i | ny SKID-STEER LOADER 3000 SERIES Be i S Service Parts Manual GEHL ©HL3000 — INTRODUCTION. ‘ir. Dealer: All service parts should be obtained from or ordered through your Gehl Loader dealer. Give complete information when ‘ordering service parts. The model number and serial number should always be given. Numbers for the HL3000 appear on a plate near the rear of the machine, on the inside of the right rear overhead guard mounting, “Right” and “Left” are determined from a position siting on the seat and looking forward. From this position, the Throttle Lever is on the Right. Gehl Company reserves the right 40 make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on any unit previously delivered. TABLE OF CONTENTS Page Introduction «= += : 2 Console and Controls 00ers 3 Chassis ST 243 Gas Engine 7 Pump Drive 59 Wheel Drive 10-1 Hydraulic System ins Electrical System = “1415 HL3200 L. P. Gas 16.17 ‘Third Control Valve 18 Grapple Fork 19 Scarifier 20 Load Arms 2 Buckets == 2 Wheel and Tire 2 Hydrostatic Motor 24 Grappie Cylinder 23 Tile Cylinder 26 Lift Gilinder 20202 27 Hydraulic Control Vale 2829 Hydrostatic Pump os +-0-0 >> 30 ‘Third Control Valve SI 31 Gear Pump = SI : ae) Decal Location 334 ‘Numerical Index 3537 Parts lists in this manual contain various abbreviations. HN. - Hexagon Nut HIN = Hexagon Jam Nut HIN - Hexagon Lock Nut SN Slotted Nut CN > Castellated Nut WN = Wing Nut PW - Plain Washer LW Lock Washer ILW - Internal Tooth Lock Washer ELW- External Tooth Lock Washer LH, - Left Hand Thread NF = National Fine Thread SL_- Self-Locking DPT = Double Pitch Tooth Below is an explanation of these abbreviations. IMPORTANT HARDWARE NOTICE All Bolts called out in Parts Lists are Grade 5 Cadmium Plated, unless otherwise specified. Hexagon Lock Nuts for Grade 5 Bolts are Grade “B”. Hexagon Nuts for other Bolts are Grade “A”, unless otherwise specified.WARNING - Order By Part Number ~ Do Not Use Illustration Reference Numbers Ref. Part No. No. No. Part Name Req 1 047710 Compression Spring 4 2 600270 _ Rod End - 5/16 HD. 6 (6) 5/16 HLN 650583 - (2) 5/16 HN 653008 3 600433. Friction Bar- Mounted . 1 650448 Hex.Hd.Cap Serew 1/4 3/4) 1 650449 Hex Hd.Cap Serew /4x21/2 ++ 1 (1) 1/2 HN 653018 - (1) 1/4 PW 654002 (2) 1/4 LW 654022 4 600434 Friction Bar- Loose 1 5 600435 Spring 2 © 600441 Handle Grip 4 7 602290 _ Eye Bolt 2 (Q) 5/16 HN 653007 - (2) 5/16 HLN 653073 (2) 5/16 PW 654004 8 602291 Control Lock Plate oa 9 602293 Spring 2 10 603123 Hydraulic Lever 1 11 603124 Drive Lever 1 12 603125 _ Choke Lever 1 1 650835.” Hex.Hd.Cap Screw 1/41 (1) 1/4 HEN 653071 - 2) 1/2 PW 654009 13, 603126. Choke Retainer Tab 1 (650835. Hex.Hd.Cap Screw 1/4x 1 1 (4) 1/4 HIN 653071 -@) 1/4 PW 654002 Ref, 21 2 Part No. Part Name 603127. TiltRod (2) 5/16 HN 653008, 603128) Lift Rod (2) 5/16 HN 653008 603129” Control Console {603130 _ Drive Conteot Rod (2) 5/16 HN 653008 603133 Thrust Washer (2) 5/16 HLN 650583 603319” Lever “LH, Control 650535 Hex.Hd.Cap Screw 3/8 x 2-1/4 (i) 3/8 HN 653010 603320" "Lever = RH, Control 650535 Hex. Cap Screw 3/8 2-1/4 (1) 3/8 HN 653010 603321” Bracket = Pin Retainer 603323 Spiral Pin - 1/4 x 1-1/4 650535 Hex.Hd.Cap Screw 3/8x 2-1/4 (2) 3/8 HN 653010 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS HL3000 — CONSOLE and CONTROLS.HL3000 — CHASSIS WARNING - Order By Part Number » Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSRef. No. 1 Pact No. Part Name Req. 600523 Seat Belts «+++» 650819” Hex.Hd.Cap Serew 7/16% 1 (2) 7/16 HN 653015 - (2) 7/16 LW 654028 600541 Gas Cap 603105 Throttle Handle 603106 __ Throttle Lever _- 650453. Hex. Hd Cap Serew 1/2 I-1/2 (1) 1/2 SN 653077 603107 Restrictor Pad 603108 Seat Plate {650490 Hex. t1d.Cap Serew 3/8x 1 (3) 3/8 HN 653010 - (7) 3/8 PW 654006 (7) 3/8 LW 654026 603109 Kick Plate - Right 650486 Hex.Hd.Cap Screw 5/16%3/4- (4) 5/16 PW 654004 - (4) S/16 LW 654024 603110 Floor Plate 650472 | Hex.HId.Cap Serew 3/8x4 - (4) 3/8 LW 654026 603111 Main Frame 603112 Kick Plate-Left ... 