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Kalmar Essential Reachstacker DRU450 - Brochure EN LR Web
Kalmar Essential Reachstacker DRU450 - Brochure EN LR Web
for all
PROVEN platform
With 1000s of machines built on our proven G-Generation platform
you can expect a reachstacker that is ready to take on any task.
Additional benefits of a common platform. With Kalmar quality built in.
With Kalmar you should only expect the best, as our
A standardised driver control panel: all machines focus is on building a machine that will offer superior
built on this platform have the same operator controls safety, driver comfort and be highly reliable.
and interface, making it easier to move from one type
of machine to another. Each of our machines has been designed
to exceed the ISO 22915 standards, so you
Common electrical systems: uses standardised get a very safe and stable machine
error codes for fast and easy trouble shooting. to operate.
More
CHOICE
Meet the Essential Range.
Our new Essential Range gives you everything you expect
from Kalmar, at a great price. The Essential Range
now has empty container handlers, forklifts and terminal
tractors available, in addition to reachstackers.
EFFICIENT
Our Essential Reachstacker comes fitted with load Intelligent and efficient drivelines.
sensing hydraulics and there is a range of the latest You will benefit from a 10-20% reduction of fuel
generation of engines and transmissions to choose consumption and exhaust emissions over our previous
from. You will get a highly efficient and powerful generation of machines, as we have combined the newest
machine that uses less fuel, produces less emissions, highly efficient engine technology, in either EU3 (Tier 3),
costing you less, while maintaining productivity. EU4 (Tier 4F), EU5, Korea KMOE5 and China NR4
compliant alternatives, with the latest 5-speed
Our Load Sensing Hydraulic systems measures DANA TE-30500 transmission, which is designed especially
your load and then generates the required amount for heavy duty material handling applications, with 5 gears
of power to lift or lower it efficiently. Delivering you instead of 4 gears. With significant reductions in energy loss
the power you need while reducing the energy from the gearbox and fuel consumed from the engine, you
Keeping
consumed. get a smart solution that will cost you less in the long run.
your driver
SAFE
Five driveline combinations to choose from:
all with a 5+3 transmission and EU3 (Tier 3), EU4 (Tier 4F), EU5,
Korea KMOE5 and China NR4 emissions standards compliant engines.
Volvo TAD-1181-VE-China NR4 10.84L 265kW DANA TE-30500 5+3 The safety of your drivers is of critical importance,
which is why our machines come with many more
safety features fitted as standard than other machines
available in the market:
• Extra safe access to the cabin with non-slip surfaces and extra safety rails
that allow your operator to meet the 3-point contact rule.
• There are doors on both sides of the cabin in case your operator needs to
leave the cabin quickly in case of an emergency.
• Excellent visibility from the cabin, giving you a much better view forwards
and upwards.
• 2-point seat belts fitted to keep your operator secure.
• Openable side window in the cabin for easy communication.
• Rear-view mirrors mounted on the front mudguards so your operator can see
behind him easily
• Overload protection system that will warn the driver if the load exceeds the
specified limits.
• LED lights as standard, for better visibility when working in reduced light.
• Kalmar designed steering axle with extra wide tracking for increased stability.
• A fail-safe seat switch that will not allow the machine to be started without the
operator in the seat.
• An electrically operated hand brake that is automatically applied as soon as
your engine is turned off, bringing your machine to complete stop.
You can also enhance your employees’ safety further by fitting your machine
with an optional Reverse Warning System, Alcolock, Speed Limiter or
additional LED lights.
A range of
OPTIONS
Kalmar has a range of options Kalmar has a range of options
that make operating your that make operating your
equipment safer: equipment more productive:
Rear mounted camera. Knowing what’s Tyre pressure monitoring. Helps to reduce
going on behind you is critical when other wear and tear on tyres which results in
personnel are present. A rear mounted camera reduced fuel consumption. Bluetooth sensors
can provide real time information to an in-cabin keep the driver advised of the condition of the
DESIGNED
display, helping improve personnel and driver tyres. Active care of your tyres can result in a
safety. You can also add a Reverse Warning 10-40% increase in tyre life and up to a
System, with both camera and rear sensors, to 10% decrease in fuel consumption.
further increase your level of safety.
