SCREW AIR COMPRESSOR | OIL FREE AIR COMPRESSOR

PORTABLE AIR COMPRESSOR | COMPRESSED AIR TREATMENT

ENERGY SAVING screw AIR COMPRESSOR
ENERGY SAVING SOLUTIONS | COMPRESSED AIR MANAGEMENT & MONITORING Oil free air compressor

ION-ESSAC/V.3.6-03.01.2023

COMPRESSED AIR SYSTEM

 INTRODUCTION
ION Brand

ION is a trusted brand for high quality

compressed air system and energy saving
products.
Design and technology came from R&D center
in Germany with hi - tech production plant in

JUST
Shanghai - China.
We will continuously to be innovative and
develop the best air compressor products and
compressed air accessories for a wide range of
industrial applications.
ENERGY SAVING | HIGH EFFICIENCY | DURABLE

table of contents.

Line of products 3-4

7 Reasons to choose ION 5-6
Design features 7-8
Variable speed drive 9
Permanent magnet motor 10
Two stage compressor 11-12
Low pressure compressor 13
Intelligent management system 14
All-in-One compressor 15-16
Technical specifications 17-18
Scroll compressor 19-20

1
2
 LINE OF PRODUCTS
Total solutions to quality Compressed air system

SCREW AIR COMPRESSOR

ENGINEERED COMPRESSOR IoT CONTROL SYSTEM
| OIL INJECTED
SC2-VM series || COMPLETED SYSTEM ON SKID || ION-IMS
SC-VM series
2 stage compression
|| CONTAINER PACKAGE INTELLIGENT MANAGEMENT SYSTEM

SC series
SC-V series Variable speed
Two airend
|| PET BLOWING PACKAGE ONLINE MONITORING
Two PM motor
PM motor
Variable speed Two inverter PORTABLE COMPRESSOR
Fixed speed AFTER SALES SERVICE
22 - 75 kw
22 - 400 kw 90 - 250 kw || DIESEL PORTABLE SCREW COMPRESSOR || 24/7 TECHNICAL SUPPORT
7.5 to 400 kw 2.6 - 13 m³/min
2.9 - 68 m³/min 18 - 56 m³/min
1 - 68 m³/min 7.5 - 13 bar || EMERGENCY BACKUP COMPRESSOR
7.5 - 16 bar 7 - 10 bar
7.5 - 16 bar COMPRESSED AIR TREATMENT
|| ION GENUINE PARTS
|| REFRIGERANT AIR DRYER
|| DESICCANT AIR DRYER
aio series || FILTER & WATER SEPARATOR
RENTAL
SCL-V series || SCREW COMPRESSOR RENTAL
Tank mounted OIL FREE AIR COMPRESSOR || CONDENSATE DRAIN
Low pressure 4 bar with air treatment || RENTAL OWNERSHIP PROGRAM
Variable speed | CLASS ZERO
4.5 - 22 kw
55 - 250 kw 0.6 - 3.6 m³/min VALUE ADDED SERVICE
Scroll type
7 - 16 bar OFC series MDF Control || COMPRESSED AIR SYSTEM AUDIT
2.2 - 37 kw || ENERGY AUDIT
0.2 - 4.2 m³/min
|| COMPRESSOR PERFORMANCE ANALYZER
7.5 - 10.5 bar

3 4
 7 REASONS TO CHOOSE ION

STANDARD OF QUALITY
Best Quality is what we can offer for you.
ION air compressor armed with the newest technology, best material and strict quality control. ENERGY SAVING & EFFICIENT
We make sure that customer will get the best energy saving screw air compressor with a Energy cost is the biggest cost of owning a compressor.
warranty for up to 5 years. Our goal is providing exceptional customer service with quality ION efficient design and adopt many technologies to minimize
products and also providing an energy saving solutions. the energy consumption of your air system. Technologies such
as VSD, PM Motor and Two-Stage Compression can provide a
huge energy saving.
LOW COST OF OWNERSHIP
ION compressor family is engineered to deliver the reasonable total RELIABILITY
cost of ownership and ensures that overall energy consumption is We have received numerous trusts from our customers.
minimized. Get the best machine from every amount of money spent.
All are satisfied with the longevity of ION air compressor.
With a minimum purchase price and maximum efficiency and
Our compressors are used in all conditions on every sector of the
effectiveness.
industry. ION screw air compressor is proven to operate efficient
and energy saving.

