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A7XN-RC-85-SP-0022-R3 External Painting
A7XN-RC-85-SP-0022-R3 External Painting
A7XN-RC-85-SP-0022-R3 External Painting
Specification A7XN-RC-85-SP-0022
Campana Refinery Projects Date: 01 OCT 2019
- Revision 3
Page 1 of 46
EXTERNAL PAINTING
This specification has been revised as indicated below. Please disregard all previous revisions.
EXTERNAL PAINTING
Record of Revisions
Rev. No. Date Description
2 01 Oct 15 Revised coating system for structural steel. Added colors for structural
steel.
EXTERNAL PAINTING
Table of Contents
Section Page
3.0 REFERENCES....................................................................................................................................... 7
4.0 EXECUTION........................................................................................................................................... 9
EXTERNAL PAINTING
1.0 SCOPE
1.1 This specification covers external painting of aboveground plant facilities exposed to
weather and operating at temperatures less than 538°C (1,000 °F).
1.2 This specification is not applicable to buried surfaces, immersed surfaces, and
aboveground architectural components and buildings.
3 1.3 This Practice provides recommended methods of surface preparation and coating
application to provide the intended coating service life by standardizing work
procedures, materials, and inspection requirements.
1.4 This Practice is applicable to both shop and field applied coating systems, coating
systems used for both new installations, and repair and maintenance to existing
systems.
1.5 All OSHA, Plant, and Local Laws or Safety Regulations, will be adhered to in the use,
application, and administration of this Practice.
1.6 The Contractor shall ensure that the volatile organic compound (VOC) content of
coatings do not exceed maximum levels specified in current jurisdictional regulations.
1.7 A lead content evaluation shall be performed prior to any surface preparation or
repair of existing coatings. Any lead bearing coatings found shall be managed
according to jurisdictional lead exposure, containment, and control procedures.
1.8 This Practice intends to eliminate heavy metal coatings (Red Lead, Zinc Chromate,
etc.) from use.
1.9 Any deviation from this Practice shall be approved by the COMPANY.
1.10 An asterisk (*) indicates that a decision by the Owner’s Engineer or COMPANY is
required, or that additional information is furnished by the Purchaser.
3 2.1 COMPANY shall mean PAN AMERICAN ENERGY, Sucursal Argentina, SL.
2.2 Contractor shall mean the painting contractor or party responsible for painting.
2.4 Supplier shall mean fabricator and/or supplier of pipe, equipment, structural steel,
and other items to be painted. If Supplier is responsible for painting, the Supplier is
also considered as Contractor.
EXTERNAL PAINTING
2.6 Approved Equal shall mean a product approved by the Purchaser as equal to the
product specified in this specification.
2.7 Carbon Steels (CS) shall mean carbon steels including alloy steels with chromium
content of 9¼% or less.
2.8 Catalog Equipment shall mean catalog items or assemblies of catalog items such as
bulk valves, control instruments, electrical equipment, compressors, motors, pumps
and similar items that are not specifically designed and custom fabricated for the
project.
2.9 Coastal Environment shall mean within 4.8 km (3 miles) of the seacoast Category
C5-M according to ISO-12944 Paints and Varnishes - Corrosion Protection of Steel
Structures by Protective Paint Systems - Part 2: Classification of Environments.
2.10 Coat shall mean one full layer of the specified material applied to the specified
thickness. Multiple passes including initial mist pass are necessary to form a coat. A
mist pass is not considered a full coat. The cost of a coat shall include the cost of mist
pass(es).
2.11 Custom Equipment shall mean equipment specifically designed and fabricated for
the project, such as process equipment, skid units, boilers, heat exchangers, heaters,
heat recovery steam generators, vessels, drums, shop fabricated tanks, stacks,
control valves and actuators and other made-to-order equipment and related items
including structural components.
2.12 Dry Film Thickness (DFT) shall mean the thickness of the dry film of the coating. In
the absence of a specified range, the value stated shall mean a minimum value and
the maximum value shall not be more than 1,5 times the stated value.
2.13 Dry Film Thickness (DFT) Measurement shall mean the average value of three
readings recorded by dry film thickness gage. The readings shall be within a 150mm
(6”) radius and evenly spread out from a given spot.
EXTERNAL PAINTING
2.14 Insulated Surfaces shall mean steel surfaces that will be insulated.
2.16 Operating Temperature shall mean the maximum temperature of the substrate
surface exposed to weather (indoor and outdoor) during operating conditions. For
example, operating temperature of refractory lined equipment for painting purposes
shall be the temperature of the metal surface exposed to the weather during
operation. The steam-out temperature of piping and equipment shall not be
considered as a basis for paint system selection, unless specifically instructed in
writing by the Purchaser and acknowledged in writing by the Purchaser.
2.17 Piping shall mean piping, pipe fittings, valves, pipe supports and accessories unless
a particular item and/or size limitation is stated.
2.18 Stainless Steel (SS) shall mean austenitic stainless steel such as Type 304, 316,
321 and 347.
2.19 Structural steel shall mean structural steel other than the structural steel that is an
integral part of fabricated equipment by the Supplier (Example: Structural steel of a
boiler structure shall be painted in the same manner as the boiler's other surfaces.)
2.20 Tanks shall mean field fabricated above ground storage tanks (AST).
2.21 Uninsulated Surfaces shall mean carbon steel or stainless steel and other alloy
surfaces which will not be insulated.
2.22 Work shall mean all labor, supervision, installed and consumable materials, services,
equipment, instruments, tools, and each and every item of expense necessary for
preparing the surfaces for paint application, application of paint materials, repairs,
quality control, and cleanup thereafter.
3 2.23 Inspection Test Plan (ITP) an inspection plan developed prior to the start of any
work which includes all inspection points. These inspection points include:
a) Hold Points – Work cannot continue until the Inspector has approved the
current stage of work.
EXTERNAL PAINTING
3.0 REFERENCES
The latest revision, including addenda, of the following references in effect on the date
Purchase Order or a Contract shall apply. Except as modified by the requirements specified in
this specification or on the drawings, all Work performed shall comply with the applicable
provisions of the following referenced publications. Any conflicts between the following
references and this specification shall be brought to the Purchaser’s attention to obtain a
written resolution from the Purchaser.
