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DRE Infantia NB1

Service Manual
R SERVICE MANUAL FOR Infantia NB1 INFANT INCUBATOR EDITION/REVISION A/0

SECTION 1
GENERAL INFORMATION

1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair the Incubators.

This manual is intended for use only by trained, qualified service personnel. Instructions for the

operator of the equipment are provided in a separate operator’s manual.

1.2 DESCRIPTION
Skin or Air Temperature Mode Control is selected by a front panel keypad. Infantia NB1 infant incubators

have Set Temperature, Real Temperature display in different digital

displays. They can be equipped with the cabinet. Infant scale is optional.

The infant incubator also include the following features:

· More Access doors with a quiet latch.


· Tilt mechanism of infant bed can be adjusted steplessly in the range of ±12 degrees.
· An IV Pole with load capacity of 20Kg.

1.3 ACCESSORIES
Accessories available of use with the Incubators are illustrated in Figure 1.1. Refer to Section 6 of

this manual for part numbers.

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Blue Light Radiant Box


I.V Pole

Hood

Elliptic Access Door


Circular Port

Water Cup Temperature Control

Guard Rail

Infant Incubator Case Cabinet

Wheel

Figure 1.1 Composition

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SECTION 2
INSTALLATION
2.1 UNPACKING
Typically, the Cabinet Stand, the Incubator Main Body are shipped in separate cartons. When removing the
equipment from the cartons, take care not to scratch or otherwise damage unprotected surfaces. Remove all
packing materials from the Shell Assembly.

2.2 ASSEMBLING OF STAND FOR INCUBATOR


A. list for assembly the stand:
1) Left stand………………………………………….1 9) Flat Washerφ6…………………….8
2) Right stand………………………………………..1 10) Spring Washerφ6…………………6
3) Connecting crosspiece…………………………..1 11) Hex Nut M6…………………………2
4) Square frame……………………………………..1 12) Wheel with brake.........................2
5) Hexagon Socket Cap Head Screws M8-20……6 13) Wheel without brake......................2
6) Flat Washerφ8…………………………………..6 14) Flat Washerφ12............................4
7) Spring Washerφ8………………………………6 15) Spring Washerφ12........................4
8) Hex Head Screw, M6-18…………..……………6
B. Installation Procedure:
Tool:Spanner
1). Referring to figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon Socket
Cap Head Screws M8-20, Spring Washerφ8, Flat Washerφ8.
2). Inverting Square frame, place the fixed Left and Right stand on Square frame, then Left stand connect
Square frame with Hex Head Screw, M6-18, Flat Washerφ6, Spring Washerφ6 and Hex Nut M6. Installation
of the right stand is as same as the Left stand.
3). Connect the wheels and left and right stand firmly with spring washer φ12, flat washer φ12.
NOTE: The wheels with brakes should be installed on the front of stand (longer part of stand is the front
part).
Wheel
Hex head screw M8-20 Spring washer 12
Spring washer 8
Flat washer 12
Flat washer 8

Left stand

Conncting crosspiece Hex Nut M6


Spring washer 6
Flat washer 6
Right stand
Inboard plate
Flat washer 6
Hex head screw M6-18 Inboard plate Hex head screwM6-18
Spring washer 6
Flat washer 6 Square frame

Figure 2.1 Install Stand


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2.3 ASSEMBLING THE HOOD ON THE STAND


A. see figure 2.7, lock the wheels tightly, fix the main body of incubator on the stand with the lock mechanism
on two sides of the stand, and adjust the length of lock mechanism. And lock the spanner.

2.4 ASSEMBLING THE HOOD ON THE CABINET


A. wear the wheel the spring washer, and connect firmly with the cabinets note : the locked wheels should
connected before the cabinet. (see Figure 2.2)

Figure 2.2 Installation of the wheels


B. tighten wheels of the Cabinet Stand and attach the Main Body securely to the Cabinet Stand with Locks
on either side of the Cabinet. Modulate the length of Locks to let clamp engaged in retainer. (see Figure 2.4)
C. See figure 2.3.1, 2.3.2, put the I.V. Pole between the fix seat 1 and fix seat 2, tighten the inner hexagon
bolts on the bottom of support pole for I.V. Pole and fixing seats with spanner to make sure the I.V. Pole firm.
See figure 2.3.3, adjust the height of I.V. Pole, tighten the screw knot as the arrow indicates.

Inner Hexagon Spanner


Support Pole for I.V. Pole

Fix Seat 1

Fix Seat 2
Inner Hexagon Bolt

Figure 2.3.1

Inner Hexagon Bolt

Figure 2.3.2 Figure 2.3.3


Figure 2.3 Installation of the I.V. Pole
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D. See figure 2.4, fix the tray onto the support pole for I.V. Pole with fix seat 1 and tighten the inner
hexagon bolts.
ENLARGED ILLUSTRATION I

Tray Line for Tray Position

I
Fix Seat 1 Inner Hexagon Bolt

NOTE: The direction of tray when installing, the side with note label for tray
should face the front of incubator, incorrect installation is for bidden.

Figure 2.4 Installation of the Tray

E. See figure 2.5.1, tighten the hexagon bolt connecting square ruler frame, I.V. pole for radiant box and
support arm with spanner. See figure 2.5.2, 2.5.3, put the I.V. Pole between the fix seat 1 and fix seat 2, tighten
the inner hexagon bolts on the bottom of support pole for I.V. Pole and fixing seats with spanner to make sure
the I.V. Pole firm. See figure 2.5.4, fix the hook in the pole, adjust the height of I.V. Pole, tighten the screw knot
as the arrow indicates.
Support arm Spanner Support Pole for I.V. Pole

Inner Hexagon Spanner

Fix Seat 1

Inner Hexagon Bolt

Square Ruler Frame I.V. pole for radiant box Fix Seat 2
Figure 2.5.1 Figure 2.5.2

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Inner Hexagon Bolt

Figure 2.5.3 Figure 2.5.4


Figure 2.5 Installation of the I.V. Pole

F. See figure 2.6, fix the tray onto the support pole for I.V. Pole with fix seat 1 and tighten the inner
hexagon bolts.
Inner Hexagon Bolt ENLARGED ILLUSTRATION I

Line for Tray Position

Tray

Fix Seat 1

NOTE: The direction of tray when installing, the side with note label for tray
should face the front of incubator, incorrect installation is for bidden.

Figure 2.6 Installation of the Tray

NOTE: Incubator’s Main Body comprises of two parts as hood and base assembly.

WARNING: The incubator must be attached securely to the cabinet using the clamps
provided. Failure to do so could result in the incubator separating from the
stand if sufficiently tilted, particularly with the hood open.

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Access Panel Hood

Infant Incubator Case

Guard Rail

Cabinet Door
Lock Mechanism


Cabinet

(Enlarged illustration II)


(Enlarged illustration I)

wheel unlocked wheel locked hang on the snap lock the snap
Note: The Pedestal front locking casters must be facing down as to be locked indicated by arrow 1. The
Pedestal front locking casters must be facing upward to as be unlocked indicated by arrow 2.
(See Enlarged illustration I)
Hang on the snap and lock it (See Enlarged illustration II)
Figure 2.7 Incubator Base Assembly mounted on the Cabinet

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2.5 ASSEMBLING BLUE LIGHT RADIATION BOX


A. Part List
1) Support arm...................2 6) Flat washer φ 8.........12 11) Hex head nut M8.........4
2) Lamp assembly..............1 7) Angle iron shelf...............2 12) Main body....................1
3) Hex head screw M10-90..4 8) Bush..............................4 13) Guard rail.....................1
4) Hex head screw M8-16..4 9) Flat washerφ10...........4 14) Spring washerφ8.........8
5) Hex head screw M8-35..4 10) Spring washerφ10.......4

B. Install the lamp assembly onto infant incubator as shown in figure 2.8

IMPORTANT: Before installation, the blue lamps should be removed from the lamp assembly in order to
prevent the lamp broken.

10
1

2
11
3
12
4
13
5

6
14
7

Figure 2.8 Install The Lamp Assembly

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2.6 ASSEMBLING INFANT SCALE


If equipped with infant scale, please refer to the use’s manual of infant scale.

2.7 AFTER FINISHING THE INSTALLATION OF THE WHOLE UNIT


A.push and pull to move to and fro and lift the main body to check whether the cabinet or stand can be
firmed with main body or not.
B.Insert one terminal of power cord AC220V into its socket.
C.Insert the other terminal of power cord AC220V into its socket for wall earthed

Warning: to prevent the incubator sliding on the slope, the front locked wheels of stand or
cabinet must be locked downwards.

2.8 GENERAL OPERATION AND FUNCTION TESTING PROCEDURES


Incubator must be tested prior to initial use and after each remove of it for cleaning and maintenance
thereafter.

WARNING
1. Infant must be taking out from the incubator before general operation and
functional checkout procedure.
2. Infant incubator must be stopped to use if it cannot pass the following operation
checkout procedure or find any foreseeable trouble. The troubleshooting must
be serviced by qualified person.
3. The checkout procedure related to temperature enable to use, only when set
temperature must be high 3℃ than ambient temperature.

A. Check to tighten the wheels


Elevate each end of incubator approximately 2cm and test on each wheel one by one. A loosened wheel can
result in incubator instability or tip-over while Incubator is delivered past cable, and threshold of door or elevator.
DO NOT use Incubator before the loosened wheel is replaced.
Important: Two people are required to implement the test. One elevates Incubator and the other check
the wheel. The minimum weight of Incubator to be elevated is approximately 100 kilograms.
B. Check different parts of Hood: Follow the procedures illustrated by figures.

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CHECK THE HOOD OPERATION

CAUTION: Check to remove all the mounted accessories before removing Hood to avoid disturbance.

Disconnect the skin sensor, slowly tilt the Hood Release the hood by pulling on and pressing the
back until the Hood locks in place. Knob as the arrow indicate while closing the hood.

CHECK FRONT ACCESS PANEL

Rotate the pawl Latches and open the Access Panel. Pivot the Access Panel to the full open position

(hanging straight down). Close the Access Panel and rotate both latches until they are fully engaged. Both
latches must be fully engaged to avoid accidental opening of the panel.

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CHECK IRIS PORTS

Rotate the outer ring of each Iris Port, the iris should open and close as rotation is continued through 360

degree.

CHECK ACCESS DOOR LATCH

Each Access Door should swing open. Close the doors and check for proper latching and Quietness, and
check seal.

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E. CHECK MATTRESS TILT MECHANISM

Rotate the mattress tilt mechanism clockwise and anti-clockwise and the mattress can be continuously
adjusted within the range of ±12º.

F. MATTRESS TRAY OPERATION

Open the Access Panel and slide it out to the fully extended position indicated by the arrow. Lean on
Mattress Tray to make sure it is properly supported to provide a firm infant platform. Return the mattress and
close Access Panel.

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CHECK THE AIR INTAKE MICROFILTER

WARNING: A dirty Air Intake Microfilter may affect oxygen concentration and /or cause

Carbon Dioxide build-up. The filter must be checked on a routine basis and

changed at least every two months.

Loosen the two thumb screws of the Air Intake Filter Cover and remove the cover. Inspect the micro filter, if

dirty, it should be cleaned. Refer to Paragraph 5 concerning cleaning and maintenance for additional

instructions. Put the filter cover back.