5 years
CARE

DURABILITY
Airend
With a capability of working 24/7 in harsh conditions and
warranty
ambient up to 45˚C degree.
Maximum pressure 16 bar.
* illustration model 37 kw

BEST AFTER SALES SERVICE WORLD CLASS COMPONENT

ION screw air compressor have several key features that Genuine SKF Sweden bearing and others main component from world trusted brand.
promote simple maintenance and fast servicing to
minimize downtime and labor costs.

PT. Biotech Indo Gemilang appointed as ION sole agent

having qualified sales and services team will support ION
customers with best services possible.
Fast response, experience engineering, competitive price
and ready stock of spare parts.

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 DESIGN FEATURES
Basic configurations of ION screw air compressor

Internal Structure

Simple Structure Smart Controller

For convenient maintenance:
- Less spare parts & minimum downtime

Cooling Efficiency
Designed for hot ambient up to 45 ˚C
- Big size aluminum cooler
- Heavy duty cooling fan

Europe CMC Airmaster Q1

Efficient & energy saving operation
Real time running condition
Maintenance reminder
User friendly
AA Airend assy UV Unloader valve Remote control , IOT ready
EM Electric motor SV Solenoid valve Safety & protection:
AF Air filter assy MV Minimum pressure valve • High temperature
OF Oil filter TV Thermostatic valve • Over current motor
OS Oil separator CV Check valve • Low / high voltage,
Airend Assy
CA Cooler assy TS Temperature sensor • Phase detection
ENGINEERED MC Micro controller PS Pressure sensor • Sensor failure , filter life end
Unloader valve IN
Free maintenance
GERMANY

Other Features

Electric motor
Premium efficiency
Protection IP55

German KTR Coupling Airend

Direct drive 1:1, zero losses New screw profile, high capacity

- Quality assurance - Genuine Sweden SKF Bearing

- Warranty up to 5 years - 30.000 hour overhaul period
Electrical parts High performance filter
- High grade chromium steel rotor - PTFE double lip shaft seal Inverter, Contactor, Air oil separator, Air filter, Oil filter
Switch, Sensor

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 VARIABLE SPEED DRIVE PERMANENT MAGNET MOTOR
Energy saving Inverter Premium efficiency motor

By adopting inverter, variable speed drive leads to 30% energy savings in 3 ways
The PM motor generates a magnetic field by the

1
Pressure Fluctuation Control (see Fig.1) PM material itself on the rotor.
Maximum energy saving is possible by prevent power loss according to unload
operation and pressure fluctuation in existing fixed speed compressor. The interaction between the rotating magnetic
VSD can trace the pressure changes quickly and pressure fluctuation can be field formed by the energization of the stator
controlled within 0,1 bar. drives the rotor to rotate.
(see Fig.4)

Fig.4

Integrated structure, connected with compressor shaft directly, no bearing, no gear,

no coupling. The structure is more compact, more silent, more efficient. (see Fig.5)

Fig.1

2
Motor Speed Control (see Fig.2)
Motor speed rotation (rpm) is variable according to actual consumption of
compressed air. That is reduce electricity expense as much as possible.

75 kw VSD Compressor

37 kw | 6,3 m³/min

Fig.5
47 kw | 8,1 m³/min

60 kw | 10 m³/min PM synchronous motor characteristic:

75 kw | 14 m³/min High Efficiency

The efficiency of PM synchronous motor equivalent to IE4 standard up to 96%.
Fig.2
No bearing, no gear, no coupling. 100% transmission efficiency
High power factor could reach 0.95 - 1.