5... {650486 Hex.Hd.Cap Screw 5/16%3/4 (4) 5/16 PW 654008 - (4) 5/16 LW 654024 603113 Overhead Guard {650543 Hex Hd.Cap Screw 5/8x3 650569 Hex Hd-Cap Serew 1/2 1-3/4 (2) 1/2 HN 653018 - (2) 5/8 HN 653021 (2) 1/2 LW 654030 - (2) 5/8 LW 654032 Ref, No. 2 B 4 1s 18 20 21 2 Pact 603114 Seat - {650486 Hex Hd.Cap Screw 5/16%:3/4 4) 5/16 LW 654024 Seat Lock Bar 650577 Hex Hd.Cap Screw 5/16 1-1/2 652053 Carriage Bolt 3/8x2 « (2) 5/16 HIN 653007 - (2) 3/8 HN 653010 603115 Vacuum Pressure Valve Pipe Coupler - 13/8 603116 {650889 603118 (602234 Rear Grill ‘Barb Fitting - 90° - 1/8NPTM x 1/4 660005 Flush Plug 650453 Hex.Hld.Cap Screw 1/2x 1-1/2» (2) 1/2 TIN 653018 - 2) 1/2 LN 653077 @) 1/2 LW 654030 603119 Indicator Hose 603120 Fuel Tank + « (33.38 HN 652010. (3) 3/8 PW 654006 3) 3/8 LW 654026 603121 Control Valve Mount 650488 Hex Hd.Cap Screw 3/8 x 3/4 2) 3/8 LW 654026 603122 _Acooss Cover (650488 Hex Hd.Cap Screw 3/8x3/4 2) 3/8 LW 654026 (603322 Hose Clamp 603386 Retainer Pin 603387 Hood Clip ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS HL3000 — CHASSIS No. No. Part Name Req.HL3000 — GAS ENGINE ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSRef, No. Part No, Part Name 054885 Rod End «1/4 (8) 1/4 HN 650546 061166 Hose Clamp 600445 St. Hose Barb - 1/4 NPTMx 1/4 600449 Fuel Filter 600459 Clamp 1-3/4 600571 Hose Clamp 602142. Fuel Pump (650542. Hex Hd.Cap Setew 1/4x 1/2 (2) 1/4 LW 654022 602234 90° Barb Fitting -1/8 NPTM x 1/4 602239 Fuel Hose 1/4x4 602242 Clamp - 1-5/8, 603133 Sereen . (680542 ~~ HexcHd.Cap Serew 1/4 1/2 (603134 Exhaust Shroud 603135 Muffler 603136 Exhaust Pipe 603137 Exhaust Shroud Brace 50448, Hex. 11d.Cap Sotew 1/4.3/4 (2) 1/4 HN 653008 (2) 1/4 LW 654022 No. Req. Ref, No. Part No. 603138 603139 603140 costa (603394 Part Name Fuel Hose-1/4x24 Governor Rod Pivot Bushing Throttle Pivot Arm ‘Throttle Pivot Bolt (1) 3/8 HN 653010, 3142 603143 cosia4 eosias 603146 03147 co3i4e 603149 03150 603151 603152 603324 ‘Throttle Rod Fuel Hose - 1/4 17 Choke Cable Engine - Onan NHCV-MS Cup Element Clamp Air Cleaner Air Inlet Hood Air Cleaner Connecting Hose Ai Inlet Tube Governor Pivot - ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE FARTS HL3000 — GAS ENGINE No. Req 1HL3000 — PUMP DRIVE WARNING - Order q Not Use Ilustration ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSRef, No. 1 n 2 B Part No. Part Name 603153 Pump Drive Mount 650490 Hex.Hd.Cap Screw 3/8% 1 650491 Hex Hd.Cap Serew 3/8x 1 ie (8) 3/8 LW 654026 603154 Coupler Jaw ---- 0539566 Key 3/8x 1-1/2 - 650214 Set Screw - 3/8x1/2 603155 Coupler Insert 603156 Pinion Hub (297) 603157 Pinion Goar (487) 603158 Spacer Washer - 134 Thick 603393 Spacer Washer - 075 Thick 603159 Bearing 603160 Cover Gasket 603161 Cover 1650490 Hex.Hd.Cap Serew 318) xl 370016 Brother». (2)3/8 LW 654026 603162 Magnetic Plug 603163 Pump Drive Housing 603164 Seal 603165 Gasket sess e eee No. As Req'd. As Rea'd Ref, No. 4 1s 16 ” 18 9 21 2 23 25 26 1 28 Part No. Part Name 603166 Cover Idler 650488 Hex.Hd.Cop Screw 3/8%5/4 (6) 3/8 LW 654026 603167 Thrust Wesher 603168 Input Shaft Spacer 603169 Input Gear (521) 603170 Input Shaft (297) 603171 Cover Retainer (1) 3/8 HN 653010 - (1) 5/16 PW 654004 603172 Dipstick 603173 Nipple-3/4x14 603174 Pump Drive Mount Gasket 603175 Hydrostatic Pump Gasket 603176 Input Gasket 603177 Throttle Stop 603178 Pump Drive Complete 603401 Vent Cap 370016 Breather 660021 90° Street Elbow 660055. Coupler - 3/4” ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS HL3000 — PUMP DRIVE No. Req. 2 16HL3000 — WHEEL DRIVE WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers Ref. No. Part No. one os2t63 046136 043691 055276 No. Part Name Req Axle Bearing Cup - Inside 2 ‘Axle Bearing Cone - Inside 2 Lug Bolt: +++ 2 Cluster Shaft Bearing 8 Axle Beating Cup - Outside 2 Ref. No. 10 Part No. 055278 cose. o3t6s 03166 603176 Part Name ‘Axle Bearing Cone“ Outside - Magnetic Plug Cover Gasket Idler Cover - Input Gasket ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS No. Req,Ref. No. u 2 B 4 1 16 "7 18 9 Part No. Part Name 603179 Wheel Drive Complete +--+ 0-2 1 603180 Housing Cover - Top sed 650890 Hex HA.Cap Screw 3/8x1 200. 