C. Check the power-off alarm: Switch off the supply power of Incubator. Emergency-off alarm appears and

malfunction indicator illuminates after switching on temperature controller. Alarm is eliminated after power is

switched off.
D. Check supply battery of the power-off alarm: Switch on temperature controller and after it is put into

operation, charging /full charge indicators in the access panel reveal battery’s charging state inside temperature

controller. Yellow light indicates charging state while green full charge. In operation, temperature controller

checks automatically the voltage of chargeable batteries and makes them charge or discharge accordingly.

E. Check Temperature Controller: Follow the below procedures.

CHECK MOTOR FAILED ALARM

Air exits and entries located at either side of the mattress are sealed by tight-woven cloth. After a dozen of

minutes, the audible and visual alarm should activate and Motor Alarm Indicator lights.

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CHECK DEVIATION ALARM (AIR MODE)

Close all of the doors, windows and set the temperature to 32 ºC. Enter TEMPERATURE ALARM

CHECKOUT STATE (Refer to Table of definitions and symbols), increased air temperature display (input warm

air into Hood) checks high deviation alarm (+3 ºC deviation alarm). Set temperature to 35ºC. Open the Access

Panel and check low deviation alarm (-3 ºC deviation alarm). Enter TEMPERATURE ALARM CHECKOUT

STATE (Refer to Table of definitions and symbols), High/Low deviation alarm (Audible and visual) should

activate when deviations occur and simultaneously.

Attention: Deviation alarm is not actuated while Air temperature varies within the range of set

temperature ±0.3ºC. Alarm is actuated when the ambient temperature is below the set

temperature or air is input into Hood while checking down deviation alarm.

CHECK DEVIATION ALARM ( SKIN TEMPERATURE CONTROL MODE)

Connect the Skin Sensor plug to the Sensor Receptacle and select Skin Mode Control.

The arrow of Skin Sensor must be facing upward. Insert

the Sensor plug directly to the Sensor Receptacle.

1. The Sensor Plug must be inserted into or pulled out of the Sensor Receptacle with

hand tightly holding it. Do Not pull the Sensor by cord.

2. Never place the Skin temperature Sensor under the infant or use it rectally.

3.Don’t bend of the connect plug.

Set temperature to 35ºC. Put Skin Temperature Sensors into troughs with the temperature of over

approximately 37ºC or below 33ºC respectively, enter TEMPERATURE ALARM CHECKOUT STATE (Refer to

Table of definitions and symbols) to check ±1ºC deviation. High/Low Deviation Alarm should activate audible

and visual when deviations occur and simultaneously.


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CHECK SKIN TEMPERATURE SENSOR ALARM

Selected Skin Mode Control, Disconnect the skin sensor from the receptacle. The audible and visual alarms

should activate. When the skin sensor reconnected, the incubator should return to normal operation after the

Reset/Silent key is pressed.

Selected Skin Mode Control, Set Control Temperature to its maximum and keep Skin Temperature Sensor

below 2 ºC under Control Temperature. The audible and visual alarms should activate after the temperature

reaches the stable condition. The alarming light flashes.

CHECK OVER TEMPERATURE ALARM

Select Air Temperature Control Mode, in turn press Up, Down and Reset/Silent Key simultaneous, and there

should be no display from SET Temp indicator. Heating indicator lights illuminate after temperature controller is

put into Over Temperature Test Mode. After a while, Over Temperature Alarm shall be activated audible and

visual. On alarming, the Real Temperature Display should show the current Incubator temperature. Press the

Reset/Silence Key to exit the Over Temperature Test Mode.

Select Skin Temperature Control Mode, in turn press Up, Down and Reset/Silent Key simultaneous, and

there should be no display from SET Temp indicator. Heating indicator lights illuminate after temperature

controller is put into Over Temperature Test Mode. After a while, Over Temperature Alarm shall be activated

audible and visual. On alarming, the Real Temperature Display should show the current Incubator temperature.
Press the Reset/Silence Key to exit the Over Temperature Test Mode.

Note: Press Reset/Silent Key to cancel alarm sounds for 5 minutes.

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Reset key on
unlock position

Reset key on
lock position

G. the checking ends. If the incubator is used continuously, prewarm it; if not, turn off all switches, and pull off
the power cord.

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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to change
without advance notice. Open Access Doors and Front Panel or change Mattress obliquity, which can alter the
air flow pattern, may affect temperature uniformity, temperature variability, the correlation of the Incubator
temperature reading to center mattress temperature and infant skin temperature.

TABLE 3.1 SPECIFICATIONS

POWER REQUIREMENTS…………………………………………………AC220V-230V, 50/60Hz


POWER REQUIREMENTS……………………………………………………………………680VA
POWER OUTLET………………………………………AC220V-230V,50/60Hz, MAX. CURRENT 1A

PROTECTIVELY EARTHED…………………………………………………………………< 0.1Ω


EARTH LEAKAGE CURRENT……………………………………………Normal condition: < 0.5 mA
Single Fault Condition: < 1mA
PATIENT LEAKAGE CURRENT…………………………………………Normal Condition: < 0.1mA
Single Fault Condition: < 0.5mA
PATIENT LEAKAGE CURRENT ………………………………………Single Fault Condition: < 5mA
(Mains Voltage On The Applied Part )
Refer to IEC601-1, this equipment belongs to Class I, Type BF. Its operation is continuous.
ALARM
POWER ALARM
Power failure ……………………………………Activates if primary power to the incubator fails or the
power cord is accidentally disconnected from the wall receptacle
MOTOR ALARM
Motor failure………………………………………Activates if motor broken or power disconnect
Motor run speed too low…………………………Activates if motor run speed is low than 1000rpm.
Air flow stop…………………………………………… Activates if the air flow passages of left and
right sides of the main deck completely jam by cloth material
SENSOR ALARM
Air Temperature Sensor Failure …………………………………………Activates when Sensor is short line,
open circuit or is not connected to the Incubator

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TABLE3.1 SPECIFICATIONS (Continued)

Skin Sensor Failure………………………Activated when skin sensor is short line, open circuit or is not
connected to the Incubator, only apply to only apply to skin mode activated

*Skin Sensor Out of Position…………………Activated when Skin Sensor is not in correct position to
perform calibration or continues operation, only apply to skin mode activated
Isolate Overheating Sensor Failure………………………Activated when the Isolate Sensor is short
line, open circuit or is not connected to the Incubator
Air flow Sensor Failure………………………………Activated when the Air Flow Sensor is short line,
open circuit or is not connected to the Incubator
HIGH TEMPERATURE DEVIATION ALARM
High Air Temperature……………………………………Under temperature alarm checkout state**,
Activated if display Air Temperature is 3.0 above set point
High Skin Temperature……………………………………Under temperature alarm checkout state**,
Activated if display Skin Temperature is 1.0 above set point

LOW TEMPERATURE DEVIATION ALARM

Low Air Temperature………………………………………Under temperature alarm checkout state**,


Activated if display Air Temperature is 3.0 below set point.
Low Skin Temperature……………………………………Under temperature alarm checkout state**,
Activated if display Skin Temperature is 1.0 below set point

OVER TEMPEARATURE ALARM

Air Temperature Control Mode……………………………Activated if Incubator Temperature** <38℃


Skin Temperature Control Mode…………………………Activated if Incubator Temperature** <40℃
E²ROM Failed…………………………………………………………………………………internal malfunction

TEMPERATURE CONTROL RANGE AND CORRELATIVE SPECIFICATION

Air Mode Control………………………………………………………………………25-37℃


Skin Mode Control…………………………………………………………………………34-37℃
Temperature Rise Time**(typical +22℃ ambient ) ……………………………………<30minutes

Temperature Variability**………………………………………………………………………<0.5℃

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TABLE 3.1 SPECIFICATIONS (Continued)

Temperature Uniformity **(level mattress) …………………………………………………< 0.8℃


(After Incubator Temperature Equilibrium is reached)
Precision of Skin Sensor……………………………………………………………………< 0.3℃

ENVIRONMENT TEMPERATURE
Operating Range………………………………………………………………………+20-+30℃
Storage Range…………………………………………………………………………-40-+55℃

ENVIRONMENT HUMIDITY
Operating Range………………………………………………………30-75%RH Non-condensing
Storage Range…………………………………………………………< 93%RH Non-condensing

ATMOSPHERIC PRESSUR
Shipment and Store atmospheric pressure range…………………………………500hPa-1060hPa
Operating atmospheric pressure range……………………………………………700hPa-1060hPa

AIR VELOCITY
Ambient Air Velocity………………………………………………………………………< 0.3m/s

OTHER SPECIFICATION
Infant mattress width………………………………………………………………………35cm
Infant mattress length………………………………………………………………………63cm
Noise level within Hood Environment………………………………………………………< 55dB(A)
Related ambient noise should be <45 dB(A)
Carbon dioxide(CO2) level within the hood……………………Less than0.5% when a mixture of CO2
in air is delivered at 750ml/min at a point 10cm above the center of the mattress.
Air Velocity Over Mattress…………………………………………………………less than 0.35m/s
Mattress Maximum load………………………………………………………………………10kg
IV Pole Max. Load……………………………………………………………………………2KG
Tray Max. Load………………………………………………………………………………3.5Kg
Hood Max. Load………………………………………………………………………………4KG
Mattress Tilt Trendelenburg…………………………………………Continuously Variable to ±12º
Weight of Incubator……………………………………………………………………About 100Kg
Average radiation degree for blue light……………………………………..………≥500μw/cm2

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TABLE 3.1 SPECIFICATIONS (Continued)


Lifetime of timer……………………………………. ……………………….…………≥ 6 years
Range of timing……………………………………. ……………………………0~9999hrs 59min
Accumulative error………………………………………………………………………≤0.002%

INCUBATOR SERVICE LIFE


The service life of incubator is limited, generally 8 years, but according to every incubator different using
frequency and operating state and working and store environment, the service life will be changed.

RESET/SILENT KEY
Press Reset/Silent Key to silence audible alarm for 5 minutes and a subsequent alarm is restored in 5
minutes if the following alarms occur. Alarms are automatically cancelled (except Over temperature
Alarm) if alarm condition no longer exists. Press Reset/Silent Key twice in series to directly cancel
alarms and Incubator returns to the set state.
· High Temperature Alarm
· Low Temperature Alarm
· Sensor Alarm
· Over Temperature Alarm
· Motor Alarm
*Refer to Skin Mode control
**Refer to Table of Definitions and Symbols for Measurement Points

FACTORY DEFAULT SETTING ( ORIGINAL STATE)


Temperature control Mode…………………………………………………………………Air Mode
Air set temperature……………………………………………………………………………32℃
Skin set temperature…………………………………………………………………………34℃
Temperature units……………………………………………………………………………… ℃

ATTENTION: Open Access Panel or Panel or the use of other baby bed, supplies or other
equipment within the incubator, which can alter the air flow pattern, may effect
temperature uniformity, temperature variability, the correlation of the incubator
temperature leading to center mattress temperature and skin temperature.

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3.2 DESCRIPTION OF OPERATION


3.2.1 General
This section contains a functional description and detailed theory of operation of the equipment. A system
block diagram of the Controller is shown in Figure 3.2 and 3.3.
The control of temperature is achieved by means of air circulation system as shown in Figure 3.1. A
controlled amount of room air is drawn through the air intake filter by means of the motor-driven impeller on the
Controller and then drawn back to motor though air return filter. Circulated air flows through temperature
sensing sensor. Temperature Controller automatically modulates the temperature inside Hood according to the
temperature sensed by the air temperature sensing sensor.