3
Reduce Starting Current (see Fig.3)
Low Frequency
Inverter soft starter will reduce torque and eliminates
Still excellent efficiency when the frequency is reduced by more than 50%.
peak current load during start-up, as well as lower
energy cost.
Durable
Magnet can withstand temperature up to 180˚C, IP55, F class insulation
Service life more than 15 years.

Fig.3

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 TWO STAGE COMPRESSor
2 Airend, 2 PM motor, 2 Inverter

Two-stage compression is the most energy saving compressed air process. Compression
process at the two-stage compressor are split on two Airend. In principle two-stage system
save energy and produce more compressed air 20-25% than single stage system. (see Fig.8)
ION SC2-VM series is the best configuration for two-stage air compression technique to
achieve the highest level of efficiency and energy saving air compressor.

Features:
• Best configuration for two-stage compression
 Two airend coupled with two PM motor
(see Fig.6)
 VSDcontrolled using two Inverter
• More air capacity up to 25%
• New Horizontal structure
Low center of gravity, low vibration
• Zero losses, no gear, no coupling drive

Fig.6

Working principles (See Fig.7)

 Free air suction into 1st stage Airend and
compressed to 2.5 bar
 Then 2.5 bar compressed air transfer to 2nd TWO AIREND - TWO PM MOTOR - TWO INVERTER
Airend and re-compressed up to 10 bar
 Compressed air with final pressure are
discharges to next process. (separator,
after cooler, outlet) 10 year Life Cycle Cost:
Fixed speed VSD Two Stage PM VSD
Fig.7
11% 17% 14% 24% 21%
8% 8%
10%
81% 61% 45%

Energy saving Energy saving

20% 36%

* This calculation is based on data: electric cost US$ 0,0724 / kwh, 6000 running hour / year Machine price Maintenance cost Electricity cost Saving
Fig.8

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 LOW PRESSURE COMPRESSOR INTELLIGENT MANAGEMENT SYSTEM
Working pressure 3 Bar Online monitoring - IoT

Low Pressure Compressor means operating pressure is 2-4 bar. As in many production ION-IMS Intelligent Management & Online Monitoring System is hidden force of compressed
processes, low pressure compressed air is essential to keep the production going. air system operations. Has two important tools :
ION Low Pressure screw air compressor aiming at special industries, with energy saving and
Cost saving tools
high efficiency air compressor.
Achieved energy saving as much as possible.
Monitoring & analysis compressed air demand and energy consumption
Areas of application: Arrangement automatically most efficient compressor operation
Petroleum , Flue-gas desulfurization (FGD) , Glass industries - Mold cooling Set pressure based on demand
Fully automatic compressed air system significantly reduce the man power cost
Water treatment plant
Mining - Pneumatic conveying
Aeration Cement - Bulk transportation Asset protection tools
Online monitoring 24/7
Real time reminder, alarm to client and distributor computer or mobile phone.
Minimize risk of operational and human error.
Create predictive maintenance, minimize risk of severe damage and downtime.
Maintain performance and durability of the machine.

Feed Mill
Textile &
Powder transfer
Fiber industries
Air jet loom

Standard
compressor
Design features: airend

 Low pressure compressor with the same motor

KW will use 25% bigger airend. This combination
will make the motor to rotating heavier and reach
its maximum current at 4 bar of compressor
Low pressure
pressure. (see Fig.9) compressor
airend
 The resulting compressed air capacity (FAD)
from this combination will be bigger 70 % Android Apps
compare to the standard compressor. (see Fig.10)
 Airend will need additional oil pump to help
circulate the oil inside the compressor. Oil pump
Fig.9
(Normally oil can be circulated at minimum
pressure 4,2 bar) System: Compatible for all compressor brand.
 Low pressure compressor also needs bigger Hardware: Control box, PLC, sensor, flow meter Industrial grade, easy for installation.
separator, cooler and other components. Software: Monitoring & data logger, energy saving management, reminder, safety & protection.
 Apply VSD inverter for energy saving Web app: secure connection and data server. User friendly. PC, Smart phone, android app ready.
Fig.10