5 (6) 5/16 PW 654008 603181 Breather ose ceeeeeeeee Td 603182 Input Bore Cap sd 650488 Hex.Had.Cap Screw 3/8 x3/4 2 26 (26) 3/8 LW 654026, 603184 Axle bese 2 650708 Cotter Pin 1/8x21/2 2 603185, Spacer Washer-3/16 -..-- As Req'd 603186 Spacer Washer -1/2 603187 Spacer Washer - 1/16 603188 Axle Seal Ref. No. 20 a 2 23 24 28 26 n 28 Pact No. Part Name 603189 Primary Cluster (937) 603190 Cluster Pinion (2ST) 603191 Cluster Shaft (2ST) 603192 Axle Gear (58T) 603193 Axle Cap 603194 Axle Locking Nut 603195 Axle Spacer 603196 Whee! Drive Housing 650821 Hex.Hd.Cap Screw 5/8 x 1 (6) 5/8 LW 654032 660046 Bushing -1/2%3/8 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS HL3000 — WHEEL DRIVE No. Rea, "HL3000 — HYDRAULIC SYSTEM. i er \y 6 %, [ ry " lan, Not Use Ilustration Reference Numt \ . / > - + st | 12 0 f pi it 50 J ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS Do ersRef, No. 10 u 2 B 14 15 16 7 18 19 20 21 n 2B 24 25 26 7 28 29 30 31 32 33 Part No No. Part Name Reg. 047480, Contol Valve 1 054626© Straight Fitting 3/4SAEMx 3/4 FILM. 4 054816 90° Street Elbow 3/4 SAEM x 3/4- 16 FLM. 7 055064" 45° Street Elbow 1-1/16SAEM x 1-1/16 FILM. 1 055385 Hoge Clamp = No. 16 4 056090 45° Street Elbow 3/4NPTM x 1-1/16 FLM. 1 057990 90° Street Elbow 3/4 Fl. B.Sw. x 3/4 - 16 FILM. 1 057992 90° Street Elbow 1/2NPTM x 3/4 - 16 FLM. 6 057995 45° Street Elbow 3/8 NPM x 3/4- 16 FLM. 2 058711 Filter- 10 Micron i 650486 Hex.Hd.Cap Screw sit6x 3/4 2 (0) 5/16 PW 654004 - (2) 5/16 LW 654024 088856 Reducing Bushing - [-1/4NPTx3/4-. 1 600464 Oil Coolee 2 603117 Low Pressure Hose - 1/2x21 - - 4 603118 Reservoir = - 1 603197 Reducing Bushing 1-1/4 x12 =... 1 603198 Head 1 603199 Filter Manifold 1 603200 Head 1 650448 Hex Hd Cap Serew 1/43/4 2 (2) 1/4 PW 654002 - (2) 1/4 LW 654022 603201 Filter ~25 Micron: 1 603202 Pressure Sender =... 1 603203 Return Hose «1 x21-1/2 1 603204 Reservoir Cover 1 (4) 3/8 HIN 653010 (4) 3/8 LW 654026 603205" Gasket 1 603208 Sump Stainer Fiose- 1 x6 1 603207 Sump Strainer 1 603208, Medium Pressure Hose 3/4x 362.2 1 603209° Straight Fitting 7/3SAEM x 3/4 FLM. 1 603210 Medium Pressure Hose-1/2x26---- 1 603211 — Low Pressure Hose - 1/2x 37 1 603212 Low Pressure Hose - 1/238 2 603213, Low Pressure Hose - 1/2x 31 1 603214° Tee - 3/4FLM. (way)x 3/4- 16SAEM 3. 603215 Low Pressure Hose - 1/2x 7-1/2 2 Ref, No. 4 35, 36 37 38 39 40 41 a B 44 45 46 47 48 49 50 31 32 33 54 35 56 37 58 59 @ él 2 8 64 6S HL3000 — HYDRAULIC SYSTEM Part No. No. Part Name Re. 603216 Hydraulic Pump 1 603217 Hydrostatic Pump |<: - 3 603218 — Medium Pressure Hose - 3/8 x 4 ae 4 603219 Bulkhead Run Tee - 3/4 FILM... 2 603220 43° Street Elbow 3/8NPTF x 3/4- 16 FLM. « 2 603221 Lift Cylinder = 2x 24 2 603222 Medium Pressure Tiose -3/8x 50. << 4 603223 Straight Fitting 1/2NPTMx 3/4 FIM. 4 603224 Teg 1/2 NPTMx 3/4 FILM. 1 603225 45° Street Elbow 3/4 Fl. F.Sw. x 3/4- 16 FLM. 2 603226 High Pressure Hose - 1/2 13 » 4 603227 Hydrostatie Motor 2 603228 Bulkhead Straight Ficting 3/4x FLM. x 3/4 FLM. 2 603229 Medium Pressure Hose ~3/8x36.. <2 603230 ‘Tubing Tilt Down 1 603231 Tubing - Tilt Up 1 603232 Tp Cytinder «2x 12 2 603233 90° Street Elbow 3/8NPTF x 3/4-16 FIM... 5-6. 2 603234 ium Pressure Hose - 3/8 x 1-1/2 - 2 603235 Tee - 3/8NPTMx 3/4 FILM. (2 way)-- 2 603236 Tee - 3/4 FLM. 1 603237 Low Pressure Hose -1/2x17 1 603238 Straight Fitting 3/8NPTM x 3/4 FLM. 2 603239 Medium Pressure Hose -3/8x 12-2 603240 Medium Pressure Hose - 3/8 x 24. 2 603241 90° Bulkhead Fitting. 2 3/4 FIM, x 3/4 FILM. 2 603325 Hoge Lines Spring 1 660020 45° Street Elbow - 3/4” 1 660021 90° Street Elbow - 3/4” 2 660050 — Reducing Bushing 3/4 x 1/2 2 660058 Close Nipple 3/4" 2 660064 Nipple -3/4x2-1/2 2 For O-Ring Replacement, Order Patt No ® For O-Ring Replacement, Order Part No. © For O-Ring Replacement, Order Part No 048953. 055898. 