AIR CIRCULATION WITH FRONT


ACCESS PANEL CLOSED

FIGURE 3.1 AIR CIRCULATION SYSTEM


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Motor test
Keyboard control

Ari circulate system


Temperature display

Functional alarm
Output
Temperature A
control output

Temperature B
MCU control output

Amplifier Air temperature sensor

Amplifier Skin temperature censor

A/D

Amplifier Lsolated overheating sensor

Amplifier Air flow sensor

Figure 3.2 Controller functional block diagram

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Start
INT0

Initialization
Fan detection

Data display
Return

INT1
YES
Key checking

A/D Sampling
Key handling
NO
Return
Data handling

T0,T2

YES Timer
Trouble checking

Return
Alarm
NO
identification
Series port
Heating control interruption

Data transfer
Data display
Return

Figure 3.3 Controller functional block diagram

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3.2.2 Temperature Control

Incubator temperature is regulated using either Incubator air or infant’s skin temperature as the controlling

parameter. A desirable mode is selected by a front panel key.

In either mode of operation, the heater output is proportional to the amount of heat required to maintain the

desired temperature. In Air Control Mode, the air temperature can be maintained from 25ºC to 37ºC as
indicated by the Set Temperature Display setting. The Incubator air temperature is monitored by a sensor

located below deck and compared with the Set Temp Display setting. The information from this sensor is

supplied to the heater control circuitry. Actual Air Temperature displays by the Real Temperature Display. A

separate Temperature Sensor beside the Air Temperature Sensor serves as a backup to limit the Incubator

temperature to between 39ºC and 40ºC; at this temperature range, a separate Over Temperature alarm is

activated, the heater is shut off.

In Skin Temperature Control Mode, the infant’s skin temperature can be maintained as indicated by the

Set Temperature Display from 34.0 to 37.0ºC. A temperature sensing sensor is attached directly to the infant’s

skin; the information from the sensor is supplied to the heater control circuitry which proportions the heater

output to maintain the Baby’s Temperature at the Set Temperature setting. Actual baby skin temperature is

displayed by the Real Temperature Display.

In Air Temperature Control Mode, Temperature Controller does not control the information transmitted by

Skin Sensor, but Auxiliary Temperature Display can show temperature information provided by Skin

Temperature Sensor. In Skin Temperature Control Mode, Temperature Controller does not control the

information transmitted by Air Sensor, but Auxiliary Temperature Display can show temperature information

provided by Air Temperature Sensor.

If the sensor is disconnected from its receptacle during Skin Temperature Control Mode of operation, the

Skin Temperature Display blanks and a sensor alarm is activated. The Isolate Temperature Sensor within the

Temperature Controller remains in the circuit to limit the air temperature to less than 40.0ºC.

3.2.3 Alarms

Alarms are provided for Power Failure, Motor Alarm, Sensor Failure, Over Temperature Alarm and

Temperature Deviation Alarm from Set Temperature and the monitoring of system. Each time the unit is turned

on, the unit is automatically stepped through an alarm check sequence to verify proper alarm function.

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Motor Alarm: A sensor located in the normal air path of the fan controls this alarm. If air flow stops due to

a fan failure, the temperature of the self-heated sensor rises causing the Air Flow alarm Indicator on the front

panel to light and produce a pulsating audible tone. Auxiliary Temperature Display shows “E07”. Low Motor

Speed Alarm activates if rotate speed is lower than 1000prm, due to external force. At this time, Auxiliary

Temperature Display shows “E08” and the Motor Alarm Indicator on the front panel lights. Motor Alarm can

also be activated if Air Flow of the Hood is blocked. Then, Auxiliary Temperature Display shows “E06”. This

alarm is not self-resetting and cannot be silenced and canceled until the alarm condition is corrected.

Over Temperature Alarm: A sensor within the Air Temperature Sensor or Skin Temperature Sensor

sounds this alarm if the Incubator temperature exceeds 39ºC. An Over Temperature alarm is indicated by a

flashing light and a continuous audible tone. The Auxiliary Temperature Display shows “E09” and the Heater is

switched off. Besides, Incubator is equipped with an Isolated Temperature Sensor independent of

Temperature Controller to be specialized in monitoring the Temperature inside Incubator. When the internal

temperature exceeds 40ºC, an Over Temperature alarm on the front panel is activated to light and then the

Auxiliary Temperature Display shows “E09”. The heater is switched off. This alarm is not self-resetting and

cannot be silenced and canceled until the alarm condition is corrected.

Power Failure: If primary power to the Incubator is interrupted for any reason, including a disconnected

power cord, an audible alarm is activated and the Power Fail Indicator lights. This alarm can be deactivated

only by restoring the primary power or setting the Incubator Power Switch off.

Sensor Failure: Sensor Alarm can be activated by short-circuited, open-circuited or disconnected


conditions of Air Temperature Sensor and Auxiliary Temperature Display shows “E01”; the Alarm can also be

activated by short-circuited, open-circuited or disconnected conditions of Skin Temperature Sensor and

Auxiliary Temperature Display shows “E02”; signal “E03” is actuated by disconnection or damage of the

Isolated Temperature Sensor; “E04” indicates disconnection or damage of Air Flow Sensor. “E05” indicates

misplacement of Skin Temperature Sensor. Sensor Alarm indicators on the front panel flash when Sensor

alarm is activated. Alarm is automatically cancelled if alarm condition is corrected.

Temperature Deviation Alarm: This alarm is actuated if skin or air temperature fluctuates from set

temperature as follows. Up deviation of the Set Temperature is indicated by a flashing light. The Auxiliary

Temperature Display shows “E10” for down deviation and “E11” for up deviation.

Skin Temperature: ±1.0ºC

Air Temperature: ±3.0ºC


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System Alarm: If the E2ROM failure occurs, the system alarming can be started up, meanwhile, all

alarming light are on, the auxiliary temperature window can indicate E12. At this time, please hand over the

incubator to the qualified personnel to repair.

The audible alarms except Power Failure Alarm can be silenced by depressing the Reset/Silent Key for 5

minutes. ----When silenced, the alarm indicator will remain on until the alarm condition is corrected if the alarm

condition is not corrected within 5 minutes, the audible alarm will be reactivated.

3.2.4 Silent Hand Ports, Iris Ports and IV Soft Port

The front panel and rear panel of Incubator are both equipped with Hand Ports for two physicians’ operation.

The open part of Hand Ports can be adjusted to guarantee no loss of warmth in the Hood when different types

of medical device pipes are inserted in the Hood. IV Soft Port is designed in the way that pipes need not be

disconnected when infants are transferred inside or outside Incubator during transfusion.

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SECTION 4
PREVENTIVE MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions. Where necessary, disassembly
instructions are provided. Maintenance other than that provided in this section should be performed only
by qualified service personnel. Calibration procedures should be performed at 2 year intervals.

WARNING: Disconnect all the connections to Incubator before cleaning and maintenance,
especially the connection to Oxygen Supply.
Do not clean and maintain Incubator in the environment full of oxygen may
cause burning.

4.2 CLEANING
When an infant is discharged, or at least once a week, the Incubator should be thoroughly cleaned
and disinfected. Cleaning can most effectively be accomplished by disassembling, then grouping the
parts and/or assemblies in categories according to the method of cleaning required.

WARNING: Infant must be taking out from the incubator before cleaning and functional
checkout procedure.

4.2.1 Disassembly for cleaning


ATTENTION: For routine cleaning there is no need to separate the Hood/Base assembly from the
Cabinet Stand. If separation is necessary, refer to the Installation Section.

WARNING: The Controller heater can be sufficiently hot to cause burning; avoid
removing the Controller or touching the heater until the unit has
been switched off for at least 45 minutes.

A. Remove The Temperature Controller


as shown in Figure 4.1. Place the latch to the position indicated in the figure and then withdraw the
Temperature Controller from the Incubator.

Withdraw the Temperature Controller as indicated by the arrow.


WARNING: The controller can be withdraw from the incubator,
when the lock hand pull out to >90 degree direction.
Figure 4.1 Removal of Controller

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B. Remove the Mattress


Open the Access Panel and lift the Mattress Tray according to arrow 1 and remove the Mattress
according to arrow 2 (see Figure 4.2). Remove the cover from the Mattress.

Figure 4.2 Removing the Mattress

C. Rotate the Main Deck Retainer and place it to the unlocked position.

LOCKED UNLOCKED
Figure 4.3 Rotate the Main Deck Retainer

D. Remove the Seal of the Main Deck


Remove the Seal of the Main Deck (see Figure 4.4)

Figure 4.4 Remove the Seal of the Main Deck

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E. Remove the Main Deck


Remove the Main Deck. (See Figure 4.5)

The Mattress Tilt Mechanism

Screw

Figure 4.5 Remove the Main Deck

F. Remove the Mattress Tilt Mechanism


Loosen the screws connecting the Mattress Tilt Mechanism and Mattress Tray to remove the
Mattress Tilt Mechanism. (See Figure 4.5)
G. Remove the Air Filter
Loosen the two screws off the Air Filter Cover and remove the Air Filter Cover.( See Figure 4.6)

Figure 4.6 Remove the Air Filter

H. Remove Air Intake Tube Connector


Move the Air Intake Tube out in direction of arrow 2 after disconnecting Air Intake Tube from Air Tube
Connector in direction of arrow 1 (see Figure 4.7).

Figure 4.7 Removal of Air Intake Tube

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I. Remove Access Door gaskets and plastic sleeves and remove Iris Port plastic sleeves. Remove
Access Door cuff.
J. Remove Soft Port for IV from the Hood.

4.2.2 CLEANING
Detergent: A neutral detergent or disinfectant registered by the national agency should be used, but
only after the Incubator is empty and disassembled as described in paragraph 4.2.1. When using any
detergent or disinfector, follow the manufacturer’s directions for use. After removing all solid wastes and
contaminants from the disassembled parts clean them as follows:
① Skin Sensor----Use a disinfectant-detergent to thoroughly clean all surfaces, then dry with a clean
cloth or paper towel. Do not steep Sensor into disinfectant-detergent.
② Water Chamber, Cup, Soft Port for IV, Main Deck Seal, Gaskets, Iris Port Plastic Sleeves,
Access Door Cuff, Buffer, Air Intake Tube-----Fill the Suitable Container (or using the Water Chamber of
the incubator) with a disinfectant-detergent, Place Soft Port for IV, Mattress Tray Seal, Gaskets, Air
Intake Tube, etc. into solution. Allow parts to soak as recommended by the cleaning solution’s
manufacturer, then remove them and dry completely with a clean cloth or paper tower.

ATTENTION: If necessary, a larger container may be used, but if the trough is not used, then the
Fill Pipe and Trough must be cleaned separately.

③ Incubator Hood, l---- Use a disinfectant-detergent to thoroughly clean all surfaces, including all
holes, indentations, Access Doors and Iris Ports then dry them with a clean cloth or paper towel.
CAUTION: Alcohol can cause crazing of the clear Acrylic Hood. Do not use alcohol for cleaning.
Do not expose the hood assembly to direct radiation from germicidal lamps.
Ultraviolet radiation from these sources can cause cracking of gaskets, fading of
paint, and crazing of the clear Acrylic Hood.
④ Cleaning of temperature controller------use detergent to clean the all surfaces thoroughly, then be
especially careful when cleaning fans, heater and surface of air temperature sensor. Then dry them with
clean cloth.
CAUTION: Pay particular attention to avoid liquid seeping into the Controller Hood.
Failure to clean the Heater and Fan Impeller could result in sufficient lint build-up to
reduce airflow, which will affect temperature control and cause high CO2
concentration.
Remove any lint build-up on the heater radiator and fan impeller.
⑤ The Mattress, Main Deck, Mattress Tilt Mechanism,Tray, and Curtain Mechanism------Use a
disinfectant-detergent to thoroughly clean all surfaces then dry them with a clean cloth or paper towel.
CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other tinder.