Start/Stop function. An optional start/
Additional lighting. Extra LED lighting brings stop function can be added to automatically
greater operational visibility and safety for activate and deactivate the machine. In
G-Generation joystick.
KEEP
MyKalmar.
Keeping your cargo moving.
MOVING
The MyKalmar portal brings together many of Kalmar’s
digital services into one place. With a single point of
access and a user-friendly design you’ll benefit from
greater visibility and control over your maintenance
activities, parts ordering and equipment performance
- helping you improve your operational performance,
safety and efficiency across your entire fleet.
Service models:
Kalmar Care.
Care that keeps your business moving. Essential Care: Kalmar Insight.
With Kalmar Care you get a flexible service a maintenance solution to keep your Optimise your operations with Insight.
that’s built around your business. Including, the equipment in an optimal condition. Kalmar Insight* is a performance management tool for cargo
experience and knowledge of Kalmar’s dedicated handling, which gives you an easy to use overview of your fleet
staff, coupled withtransparency and increased Complete Care: operations, by aggregating data from multiple sources, including
predictability of costs. a complete service solution providing piece equipment built by other manufacturers. Review your entire fleet
of mind and maximum equipment uptime. activities, schedule maintenance activities and order the required
Kalmar Care is available in three different parts automatically. All enabling you to take action on real-
service models: our two customisable time information, that will help improve your overall operations
contracts – Essential Care and Complete Care – On Demand Care: immediately. Kalmar Insight comes fitted and ready to be activated
and our flexible solution On Demand Care. top-of-the-line service whenever in all new Kalmar equipment, it can also be retrofitted into existing
you need it. Kalmar equipment or those built by other manufacturers.
Corrective Maintenance centre offers a range of courses for both your technicians
and operators. Operators can be taught how to drive the
Preventive Spare Parts
machine for optimum performance and minimum waste, and
Corrective Spare Parts to learn what needs to be checked daily for optimal safety.
Lubricants Technicians can be educated with the knowledge they need
to keep your new equipment in top condition in a safe way.
MyKalmar
Courses are a mix of theory and hands-on experience.
Kalmar Insight
Tyre Maintenance
Battery Maintenance
Norms, standards and regulations Lifting boom Information systems Chassis (container handling) Electrical system 24V Information systems
according to: • Strong, durable box-type boom with guide pads • CECS 2.0 Kalmar intelligent control system • DRU reachstackers - container Toplift (S-range) • Extra sockets, 2x24V + 2x12V Head-Up display for twistlock indication
• Machinery Directive 2006/42/EC • Boom with 2 lift cylinders & 1 extension cylinder • HMI based on TFT-display 4,3” (109mm) • Wheelbase 6,25 m • Extra sockets, 1x12V + USB 1x5V + 2x24V • LED indicators for alignment & container(s)
• Safety Reachstackers ISO 3691-1 • Boom end-damping (in-out/up-down/20-40’) • Colour display (DM430E) with automatic fault • DRU450-62S5 (Cap = 45-31-15 tons / • Extra sockets, USB 2x5V + 2x24V Fleet Management
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • Lift booms with an extension stroke of 7,0 m analysis 5-high 8’6”/9’6”) • Electric air pressure horn • Kalmar Insight licence (only in certified countries)