055896. [ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS BWARNING - Order By Part Number - Do Not Use Illustration Reference Numbers HL3000 — ELECTRICAL SYSTEM ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS.Ref. No. 10 u 2 B Part No. 054946 00443 600452 ooass 600507 600511 1600526 600512 1600527 600524 603183 602271 602281 602367 602796" 603202 Part Name Hour Meter Switch. Batiery Ground Cable - 16" « Ammeter Hea epoca is Tall Light = Replacement Bulb Key Fuel Pump Lead Wire Oi Pressure Gage Battery Hold Down Ground Wire Indicator Light Pressure Switch Ref, No. 1s 16 " 18 9 aa n 2B 24 25 Part No. 603250 603281 603252 603253 603254 603255 603256 03258 603259 603260 03261 HL3000 — ELECTRICAL SYSTEM No. Part Name Req Light Switch 1 Fuse Holder 2 Jumper Wire -20 AMP Fuse - Lt. Sw. Jumper Wire -20 AMP Fuse - Ign. Sw. Jumper Wire - Gauges Jumper Wire - Lt. Sw. Sumper Wi Fuse - Ammeter and Fuse - Ign. Sw. Wire Harness Light Kit- Front Lights Wire Harness - Overhead Guard Wire Harness - Engine Positive Cable - 30" To Order Indicator Replacement Light Bulb, Order Part No. 603395. [ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS. 5HL3200 — L.P. GAS. WARNING - Order By Part Number » Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSRef, No. 3 Patt No. sass 056291 056297 056310 057992 os21t 03212 603263 603265 603266 603267 603268 603269 No. Ref. Part Part Name Reg. No. No. Part Name Rod End - 1/4” 2 14 603270 Converter Bracket (650835 Hex Hd.Cap Screw i/4x I LP. Gas Tank seed (2) 1/4 LW 654002 IMPCO Model J.B. Converter 115. 603272 Vacuum Switch Female Tank Coupler cesses 1 16 603273 Hose - 5/8x 18 90° Street Elbow 17 603274 Manifold 12NPTM x 3/4 Flare 2 18 603275 Carburetor Hose -1/2x 37 : 1 19 603276 Hose Hose -1/2x 38 seed 20 603277 Extension Tube Male Tank Coupler --2---0ee000 1 21 603278 Throttle Rod Hose -1/4x24 6. 3 22 603279 Wire Harness. Relief Valve -- 1 23 603280 Wire Harness Solenoid Valve 1 24 603364 Barb Nipple - 1/2” LP. Gas Filter aa 25 660090 Tee- 1/4” Solenoid Valve Bracket <2. 0... (4) 3/8 HN 653010 - (4) 3/8 LW 654026 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS HL3200 — L.P. GAS No. Req, 1 2 7HL3000 — THIRD CONTROL VALVE WARNING - Order By Part Number - Do Not Use Ilustration Reference Numbers u 2 B 4 15 16 7 18 9 18 Part No. No. Part Name Req. 047715 Sleeve Seal - 1 051393 Power Beyond Sleeve 1 051394 Nose Seal 1 057992 90° Street Elbow 12 NPTM x 3/4 16 FLML 3 600270 Rod End - 5/16 er (3) 3/8 HN 650841 600442” Hose Clamp. 2 600472 45° Street Elbow 1/2 NPIM x 1/2 NPTF Sw. 2 (600546 Female Coupler wiCap =~ +2 600554 Handle : 1 602422 Auxiliary Control Valve ++ 1 (650491 "Hex Hd.Cap Screw 3/8x 1-1/4 4 (4) 3/8 LW 654026 - (4) 3/8 HN 653010 603140 Pivot Bushing Liner 1 603210 Mealium Pressure Hose - 1/2 26 1 603222 Medium Pressure Hose 2 603228 Bulkhead Straight Fitting 3/416 FLM.2 603229 Medium Presure Hose - 8x 32-2 603245 Tubing Clamp 3 (2) 1/4 HIN 653005, 603281 Valve Mount Plate 603282 ‘Tubing- Outside «2-0 eee ee 1 (603283 Tubing - Inside ca Ref. No. 20 au 2 2B 24 28 26 ey 28 29 30 31 R 3B 34 35 36 37 38 39 40. Past No. Part Name (603284 90° Street Elbow 3/8 NPTM - 16 FLE. Sw. 603388 Foot Pedal Pivot ~ {603389 Foot Pedal «=. - 1603390 _ Side Control Rod (2) 5/16 HN 653008 603391" Pivot Arm =~ + {603392 Front Control Rod. - (2) 5/16 HN 653008 603396 Straight Fitting 3/4 NPTM x 3/4- 16 FIM. 603397 Low Pressure Hose - 1/2 x 18 {603398 Control Valve w/Power Beyond 650528 Hex.Hd.Cap Screw 3/8 x2 {650553 Cotter Key 1/8 x 3/4 653010 Nut -3/8" =~ 1654006 Plain Washer -3/8 1654009 Plain Washer - 1/2 960021 90" Steet Eibow - 3/4” - 660023 Tee -1/2" - {660029 Nipple - 1/2.Close 660046 Bushing -1/23/8 660050 Bushing -3/4x1/2 +--+ 801237 Front Mount Hydraulic Kit 801238 Rear Mount Hydraulic KitHL3000 — GRAPPLE FORK Ref. Part No. No. No. Part Name Req 1 600477 90° Street Elbow 3/8 NPTM x 3/8 NPTF Sw... 4 600487 — Hose - 3/8 x 46 1 3 600545 Male Quick Coupler 4 600562 Hose 18 x 60 1 5 603285 Grapple {650492 Hex.Hd.Cap Serew 3/8 2-1/2 650818 Hex Hd.Cap Serew 3/8x3 (8) 3/8 HN 653010 - (8) 3/8 LW 654026 6 603286 Cylinder -2 x 6 1 650406” Hex.Hd.Cap Screw 3/4x 4-1/2 --+ 1 650526 Hex. Hd.Cap Serew 3/4x6 1 (2) 3/4 HIN 653026 - (2) 3/4 LW 654034 7 660050 Bushing 3/4x 1/2 -- 2 WARNING + Order By Part Number « Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSHL3000 — SCARIFIER. 