13 14
 ALL-IN-ONE COMPRESSOR
Tank mounted | Integrated dryer and line filter

All-in-One screw compressor means tank-mounted screw air compressor with air treatment that
supplies clean and dry compressed air with easy installation. Air quality:
Suitable for light scale home industry, resident area industry and workshop. Pressure dew point: (PDP) 3-10 °C
0,01 µm filtration

Optional products:
Oil Injection Screw Compressor
| 6 - 30 hp | 7 - 16 bar | Direct drive AIO-V series: VSD + PM motor
| VSD or Fixed speed | Schneider electric parts
| IP55 motor | Silent 65 dBA Electrical specification:
380V, 3phase, 50Hz

Refrigerant Air Dryer

| Built-in pre cooler
| High inlet temperature dryer

Line Air Filter

| 5 / 1 / 0,01 µm / +Carbon filter
Technical Specifications

Model AIO-4 AIO-5 AIO-7 AIO-11 AIO-15 AIO-22

KW 4,5 5,5 7,5 11 15 22
Air Receiver Tank Motor
HP 6 7,5 10 15 20 30
| 130 - 500 Liter | Auto Drain | Safety Valve
| E-poxy rust protection 7 Bar - - 1,2 1,6 2,5 3,6

Capacity 8 Bar 0,6 0,8 1,1 1,5 2,3 3,4

FAD 10 Bar - - 0,9 1,3 2,1 3,2
(M³/Min) 12 Bar - - 0,8 1,1 1,9 2,7
Features: 16 Bar - - - - 1,4 2,3
Compact & Space Saving Outlet (inch) 1/2” 3/4” 1”
Small footprint Driven method Direct drive
Silent & low vibration Capacity control Fixed speed or VSD PM motor
Easy Installation & Ready for use Air dryer High temperature refrigerant dryer
No need additional piping Air filter 3 line filter, +1 carbon filter(optional)
No need special knowledge for operating Air receiver tank (Liter) 130 300 300 300 500 500
Clean Air Weight (Kg) 230 350 370 450 550 800
Dry and clean compressed air L 1420 1600 1600 1800 1800 2200
Dimension
Simple & easy Maintenance W 500 700 700 800 800 1020
(mm)
Low cost for spare parts and maintenance H 1035 1500 1500 1700 1700 1820
Heavy duty FAD measured according to:
100% continuous duty cycle ISO 1217:2009, Annex C: Absolute intake pressure 1 bar (a), Air intake temperature 20 C.
Above specification can be changed without advance notice for improvement of performance.

