly suppress the 6th and 12th order harmonics in the eddy
similar advantages, the simulation results based on FEA
current loss component. However, the 18th order harmonic is
proved that the proposed winding layout was superior,
slightly reduced for the 8-pole rotor, while it is slightly
especially under fault conditions, in terms of a lower torque
increased for the 10-pole rotor. For the 12-slot stator and
ripple, a higher output torque, lower induced magnet losses,
under dual three-phase operation, the 6th, 18th, 24th, …
and a higher efficiency.
harmonic orders are eliminated, which explains why this case
Torque, Nm
Torque, Nm
1 1 1
0 0 0
6 12 18 24 2 6 12 18 24 6 12 18 24
Harmonic order Harmonic order Harmonic order
a b c
Fig. 5. Torque ripple spectra without dc components at speed 1350rpm. (a) 9-slot/8-pole. (b) 9-slot/10-pole. (c) 12-slot/10-pole.
15 40 120
3-ph 3-ph 3-ph
100
9-ph 30 9-ph 6-ph
Magnet loss, W
Magnet loss, W
Magnet loss, W
20 60
5 40
10
20
0 0 0
6 12 18 24 30 6 12 18 24 30 6 12 18 24 30
Harmonic order Harmonic order Harmonic order
a b c
Fig. 6. Harmonic distribution of the magnet induced eddy current loss components without the dc components at speed 1350rpm.
(a) 9-slot/8-pole. (b) 9-slot/10-pole. (c) 12-slot/10-pole.
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