10 im 12 B 0 Part No. 911300 049074 051614 ‘056080 056104, 056460" 061588 650532 650844 (16) 5/8 HN 653021 - (16) 5/8 LW 654032 061594” “Tooth Mounting Angle 650694 Hex Had-Cap Screw 5/8 x 2-1/2 (6) 5/8 HN 653021 - (6) 5/8 LW 654032 061595 Scarifier Tooth 061596 Skid Shoe 061599 Parallel Link - Lower Part Name Hair Pin Cotter Hose - 1/2x 24 Hose». Quick Disconnect - Male Dust Cap Hydraulic Cylinder Hydraulic Cylinder Grease Fitting Divider Rear Pivot Chain - 24 Link Scaifier Beam Hex Hd.Cap Screw 5/8 x 1-1/2 Hex.Hd Cap Screw 5/8 x 1-3/4 No. Req. 10 2 12 2 Ref, No. 4 15 16 "7 18 19 20 21 2 23 24 25 26 Pact No. 061602 061603 061604 061605 061808 650709 Part Name Parallel Link - Right Upper Parallel Link - Lets Upper Link Mounting Pin Mounting Plate Cylinder Mounting Bracket. Hox. Hd.Cap Screw 3/4x 4 (2) 3/4 HN 653026 - (2) 3/4 LW 654034 oo16li 061612 061613 061615 061689 370002 580116 650235 Cylinder Bushing Cylinder Pin Pipe Fitting... « Hose - 1/235 Gusset Grease Fitting Swivel Adapter Union Square Head Set Screw To Order Seal Replacement Kit, Specify Part ‘Number 058776, ® To Order Seal Replacement Kit, Specify Part ‘Number 058777. No. Rea,Ref, No. Part No. Part Name 040775 Roll Pin - 1/4 x 1-1/4. 600442 Hose Clamp 603081 Snap Pin 603221 Lift Cylinder 2) 650880 Hex.Hd.Cap Serew 1 xS-1/2. | (4) 1° HIN 653130 - (4) 1” LW 654057 603232 Tilt Cylinder 50173 Hex Hd. Cap Seow 3/4% 3:12 603242 Easy-Tach Bucket Pin... 603243 Spring. : 603244 Easy-Tach 603245 Tubing Clamp ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVIC! No. Rea Ref, No. 10 u 2 B 14 15 16 HL3000 — LOAD ARMS WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers Part No. No, Part Name Req 603246 Load Arm... 1 570014 Grease Fitting 2 650406 Hex.Hd.Cap Screw 3/4x 4-1/2. 4 650879 Hex Hd.Cap Serew 1x5 2 650516 Carriage Bolt 3/4x3-1/2 2 (8) 3/4 HIN 653026 - (8) 3/4 LW 654034 {603247 Boom Cross Brace 1 603248 Retainer we 2 650629 Hex Hd Cap Sorew 3/8x3-1/4 8 (8) 3/8 HN 653010 - (8) 3/8 LW 654026 603249 Safety Brace nl 650850 Hex.Hd.Cap Serew i/2x 3-3/4 6. 1 (1) 1/2HN 653018 (1) 1/2 LW 654030 603317 Shim -1/16 As Req(d 603318 Shim 1/8 ‘As Req'd. 603379 Non-Skid Strip feel PARTS aHL3000 — BUCKETS___ UTILITY BUCKET (62” Wide - Capacity 6.5 Cu. Ft. Struck) Ref. Part No. No. No. Pact Name Req. 1 603290 Utility Bucket 1 NOTE: To Order Replacement Cutting Edge, Specity Part ‘Number 603291. WARNING. Order By Par MANURE FORK (52" Wide) Ref, Part No. No. No. Part Name Reg. 1 603296 Manure Fork 1 Number - Do Not Use ‘Illustration Reference Numbers FERTILIZER BUCKET (54" Wide- Capacity 18.6 Cu. Ft. Struck) Ref. Part No. No. No. Part Name Req 1 603294 Fertilizer Bucket 1 NOTE: To Order Replacement Cutting Edge, Specify Part ‘Number 600676. PRODUCE BUCKET (G0" Wide- Capacity 15.1 Cu. Ft. Struck) Ref Part No. No. No. Part Name Req. 1 603293 Produce Bucket 1 NOTE: To Order Replacement Cutting Edge, Specify Pert ‘Number 600578. BUCKETS AND OPTIONS (NOT SHOWN) Part No. Part Name 600578 60” Replacement Cutting Edge 600580 72" Replacement Cutting Edge 60328847" Utility Bucket 5.9 Cu. Ft. Struck 603289 47” Replacement Cutting Edge (603292 60” Light Material Bucket 8.9 Cu. Ft. Struck Part No. Part Name 603295 72” Snow Bucket 16.1 Cu. Fr. Struck 603297 Pallet Fork Frame 603378 Non-Skid Strip 603380 Pallet Tines - 30” (One Pair) ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS,HL3000 — WHEEL and TIRE Standard Tite: 5.70 x 15- Wheel: 5x 15 -Part No.603298 Flotation Tire: 27 x 8.50 x'15 - Wheel: Part No. 603385 WARNING - Order By Part Number - Do Not Use ‘Illustration Reference Numbers Solid Rubber Tire: Wheel & Tire Part No. 603300 Drawbar - Part No. 600564 (650495 Hex. Hd. Cap Screw 1/2x 1-1/4 (2) (2) 1/2 LW 654030 