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⑥ Mattress Cover---- Use a disinfectant-detergent to thoroughly clean and sun it after washing with
clean water.
⑦ Air Intake Microfilter: Do not attempt to clean or reverse the microfilter. If visibly dirty, or older than
2 months or damaged, it should be replaced. Before installing a new filter, clean the microfilter Trough
and Cover with a disinfectant-detergent.
ATTENTION: A dirty Inlet Filter may affect oxygen concentration and/or cause carbon dioxide
build-up. Be sure the filter is checked on a routine basis commensurate with local
conditions.
⑧Cleaning of water trough, water cup------pour some detergent and disinfector to clean all surface
thoroughly. After cleaning, as the figure 4.8 indicates, drain away the remain liquid in the water trough,
and clean it, and then clean it with clean cloth. Eddy the water cup in anti-clockwise until it can be taken
out. Please clean the water cup alone.

Figure 4.8 Drain Away the Water Trough

4.2.3 REINSTALLMENT AFTER CLEANING


ATTENTION: Before reassembling parts into Incubator, check carefully if there is any crack or
damage. Some disinfectant-detergent may cause crazing of plastic parts in
Incubator.
① Install Buffer, Cup, Air Filter
Place the Buffer into Trough as described in Figure 4.9 in correct direction. Cup is rotated anti-
clockwise to its original position and placed into the Air Filter Cover. All the screws should be tightened.

Correct Position Wrong Position


Figure 4.9 Installation of Buffer
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② Insert the Air Intake Tube


The Air Intake Tube should be installed by reversing the procedure shown in Figure 4.7. Installed Air
Intake Tube must comply to Figure 4.10.

ATTENTION: Air Intake Tube must be placed inside the Air Intake Tube Connector and
completely sealed.

Figure 4.10 Correct Position of Air Intake Tube Installation

③ Install the Mattress Tilt Mechanism on the Main Deck.


CAUTION: Be sure the two thumbscrews that hold the tilt mechanisms to the deck are tightened
securely.
④ Install the Mattress Tray and Seal
Place the Mattress Tray onto the Trough and seal it. (See Figure4.4, 4.5)

WARNING:Be sure the two thumb screws that hold the Mattress Tray are
tightened.The right side and the wrong side of seal must be
placed in the right position, and make sure the airproof to avoid
the inequality of heating towards the bed. (See Figure 4.3)

⑤Install Temperature Controller


Temperature Controller is the key unit of Incubator and must be installed carefully.
Insert Temperature Controller into Base Assembly. Be sure not to touch Air Temperature Sensor and
other parts. After the whole part is inserted into Base Assembly, depress the snaps at both sides of
Controller until they are parallel to the side then pull the Controller outward. If the Controller is not
loosened, it is already locked. ( see Figure 4.11)

LOCKED STATE

Figure 4.11 Install Temperature Controller


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⑥ Install Soft Port for IV, Access Door Cuffs, Iris Port Plastic Sleeves and Gaskets
Slowly put the Hood down and rotate the Iris Plastic sleeve (see Figure 4.12). Install Iris Port Plastic
Sleeves and Gaskets according to Figure 4.13; install Soft Port for IV according to Figure 4.14. Replace
them if they are already damaged.

Install the smaller diameter elastic band of a new Fold back and slip elastic band over
sleeve over the inner ring of the port housing. the outer ring of the port housing.

Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is reversed.

Figure 4.12 Installation of Iris Entry Port Sleeve

Install Access Door Gaskets Install Access Door Sleeves

Figure 4.13 Installation of Access Door


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Install Soft Port for IV

The gap of the installed Soft Port


for IV should be facing outward
as described in the figure.

Figure 4.14 Installation of Soft Port for IV

⑦(see Figure 4.2) install the infant bed

Warning: to make sure the firm of bed-pulling, when install the bed to its original
position, the terminal with the metal slide should be faced inward.

⑧installation of mattress. Check the mattress has small hole or damaged part to prevent the liquid
entering into the sponge. If these is any damage, it should be replaced.

4.3 GAS STERILIZATION


Prior to gas sterilization, the entire Incubator should be thoroughly cleaned as described elsewhere in
this section. All parts need to be replaced such as iris sleeves, air filter materials, etc. should be
removed. New replacement parts should be installed after sterilization.

ATTENTION: During gas sterilization, Temperature Controller must be removed to avoid hazards.
Clean the Temperature Controller according to section 4.2.

CAUTION: Sterilization temperature should not exceed 54.5°C.

Upon completion of gas sterilization, an aeration period of 16 to 24 hours should be allowed. The
controller should be properly secured in place and the Incubator should be operated in a dry condition
for the entire period of aeration at a temperature of 32 to 35°C. After aeration, if the unit is not to be
used immediately, a disposable dust cover should be placed on the Incubator.

IMPORTANT: A complete functional checkout procedure should be performed before the infant
incubator use.

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SECTION 5
SERVICE
5.1 GENERAL

This section provides to replace Internal Battery, Fuse, Controller system setting procedures and

troubleshooting procedures.

5.2 REPLACEMENT OF INTERNAL BATTERY AND FUSE

5.2.1 REPLACEMENT OF INTERNAL BATTERY

Open Temperature Controller and replace internal battery. (See figure 5.1)

Figure 5.1 Replacement of Internal Battery

NOTICE:

· Replacing the internal battery, should place the original plastic piece of the battery bottom,

keep correct connecting.

· The service life of internal battery is three years, which can be rechargeable.

· Battery will be automatically charged when the temperature controller is in operation, do not

charged outside of the incubator.

· The incubator should be used GP17R8H Ni-MH 8.4V/170mAh rechargeable battery, to ensure

safety, do not dismantle battery. Connect the battery correctly, do not use other type battery.

· Charge could not influence battery content when the battery is full. (Switch on power supply for

temperature controller)

· Disused battery should not be put into fire or water to avoid explosion or leakage.

· Disused battery should be disposal accordingly to local law, can’t throw away randomly.

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5.2.2 REPLACEMENT OF FUSE


Open Temperature Controller, replace the same type and parameter fuse accord with PCB.
NOTE: When replacing the fuse, should switch off the power supply and disconnect the plug.
5.2.3 EPLACEMENT OF BALLAST
See section 2.5, take out the lamp box,and screw the bolt of the lamp box, and then take out the
panel, and then you can replace the electronic ballast.

5.3 SYSTEM SETTING PROCEDURES


5.3.1 GENERAL
This paragraph provides controller system setting procedures. This procedures is only available to
have training and qualified service personnel.
NOTICE: Please operation must be follow by the procedures of item 5.3.3. if it is not necessary,
do not change data of system setting avoid hazards.
5.3.2 BRIEF INTRODUCTION
Controller system setting procedures listed below:
1. Lightness control of display
2. Air temperature equalizing
3. Skin temperature equalizing
4. Machine Number Setting
5. Motor speed alarm setting
6. High air temperature deviation setting
7. Low air temperature deviation setting
8. High skin temperature deviation setting
9. Low skin temperature deviation setting
10. Over temperature alarm setting A
11. Air flow was jammed alarm setting A
12. Maximum air temperature setting
13. Minimum air temperature setting
14. Maximum skin temperature setting
15. Minimum skin temperature setting
16. Over temperature alarm setting B
17. Air flow was jammed alarm setting B
18. Over temperature alarm settingC

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5.3.3 PROCEDURE
At first, connected power supply, press and hold Reset/Silent for 2s as soon as switch on until
Real temp.℃ display “ --.-“, Set Temp.℃ is not display. Press or key several time until Real
temp.℃ display “78.6“. Press key to change setting system or press key to exit procedure.
Enter setting system, Set temp.℃ displays functional code. Real temp.℃ display the selected
functional data.

Turn on the power switch


Press and hold the key while turn
on the Power Switch. Keeping over3s

Enter password

Press key, EXIT Press or key to enter password 78.6,


Then press key to confirm

no Password check

yes

System setting

Press key or Key until


setting temperature window display 00.1

Setting lightness of display

Press or Key can adjust


current display

END

Press key Press Key then press key


(Notice: Do not Press wrong)

SAVE and EXIT Return to original setting

FLOW CHART 5.1 Lightness Control Of Display


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CODE 00.1 LIGHTNESS CONTROL OF DISPLAY


Stipulate the lightness of the indicator and the setting range is 00.1~01.5. The window is more bright
and more data.
CODE 00.2 AIR TEMPERATURE EQUALIZING
Stipulate the equalizing of the air temperature and the setting range is 00.0~05.0 and 10.0~15.0. The
first figure of setting can indicate the increasing and decreasing value.Example:00.2℃ denoted that the
air temperature add 0.2℃ as equalizing above air temperature sensor sensed. 11.3℃denoted that the
air temperature reduce 1.3℃ as equalizing above air temperature sensor sensed.
CODE 00.3 SKIN TEMPERATURE EQUALIZING
Stipulate the equalizing of the skin temperature and the setting range is 00.0~05.0 and 10.0~15.0.
The first figure of setting can indicate the increasing and decreasing value. Example:00.2℃ denoted
that the skin temperature add 0.2℃ as equalizing above skin temperature sensor sensed.
11.3℃denoted that the skin temperature reduce 1.3℃ as equalizing above skin temperature sensor
sensed.
CODE 00.4 MACHINE NUMBER SETTING
This procedure provides to set the products series NO. Example 00.1 means machine number 1.
01.5 means machine number 15.
CODE 00.5 MOTOR SPEED ALARM SETTING
This procedure provides to set fan speed rotation. The data 0.1 means 150 rpm. Example: 00.6,
means 900 rpm. Alarm will be active if the fan speed rotation is below this value.
CODE 00.6 HIGH AIR TEMPERATURE DEVIATION SETTING
This procedure provides to set alarm value of high temperature deviation under Air Control Model.
Example: the data 00.8 means 0.8 ℃.
CODE 00.7 LOW AIR TEMPERATURE DEVIATION SETTING
This procedure provides to set alarm value of low temperature deviation under Air Contrel Model.
Example: the data 00.8 means 0.8 ℃.

CODE 00.8 HIGH SKIN TEMPERATURE DEVIATION SETTING


This procedure provides to set alarm value of high temperature deviation under Skin Control Model.
Example: the data 00.8 means 0.8 ℃.

CODE 00.9 LOW SKIN TEMPERATURE DEVIATION SETTING


This procedure provides to set alarm value of low temperature deviation under Skin Control Model.
Example: the data 00.8 means 0.8 ℃.

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CODE 01.0 OVER TEMPERATURE ALARM SETTING A

This procedure provides to set alarm value of over temperature under air temperature controlled

mode.(Setting temperature <37.0℃). Example: the data 37.8 means alarm value of over temperature is

37.8 ℃.

CODE 01.1 AIR FLOW WAS JAMMED ALARM SETTING A

This procedure provides to set alarm value of air flow block. (Setting temperature <37.0℃). Example:

the data 40.0 means alarm value of over temperature is 40.0 ℃.

CODE 01. 2 MAXIMUM AIR TEMPERATURE SETTING

This procedure provides to set Max. air temperature value under >37.0℃Temperature Control Model.

Example: the data 39.0 means Setting of Max. air temperature value is 39.0℃.