15 16
 TECHNICAL SPECIFICATIONS

series | VSD series | Fixed speed

Motor Power Capacity FAD (m³/min) Capacity FAD (m³/min) Outlet Dimensions(mm) Weight
Model Model Size (Kg)
Kw Hp 7,5Bar 8,5Bar 10,5Bar 13Bar 7,5 Bar 8,5 Bar 10,5 Bar 13 Bar L W H
7.5 10 SC-7V 0,55 - 1,15 0,54 - 1,08 0,46 - 0,96 0,36 - 0,75 SC-7 1,15 1,08 0,96 0,75 G1/2’’ 900 600 860 315
11 15 SC-11V 0,83 - 1,72 0,82 - 1,60 0,73 - 1,45 0,56 - 1,17 SC-11 1,72 1,60 1,45 1,17 G3/4’’ 1050 650 900 410
15 20 SC-15V 1,27 - 2,55 1,25 - 2,40 0,98 - 2,10 0,93 - 1,90 SC-15 2,55 2,40 2,10 1,90 G3/4’’ 1100 650 920 453
18.5 25 SC-18V 1,52 - 3,18 1,52 - 3,00 1,40 - 2,75 1,03 - 2,20 SC-18 3,18 3,00 2,75 2,20 G1’’ 1300 800 1050 485
22 30 SC-22V 1,78 - 3,60 1,77 - 3,55 1,54 - 3,10 1,48 - 2,80 SC-22 3,60 3,55 3,10 2,80 G1’’ 1300 800 1050 510
30 40 SC-30V 2,64 - 5,33 2,63 - 5,20 2,49 - 4,70 1,73 - 3,77 SC-30 5,33 5,20 4,70 3,77 G1-1/2’’ 1400 900 1200 682
37 50 SC-37V 3,27 - 6,65 3,26 - 6,38 2,76 - 5,67 2,58 - 5,16 SC-37 6,65 6,38 5,67 5,16 G1-1/2’’ 1400 900 1200 700
45 60 SC-45V 3,84 - 7,80 3,81 - 7,55 3,23 - 6,90 3,21 - 6,41 SC-45 7,80 7,55 6,90 6,41 G1-1/2’’ 1500 960 1200 729
55 75 SC-55V 5,25 - 10,80 5,00 - 10,10 3,76 - 8,00 3,70 - 7,40 SC-55 10,80 10,10 8,00 7,40 G2’’ 1800 1200 1400 1310
75 100 SC-75V 7,11 - 14,00 6,50 - 13,00 5,00 - 11,30 4,62 - 9,23 SC-75 14,00 13,00 11,30 9,23 G2’’ 1800 1200 1400 1325
90 120 SC-90V 8,64 - 16,80 8,47 - 16,00 6,11 - 13,80 6,06 - 12,11 SC-90 16,80 16,00 13,80 12,11 DN80 2450 1800 1700 2450
110 150 SC-110V 10,03 - 20,05 10,00 - 19,50 8,16 - 17,50 7,05 - 14,11 SC-110 20,05 19,50 17,50 14,11 DN80 2450 1800 1700 2510
132 175 SC-132V 11,74 - 23,48 11,72 - 23,43 10,25 - 20,50 8,31 - 16,61 SC-132 23,48 23,43 20,50 16,61 DN80 2450 1800 1700 2620
160 215 SC-160V 14,32 - 29,40 14,25 - 28,49 11,63 - 25,50 10,07 - 20,13 SC-160 29,40 28,49 25,50 20,13 DN80 2650 1700 1850 3210
185 250 SC-185V 16,82 - 33,63 16,64 - 33,28 14,11 - 28,21 11,51 - 23,01 SC-185 33,63 33,28 28,21 23,01 DN80 2650 1700 1850 3340
200 270 SC-200V 18,50 - 37,00 18,29 - 36,00 15,04 - 30,70 13,91 - 27,82 SC-200 37,00 36,00 30,70 27,82 DN100 3000 1950 2030 4750
220 300 SC-220V 19,73 - 39,40 19,62 - 38,50 16,45 - 32,90 14,86 - 29,89 SC-220 39,40 38,50 32,90 29,89 DN100 3000 1950 2030 4790
250 350 SC-250V 21,74 - 43,47 21,62 - 43,00 19,41 - 38,90 15,96 - 30,52 SC-250 43,47 43,00 38,90 30,52 DN100 3000 1950 2030 4860
280 375 SC-280V 25,11 - 50,30 25,03 - 49,86 22,87 - 45,77 17,90 - 34,00 SC-280 50,30 49,86 45,77 34,00 DN125 3700 2400 2550 7000
315 425 SC-315V 27,76 - 55,50 27,69 - 55,00 24,88 - 49,80 20,60 - 40,00 SC-315 55,50 55,00 49,80 40,00 DN125 4500 2500 2450 7500
355 475 SC-355V 32,30 - 64,70 30,60 - 61,30 27,52 - 55,02 22,61 - 45,22 SC-355 64,70 61,30 55,02 45,22 DN125 4500 2500 2450 8000
400 550 SC-400V 37,25 - 74,60 35,25 - 70,70 30,40 - 61,00 24,45 - 49,80 SC-400 74,60 70,70 61,00 49,80 DN125 5000 2500 2750 10800