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSHL3000 — HYDROSTATIC MOTOR WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers Part Name Pin Cylinder Block Kit Valve Plate Needle - Bearing Roller - Bearing 15 Series Motor... Shaft Ref No. 8 9 10 ul 2 B Part No. Part Name 603330 End Cap 650535. Hex.H1d.Cap Serew 3/8 x2-1/4 603331 Gasket 603333 Thrust Plate 603334 Housing 603335 Retaining Ring 603336 Seal RegHL3000 — GRAPPLE CYLINDER Ref, No. 7 WARNING - Order By Part Number - Do Not Use ilustration Reference Numbers, Part No. osaise 602836 602014 603303 603326 603327 650465 No. Pact Name Req Retainer Ring <2 -eeeeeeeeeee 1 Piston 1 Pivot Ball - 3/4 LD. 1 Packing Head sessed Cylinder Tube 1 Shaft 1 Lock Nut 1 NOTE: For Complete Seal Kit, Order Part No. 603304. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS.HL3000 — TILT CYLINDER ———, 00 0’ Ref. Part No. No. No. Part Name Req 1 054162 Retainer Ring seed 602836 Piston... + vd 603014 Pivot Ball -3/4 LD. +2 603301 Cylinder Tube -- 1 603302 Shaft 603303 Packing Head --..-- wd 650465 Lock Nut. ..-- + vel NOTE: For Complete Seat Kit, Order Part No. 603304, WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS. 6HL3000 — LIFT CYLINDER Ref, Part No. No. No. Part Name Req 1 054162 Retainer Ring 1 2 602836 Piston 1 3 603014 Pivot Ball-3/4 LD. 1 4 603015 Pivot Ball- 1" LD. 1 5 603303 Packing Head ©... 22. eee 6 603308 Cylinder Tube see eeeeeee 7 603306 Shaft sd 8 650465 Lock Nut sd NOTE: For Complete Seal Kit, Order Part No. 602304. WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS aHL3000 — HYDRAULIC CONTROL VALVE WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers Used with Auxiliary HydraulicsRef, No. " n B 4 1s 16 "7 18 9 20 a n 23 Part No. 047699 047700 os7701 47707 47708 047709 oxo oa owna ovis ous oar osm oars os7724 osrrs 047726 osm 054842 650877 500195 ‘580006 580013 80015 Part Name ‘Stop Collar Relief Valve Seat Relief Valve Ball Housing 4Way Spool 4Way Float Spool Centering Spring Float Spring Collar Float Centering Spring Conversion Plug Gasket Detent Capserew - Detent Plunger Lockwasher Detent Plunger Ball Spacer Relief Spring Relief Spring Washer Control Handle Pin... Cotter Pin 3/32 5/8 Handle Retainer - Chain Link Spring Bolt Stop Die Snap Ring No. Req. HL3000 — HYDRAULIC CONTROL VALVE Ref. No. 24 2s 26 2 2% 2» 30 3 2 3 4 35 36 37 38 9 40 41 2 Part No. No. Part Name Req. 580022 Gasket - 580023 Relief Valve Body - 1 580024 Adjusting Screw «+++ 1 580025 “O" Ring - bosses 580030 Seal « 4 580033 Rubber Bonnet 2 980034 Jam Nut : ced 580035 Acorn Cap voce 580038 “0” Ring 2 580039 Stop Washer 2 580040 Centering Spring Lock Washer -.-- 1 580042 “O” Ring . 1 580083 Check Poppet - 2 580084 Check Ball Pug 2 600382 Float Spool Adapter --20--+ 1 600383 Float Spool Adapter Seal «s+. ++5 1 602939 Poppet Spring 2 603365 Control Handle Float Spool - 1 603366 Control Handle Tit Spool... -- 1 To Order Complete Seal Kit, Specify Part No. 047736, To Order Valve Seal Replacement Tool, Specify Part No. 060644, ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS, aHL3000 — HYDROSTATIC PUMP. 2 WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers ™ A Ref. Part No. Ref. Part No. No. No. Part Name Reg. No. Now Part Name Req, 1 602084 “0” Ring 18 603348 —_Reliof Valve Cone 2 602085 Plog, mt 19 603349 Housing 3 602086 Headless Straight Pin 20 603350 “O" Ring ut 4 602088 Cylinder Block Kit 21 603351 Headless Straight P 5 602089 Retaining Ring 22 603352 Gerotor 6 602090 Trunnion Shalt 23. 603353 Charge Pump Housing 7 602091 Spiral Pin - 3/16x 5/8 650487 Hex.1ld.Cap Screw 5/16x 1. 8 602104 Washer en 24 603354 Needle Bearing 9 602108 Shim Pack ‘AeReq’d. 25603355 Lip Seal 10 602427 Lip Seal... : 11 602428 Needle Bearing: : 12 603217 Hydrostatic Pump Complete 13 603331 Gasket 14 603333 Thrust Plate 15 603337 Valve Plate 27 603357 “0” Ring 28 603358 End Caps. v2 (650492 Hex.H1d.Cap Screw 3/8 x 2-1/2 29 603359 Roller Bearing : 30 603360 Swash Plate 16 603338 Pump Shaft 31 603362 Ball Bearing V7 603347 Relief Valve Spring 32 603363 Pipe Plug : 0 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 1 1 1 I 1 1 4 1 _ : I 25 08356 Chek Vale Kit v2 2 1 4 1 1 1 4HL3000 — THIRD CONTROL VALVE Ref Part No. Ref. Part No. No. No. Part Name Req. No. No. Part Name Req. 1 602406 Control Valve Body w/Spool ----. 