• Stability of Reachstackers ISO 22915-12 • Duplex 2-stage 5/5 (H4 = 1,15-15,1m/1,25-15,2m) • Menu control with toggle wheel & push buttons • DRU450-62S5X (Cap = 45-36-19 tons / • Radio with CD/MP3/USB • Kalmar Insight Driver Monitor (RFID reader + 10
• CE-marking for trucks within EU/EEA • Electronic safety, overload, scale & synchronized lift 5-high 8’6”/9’6”) • 1 NATO starting aid / contact unique driver tags)
• ANSI/ITSDF-marking for North America trucks Attachment Toplift (S) • Longitudinal Load Moment Indicator (LLMI) • Long bottom access step (on both sides) • 2 extra working LED-lights on mudguard (forward) • Kalmar Insight extra monitoring tags
• Top lift 45 tons, hydraulic chain extension 20’-40’ (pop-up menu) • 4 extra working LED-lights on mudguard (20-40ft) (10 unique driver tags)
Chassis • 4 floating twistlocks & LED-indication lamp panel • Longitudinal Load Moment Control (LLMC) Body • 2 extra working LED-lights on cabin roof (forward)
• Strong, durable heavy-duty chassis for • Safety locking, alignment pins & sensors (4x) (pop-up menu) • Anti-slip protection on fenders and tanks • 2 extra working LED-lights on mid boom (20-40ft) Additional equipment
reachstackers • Large sideshift of ±800 mm • Electronic weight scale in main display (LLMC) • Mudguards in steel + rubber (front) • 4 extra working LED-lights on front boom (20-40ft) • Reverse camera in rear C.W. (1x) including
• Safe access steps, platform & handrails (LHS) • Rotation +195/-105 deg (2 motors & 2 brakes) Operator menu: • Mudguards in rubber (rear) • 2 extra working LED-lights on spreader (twistlocks) display 17 cm/7”
• Lifting eyes and anchor points (front & rear) • Mechanical Pile Slope (MPS) ±5 deg • Container counter with reset function, trip computer • Noise insulation kit, for the truck, minus 1 dB(A) • 2 extra reverse LED-lights on counter weight (rear) • Spreader twistlocks cameras LHS / RHS (2x),
• Good visibility over rear of truck • Lift hooks for slings on end beams (4x) and statistics inside cabin and minus 3 dB(A) outside cabin • 1 extra warning LED-beacon (on pole / RHS) incl display 17 cm/7”
• Open chassis with full access to the driveline • System voltage • 2 extra warning LED-beacon (on C.W. / LHS+RHS) • Reverse Warning System (sensors, rev camera
• Easy-to-open driveline cover plates (low noise) Electronic System 24V (G-Generation) • Actual gear Steer Axle (rear) & display)
• Lifting eyes and anchor points (front & rear) • Fully redundant 24V electrical system • Engine rpm • Steer cylinder spacer (less tyre wear) Electronic System 24V (G-generation) • Tyre Pressure Monitoring System (Bluetooth)
• Towing pin (rear - incasted) • Battery box 2x12V & main power switch • Travelling speed (km/h or mph) • Vehicle Data Interface (VDI) • Diesel powered cabin heater 5 kW
• Electric service box on chassis (LHS) • Combined hydraulic and brake oil temperature Drive Axle (front) • Alcolock in cabin
Body • 2 working LED-lights on front mudguards • Transmission oil temperature • Kessler D-102 planetary drive axle Speed and Lift Settings • Automatic Fire Suppression System
• Steps with anti-slip protection of Magnelis type (head beam) • Engine oil pressure & oil level (Volvo) • All settings can be changed and are programmable • Fire extinguisher 5-6 kg, powder
• Rear view mirrors (2x) - on front mudguards • 2 working LED-lights on boom (lift cylinders - 20ft) • Engine oil pressure only (Cummins) Wheels (tyres & rims) • A standard default factory setting is supplied • Tool kit
• Strong and protective mudguards (front & rear) • 2 working LED-lights on spreader (twistlocks) • Engine coolant temperature • Spare tyre, rim or complete wheel of various brands • Boom lift height limit; standard + override button • Cabin heater incl 220V outlet