Norma IRAM DEF D 1054 Carta de Colores para pinturas de acabado brillante
y mate. (Colors Chart for brilliant and opaque finish
paint).
Norma IRAM 10005-1 Colores y Señales de Seguridad. Colores y Señales
Fundamentales. (Colors and Safety Signals. Colors
and Main Signals).
Norma IRAM 10005-2 Colores y Señales de Seguridad. Aplicación de los
Colores de Seguridad en Señalizaciones
Particulares. (Colors and Safety Signals. Use of
Safety Colors in Particular Signals).
3 3.3 PAE Standards
3.4 ASTM (ASTM International, formerly American Society for Testing and
Materials):
D4285 Standard Test Method for Indicating Oil or Water in Compressed Air.
EXTERNAL PAINTING
EXTERNAL PAINTING
3.8 Manufacturer’s Application Data Sheets and (Material) Safety Data Sheets in
accordance with Globally Harmonized System (GHS - SGA: Sistema Globalmente
Armonizado) per Resolution 801/95 of SRT – Superintendency of Work Risks.
A7XN-RC-85-SP-0023 Galvanizing
4.0 EXECUTION
4.1 The Supplier shall perform all Work related to surface preparation, priming and finish
painting of the Catalog Equipment, including all attachments thereto, in accordance
with the Supplier’s standard paint system, subject to the Purchaser’s choice of finish
colors and a minimum corrosion protection level of 2000 hours (salt fog resistance)
when tested in accordance with ASTM B117.
4.2 The Supplier shall perform all Work related to surface preparation, priming and finish
painting of the following items including all attachments (excluding prepainted shelf
items) thereto in accordance with the Painting Schedule of this specification:
• Custom Equipment
• Piping
• Structural steel (non-galvanized) and miscellaneous items except tank plates for
field erection and those items specified to be galvanized.
4.3 The Contractor shall perform all Work related to the following tasks, by way of
example but not by limitation, necessary to complete the application of all painting
systems in accordance with this specification:
• Cleaning of surfaces to remove all dirt, foreign matter, grease, oil, etc. with fresh
water and/or degreaser.
EXTERNAL PAINTING
4.4 The Contractor shall provide a coating procedure including, but not limited to:
• Method for identification and removal of soluble salts and other contaminants
• Inspection.
3 • Supplier Coating procedure shall detailed Painting Schemes with brands that
shall be applied and verified (signed) by Coating Manufacturer.
• Certification of Personnel
• Supplier shall have a NACE level 3 Inspector (or equivalent) to verify and
control painting application or a NACE level 1 or 2 supervised by an
Inspector Level 3.
EXTERNAL PAINTING
The following items do not require any surface preparation or painting unless
otherwise specified.
• FRP, plastics, and PVC piping except when required for UV protection.
• Galvanized surfaces except for safety color coding, when located in coastal
(within 4.8 km (3 miles) of the seacoast), offshore environments or coating
repair.
• Insulation weatherproofing.
• Uninsulated stainless steel and alloy surfaces operating at -40°C (-40°F) and
3
below and above 148°C (300 ˚F).
• Insulated carbon steel surfaces operating at 149°C (301°F) and above unless
cycling below 148°C (300˚F).
EXTERNAL PAINTING
3 • Gasket sealing surfaces, threaded connections, and weld joint areas of piping
and other fittings to be field welded.
• Tubing.
5.2 Items Which Require Protection from Blast Cleaning and painting
Note: Stainless steel surfaces shall be protected from zinc- and aluminum-rich
coatings at all times. Any accidental overspray of zinc and aluminum,
including trace amounts, over stainless steel surfaces must be completely
removed.
5.3 All materials used to mask areas requiring protection during blasting and painting
operations shall be removed upon completion. Particular attention must be paid to
the removal of masking on valve stems, vents on storage tanks, and air intakes on
rotating equipment.
6.1 Unless otherwise stated in the Application Data and approved by the Purchaser,
painting shall be done when:
EXTERNAL PAINTING
3
7.1.1 Surfaces shall be prepared and cleaned in accordance with the SSPC
specifications indicated in the Coating Schedule/Procedure, and as
indicated in the coating Manufacturer’s printed instructions specifying
surface preparation for the coating system to be used. Surfaces shall be
thoroughly pressure washed with potable water to remove all dirt, dust and
water soluble salts. The water washing shall be considered critical,
especially if the surfaces are, or have been, exposed to a salt environment.
If any grease and oils are present on the surface, the surfaces shall be
washed with biodegradable non-ionic detergent solution or suitable
hydrocarbon solvent until the surfaces are completely free of all surface
contamination. There shall be no smudge on the surface when rubbed with
a clean cloth. Surfaces cleaned with detergent shall be thoroughly rinsed
with potable water to remove traces of detergent.
3 7.1.2 Welded areas shall be given special attention for removal of rough or sharp
edges, weld flux, slag, weld metal spatter, weld heat oxides, slivers, and
foreign objects before blasting. Weld reinforcement shall not be removed
and base metal shall not be ground below the surface. Depending on
surface conditions, stripe coating of the weld seam may be required prior to
application of the first coat.
7.1.3 All sharp edges shall be ground to a minimum 2 mm (5/64th inch) radius.
7.1.5 Before applying any coating, blast cleaned surfaces shall be vacuumed and
wiped with a clean cloth to remove all traces of dust. Care shall be taken to
ensure that no lint or other residue is left on the cleaned surface by the
cloth.
7.1.6 Cleaned surfaces shall be coated within four hours and before occurrence
of any trace of rust. If rust is noticed, the surface shall be blast cleaned
again. Where the item to be painted is large, it shall be cleaned and primed
in sections.