1 13. 602418 Relief Plug Screw. 1 2 602407 End Cap 1 14 602419 Spool Seal 2 3 602408 Spacer . / 115. 602420 Return Spring... 1 4 602409 Return Washer oe 1 16 602421 Machine Screw No. 8 a4 5 602410 Spool End - 117 602422 Hydraulic Valve (Complete) Dukes - 1 6 602411 Relief Spool...» 1 18 603019 —Detent Screw 2 7 602412 Relief Plug... 1 19 603020 Detent Spring 2 8 602413 Ball Retainer 1 20 603021 Steel Ball 1/4"... 2 9 602414 Steel Ball - 1/2" : 121 602022. EndCap 1 10 602415 Relief Spring . 1 22 603023. 3-Detent Spool. - sd 11 602416 Relief Seal . 1 23 603399 —Detent Kit - sud. 12 602417 Relief Plug Nut ce 124 603400 Spring Centering Kit Opt. WARNING - Order By Part Number - Do Not Use Illustration Reference Numbers ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 3aHL3000 — GEAR PUMP. Ref. No. 1 2 Part No. cos216 603307 03308 608309 603310 eoa311 Part Name Complete Pump Tie Bolt eevee evans Tie Bolt Tie Bolt Back Plate - Body No. Req. WARNING - Order By Part Number Do Not Use Illustration Reference Numbers Ref. Part No. No. 7 603312 8 603313, 9 603314 10 603315 Idler Gear. - NOTE: To Order Seal Kit, Specify Part No. 603316. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTSDECAL LOCATION Decal locations are shown to assist in application of new decals, in the event of damage to the decal ot refinishing of ‘machine. Check below for their locations. Surfaces must be free of dirt, dust, grease and other foreign ‘material before applying decals. ‘To apply decals, remove smaller portion of decal backing paper and apply this putt ‘of exposed adhesive to cleaned surface, in respective posi- tion. Peel other portion of backing paper off slowly and apply decal Decal Set Number for 3000 series loaders is 061343. The set includes the following decals: NOTE: Always order decals by set number. DO NOT order decals separately. 054952 - Gasoline (on 3000 only) 054953 - Hydraulic Oi! 061201 - Gehl (3x 14) (Three Places) 060144 - Warning - Read Operators Manual 061310 - Fasten Seat Belts 061311 - Carry Load Low (Two Places) 061312 - Lift Arm Lock 061313 - Warning - Safety 061315 - "3000" (3 x 9%) (Two Places) 061316 - 3200" (3 x 9%) (Two Places) 061326 - Instrument Panel 061327 - Turtle/Rabbit (Slow/Fast) 061328 - Do Not Enter (Two Places) 061329 - Control Consol 061330 - Bucket Usage & Densities 061268 - Warning + Oil Level IMPORTANT: Always observe safety rules shown on decals. 2DECAL LOCATIONHL3000 - NUMERICAL INDEX Pact No. PartNo. Page No, PartNo. Page No. Part No. Page No. 911300 O87 seer 13 00000 602414 22-2231 058776 «+++ + +++ 20 600270 +++ +++ 3418 602415 050" 31 040775 058777 «+++ =+++ 20 (600382 “ 602416 000731 042162 058856 + “13 600383 - 602417 «200+ 31 042163 059566 «7-3 --- 9 600434 + 602418 31 043691 ‘960000 600435 GO2M19 === 31 046136 60144 «2+ 2+ ++ 33 ‘600441 602420 «607731 060469 « 600442 602421 31 047480 060644 «+--+ 39 600443 602422 1 047699 - 061000 600445 (602426 -- 24 04700 + 061166 «eee 7 600449 = 602427 « 30 04701 061201 « : 600452 - 602428 + 30 04707 + + 061268 « 600455 + 602796 15 047708 + 061310 --~ 1600459 (602836 +--+ 25-26-27 047709 61311 *- 600464 1602939 > « 29 047710 061312 « 600472 - 603000 o47711 061313 + 600477 =~ 603014 +++ +25.26-27 047712 061315 - (600487 --- 6OR015 +--+ 27 047714 061316 « ‘600507 - 603019» 31 047715 061326 + 600511 - 1603020 1 047721 061327 « {600512 -- 603021 * oN 603022 +++ +31 603023 * er ‘603081 * “21 603105 + 3 047722 047723 047724 = - 047725 + 061328 « 061329 - 061330 «= 061588 - 1600523 + ‘600524 1600526 « ‘600527 * 047726 --- 061594 + ‘600541 1603106 + 5 047727 « (061595 «= ‘600545 OB10T «eee 8 047736 --- 061596 + 1600546 (603108 * 5 048953 - 061599 - ‘600554 + 603109 +3 049074 061602 600562 + 603110 + 5 061603 ‘600564 + 03111» 3 051393 061604 +» 600871 603112 ++ 3 051394 - 061605 600576 - 603113 « “3 ost614 061608 - 600578 603114 5 061611 + ‘600580 - 603115 * 5 054162 061612 « 603116 5 054626 061613 ++ 602084 - 603117 * 4 054816 - 061615 + ‘602085 + 603118 + 4 054842 061645 1602086 - 603119 + 5 054885 061689 1602088 - 603120 5 054946 1602089 603121 ++ 5 054952 500195 1602090 + 603122 ++ +5 054953 602091 603123 3 570002 602104 + 603124 +3 055064 570014 602108 603125 * 3 055276 570016 602113 + 603126 3 055278 602121 - 603127 + +3 055335 580006 602142 + 603128 3 055896 + 580013 602234 603129 3 055898 580015 -- 1602239 + 603130 3 580022 - 602242 603132 - 3 056080 580023 «+ 602271 + 603133 - 7 056090 580024 - 602281 + 603134 7 056104 580025 602290 - 603135 * “7 056291 580030 -- 602291 - 603136 - 7 056297 + 580033 - 602293 603137 « 7 056310 580034 - 602367 « 603138 - 7 Ove e ne 20 5380035 « 602406 - 603139 + “7 057000 580038 - 602407 - 603140 «+++ + 7.48 057302 v++++ 580039 602408 - 603141 7 057990 580040 - 602409 - 603142 + 7 057992 « 580042 602410 603143 7 057995 «2. 80043 - 602411 « 603144 7 58000 ‘Ss0044 - 602412 + 03145 + 7 058090 «+--+ +++ 20 580116 ° 602413 « 603146 + 7HL3000 - NUMERICAL INDEX. Part No. 603147 « 03148 - 603149 « 603150 603151 603152 603153 603154 « 603155 - 603156 +: 603157 « 603158 603159 - 603160 « 603161 «+: 603162 <.. 603163 - - 603164 603165 603166 « 603167 - 603168 603169 603170 603171 603172 603173 603174 603175 + 603176 +» 603177 « 603178 « 603179 603180 « 603181 603182 603183 « 603184 603185 - 603186 603187 603188 603189 - 603190 603191 603192 1603193 603194 - 603195: 603196 603197 603198 « 603199 « 603200 - 603201 - 603202 « 603203 603204 603205 603206 - 603207 603208 +. 603209 603210 - 603211 - Fy F i z 13 Part No. 603212 603213 + 603214 603215 603216 603217 603218 603219 603220 603221 603222 603223 603224 603225 - 603226 (603227 +++ 603228 - 1603229 603230 603231 603232 603233 (603234 (603235 ++ 603236 603237 603238 603239 603240 603241 603242 603243 603244 - 603245 603246 603247 « 603248 603249 603250 - 603251 (603252 + 603253 « 603254 603255 (603256 « 603258 « 603259 « 603260 603261 603263 603265 603266 - 603267 603268 603269 603270 603272 603273 603274 « 603275 603276 603277 « 603278 603279 603280 - PartNo. Page No. 603281 + 18 603282 1B 603283 +--+ +++ 18 603284 +18 603285 19 603286 19 603288 2 603289 2 603291 “2 603292 22 603293 2 603294 « 2 603295 - 2 603296 2 603297 2 603298 23 603300 3 603301 26 603302 22-26 603303 + « « -25-26.27 603304 + + - -25-26-27 603305 ee o7 603306 «+++ ++ ++ 37 603307 «+--+. ++ 32 603308 «+++ ++ ++ 32 603309 «+++ +++ 32 603310 + - 32 603311 + “32 603312 + 32 603313 + 32 603314 32 603315 +++ 32 603316 «+--+ +++ 32 603317 ++ 2 603318 a1 603319 - 603320 603321 603322 - 603324 1603325 603326 + 603327 603329 603330 603331 «+ 603333 « 603334 603335 - 603336 603337 603338 603347 603348 - 603349 603350 603351 + 603352 « 603353 603354 603355 - 603356 - 603357 60335: 603359 + Part No. 603360 603362 - 603363 603364 603365 603366 603378 603379 - 1603380 603385 603386 603387 603388 603389 603390 1603391 603302 603304 1603395 + 603396 603397 603398 603399 603400 - 603401 650173 650214 - 650234 650235 + 650406 650448 650449 650453 650465 650472 650486 « 650487 650488 + 650490 650491» 650492 650495 - 650516 650526 - 650528 - 1650532 650535 + 650542 + 650543 650546 650553 650569 - 650577 650583 + 1650629 «+ 1650604 650708 + + 650709 650818 650819 650821 650835 650844 - 650850 Page No.PartNo. Page No. 650877 29 650879 v+e- +++ 21 650880 - 650889 652000 veeee ee 5 653000 652053 653005 653007 35 653008 « 653010 + 513 1718-19-21 653015 vere 5 653018 «+++ 3521 653021 «+++ * 5.20 653026 653071 653073 653077 653130 654002 654004 1654006 654009 - 654022 « 654024 654026 654028 654030 654032 654034 « 654057 660020 660021 660023 660029 - 660046 660050 660055 660058 « 1660064 1660090 801000 801237 sees 801238 “18 HL3000 - NUMERICAL INDEX 3OoCEH L is for farming GEHL COMPANY WEST BEND, WISCONSIN 53085 U.S.A. s0r9s0/1nerr976