Foundry procedure

CUSHION PAD HOUSING

AIM EXP: 1

To make a mould of cushion pad housing

TOOL REQUIRED

Moulding box, moulding board, pattern, Shovel, hand rammer, went wire, strike of bar, bellows, lifter,
riddle, trowel.

MATERIAL REQUIRED

Moulding sand, water, parting sand

OPERATIONS

Preparation of green sand, facing sand applications, sand filling, ramming, levelling, and wending.

PROCEDURE

Collect the tools and pattern, prepare the moulding sand, and test it with hand. Keep the
drag box upside down place the patter in the box. Applying facing sand, place the gates. Applying green
sand (backing sand) and ram it fully level with strike of bar and turn the dreg box position so ask to keep
the cop over the drag. Place the cop over the drag without shift and lifts apply facing sand in the Pattern
cavity. Place the screw pins and vertically and fill with moulding sand. Ram completely and level it.
Remove the screw pins and make a basin for pouring the molten metal. Make went holes with went
wire. Part the drag and cope and remove the pattern and gates dry the mould in the atmosphere for
pouring.

RESULT

A mould gets ready for pouring the molten metal.

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 DUM BELL

AIM EXP: 2

To make a mould of Dum bell

TOOL REQUIRED

Moulding box, moulding board, pattern, Shovel, hand rammer, went wire, strike of bar, bellows, lifter,
riddle, trowel.

MATERIAL REQUIRED

Moulding sand, water, parting sand

OPERATIONS

Preparation of green sand, facing sand applications, sand filling, ramming, levelling, and wending.

PROCEDRUE

Collect the tools and pattern; prepare the green sand, place the drag upside down, over
the moulding board. Place the first half of the split pattern place the gates and apply the facing sand
then apply green sand. Ram the sand with hand rammer. Level and remove the exes sand with strike of
bar. Bring the drag box in to normal position and place the cop over the drag carefully fix the other half
of the pattern over the pattern and place the sprues over the gates. Apply parting sand then put facing
sand on the pattern fill the green sand (backing sand) and ram it with hand rammer. Keep the sprues
vertically. Level and remove the excess sand. Make the went holes with went wire remove the sprues
and cut a basin for pouring the molten metal. Remove the sprues part the moulding g box and remove
the pattern and gates. Dry the mould in the atmosphere for pouring the molten metal.

RESULT

A mould got ready for pouring the molten metal

 FLANGED PIPE

AIM EXP: 3

To make a mould with core of Flanged pipe

TOOL REQUIRED

Moulding box, moulding board, pattern, Shovel, hand rammer, went wire, strike of bar, bellows, lifter,
riddle, trowel.

MATERIAL REQUIRED

Moulding sand, water, parting sand

OPERATIONS

Preparation of green sand, facing sand applications, sand filling, ramming, levelling, and core making

PROCEDURE

Collect the tools and pattern prepare the green sand prepare the core and drag it. Place the
moulding box (Drag) on the board as upside down places the half of the split pattern and gate pieces in
the drag box. Apply facing sand. Apply green sand (backing sand) and ram it with hand rammer. Remove
the excess sand and level with strike of bar then turn the box up and place the cop over the drag
without shifts and lifts place the other half the pattern over the first apply parting sand and facing sand.
Place the sprue pins vertically over the gates fill the box with green sand ( backing sand) and ram it
completely level the sand and make went hole with went wire remove the sprues and make basin for
pouring the molten metal. Part the box and remove the split pattern pieces and gates. Dry the mould in
the atmosphere for pouring the molten metal. Fix the core in the core prints of the mould property.

RESULT

The mould got ready for pouring the molten metal.