CODE 01.3 MINIMUM AIR TEMPRATURE SETTING

This procedure provides to set Min. air temperature value . Example: the data 25.0 means Setting of

Max. air temperature value is 25.0℃.

CODE 01.4 MAXIMUM SKIN TEMPERATURE SETTING

This procedure provides to set Max. skin temperature value under>37.0℃Temperature Control

Model. Example: the data 38.0 means Setting of Max. air temperature value is 38.0℃.

CODE 01.5 MINIMUM SKIN TEMPERATURE SETTING

This procedure provides to set Min. skin temperature value. Example: the data 34.0 means Setting of

Max. air temperature value is 34.0℃.

CODE 01.6 OVER TEMPERATURE ALARM SETTING B

This procedure provides to set alarm value of over temperature under air temperature controlled

mode. (Setting temperature >37.0℃). Example: the data 39.5 means alarm value of over temperature

is 39.5.℃.

CODE 01.7 AIR FLOW WAS JAMMED ALARM SETTING B


This procedure provides to set alarm value of air flow block. (Setting temperature >37.0℃). Example:

the data 41.0 means alarm value of over temperature is 41.0 ℃.

CODE 01.8 OVER TEMPERATURE ALARM SETTING C

This procedure provides to set alarm value of over temperature under skin temperature controlled

mode. (Setting temperature >37.0℃). Example: the data 39.8 means alarm value of over temperature

is 39.8 ℃.
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5.4 TROUBLESHOOTING PROCEDURES


5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4. Paragraph
5.4.3 provides a listing of Error Codes that appear in the Baby Temperature Display. Paragraph 5.4.4 provides
troubleshooting in the form of flowcharts.
z It is confirmed that the system settings are correct before troubleshooting.

5.4.2 TEST EQUIPMENT REQUIRED


The test equipment listed below is required for troubleshooting the Controller. Equivalent test equipment
may be substituted.
z Digital VOM, FLUKE 8060A
z 31.0℃ Skin Temperature Simulation
z 37.0℃ Air Temperature Simulation
z 37.0℃ Air Flow Temperature Simulation

5.4.3 ERROR CODES


A listing of the Error Codes is presented in Table 5.1

TABLE 5.1 ERROR CODES


EXPLANATION AND
TYPE
CORRECTIVE ACTION
Air temperature sensor failure alarm Refer to Flow chart 5.2
Skin temperature sensor failure alarm Refer to Flow chart 5.3
Isolate temperature sensor alarm Refer to Flow chart 5.4
Air flow sensor alarm Refer to Flow chart 5.5
Skin sensor out of position alarm Refer to Flow chart 5.6
Air flow blocked alarm Refer to Flow chart 5.7
Fan motor stop alarm Refer to Flow chart 5.8
Motor speed lower alarm Refer to Flow chart 5.9
Over temperature alarm Refer to Flow chart 5.10
1.Check and confirmed all ports, access
panel are closed well.
Temperature lower deviation alarm
2.Check and keep unit away from
others heating source.
Temperature upper deviation alarm Same as E10
System alarm Refer to Flow chart 5.11
Power supply failure alarm Refoer to Flow chart 5.12

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5.4.4 TROUBLESHOOTING FLOW CHART


Unless otherwise indicated, all troubleshooting procedures are performed under the following conditions:
The controller is connected to a primary source of the correct voltage and frequency. +5V, +12V the
source from power supply board and all cables are in good condition..The Controller Front Panel has been
removed from the chassis but is still connected electrically.

AIR TEMPERATURE SENSOR FAILURE ALARM


``

1.Check connection between air sensor


no on J2 of the DC power board
Check conection 2.Check connection between J4 of the
power supply board on J6 of
power board
3.Check connection between J3 of the
power supply board on J4 of the main
board

The 37.0℃ Air Temperature Simulation (decade


resistance value-18030 Ohms)is instead of the air
temperature sensor, turn on power supply

the temperature display is


37.0℃and add to temperature no
equalized data systerm alarm Replace the air temperature sensor

yes

2.80V no
on the main board junction R1 and check R1,R10
R10

Yes
Go to Sheet 2
FLOW CHART 5.2 Air Temperature Sensor Failure Alarm (Sheet 1 of 2)
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From Sheet 1

0.95V no
on the main board junction R2 and check R2,R7
R7

yes

1.36V no
on the main board for U1-3 check U1,R10,R12

yes

1.40V no
on the main board for U1-2 check U1,R11,R13

yes

1.83V no
on the main board for U1-1 check U1

yes

check U5

STOP

FLOW CHART 5.2 Air Temperature Sensor Failure Alarm (Sheet 2of 2)
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SKIN TEMPERATURE SENSOR FAILURE ALARM

1.Check connection between skin sensor


no on J1 of sensor board
Check conection 2. Check connection between J2 of the
sensor board on J5 of the main
board

The 31.0℃ Skin Temperature Simulation (decade


resistance value-23150 Ohms)is instead of the air
temperature sensor , turn on power supply

the temperature display no


is 31.0℃ ±0.2℃ systerm alarm Replace the skin temperature sensor

yes

2.47V no
on the main board junction R3 and check R3,R16
R16

Yes

Go to Sheet 2

FLOW CHART 5.3 Skin Temperature Sensor Failure Alarm (Sheet 1 of 2)

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From Sheet 1

0.95V no
on the main board junction R4 and check R4,R9
R9

yes

1.21V no
on the main board for U1- 5 check U1,R16,R19

yes

1.24V no
on the main board U1-6 check U1,R17,R20

yes

1.53V no
on the main board for U1- 7 check U1

yes

check U5

STOP

FLOW CHART 5.3 Skin Temperature Sensor Failure Alarm (Sheet 2of 2)

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ISOLATED TEMPERATURE SENSOR FAILURE ALARM

1.Check connection between air sensor


no on J1 of the integrated board
Check conection 2. Check connection between J4 of the
power supply board on J6 of the DC
integrated board
3. Check connection between J3 of the
power supply board on J4 of the main
board

The 37.0℃ Air Temperature Simulation ( decade


resistance value-18030 Ohms ) is instead of the
isolated temperature sensor, turn on power supply

system alarm Replace the isolated


temperature sensor

yes

2.80V no
on the main board junction R5 and check R5,R14
R14

Yes

Go to Sheet 2

FLOW CHART 5.4 Isolated Temperature Sensor Failure Alarm (Sheet 1 of 2)

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From Sheet 1

0.95V no
on the main board junction R6 and check R6,R8
R8

yes

1.36V no
on the main board for U2- 3 check U2,R14,R18

yes

1.4V no
on the main board for U2- 2 check U2,R15,R321

yes

1.83V no
on the main board for U2-1 check U2

yes

check U5

STOP

FLOW CHART 5.4 Isolated Temperature Sensor Failure Alarm (Sheet 2of 2)

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AIR FLOW SENSOR FAILURE ALARM

no
Check conection 1. Check connection between air flow
Sensor on J8 of the power supply
2. Check connection between J3 of the
power supply board on J4 of the main
board

The 37.0℃ Air Flow Temperature Simulation (decade resistance


value-18030 Ohms)is instead of the air temperature sensor, turn
on power supply

no
system alarm Replace the air flow temperature sensor

yes

2.80V
on the main board junction R30 and no Check R30,R33
R33

Yes

Go to Sheet 2

FLOW CHART 5.5 Air Flow Temperature Sensor Failure Alarm (Sheet 1 of 2)

5-13
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From Sheet 1

0.95V no
on the main board junction R31 and Check R31,R32
R32

yes

1.36V no
on the main board for U2-5 Check U2,R33,R35

yes

1.4V no
on the main board for U2- 6 Check U2,R34,R36

yes

1.83V no
on the main board for U2- 7 Check U2

yes

Check U5

STOP

FLOW CHART 5.5 Air Flow Temperature Sensor Failure Alarm (Sheet 2of 2)

5-14
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SKIN SENSOR OUT OF POSITION ALARM

Check no
the skin sensor place it to correct position
position

yes

Go to FLOW CHART 5.3

FLOW CHART 5.6 Skin Sensor Out Of Position Alarm

AIR FLOW BLOCK ALARM

Check
the Air Flow inlet and no Adjust the Air Flow
outlet in good inlet and outlet
condition

yes

Go to FLOW CHART 5.5

FLOW CHART 5.7 Air Flow Block Alarm

5-15
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Fan motor stop alarm Turn on the power switch of controller

Motor rotating no Motor input voltage no Check the wiring


Is correct

yes yes

on the power Pulse at no Check the Capacitor no


supply board U3 - 5 fan detect CM is good Replace the capacitor CM
board
yes yes

Replace the Motor


on the power Pulse at no Check U3
supply board U3 - 4

yes

on the main Pulse at no check the connection between J3 of the power supply board
board U4- 12 on J4 of the main board

yes
Check U4

FLOW CHART 5.8 Fan Motor Stop Alarm

5-16
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MOTOR SPEED LOWER ALARM Turn on the power supply


Of controller
yes

Motor input
Voltage is correct no Check the wiring

yes

Capacitor no Replace the capacitor CM


CM is good

yes

Replace the motor

FLOW CHART 5.9 Motor Speed Lower Alarm

5-17
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OVER TEMPERATURE ALARM

No another yes
heating source keep away from another heating
nearby source
no
`
Turn on the power switch

AC power on no Go to flowchart 5.2/5.3


heater

yes

+12V at the no
relay KA and KB Replace the solid-state relay

yes

+12V at no Check J6 connection


On the power supply board
J6-1,3

yes

Go to sheet 2

FLOW CHART 5.10 Over Temperature Alarm (SHEET 1 OF 3)

5-18
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From sheet 1

0V at no Check J6 connection
on the power supply board
J6- 2,4

yes

on the power supply board 0V at Q1-C no Check connection between J6


and Q2-C on Q1 and Q2

yes

on the power supply board 0.8V at Q1-B no


Replace Q1, Q2
and Q2-B

yes

High levelat no Check connection between J3 on


on the main board
U6- 2,6 the power supply board and J4on
the main board
yes

low level at no
on the main board Replace U6
U6-1,5

yes
Go to sheet 3
FLOW CHART 5.10 Over Temperature Alarm (SHEET 2 OF 3)

5-19
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From sheet 2

on the main board low level at no Check connection between


U4-21,22 U6 and U4

yes

Check U4
FLOW CHART 5.10 Over Temperature Alarm (SHEET 3 OF 3)

System Failure: E² ROM Failed

yes

+5V for no
On the main board Check + 5V circiut
U3- 8

yes
`
Check
On the main board no
conection between U3 and Check the wiring
U4

yes

Replace U4

Go to sheet 2

FLOW CHART 5.11 System Failure: E² ROM Failed (SHEET 1 of 2)

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From sheet 1

no
system alarm stop

yes

Replace the main board

FLOW CHART 5.11 System Failure: E² ROM Failed (SHEET 2 of 2)

POWER SUPPLY FAILURE ALARM

AC power on the no Check condition of outside


power socket (X1) power supply

yes

Check wiring between


AC power on the no transformer to X1 and
transformer input fuses (F1, F2, F3) on the
AC Connection board

yes

AC9V, AC15V on the no


Replace transformer
transformer output

yes

FLOW CHART 5.12 Power Supply Failure Alarm (SHEET 1 OF 2)