3 7.1.7 Dry abrasive blasting shall be the preferred method. Where abrasive
blasting is impractical, impossible, or unsafe, alternate procedures using
power tool cleaning (in accordance with SSPC SP-3, SSPC SP-11, or
SSPC SP-15), hand tool cleaning (in accordance with SSPC SP-2), water
EXTERNAL PAINTING
blasting (in accordance with NACE WJ-1, NACE WJ-2, NACE WJ-3, and
NACE WJ-4), or other methods as recommended by Manufacturer may be
used with approval by the COMPANY or PURCHARSER.
7.1.8 Water jetting or steam cleaning may be used to remove oil, grease, and
other surface contaminants when approved by the Owner’s Engineer and/or
Purchaser.
7.1.9 Hand and power tool cleaning shall be conducted per SSPC SP-2/SSPC
SP-3, so as to remove burrs, weld spatter, sharp edges, and other
irregularities, but to minimize polishing or burnishing of the prepared
surface.
7.1.10 Abrasive blasting should not be performed if the steel surface temperature
is less than 5°F above the dew point or if the relative humidity is greater
than 80%.
7.1.11 Carbon steel brushes shall not be used on stainless steel or other high-alloy
materials. Silicon carbide abrasives shall not be used on stainless steel or
other high-alloy materials.
7.1.12 Surfaces shall be blown, wiped, or vacuumed for free of blasting abrasive
and dust before they are primed.
7.1.13 Galvanized surfaces to be coated shall be cleaned per SSPC SP-16. (see
7.3)
7.1.15 Immediately prior to coating application, the entire surface shall comply with
the degree of cleaning specified in the applicable SSPC standard.
7.1.16 A 12 inch wide strip of uncoated blasted surface shall be left between
primed and un-blasted surfaces to prevent damage to the newly dried
coating when additional blasting is done. When blast cleaning is resumed,
the 12 inch strip of previously blasted surface shall require only a light brush
blast to remove any rust that may be present. Cleaning shall be
accomplished by holding the cleaning nozzle in a direction away from the
coated surface.
7.1.17 SSPC SP-15 and SSPC SP-11 may be used for small areas (typically less
than 0,1 m²)
EXTERNAL PAINTING
All surfaces shall be thoroughly degreased and washed in the manner stated for bare
carbon steels above. Coated surfaces shall not be washed until the
previously applied coating(s) have reached full water resistance. Consult
coating manufacturer for curing schedule.
The washed surfaces shall be completely dry prior to further application of paint
materials. Any additional surface preparation, such as sanding required by
the coating manufacturer shall be followed prior to top coating.
Any power or hand tool cleaning of stainless steel shall be done using SS brushes or
equipment that have not been used on carbon steel surfaces.
Solvents used for removal of oil or grease from SS surfaces shall be non-chlorinated
and suitable for use on stainless steel.
All cleaners, primers, finishes and solvent materials shall be environmentally safe
products and regardless of local regulations, shall not contain hazardous
materials such as CFCs, lead, chromates and other heavy metals
which cause air, soil and water pollution. Products that do not comply with
the pollution regulations of the local governmental agencies are not allowed
for use on this Project. All products must be legally safe to use; and the
Supplier and the Contractor are responsible for verifying the product
compliance with local environmental regulations and IH regulations (Law
19587).
3 Dry sandblasting is not allowed to apply in open areas in the field of Refinery, in
accordance with Campana bylaw Nº 5.379
EXTERNAL PAINTING
All air compressors shall be of a sufficient size to deliver 690 kPa (100 psi) at the
nozzle. Each compressor shall have two coalescing oil/moisture filters, one
located at the compressed air discharge and one located just before the
aftercooler.
Compressed air used for blasting and coating application must be clean, oil and water
free and dry. Testing for evidence of oil or water shall be done in
accordance with ASTM D4285 at the beginning of each shift, every four
hours thereafter, at the end of each shift and after any interruption of
compressor operation.
8.3 Abrasives
3 The abrasive media shall conform to regional, local, and environmental regulations.
Abrasives shall be composed of clean, dry, hard particles free of foreign substances
such as dirt, oil, grease, toxic substances, organic matter, mill scale and
water soluble salts, meeting the requirements of SSPC-AB 1, Class A. The
pH of the abrasive materials shall be 6.0 to 8.5. Abrasives shall be sharp
garnet or aluminum oxide grit of Rockwell hardness 40 to 50 and properly
graded. Abrasive particle size shall be suitable for producing an angular
sharp anchor profile of 40 to 65 µm (1.5 to 2.5 mils) or as specified in the
Application Data. Steel shot alone is not acceptable. Mineral abrasives
shall meet the requirements of SSPC-AB 1, Type I or II, Class A. Silica
sand and other abrasives containing more than 1% crystalline silica and
copper slag shall not be used.
Abrasives used for blasting stainless steel shall be garnet or aluminum oxide and
shall contain no metals.
Primer and finish paint materials shall be those listed in Table 1 and Table 3.
Primers and finishes shall be factory tinted, sealed, and labeled products and
approved by the Purchaser. Each label shall show the product name,
number, type of paint, lot or batch number, color and instructions for mixing
and/or thinning. Solvents shall be products of the same manufacturer and
be used in accordance with the Application Data.
Coating materials that have exceeded their shelf life shall not be used.
All materials shall be free from asbestos, lead, and heavy metals.
EXTERNAL PAINTING
Coating product’s volatile organic content shall meet minimum requirements of local
and state requirements.
For low temperature (below 50°F (10°C), consult Coating Manufacturer, Project
Manager, Project Inspector, and COMPANY regarding low temperature
curing agents and/or products that can be applied and adequately cure in
these conditions.
Steel substrate temperature shall be a minimum of 5°F (3°C) above the dew point of
the surrounding air during the application of the material. If necessary for
job schedule, heat, and enclosures shall be provided to maintain proper
temperatures and humidity levels in the application areas.
The relative humidity of the application area shall not exceed the Coating
Manufacturer’s instructions during and after the application of the material.
9.1 Finish colors shall match the RAL Colors in accordance with Table 1 and Table 4 of
3
this specification and Annex I – table 5, attached.