FAD measured according to ISO 1217:2009, Annex C: Absolute intake pressure 1 bar (a),
cooling and air intake temperature 20 C.
Electrical specification: 380V, 3phase, 50Hz
Starting system: SC-V = inverter ; SC = Star Delta
Drive specification: 7,5 - 11 KW = belt drive ; 15 - 400 KW = direct drive.
Optional specification:
- 16 bar pressure is available for SC, SC-V
- Water cooling is available start from 90 - 400 KW

Above specification can be changed without advance notice for improvement of performance.

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 SCROLL COMPRESSOR
100% oil free, Class zero
Cooling fan

Features: Inlet air

Air Quality 100% Oil Free
Class Zero, ISO 8573-1
Outlet air
Energy saving & Efficient:
Scroll operation based on demand Orbiting scroll
Multi drive flexible control
Scroll Airend assy
Less maintenance: air filter & belt only Fixed scroll

Super silent
Low vibration
Fixed Orbiting Rotor
Heavy duty & durable Scroll Scroll Fan
Small footprint & compact size
Eco friendly drain

Technical Specifications
Capacity FAD (m³/min) Motor Power No of Outlet Noise Dimensions (mm) Weight
MODEL Airend (inch) (dBA) (Kg)
7,5 Bar 8,5 Bar 10,5 Bar KW HP L W H
OFC-2 0,25 0,24 0,22 2,2 3 1 1/2" 65 65 840 1066 230
OFC-3 0,40 0,39 0,37 3,7 5 1 1/2" 65 65 840 1066 230
OFC-5 0,51 0,48 0,44 5,5 7.5 2 1" 68 930 1200 1230 360
Working principles OFC-7 0,80 0,78 0,74 7,5 10 2 1" 68 930 1200 1230 360
OFC-11 1,20 1,17 1,11 11 15 3 1" 70 1400 910 1320 500
The turbine scroll turns in sequence of picture 1 to 4. (See Fig.10)
OFC-15 1,60 1,56 1,47 15 20 4 1" 70 1930 1270 1340 720
OFC-18 2,00 1,95 1,84 18 25 5 1" 72 1930 1270 1340 860
1 2 3 4 72 1930 1270 1340 900
OFC-22 2,40 2,34 2,21 22 30 6 1"
OFC-30 3,20 3,12 2,95 30 40 8 1¼" 75 2030 1260 1720 1200
OFC-37 4,00 3,89 3,68 37 50 10 1½" 75 2030 1260 2100 1420

FAD measured according to ISO 1217:2009, Annex C: Absolute intake pressure 1 bar (a), Cooling and air intake temperature 20 C.
Electrical specification: 380V, 3phase, 50Hz
Above specification can be changed without advance notice for improvement of performance.

Fig.10

1. Air suction into the space between orbiting scroll and fixed scroll. What is Class Zero air quality ?
2-3. The volume of crescent shaped ( in point symmetry ) compression chamber ISO 8573-1:2001 defines quality classes for compressed air.
gradually decreases. Class-0 specifies air quality standard for critical manufacturing
processes within the food beverage, pharmaceutical, textile and
4. Compressed air is discharges through air outlet of central port. electronic industries. It is the most stringent class, covering oil
contamination in aerosol, vapor, and liquid forms are completely
absent. As oil vapor in compressed air cannot be absorbed by
conventional air filters, it is important factories that require
Class-0 air must use oil free Class Zero air compressors.

19 20