5-21
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From sheet 1

no Check U1, D1, D2, D3, D4


on the power supply board +5V at U1 Pin2
and fuse F1

yes

no
on the power supply board +12V at U2 Pin3 Check U2, B1and fuse F2

yes

no
on the power supply board High level at U6 Check U6
Pin 1

yes

no
on the power supply board +1.2V at U4 Pin 3 Check R1, R2, Q3 and U4
to Pin 4

yes

High level at U4 no
on the power supply board Replace U4
Pin 5

yes

no Check wiring between the


on the main board High level at U4
main board to the power
Pin 1 supply board
yes

Stop

FLOW CHART 5.12 Power Supply Failure Alarm (SHEET 2 OF 2)

5-22
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5.4.5 TEMPERATURE SIMULATED EQUIPMENT


z 31.0℃ Skin Temperature Simulation

S plug ( 4 pins ) Resistor R

Resistor R=23170Ω/0.25W/0.5%

z 37.0℃ Air Temperature Simulation

Resistor R
Pin 3

Resistor R=18030Ω/0.25W/0.5%

z 37.0℃ Air Flow Temperature Simulation


Same as 37.0℃ Air Temperature Simulation

5-23
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of operator replaceable parts,
accessories and one-off parts are provided as below:

Figure 6.1 Parts Location Diagram, Hood Assembly (sheet 1-2)

6-1
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Figure 6.1 Parts Location Diagram, Hood Assembly (sheet 2-2)

6-2
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.1 Hood Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Air Outlet 03 037 00

2 Quiet Touching Pin 03 013 00

3 Hood 03 038 00

4 Direction Label 03 012 00

5 Acess door 03 010 00

6 frontispiece 03 039 00

7 Pedestal of lock 03 040 00

8 Cross groove head bolt M3×25 See No. of standard Parts

9 The Shaft Of Long Hinge 03 041 00

10 “E” Rings See No. of standard Parts

11 Flat Washer 6 See No. of standard Parts

12 The Long Hinge 03 042 00

13 The Short Hinge 03 043 00

14 Soft port for I.V. Pole 03 011 00

15 right top hinge 03 044 00

16 Small window board 03 006 00

17 Cross groove countersunk head bolt M5×20 See No. of standard Parts

18 Hex nut M5 See No. of standard Parts

19 Rubber cone for hood No. 7 03 045 00

20 Air Inlet Device 03 046 00

21 Left top hinge 03 047 00

22 Fixed hook 03 001 00

23 Cross groove head bolt M6×12 See No. of standard Parts

24 Spring washer 6 See No. of standard Parts

25 Cross groove head bolt ST4.2×16 See No. of standard Parts

26 Pawl Latch 03 030 00

27 Pawl Latch Stopper 03 031 00


6-3
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.1 Hood Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

28 I.V. Pole 03 034 00

29 Window’s shaft 03 020 00

30 Cross groove head bolt M3×12 See No. of standard Parts

31 Bolt cover M3 03 051 00

32 Bolt cover M5 03 052 00

33 Torsional Spring 03 021 00

34 Gasket for access door 03 032 00

35 Plastic sleeve for access door 03 033 00

36 sealed loopΦ8.5×1.8 in O-Ring See No. of standard Parts

37 Latch Stopper 03 026 00

38 Shaft 03 028 00

39 Spring (Ⅰ) 03 025 00

40 Lock of window 03 024 00

41 Parallel Pins See No. of standard Parts

42 Cross groove head bolt M5×12 See No. of standard Parts

43 Flat waher 5 See No. of standard Parts

44 Spring Washerφ5 See No. of standard Parts

45 Lock loop 03 017 00

46 Plastic sleeve for iris window 03 027 00

47 Built-in loop 03 018 00

48 Moving loop 03 019 00

49 Cross groove countersunk head bolt M6×20 See No. of standard Parts

50 gasket 03 003 00

51 Cross groove head bolt ST29×9.5 See No. of standard Parts

52 Pawl Latch Cover 03 035 00

6-4
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Figure 6.2 Parts Location Diagram, Base Assembly (sheet 1-2)

6-5
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Figure 6.2 Parts Location Diagram, Base Assembly (sheet 2-2)

6-6
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.2 Base Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Shell 04 001 00

2 Latch Hook 04 002 00

3 Cross groove countersunk head bolt M3×8 See No. of standard Parts

4 Water Cup 04 004 00

5 Label For Cup 04 003 00

6 sealed loopФ16 X 2.65 in O-Ring See No. of standard Parts

7 Cup cover 04 005 00

8 Cross groove head bolt M4×12 See No. of standard Parts

9 Plat Washerφ4 See No. of standard Parts

10 Spacer 04 006 00

11 Lock Pin 04 007 00

12 Fixed bolt ( II ) 04 008 00

13 bush (I) 04 009 00

14 Sealed strip 04 010 00

15 fence 04 011 00

16 Water Trough 04 012 00

17 Infant bed 04 018 00

18 rail 04 014 00

19 Gasket for rail 04 015 00

20 Flat washer 8 See No. of standard Parts

21 Spring washer 8 See No. of standard Parts

22 Hex Nut M8 See No. of standard Parts

6-7
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.2 Base Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

23 Stopper 04 016 00

24 Left Latch Hook 04 017 00

25 Cross groove head bolt ST2.9×9.5 See No. of standard Parts

26 Falt washer 3 See No. of standard Parts

27 Staple for wire-connecting box 04 020 00

28 wire-connecting box 04 021 00

29 Cable Hook 04 022 00

30 Cross groove head bolt M4×10 See No. of standard Parts

31 Spring washer 4 See No. of standard Parts

32 Latch Handle 04 023 00

33 bush (III) 04 024 00

34 Torsional Spring (I) 04 025 00

35 bush 04 026 00

36 Intake tube connector 04 027 00

37 Intake tube 04 048 00

38 Warning Label 04 030 00

39 right Latch Hook 04 031 00

40 Hex Nut M4 See No. of standard Parts

41 Spring washer 4 See No. of standard Parts

42 Cross groove countersunk head bolt M4×16 See No. of standard Parts

43 knob 05 001 00

44 Spring washer 6 See No. of standard Parts

6-8
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.2 Base Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

45 Flat washer 6 See No. of standard Parts

46 Hex Nut M6-12 See No. of standard Parts

47 Fixed nut 04 019 00

48 Air filter 04 028 00

49 Cross groove head bolt M4×12 See No. of standard Parts

50 Pin Cover 04 032 00

51 Spring (II) 04 033 00

52 Cross groove head bolt M5×25 See No. of standard Parts

53 Cover for Torsional Spring 04 049 00

Figure 6.3 Parts Location Diagram, IV Pole Assembly


6-9
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

5
3

4
6

Figure 6.4 Parts Location Diagram, Cabinet Assembly

Table 6.4 Cabinet Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Guard Rail 01 001 00

2 fixed pin-axis 01 002 00

3 Wheel 01 003 00

4 Drawer 01 004 00

5 Latch Mechanism 01 005 00

6 Cabinet 01 006 01

6-13
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

1
6
2

5
3

Figure 6.5 Parts Location Diagram, Stand Assembly

Table 6.5 Stand Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Square frame 01 011 00

2 Latch Mechanism 01 005 00

3 Right stand 01 009 00

4 crosspiece 01 010 00

5 wheel 01 003 00

6 Left stand 01 008 00

6-14
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

A Side

xx: xxxxxxxx

Temperature controller

X X X X X X X X X

Figure 6.6 Parts Location Diagram, Controller Assembly ( Sheet 1-2 )

6-15
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Figure 6.6 Parts Location Diagram, Controller Assembly ( Sheet 2-2 )

6-16
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.6 Controller Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Groupware for group 02 001 00

2 Middle frame 02 002 00

3 Warning Label 02 003 00

4 Latch spanner (Right) 02 004 00

5 Groupware for electric board 02 005 00

6 Cross groove countersunk head bolt M3×8 See No. of standard Parts

7 Protective Roller 02 006 00

8 Sealed strip 02 007 00

9 Warning Label 02 008 00

10 Electrical Label 02 009 00

11 Skin Temperature Sensor 02 025 00

12 Air temperature & Isolated temperature sensor 02 026 00

13 Impeller 02 010 00

14 Heater Prevent Plate 02 011 00

15 Heater 02 012 00

16 Power Cord 02 030 00

17 Middle frame 02 002 00

18 plug 02 034 00

19 Board slot 02 035 00

20 SSR-10DA Solid-State Relay 02 013 00

21 Power Supply Board 02 033 00

22 Protective Roller 02 006 00

6-17
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.6 Controller Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

23 Flat Washerφ8 See No. of standard Parts

24 Spring Washerφ8 See No. of standard Parts

25 Nut M8 See No. of standard Parts

26 Sealed strip 02 007 00

27 bottom Board for Heater 02 019 00

28 Cross groove countersunk head bolt M4×12 See No. of standard Parts

29 Spring Washerφ4 See No. of standard Parts

30 Hex Nut M4 See No. of standard Parts

31 Warning Lable 02 008 00

32 Cross groove countersunk head bolt M4×8 See No. of standard Parts

33 Heater Prevent Plate 02 011 00

34 Flat Washerφ3 See No. of standard Parts

35 Spring Washerφ3 See No. of standard Parts

36 Cross groove head bolt M3×12 See No. of standard Parts

37 Heater 02 012 00

38 Air Flow sensor 02 042 00

39 Circle Clamp 02 014 00

40 Cross groove countersunk head bolt M3×5 See No. of standard Parts

41 Hex Nut M3 See No. of standard Parts

42 Volute plate 02 045 00

43 Impeller 02 010 00

44 Hose Clamp 02 016 00

6-18
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Table 6.6 Controller Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

45 Cross groove countersunk head bolt M5×18 See No. of standard Parts

46 Wiring Clamp 02 046 00

47 Earth connecting Label 02 01700

48 Air Temperature & Isolated Temperature sensor 02 026 00

49 Cross groove head bolt M3×6 See No. of standard Parts

50 Hexagon Isolated Roller HTS-306 02 020 00

51 AC integrated Board 02 021 01

52 Paper Washerφ3 See No. of standard Parts

53 Adjustable Wiring Clamp 02 047 00

54 Cross groove head bolt M5×12 See No. of standard Parts

55 Lock Washerφ5 See No. of standard Parts

56 Flat Washerφ5 See No. of standard Parts

57 Spring Washerφ5 See No. of standard Parts

58 Right Latch spanner 02 048 00

59 Warning Label 02 003 00

60 sealed loopΦ8.5×1.8 in O-Ring See No. of standard Parts

61 Cross groove countersunk head bolt 3×12 See No. of standard Parts

62 CAP CBB61-0.27μF-400V 02 022 01

63 Capacitor Clamp 02 061 00

64 90YY2 Motor groupware 02 023 00

65 Battery Box 02 028 00

66 Changeable Battery GP17R8H Ni-MH 8.4V/170mAh 02 029 01

6-19
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Table 6.6 Controller Assembly Replacement Parts List (Continue)

ITEM No. DESCRIPTION PART NUMBER

67 Battery Buckle 02 031 00

68 Quiet Touching Pin 03 013 00

69 Transformer groupware 02 032 00

70 Flat Washerφ4 See No. of standard Parts

71 Left Lach spanner 02 036 00

72 DC integrated Board 02 063 00

TEMPERATURE CONTROLLER

100%

0%

Figure 6.7 Parts Location Diagram, Controller-Panel Assembly

Table 6.7 Controller--Panel Assembly Replacement Parts List


6-20
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

ITEM No. DESCRIPTION PART NUMBER


1 Frame 02 037 00
Control Panel

2 YP-90A Control Panel 02 050 01

3 Main Board 02 039 00


4 Cross groove head bolt M3×8 See No. of standard Parts

5 Paper Washer Ф3 See No. of standard Parts

6 Buzzer 02 040 00
7 Cross groove head bolt ST2.9×13 See No. of standard Parts

8 Flat Washer Ф3 See No. of standard Parts

7 1

6
2

5
3

4
Figure 6.8 Parts Location Diagram, Controller-Junction Box Assembly
Table 6.8 Controller----Junction Box Assembly Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER


1 Electrical Board 02 041 00
2 Power Switch PWL-2P2T 02 027 00
3 Cross groove countersunk head bolt M3×8 See No. of standard Parts
Power Input Socket (With Alternating Current Supply Filter
4 02 043 01
FN9222-10-06)
5 Power Output Socket 02 044 00
6 Cross groove countersunk head bolt M3×8 See No. of standard Parts

7 Seat for RS232 02 064 00


8 Seat for skin temperature sensor 02 068 00

6-21
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Figure 6.9 Parts Location Diagram, blue light radiant box

6-22
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

Table 6.9 blue light radiant box Replacement Parts List

ITEM No. DESCRIPTION PART NUMBER

1 Right support for Radiant box 06 002 00

2 Radiant box 06 001 00


3 Feet for Radiant box 06 003 00
4 Hex bolt M10×90 See No. of standard Parts

5 Spring washer 10 See No. of standard Parts

6 Flat washer 10 See No. of standard Parts

7 Left support for Radiant box 06 004 00


8 Switch 06 009 00
9 Wiring clip Y02 009 00
10 Power cord 06 005 00
11 Connector OT1.5-4 See No. of standard Parts

12 Spring washer 3 See No. of standard Parts

13 Cross groove head bolt M3×5 See No. of standard Parts

14 Earth connecting Label 02 017 00


15 Seat for fuse 06 008 00
16 Nameplate 06 007 00
17 Blue lamp 06 012 00
18 Timer 06 010 00
19 Label for switch 06 011 00
20 Panel 06 013 00
21 Cross groove head bolt ST2.9×9.5 See No. of standard Parts

22 Flat washer 3 See No. of standard Parts

23 Lock Washer φ3 See No. of standard Parts

24 Hex Nut M4 See No. of standard Parts

25 Spring washer 4 See No. of standard Parts

26 Flat washer 4 See No. of standard Parts

27 Lock Washer φ4 See No. of standard Parts

28 Cross groove bolt M4×12 See No. of standard Parts

6-23
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29 Shell for radiant box 06 017 00


30 Electrical ballast 06 014 00
31 Hex Nut M3 See No. of standard Parts

32 Cross groove countersunk head bolt M3×10 See No. of standard Parts

33 Feet for lamp 06 016 00


34 Strip for lamp feet 06 015 00

Table 6.10 No. Of Standard Parts

ITEM No. DESCRIPTION PART NUMBER

1 Cross groove head bolt M3×6 BZ 001

2 Cross groove head bolt M3×8 BZ 002

3 Cross groove head bolt M3×10 BZ 003

4 Cross groove head bolt M3×12 BZ 004

5 Cross groove head bolt M3×16 BZ 005

6 Cross groove head bolt M3×25 BZ 006

7 Cross groove head bolt M4×8 BZ 007

8 Cross groove head bolt M4×10 BZ 008

9 Cross groove head bolt M4×12 BZ 009

10 Cross groove head bolt M4×16 BZ 010

11 Cross groove head bolt M5×8 BZ 011

12 Cross groove head bolt M5×12 BZ 012

13 Cross groove head bolt M5×20 BZ 013

Table 6.10 No. Of Standard Parts (Continue)

ITEM No. DESCRIPTION PART NUMBER

14 Cross groove head bolt M5×25 BZ 014

15 Cross groove head bolt M5×12 BZ 015

6-24
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

16 Cross groove countersunk head bolt M3×5 BZ 016

17 Cross groove countersunk head bolt M3×6 BZ 017

18 Cross groove countersunk head bolt M3×8 BZ 018

19 Cross groove countersunk head bolt M3×10 BZ 019

20 Cross groove countersunk head bolt M3×12 BZ 020

21 Cross groove countersunk head bolt M3×16 BZ 021

22 Cross groove countersunk head bolt M4×8 BZ 022

23 Cross groove countersunk head bolt M4×12 BZ 023

24 Cross groove countersunk head bolt M4×16 BZ 024

25 Cross groove countersunk head bolt M4×18 BZ 025

26 Cross groove countersunk head bolt M4×20 BZ 026

27 Cross groove countersunk head bolt M6×23 BZ 027

28 Cross groove head bolt ST2.9×6.5 BZ 028

29 Cross groove head bolt ST2.9×13 BZ 029

30 Cross groove head bolt ST4.2×16 BZ 030

31 Cross groove head bolt ST2.9×9.5 BZ 031

32 Fix Hex Nut M3×5 BZ 032

33 Fix Hex Nut M8×25 BZ 033

34 Hexagon Socket Set Screws With Dog Point M6×30 BZ 034

35 Hexagon Socket Cap Head Screws M8×20 BZ 035

36 Flat Washerφ3 BZ 036

Table 6.10 No. Of Standard Parts (Continue)

ITEM No. DESCRIPTION PART NUMBER

37 Flat Washerφ4 BZ 037

38 Flat Washerφ5 BZ 038


6-25
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39 Flat Washerφ6 BZ 039

40 Flat Washerφ8 BZ 040

41 Flat Washerφ10 BZ 041

42 Flat Washerφ12 BZ 042

43 Spring Washerφ3 BZ 043

44 Spring Washerφ4 BZ 044

45 Spring Washerφ5 BZ 045

46 Spring Washerφ6 BZ 046

47 Spring Washerφ8 BZ 047

48 Spring Washerφ10 BZ 048

49 Spring Washerφ12 BZ 049

50 Paper Washerφ3 BZ 050

51 Lock Washerφ5 BZ 051

52 Lock Washerφ6 BZ 052

53 Hex Nut M3 BZ 053

54 Hex Nut M4 BZ 054

55 Hex Nut M5 BZ 055

56 Hex Nut M6 BZ 056

57 Hex Nut M8 BZ 057

58 Hex Nut M10 BZ 058

59 Hex Nut M12 BZ 059

Table 6.10 No. Of Standard Parts (Continue)

ITEM No. DESCRIPTION PART NUMBER

60 Hexagon Weld Nuts M12 BZ 060

61 Hex Head Screw, M6-12 BZ 061


6-26
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62 Hex Head Screw, M6-35 BZ 062

63 Hex Head Screw, M6-16 BZ 063

64 Hex Head Screw, M8-16 BZ 064

65 Hex Head Screw, M8-40 BZ 065

66 Hex Head Screw, M10-90 BZ 066

67 sealed loopΦ8.5×1.8 in O-Ring BZ 067

68 sealed loop Φ15×1.8 in O-Ring BZ 068

69 sealed loop Φ16×2.65 in O-Ring BZ 069

70 Parallel Pins 2.5×15 BZ 070

71 Parallel Pins 2.5×22 BZ 071

72 Parallel Pins 3×30 BZ 072

73 Parallel Pins 3×38 BZ 073

74 “E” Rings 4 BZ 074

75 “E” Rings 5 BZ 075

76 Connect Picec 3 BZ 076

77 Connect Picec 4 BZ 077

78 Connect Picec 6.2 BZ 078

79 Connector UT2.5-4 BZ 079

80 Connector OT1.5-4 BZ 164

6-27
R

7.1 GENERAL

A1: AC connect board


A2: DCconnect board
A3: Power board
A4: Control board
A5: Detection board assy
B: Buzzer
G: Battery
ZS (Type:GP17R8H Ni-MH8.4V/170mAh)
K1、K2: Solid state relay
M: Motor
CM:0.27μf/400V capacitor
RL: Heater

7-1
S: Power switch
connection diagram for temperature controller boards.

(S1-Internal Battery,S2-Main Power Supply)


T: Transformer
SECTION 7
DIAGRAMS

X1: AC230V power input (filter)


X2: AC230V power output
ZF: Air flow sensor
ZA: Air temperature & isolate
over temperature sensor
ZS:Skin temperature sensor
F: F 0.5A/250V Fuse
SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR

Note: marks illustration

Interconnection Diagram Of Temperature Controller


For example, A36-1 indicates
that J6 component is connected to
label 1 on A3 (power board)
The section provides schematic and wiring diagrams for Infant Incubator and circuit diagrams,
EDITION/REVISION A/0
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

AC CONNECT BOARD ASSY DIAGRAM

AC CONNECT BOARD ASSY LIST

Serial No. Model code Name and specifications Quantity

1 J1~J5、J7 Power receptacle 6

2 J6 Power receptacle 1

3 F1 T 125mAL/250V Fuse 1

4 F2, F3 F 3AL/250V Fuse 2

7-2
R

MOTOR

J3
2PIN

2
1
J7
2
1

J4 J1 2PIN
1 2

7-3
~220V 2 1 HEATER
AC_OUT
2PIN 2PIN

J2
2 TO POWER BOARD J5
1
1 4 J5
F2 F1
1 2PIN
T0.125A/250V
SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR

2 TRANSFORM
F3A/250V

AC CONNECT BOARD SCHEMATIC DIAGRAM


~2 20 V
2 3 2PIN AC_SWITCH
F3
J6
FILTER 1
F3A/250V
2
3
4

4PIN
EDITION/REVISION A/0
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

DC CONNECT BOARD ASSY DIAGRAM

DC CONNECT BOARD ASSY LIST

Serial No. Model code Name and specifications Quantity

1 J1, J2 XY2.5-3 socket 2

2 J3 RS-232 interface 1

3 J4 XY4-2 socket 1

4 J5 Skin temperature sensor adapter 1

5 J6 DC-2-20 socket 1

6 C1、C2 CT4-0.1μ-63V capacitor 2

7 C4~C7 CA42-22μ-16V capacitor 4

8 U1 MAX232CPE integrated circuit 1

9 U2 MAX489CPE integrated circuit 1

7-4
EDITION/REVISION A/0

J6 20PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

ctr_a +12V
ctr_b
VCC +5V
J4
2
ne t_c tr
SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR

1
rxd

txd

DC CONNECT BOARD DIAGRAM


air

duli

skin1

2PIN
VCC
C5 C6
VCC 10uF 10uF
U1 MAX232
2 6

7-5
C4 VS+ VS- C7
3
2
1

1
2
3

10uF 1 4 10uF
C1+ C2+
3 5
J1 J2 C1- C2-
11 14
T1IN T1OUT
AIR DULI 10 7 tout
T2IN T2OUT
12 13
R1OUT R1IN
9 8 rin
R2OUT R2IN J3
VCC

txd
rxd
ctr_a 1
VCC +5V 1 U2 MAX489 +5V 6
2
3
4
1 14 2
NC VCC
2 13 7
C1 C2 RO NC
ne t_c tr 3 12 A 3
0.1uF 0.1uF J5 /RE A
4 11 B 8
DE B
SKIN 5 10 Z ctr_b 4
DI Z
6 9 Y 9
GND Y
7 8 5
GND NC
DB9
R
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