9.3 Colors, Signage, and Identification Stenciling: Labels and markings that are damaged
or destroyed by blasting and painting operations shall be replaced unless directed
otherwise by Company's Site Representative.
3 9.4 Piping Identifications and Finish colors shall match the RAL Colors in accordance
with Table 5 of Annex I, attached to this technical specification.
EXTERNAL PAINTING
10.1 Proper functioning of the in-line moisture and oil traps shall be evaluated daily by
allowing the air supply (downstream of the traps) to blow against a clean, white cloth
in accordance with ASTM D4285 and as indicated in 6.2 above. No moisture or oil
should be deposited on the cloth. If contaminants are detected, the equipment
deficiencies shall be corrected and the air stream shall be retested. Cleaned surfaces
determined to have been blasted since the last successful test shall be degreased
and reblasted with clean air and abrasive. Primers and finishes determined to have
been applied using contaminated air shall be removed and recoated using clean air.
10.2 All painting shall be in accordance with this specification and Table 1, Primers and
Finishes, Table 2, Painting Schedule, Table 3, Approved Paint Products and
Suppliers and Table 4, Finish and Safety Colors.
10.3 Storing; thinning; mixing order; mixing procedure, including the mixer speed and
mixing time; handling; and application of paint materials shall be in accordance with
the Application Data.
10.4 Pigmented and catalyzed materials shall be thoroughly mixed and strained before
applying. Materials that have not been applied within the pot-life times shall be
discarded and properly disposed of.
10.5 Paints with metallic pigments such as zinc and aluminum shall be continuously
agitated to prevent settling of the pigment while being applied.
10.6 Ends of pipe and edges of structural steel items that will require welding shall be
masked off after blast cleaning and left unpainted 50 mm (2”) from the edge to
facilitate welding. The masking material shall be removed as soon as possible after
painting.
10.7 Paint shall be spray applied if the adjacent property can be protected from overspray.
Otherwise, except for inorganic zinc, the paint shall be applied by roller or brush.
10.8 Weld lanes, bolt heads, corners, and edges require an initial brush or “stripe” coat
before the application of the paint system to assure wetting of the surface and
adequate film build.
10.9 Paint materials shall be uniformly applied in even, parallel passes overlapping each
pass 50% immediately followed by cross-spray passes to obtain a continuous film
without bare spots, pinholes or holidays. The coated surface shall have no runs,
sags, solvent blisters, dry spray or other blemishes. All irregularities shall be removed
or repaired and recoated.
10.11 Coatings applied over inorganic zinc primer shall be applied using a mist coat/full coat
method.
EXTERNAL PAINTING
10.12 All valve stems, glass, moving parts, bearings, couplings, shafts, lubricant fittings,
gasket sealing surfaces, threaded connections, equipment nameplates, or other
important or sensitive parts shall be protected from damage by coating operations
including over spray, dripping, and sandblasting. Any coating falling on, or applied to,
such surfaces shall be removed. All such parts may be coated with rust preventatives
or strippable coatings.
11.1 Repairs to primed, finish painted and galvanized surfaces shall be as follows:
11.2 Damaged coatings shall be removed by abrasive blasting or power tool cleaning
(SSPC-SP 11) unless they are tightly bonded to the substrate metal. The surface
shall be wiped with a clean rag to remove all dust and loose materials. If there is any
oil, grease or other foreign matter, it shall be pressure washed with water-based non-
ionic, biodegradable detergent followed by further rinsing with potable water to
remove all traces of the detergent. The surface shall then be dried.
11.3 Areas with spot rust, burnt residue, weld spatter and other solid adherent foreign
matter shall be cleaned per SSPC-SP 11, Power Tool Cleaning to Bare Metal, using
3M ScotchBrite surface conditioning discs, MBX Bristle Blaster or similar tool that will
yield a 40 to 65 µm (1.5 to 2.5 mils) profile. Weld joints of galvanized items shall be
cleaned with 3M Clean 'N Strip cup wheels or MBX Bristle Blaster prior to feathering
with 3M ScotchBrite surface conditioning discs.
11.4 Existing coating shall be feathered and roughened at the edges with sandpaper.
11.5 All dust shall be removed from the surface by vacuuming, brushing and wiping with a
clean cloth.
Zinc rich epoxy (organic zinc) shall be used for repair of inorganic zinc primers where
the operating temperatures are ambient through 93°C (200°F).
Silicone acrylic for operating temperatures 94°C (201°F ) through 204°C (400°F ).
Silicone aluminum for operating temperatures 205°C (401°F ) through 538°C (1000°F
).
11.7 Primer repair material shall not overlap the existing adjacent finish. However, the
finish repair material shall overlap the adjacent existing finish a minimum of 50 mm
(2”).
EXTERNAL PAINTING
The Supplier and Contractor are solely responsible for all QA/QC activities
regardless of any QA/QC activities performed by the Purchaser. The
Supplier and Contractor shall maintain documentation to comply with the
guidelines of ASTM D3276 and shall submit their daily surface preparation
and coating report form for review and approval. Inspection shall also
comply with the following additional requirements. Any approvals for
products and procedures submitted by the Supplier and Contractor shall
be considered additional to the requirements stated in the specification and
shall not be considered as a substitution to the requirements of this
specification.
All QA/QC documentation for work performed shall be made available to the
Purchaser on demand and without notice. If the Supplier and Contractor
are unable to produce the QA/QC documentation to the satisfaction of the
Purchaser, such absence of documentation shall be sufficient cause for the
Purchaser to reject the work performed.
3 Quality Assurance and an Inspection Test Plan ITP shall be developed by the
Supplier and Contractor and presented to the customer for approval prior to
the start of any work. The COMPANY or Purchaser shall identify all
required Hold or Witness inspection points.
The Purchaser’s review (or lack thereof) of quality control documents shall not be
construed as acceptance of omissions or defective work. Nor shall it in any
way lessen the Supplier’s responsibilities to provide a completely operative
system or component in full compliance with this specification.
3
At the discretion of the Owner’s Engineer, and prior to job commencement, the
Manufacturer shall submit Infrared Spectroscopy fingerprints of all coating
material batches to be supplied.