POWER BOARD ASSY DIAGRAM

7-6
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

POWER BOARD ASSY LIST

Serial No. Model code Name and specifications Quantity


1 R1~R6、R9 RJ-0.25W-1Kresistor 7
2 R7 RJ-0.25W-15K resistor 1
3 R8 RJ-0.25W -510Ωresistor 1
4 C1、C2 CD11-2200μ-16V capacitor 2
5 C3~C7、C14~C16 CT4-0.1μ-63V capacitor 8
6 C8、C9 CD11-470μ-25V capacitor 2
7 C17、C18 CD11-470μ-16V capacitor 2
8 U1、U7 MC7805T integrated circuit 2
9 U2 MC7812CT integrated circuit 1
10 U3 CD4011BE integrated circuit 1
11 U4 TLP521-2 integrated circuit 1
12 U6 LM358N integrated circuit 1
13 Q1~Q3 S8050 triode 3
14 Q4 S8550 triode 1
15 D1~D4 IN5401diode 4
16 D5、D6、D7 IN4002 diode 3
17 B1 QL51B diode 1
18 GHSI-35 radiator 2
19 718 radiator 1
20 F1 F 0.5A/250V fuse 1
21 F2 T 0.125A/250V fuse 1
22 J1 XY4-2 socket 1
23 J2 XY2.5-2 socket 1
24 J3、J4 DC-2-20 socket 2
25 J5 XY4-4 socket 1
26 J6 XY2.5-4 socket 1
27 J7、J8 XY2.5-3 socket 2
28 Seat for the cover of Fuse 2

7-7
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

D1 D4 Va MC7805T VCC
1 3
F1 Vin +5V
1N5401 1N5401

GND
D2 D3
C1 C3 C2 C4
2200uF 0.1uF 2200uF 0.1uF
1N541 1N5401

2
U7
Va D7 MC7805T +5V
1 3 C14
Vin +5V
1N4002 C18 C16 +12V

GND
J5 C15 C17 470uF 0.1uF 0.1uF
4 0.1uF 470uF C7
3
VCC
2

2
1 0.1uF

Transformer
D5 D6
Vb
1N4002 1N4002
VCC J1

power
2
1

U2
MC7812 +12V
B1 1 3 J3
Vin +12V
air 1
ctr_a 2
GND

F2 duli 3
C9 C5 C8 C6 ctr_b 4
470uF 0.1uF 470uF 0.1uF skin 5
6
2

to_mainboard
QL51 hum 7
8
+5V
oxy 9
net_ctr 10
fd 11
hum_ctr 12
switch1 13
switch2 14
fantest 15
power 16
voltage 17
charge 18
VCC rxd 19
charge txd 20

Q4
R9 8550
1K J4
U4A TLP521/2 air 1
R8 ctr_a 2
+12V
0.51K duli 3
ctr_b 4
Vb
skin 5
fantest

+5V 6
switch2

R2 hum 7
switch1

+12V
1K 8
to_dcboard
4

power oxy 9
10
U4B TLP521/2 R3 U3B R4 R5 rxd 11
Q3 1K 4011 1K 1K net_ctr 12
R1 8050 Q1 txd 13
1K 8050 hum_ctr 14
1

battery_sw
15
U6A 16
5

voltage Vb VCC +12V 17


R7 VCC
battery_sw VCC 18
8 4 15K fd 19
+12V R6 +5V
Q2 20
+12V
2
1

3
2
1

4
3
2
1

3
2
1

LM358 1K 8050
3

Va VCC J2 J7 J6 J8
battery Motor SSR 3PIN
Fan_sensor

POWER BOARD SCHEMATIC DIAGRAM

7-8
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

CONTROL BOARD (TOP) ASSY DIAGRAM

7-9
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

CONTROL BOARD (BOTTOM) ASSY DIAGRAM

7-10
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

CONTROL BOARD ASSY LIST

Serial No. Model code Name and specifications Quantity

1 R1, R33~R36 RJ-0.25W-1K resistor 5

2 R2, R3 RJ-0.25W-27K resistor 2

3 R4~R11 RJ-0.25W-23.5K resistor 8

4 R12~R15 RJ-0.25W-100K resistor 4

5 R16~R31 RJ-0.25W-500K resistor 16

6 R32 RJ-0.25W-10K resistor 1

7 RG1, RG2 1K resistor array 2

8 JZ1 12M transistor array 1

9 C1, C2、C7 CA42-10μ-16V capacitor 3

10 C3~C6, C21~C24 CT4-0.1μ-63V capacitor 8

11 C9~C16, C19 CT4-0.01μ-63V capacitor 9

12 C17, C18 CC1-30P-63V capacitor 2

13 U1, U2 MAX7219 integrated circuit 2

14 U3, U4 TLC277 integrated circuit 2

15 U5 X5045 integrated circuit 1

16 U6 AT89C52 integrated circuit 1

17 U7 TLV2548 integrated circuit 1

18 U8 74LS04 integrated circuit 1

19 Q1, Q2 8050 triode 2

20 H1 NEA-B10ZAG LED 1

21 H2, H3, H4 Ф5 LED (GREEN) 3

22 H5 Ф5 TWO-COLOR LED (yellow and green) 1

7-11
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

CONTROL BOARD ASSY LIST (Continue)

Serial No. Model code Name and specifications Quantity

23 H7~H12 NEA-L10ZAD LED (RED) 6

24 V1, V2 NET-5631AG digital tube 2

25 V3 NET-3631AG digital tube 1

26 J1 Single row 10 pin connector 1

27 J2 XY2.5-2 socket 1

28 J3 DC-2-20 socket 1

29 J4 XY4-2 socket 1

7-12
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

VCC

R12 VCC
100K

8
R18 C9
500k 0.01uF
U3A
3
air
R16 500K 1
ch_air
2
R4 R17 500K TLC277
23.5K R5
23.5K

4
R19 500k
C10 0.01uF
VCC

R14
100K R25 C12
500k 0.01uF U3B
5
skin
R22 500K 7
ch_skin
6
R6 R23 500K
R7 TLC277
23.5K
23.5K

R26 500k

C13 0.01uF

VCC

VCC
R13
8

100K R24 C11


500k 0.01uF
3 U4A
duli
R20 500K 1
ch_duli
2
R21 500K TLC277
R8
23.5K R10
4

23.5K

R30 500k
C15 0.01uF

VCC

R15
100K R29 C14
500k 0.01uF
5 U4B
fan
R27 500K 7
ch_fan
6
R28 500K TLC277
R9
23.5K R11
23.5K

R31 500k

C16 0.01uF

VCC VCC
C5 C6
0.1uF 0.1uF
GND

CONTROL BOARD (DATA COLLECTION COMPONENTS) DIAGRAM

7-13
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

27k
R2

VCC
18 19
RST V+
12 14 11
led_load LOAD SA A
1 16 7 12
led_din DIN SB B DIG.1

V1
13 20 4
led_c lk CLK SC C
5 23 2 9
DIG7 SD D DIG.2

NET-5631A
10 21 1
DIG6 SE E
3 15 10 8
DIG5 SF F DIG.3
7 17 5
DIG4 SG G
6 22 3 6
DIG3 SDP DP NC
11 24
DIG2 DOUT
2 8
DIG1 DIG8
9 4
GND CON
MAX7219 11
A
U1
7 12
B DIG.1

V2
4
C
2 9
D DIG.2

NET_5631A
1
E
10 8
F DIG.3
5
G
3 6
DP NC
27k
R3

VCC

18 19
RST V+
12 14 11
LOAD SA A

V3
1 16 7 12
DIN SB B DIG.1
13 20 4
CLK SC C

NET_3631A
5 23 2 9
DIG7 SD D DIG.2
10 21 1
DIG6 SE E
3 15 10 8
DIG5 SF F DIG.3
7 17 5
DIG4 SG G
6 22 3 6
DIG3 SDP DP NC
11 24
DIG2 DOUT
2 8
DIG1 DIG8
9 4
GND CON
MAX7219

1 2
U2

3 4

5 6
1 3
K A
2 4 7 8
K A
H6

9 10
1 3
K A
2 4 11 12
K A
H7

13 14
1 3
K A
2 4 15 16
led_power

K A
GND
VCC

H8

17 18
1 3
K A
2 4 19 20
K A
1K
R36

H9

H1
0.1uF
C4

1 3
K A
2 4
K A
H10

LED
H2
0.1uF
C3

8050

Q1

1 3
K A
2 4
K A
H11
10uF
C2

1
2

LED
H3
H12
K A
K A
10uF
C1

LED
H4
3
4

+5V
1K
R1

H5
LED2

CONTROL BOARD (DISPLAY COMPONENTS) SCHEMATIC DIAGRAM

7-14
R

RG2 1K
RG1 1K

1
2
3
4
5
6
7
8
9
10

1
2
3
4
5
6
7
8
9
10
VCC
1
+5V power fz
39 1 2
led_load P00 P10
38 2 3
led_din P01 P11
37 3 4
led_c lk P02 P12
poweroff 36 4 5 U7 TLV2548
P03 P13
fz 35 5 6 J4 sdo 1 20 B1 VCC
P04 P14 SDO CS
4 3 charge 34 6 7 sdi 2 19
led_power U8B P05 P15 SDI REFP
be ll 33 7 8 sclk 3 18
P06 P16 SCLK REFM C7
ne t_c tr 32 8 9 B2 4 17
P07 P17 EOC/(INT) FS C19 10uF
SN74LS04 10 5 16
VCC VCC PWDN VCC 0.01uF
B2 13 U6 21 GTJDQ 6 15
INT1 P20 ch_a ir A0 GND
fantest 12 22 RELAY 10PIN 7 14 qd
INT0 P21 ch_skin A1 CSTAR
AT89C52 23 sclk 8 13
P22 ch_duli A2 A7
ctl_a 15 24 sdi 9 12
T1 P23 ch_fa n A3 A6
ctl_b 14 25 sdo 10 11
T0 P24 A4 A5
26 B1 voltage
P25
C17 30pF 31 27 qd
JZ1 +5V EA/VP P26
28
P27
19
12M X1
18
X2
C18 30pF
9 10 RXD J3
RESET RXD
11 TXD 20
TXD
17 30 19
RD ALE/P
16 29 charge 18
WR PSEN

7-15
voltage 17
4 5 sdi power 16
GND SI R33 1K
A5 3 6 sclk fantest 15
WP SCK R32 10K
sdo 2 7 RELAY 5 6 switch2 switch2 14
SO RST +5V U8C
A3 1 8 switch1 13
CS VCC R34 1K
12
U5 X5045 SN74LS04 11
fan
ne t_c tr 10
1 9
2 J1 GTJDQ 1 2 switch1 8
U8A +5V
7
be ll 9 8 R35 1K +5V 2PIN 6
U8D Q2 5
SN74LS04 skin
SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR

8050 ctr_b 4
SN74LS04 3
duli
ctr_a 2
1
air
20PIN
GND
C24 C23 C22
0.1uF 0.1uF 0.1uF J2
+5V C21

CONTROL BOARD (CONTROL COMPONENTS) SCHEMATIC DIAGRAM


1
+5V 0.1uF 2
VCC
2PIN
EDITION/REVISION A/0
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

TOP BOTTOM
DETECTION BOARD ASSY DIAGRAM

VCC
R10 510

A15
J1
4
3
2
R11 100K 1

DETECTION BOARD ASSY SCHEMATIC DIAGRAM

DETECTION BOARD ASSY LIST

Serial No. Model code Name and specifications Quantity

1 R10 Resistor RJ-1/4-510 1

2 R11 Resistor RJ-1/4-100 K 1

3 A15 Light Interrupter RPI-574 1

4 J1 Socket XY2.5-4 1

7-16
R SERVICE MANUAL FOR 90 SERIES INFANT INCUBATOR EDITION/REVISION A/0

PRINCIPLE CHART FOR LAMP BOX

7-17

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