The shop coating facility and/or coating contractor shall permit inspection of all
phases of work by an authorized Company Representative. The following
items are general conditions and procedures which may be inspected at the
facility:
EXTERNAL PAINTING
• Application equipment.
• Application process.
For insulated equipment and piping, insulation shall not be installed until all coated
surfaces are fully cured, inspected, and approved by the Inspector.
The following are the minimum inspection points that are required during all coating
applications. For some projects, additional inspection points may be
specified by the Owner’s Engineer or Inspector and these inspection points
shall be identified on the ITP. The Contractor shall notify the Owner’s
Engineer or Inspector when the inspection points are ready for inspection.
• Hold Point 2: After blasting to verify that the degree of cleanliness and
suitable surface profile prior to coating.
• Hold Point 3: After primer coat and each successive coat to check wet film
thickness, dry film thickness, and visually assess each coat for repairs.
• Hold Point 4: After coating system application to verify that the specified total
dry film thickness has been achieved, to visually assess the overall
application quality of the coating system, to verify the coating system has
properly cured per the Manufacturer’s product data sheet, and is free from
holidays or discontinuities.
The Contractor shall be responsible for quality control including inspection of their
work. The Contractor’s designated quality control supervisor shall be
responsible for the implementation of the approved ITP.
The Contractor shall provide all the testing equipment required (see paragraph 12.2
for more details) to implement the ITP, including but not limited to the
following:
EXTERNAL PAINTING
The Owner’s Engineer acceptance of the job shall not relieve the Contractor’s or the
Manufacturer’s responsibility for the performance of work to this
Specification.
All materials and work shall be subject to inspection by the Owner’s Engineer or
Inspector. Work shall be accessible at all times. The Owner’s Engineer or
Inspector reserves the right to reject any work which does not comply with
this Practice.
The Contractor shall maintain a record of their inspections and shall submit this to the
Owner’s Engineer upon completion of the work.
Daily weather conditions (see paragraphs 12.3 to 12.6 for more information) shall be
checked as follows:
EXTERNAL PAINTING
Repairs shall be inspected to ensure they have been satisfactorily carried out and are
in accordance with the Manufacturer’s specified requirements.
An authorized Company Representative shall, for each item coated, determine and
record the information. A log shall be maintained of all reports, inspections,
and test (including date, time, and results of instrument calibrations). The
Shop Paint Supervisor and/or contractors Paint Foreman shall maintain this
record if the Company Representative is not present.
12.2 Instruments
The Supplier and Contractor shall supply, calibrate and maintain the following
instruments or approved equals for inspection. Alternate instruments may
be approved by the Purchaser. All instruments shall be capable of
recording measurements in SI units.
Verify that all oil, grease, dirt, chlorides and other contaminants have been removed.
Verify that nearby inlets of air intake and vacuum systems equipment are properly
protected before initiation of blast cleaning operations.
Verify that items requiring protection from abrasives and dust are properly protected.
Verify that the surface temperature is 3°C (5°F) above the dew point and rain is not
forecasted within the scheduled painting time plus 24 hours.
Verify that cleaned surfaces are free of contamination and that chloride testing has
been completed.
EXTERNAL PAINTING
Verify that the storage, shelf life, mixing, thinning and application of primers and
finishes are in accordance with the Application Data.
All surfaces shall be visually inspected to assure that the proper surface cleanliness
and surface profile necessary for painting exist.
Verify that surfaces not to be coated are masked off or otherwise protected prior to
painting of adjacent surfaces. Stainless steel must be protected from zinc-
and aluminum- rich coatings.
Verify that the recoating time is in accordance with the Application Data.
Verify that the paint materials are applied within the shelf life and pot life.
Verify that the materials are properly strained and mixed in the recommended order
and that the reaction time as necessary was allowed.
Verify that the moisture and oil filters of the air lines are functioning properly.
Verify the wet film thickness of each coat. The wet film shall be uniform without runs
or sags. Wet film thickness measurements shall be made in accordance
with ISO 2808.
Verify that the paint film is free of defects. The painted surface shall be free of
blisters, bubbles, craters, sags, runs, dry spray, lap marks and unnecessary
brush marks.
Verify that the coating is cured as specified in the Application Data. Cure of
catalyzed materials may be determined by exposure to a suitable solvent as
recommended by the coating manufacturer. Inorganic zinc primers may be
tested for cure by burnishing the surface with a dull metal object such as a
coin or paper clip and/or testing by exposure to a suitable solvent as noted
above.
EXTERNAL PAINTING
Nondestructive dry film thickness gauges shall be calibrated in accordance with the
gauge manufacturer's instructions at the beginning of each day, before
proceeding with any measurement. Magnetic pull-off gauges shall be
calibrated using Certified Coating Thickness Calibration Standard of
National Institute of Standards and Technology (NIST) in the US or an
equivalent certificate issued by a recognized metrology organism such as
INTI (National Institute of Industrial Technology) in Argentina. Magnetic flux
gauges shall be calibrated by using plastic shim standards supplied by the
gauge manufacturer.
Dry film thickness measurements shall be taken and recorded after each coat in the
painting system.
Dry film thickness measurements shall be made in accordance with ISO 2808,
paragraph 5.5 (Magnetic methods).
13.1 The primers and finishes listed below shall be applicable to surfaces that require
painting. Materials and systems shall not be revised or altered without approval from
the Purchaser.
EXTERNAL PAINTING
White (tanks)
Refer to 7038 Agate
F-3 91 to 200 Silicone Acrylic 40 to 50
Section 7 Grey
F-4 Refer to
3 204 to 538 High Heat Silicone 25 to 40 9006 Aluminum
Section 7
F-5 -40 to 150 Epoxy Phenolic4 SSPC-SP 10 100 to 150 Std Stock
Note 1: Blast cleaning requirement applies to first (prime) coat only. Refer to Section 7 for surface preparation
requirements before applying subsequent coats.
Note 2: The average surface profile shall be 40 to 65 µm (1.5 to 2.5 mils) for inorganic zinc, organic zinc, epoxy
and high build high temp primers and 13 to 19 µm (0.50 to 0.75 mils) for silicone paints unless specified
otherwise by the coating manufacturer.
Note 3: Organic zinc primers are acceptable alternates for inorganic zinc rich primers for FIELD APPLICATION
ONLY if the operating temperature is less than 93°C (200°F). Organic zinc primers shall be used for
field repairs to inorganic zinc primers operating at 93°C (200°F) and below.
Note 4: Epoxy phenolic (F-5) shall be applied to insulated carbon steel and stainless steel surfaces with
operating temperatures from -40 °C to 149°C (-40 °F to 300 °F).
Note 5: To be used to prime galvanized steel that must be topcoated with polyurethane finish (F-2) for safety
identification purposes and corrosion protection in coastal/offshore environments.
Note 6: General thickness range. Consult coating manufacturer for specific recommendation.
Note 7: Colors of each coat shall be contrasting.
Note 8: SSPC-SP 16 is used for galvanized steel, stainless steel or other non-ferrous metals only.
EXTERNAL PAINTING
14.1 Piping, equipment and tanks specified to be insulated shall be primed or finish
painted for the temperature ranges indicated in Table1. However, all protrusions
through the insulation and portions not covered by insulation (such as flanges,
nozzles, supports, clips, man ways, and saddles) shall be painted in accordance with
the paint system specified for uninsulated surfaces. The paint for insulated equipment
surfaces also applies to fireproofed surfaces. The painting requirements specified in
the Painting Schedule below pertain to all surfaces including uninsulated and
insulated. Unless specified otherwise, all surfaces in this Painting Schedule are
carbon steel and low alloys.
Operating Temperature
Paint System, and Item to Range [°C] Primer Buildcoat Finish
be Painted (1st coat) (2nd coat) (3rd coat)
From To
STRUCTURAL STEEL (Module and Non-Module)
Columns, Beams,
1A Trusses, etc. (to be Notes 4 and 5 None None
fireproofed)
Columns, Beams,
1B Trusses, etc (not to be P-1 F-1 F-2
fireproofed).
Ladders, Cages,
Platforms, Stairways
1C and Handrails P-1 F-1 F-2
attached to painted
structures/equipment
Ladders, Cages,
Platforms, Stairways
1D and Handrails None F-1 F-2
attached to galvanized
structures/equipment
VESSELS, EXCHANGERS, TUBULAR EQUIPMENT, CONTROL VALVES, ACTUATORS and PIPING
Uninsulated Carbon
2A -40 90 P-1 F-1 F-2
Steel
Uninsulated Carbon
2B 90 200 P-1 F-3 F-3
Steel
Uninsulated Carbon
2C 201 400 P-1 F-4 F-4
Steel
Uninsulated Carbon
2D 401 538 P-5 F-4 F-4
Steel
2E Insulated Carbon Steel -40 150 P-5 None P-5
2F Insulated Carbon Steel 151 400 P-5 None P-5
Insulated Carbon Steel
2G to be Shipped by 151 538 P-5 None P-5
Ocean Freight
EXTERNAL PAINTING
Operating Temperature
Paint System, and Item to Range [°C] Primer Buildcoat Finish
be Painted (1st coat) (2nd coat) (3rd coat)
From To
Insulated Carbon
2H Steel, Cycling below 151 538 P-5 None P-5
149 °C
Uninsulated Stainless
2I -40 60 None None None
Steel1
Uninsulated Stainless
2J 61°C 200 P-5 None F-3
Steel1
Uninsulated Stainless
2K 201 538 P-5 None F-4
Steel1
Insulated Stainless
2L -40 538 P-5 None P-5
Steel1
CATALOG EQUIPMENT, BULK VALVES and INSTRUMENTS
Supplier’s Standard Paint System
3A Uninsulated
(Refer to Section 4)
Supplier’s Standard Paint System
3B Insulated
(Refer to Section 4)
4 4
FIRED HEATERS , THERMAL OXIDIZERS , BOILERS, DUCT WORK, STACKS and FLARES
4A Uninsulated Ambient 90 P-1 F-1 F-2
4B Uninsulated 90 200 P-1 F-3 F-3
4C Uninsulated 201 538 P-5 None F-4
4D Insulated Ambient 150 F-5 None F-5
4E Insulated 151 400 P-52 None P-5
STORAGE TANKS (FIELD ERECTED)
5A Uninsulated -40 90 P-1 F-1 F-2
5B Insulated -40 149 F-5 None F-5
Note 1: To avoid embrittlement, paint materials containing zinc and aluminum shall not come in contact with
stainless steel surfaces.
Note 2: Custom carbon steel equipment and pipe that:
• will be insulated,
• has a continuous operating temperature of 150°C (301°F ) and above, and
• is shipped by ocean freight
shall be coated with P-5 primer prior to shipment.
Note 3: Refractory lined equipment such as fired heaters and thermal oxidizers shall be painted in accordance
with System 4B.
Note 4: Primers for use under intumescent epoxy fireproofing must be approved by the fireproofing
manufacturer.
Note 5: If fireproofing material is cementious material, use P-3 primer.
EXTERNAL PAINTING
Inorganic Zinc Primer (P-1) High Build MIO Epoxy Buildcoat (F-1)
• Carboline, Carbozinc 11 Series • Carboline, Carboguard 890 Series
3 • Hempel, Galvosil 15780 or 15700 • Hempel, Hempadur 45880/15570 Series 3
EXTERNAL PAINTING
16.1 Topcoat color schedule shall be as required by Statutory and Company site
requirements.
16.2 Contractor is responsible for obtaining requirements for color coding and safety
identification markings from a COMPANY representative of the site.
16.3 Unless otherwise instructed by the COMPANY, the finish colors shall be as follows:
Descriptive RAL
Process /Hazard description Colours Colours
Process Piping, Vessels, Exchangers and Equipment Agate Grey 7038
LPG system (piping, bullets etc) White 9010
Field Erected Storage Tanks Signal White 9003
White
Boilers and ducts, Heaters, Preheaters and Stacks 9006
Aluminium
Flare System (including Drum, Exposed Steel and
Signal Black 9004
Associated Piping)
Firefighting Piping and Equipment Flame Red 3000
Flame Red &
3000 &
Fire Extinguisher Locations Pure White
9010
Stripes
Dangerous Parts of Machinery Signal Orange 2010
Safety Relief Devices Signal Orange 2010
Handrails (Post, Midrails & Toe Plate) / Poste, Guarda
Rodilla & Guarda Pie Signal Yellow 1003
Cages / Jaulas
First Aid Equipment Signal Green 6032
Signal Green &
6032 &
Safety Eye Wash and Shower Station Pure White
9010
Stripes
Instrument Air Signal Blue 5005
Recycled water Signal Purple 4008
CSO/CSC valves Yellow 1003
BL Valves (except hand-wheel) Yellow 1003
BL Valves (hand-wheel) Green 6032
EBV Valves Purple 4008
PSV Valves (Conventional) Yellow 1003
PSV Valves (Bellows type) Orange 2010
Structural Steel / Acero Estructural
Stair Stringer / Gambas de Escalera
Handrails (Top rails) / Pasamano
Jet Black 9005
Ladders / Escalera Vertical
Gratings and Treads /Pisos Rejilla y Escalones
Floor Plates / Chapas para Piso
(To be defined
Closure Panels / Cerramientos
by project)
16.4 The following information shall be stenciled on large diameter vessels and tanks at
locations as directed by Site Representative:
EXTERNAL PAINTING
Coating Manufacturer and product name for each coat—primer, intermediate, and
finish coats.
Subcontractor name.
16.5 Labels and markings that are damaged or destroyed by blasting and painting
operations shall be replaced unless directed otherwise by Company's Site
Representative
17.1 All work performed shall be in accordance, where applicable, with the Owner’s safety
requirements, SSPC PA-10, OSHA 29 CFR Part 1910, and the current jurisdictional
regulations that apply to the work provided.
17.2 All coating materials shall be pre-approved for any work performed on-site. The
following documents shall be submitted for approval:
17.3 All delivered materials shall be in the Manufacturer's original, sealed, undamaged
container with identification label intact. The current SDS shall accompany each
product shipment.
17.4 All batch number, product identification and quantities shall be recorder. A copy of the
transport document and Manufacturer's conformance certificate shall be attached to
the material delivery.
17.5 All coatings, thinners, solvents, and cleaners shall be supplied by the same
Manufacturer unless approved by the Owner’s Engineer.
17.6 Personnel handling and applying any coatings including those containing
isocyanates, such as polyurethane coatings, shall wear and use proper PPE as
mandated by local jurisdictional requirements. Brushes, rollers, sprayers, and other
appropriate tools shall be used when applying coatings.
EXTERNAL PAINTING
17.7 Any surface preparation requiring removal of lead-based coating shall follow current
jurisdictional requirements.
17.8 All materials shall be stored, mixed, thinned, applied, and cured in strict accordance
with the Manufacturer's documented instructions and procedures. The Manufacturers
recommendations are considered an integral part of this Practice and shall take
precedence over requirements specified in this Practice.
17.9 Mixing of partial kits for coatings shall not be used unless recommended on
Manufacturer’s documented instructions and procedures.
17.10 Thinning shall not exceed the maximum allowable volatile organic compound (VOC)
level for the coating involved.
17.11 The storage and disposal of abrasive media, surplus materials, hazardous materials,
and materials contaminated by hazardous materials shall be done in accordance with
jurisdictional and COMPANY requirements.
17.12 Material that has exceeded the Manufacturer’s recommended shelf life shall not be
used.
17.13 All material shall be stored in a clean, dry, shaded, and well-ventilated area. Highly
flammable or toxic solvents, i.e., chlorinated hydrocarbons, benzene (benzol), toluene
(toluol), xylene (xylol), or gasoline shall not be used for cleaning. The storage area
shall be protected from sparks, open flames, direct sunlight, and temperature
extremes. Outdoor storage of material is unacceptable.
18.1 5.1 Environmental zones, per ISO 12944-2, shall be used in selecting coating
systems.
18.2.1. ISO 12944 C1 & C2: Rural areas with low pollution, dry environments.
Heated/unheated buildings with neutral atmosphere.
18.2.2. ISO 12944 C3: Urban and industrial atmospheres. Moderate sulfur dioxide
levels. Interior environment with high humidity and exposure to air pollution.
18.2.3. ISO 12944 C4: Industrial and coastal areas. Interior chemical processing
areas and swimming pools.
18.2.4. ISO 12944 C5: Industrial areas with high humidity and aggressive
environments. Marine, offshore, and coastal areas with high salinity. Interior
environments with permanent condensation and pollution.
18.3 5.3 The following parameters shall be considered to ensure effective coating systems
are selected and applied:
EXTERNAL PAINTING
Descriptive RAL
Process /Hazard description
Colors Colors
According Annex
Process Piping
I
Process Vessels, Exchangers and Equipment Agate Grey 7038
LPG system piping White 9010
LPG bullets, etc White 9010
Field Erected Storage Tanks Signal White 9003
White
Boilers and ducts, Heaters, Preheaters and Stacks 9006
Aluminium
Flare System (including Drum, Exposed Steel) Signal Black 9004
According Annex
Flare System associated piping
I
Firefighting Equipment Flame Red 3000
According Annex
Firefighting Piping
I
Flame Red &
3000 &
Fire Extinguisher Locations Pure White
9010
Stripes
Dangerous Parts of Machinery Signal Orange 2010
Safety Relief Devices Signal Orange 2010
Handrails (Post, Midrails & Toe Plate) / Poste, Guarda
Rodilla & Guarda Pie Signal Yellow 1003
Cages / Jaulas
EXTERNAL PAINTING
The following information shall be stenciled on large diameter vessels and tanks at locations as directed by Site
Representative:
Surface preparation—identify method(s) used and level of cleanliness (i.e., SSPC SP 6,
Swedish Std. SA 2.5).
Coating Manufacturer and product name for each coat—primer, intermediate, and finish coats.
Month and year of application.
Subcontractor name.
Lead, chromium, and/or cadmium content of any coating.
Identification of equipment as post-weld heat treated and any related precautions regarding
welding.
Labels and markings that are damaged or destroyed by blasting and painting operations shall be replaced unless
directed otherwise by Company's Site Representative
EXTERNAL PAINTING
2 ANNEX I
Piping Identification
Piping Identification and Finish colors shall match the RAL Colors in accordance with the
Table below.
Piping, for identification purpose, shall mean the arrangement of pipes, pipe fittings, all its
connections and even the external insulation (jacketing) that transport fluids or electric cables.
Table 5 shall be exhibited, for all employees, in all visible places.
Color identification:
Service lines (water, steam, fuel, etc.) smaller than 2” NPS shall be painted throughout its
length with the colors set in table 5.
Process Lines smaller than 2” NPS shall be painted Agate grey (RAL 7038) along its entire
length and stripes color or combination of color that identify the fluid according to the table 5.
All major lines 2” NPS and greater shall be painted Agate grey (RAL 7038) along its entire
length and stripes color or combination of color that identify the fluid according to the table 5.
For special case of LPG lines, they will be painted white (RAL 9010) throughout its length
and the corresponding strip according to table 5.
Color Name RAL CODE First and Last RAL COLOR IRAM CODE
Signal Yellow 1003 13 05-1-040
Rape Yellow 1021 11 05-1-020
Orange 2009 29 02-1-040
EXTERNAL PAINTING
1021
6032 7038
B81S259
DO 8011 8011 8011
5009
5009
EXTERNAL PAINTING
9004
9004
Oil
9004
9004
Header
9004
Crude Oil 8011 B81S000
6032
6032
Potable Water 5012 B62S000
6032 6032
Return
B62S159
1021
Blowdown system
1
Demineralized Water
6032 6032 B62S111
1021
According to (1)
select:
Sour Water (included sour
2009
2009
2009
603 B62S229
Medium Pressure Condensate 6032 6032
2009
2009
EXTERNAL PAINTING
According to (1)
select:
Acid Gas 1021 1021 B11S129
2009
B11S229
B11S329
According to (1)
select:
Sour Gas 1021 1021 B11S129
2009
B11S229
B11S329
7038
B59S278
B13S190
Oxygen
5009
7038
5009 B59S178
Combustion Air
5009
6032
5009
B59S162
2009
B11S329
(2) (4)
2009
B11S329
(2) (4)
B11S329
(2) (4)
EXTERNAL PAINTING
2009
B78S229
B78S329
1021
1021
According to (1) select:
B44S129
Amine (Lean/Rich/Pure) 4004 4004
2009
B44S229
B44S329
B44S229
B44S329
B78S252
Oily Water Sewer 7038 7038 7038
5012
5012
(3)
B78S252
Refinery Sewer 7038 7038 7038
5012
5012
(3)
Header B78S229
B78S329
Instrumentos
Planta
References.
(1) The amount of orange stripes corresponds to the concentration of H2S in the product flowing through
the line, as follows:
a. For low concentration (10 to 500 ppm) – 1 orange strip.
b. For high concentration (500 to 20000 ppm) – 2 orange stripes
EXTERNAL PAINTING
H2S Concentration shall be defined at “Line List documents of the project ” in order to identify, for each fluid,
the amount of orange stripes that corresponds in each case.
(2) The black stripes applies only if there is a possibility of HC discharge.
(3) The blue stripes are only to indicate that the main color is grey; they do not indicate necessarily with
the width of the stripes in this standard.
(4) In this case it´s necessary to comply with the width of the stripes in this statement.
The flow direction in lines will be indicated by means of an arrow, placed adjacent to stripes or 10 cm from
valves and connections.
The arrow size shall be in accordance with the Piping Outside Diameter (OD), indicated in the following Table:
Arrow
Nominal Pipe Diameter
Length (mm) Axis Width
(mm)
(mm)
“L” “H”
¾” to 2” ¼” 80 10
(19mm to 50 mm)
2 ½” to 4” 100 15
(64 mm to 102 mm)
6” to 8” 150 20
(152 mm to 203 mm)
Over 8” 200 25
(over 203 mm)
Stripes:
The width of the stripes depends on pipe outside diameter as defined below:
EXTERNAL PAINTING
EXTERNAL PAINTING
Identification bands shall be spaced at least every six (6) meters in straight sections, and
adjacent to valves, flanges, branches and changes of direction.
EXTERNAL PAINTING
The amount of stripes and with of them is described in Annex I according to piping diameter.
Stripe details are described in Annex I.
Legends:
Piping identification shall be completed with legends with the name of the fluid transported or
type of hazard.
Text size shall be proportional to pipe outside diameter as defined in Table in Annex I.
For small diameter piping lines, special labels shall be used.
EXTERNAL PAINTING
The equipment tag shall be painted in a visible location from the modules accesses.
For the Columns, Reactors and large vertical Structures, the letters and digits shall be 300 mm high and shall be
painted on the equipment
For the Heat Exchangers, Air Coolers, Vessels and small vertical Equipment the letters and digits shall be 150
mm high and shall be painted on the equipment.
The tag number of pressure vessels and other process equipment shall be in black, on both sides of the shell.
Letters and numbers shall be black.
Horizontal Vessels:
Tag location:
Vessel height shall be divided in 10(X) equal fractions to stablish TAG’s location.
TAG number should be located according to the vertical centerline on to the most visible area.
TAG shall lean on the line defined by the 5th fraction.
EXTERNAL PAINTING
Vertical Vessel:
FIGURE 2 – VERTICAL VESSEL IDENTIFICATION
Tag Location:
Vessel height shall be divided in 16(X) equal fractions to stablish TAG’s size and location.
TAG number height should be equivalent to 2(X) fractions (2X) and located according to the vertical centerline
on to the most visible area.
TAG shall lean on the line defined by the 10th fraction.
EXTERNAL PAINTING
Tanks Identification