• 2 working LED-lights on counter weight • Load weight (capacity) & Load distance (LC) • Special packages with 6-to-12 pcs, rim or wheel • Boom load centre limit; standard + override button • Engine heater incl cab heater
Steer Axle (rear) (when reversing) • Boom extension & Boom angle • Tyre dimension 18.00x25” or 18.00x33” for • Speed limit; standard (default 15 km/h) • Engine/hydraulic oil heater incl cab heater
• Kalmar steer axle, dual pivot bearings • 2 position LED-lights on each side of the truck • Clock and date standard models • Speed limit; over defined height (10 km/h at 7,5 m) • Central greasing base machine
• Steer axle with mechanical side stops (±3 deg) • 2 tail / brake LED-lights on counter weight (rear) • Operating time (hours) • Speed limit; with load outside transport position • Central greasing spreader
• El-servo power steering with double acting cylinder • 4 blinker LED-lights (front - rear / left - right) • Service time indicator (hours) Driveline • Speed warning; at 15 km/h • Filter kit 2000 hrs
• Steer axle with narrow turning radius • Flashing LED-brake lights (when reversing) • Status of heating system & AC system • Auto engine & ignition stop, after 5 min idle • Kalmar Load Measurement System
• 1 rotating warning LED-beacon (on pole / LHS) • Fuel level (diesel and optional AdBlue) • Pre-Cleaner air intake incl. raised air intake Essential Cabin (SOLAS compliant)
Drive Axle (front) • 1 reverse signal / alarm (buzzer when reversing) • Estimated operating time before empty tank • DANA TE-30500 with 5+3 gears Structure • Dual storage boxes on left and right hand side
• Durable planetary drive axle (hour/min) • Cummins QSM-11-C330 • Hydraulic sliding cabin (stroke 2375 mm), anti-colli- of bottom access steps
• Axle with 2-stage hub reduction and differential Essential Cabin • Service indicator (EU3 / Tier 3, 246 kW, 1674 Nm, 10.80 Lit) sion function to avoid container / trailer hitting cabin • Lockable fuel cap
• Wide axle for high side stability (4150 mm) Structure • Electronic weight scale in main display • Volvo TAD-1150-VE from the front
• Strong and powerful oil-cooled Wet Disc Brakes • Spacious, modern, ergonomically designed cabin Pop-up menu: (EU3 / Tier 3, 235 kW, 1581 Nm, 10.84 Lit) • Speed limitation relative to cabin position Colour
• High pressure filter (10 my) for the brakes (WDB) • Large windows, good visibility, in all directions • Overload warning in spreader / boom • Volvo TAD-1170-VE • Front window in laminated glass (AS1) • Other colour than standard - on chassis
• Separate brake oil tank (140 lit), cooling & • In-step handle (left side) • Overload warning steering axle (high or low) (EU4 / Tier 4F, 235 kW, 1581 Nm, 10.84 Lit) Comfort (specify RAL no)
breather filter • Sliding window on both sides Various warning lights & signals: • Volvo TAD-1180-VE • Seat alternatives (spring or air-cushion) • Other colour than standard - on cabin
• Tinted tempered windows • Charging battery (EU5, 235 kW, 1590 Nm, 10.84 Lit) • Seat with headrest (specify RAL no)
Wheels (tyres & rims) • Manual moveable cabin (stroke 2375 mm) • Low brake pressure • Volvo TAD-1181-VE • Adjustable armrest (LHS) • Reinforced anti-corrosion protection (extra primer)
• Drive tyres (4x); 18.00x25” or 18.00x33” Comfort • Failure indicator (KMOE5, 265 kW, 1785 Nm, 10,84 Lit) • Extra trainer seat incl 2-p safety belt (LHS)
• Steer tyres (2x); 18.00x25” or 18.00x33” • Comfortable seat, mechanical spring, high back • Safety system disconnected • Volvo TAD-1181-VE • Bracket for terminal and monitor (RHS) Documentation and Decals
• Standard rim • Adjustable armrest (RHS) & 2-point safety belt • High engine coolant temperature (China NR4, 265 kW, 1785 Nm, 10,84 Lit) • Writing pad, A4 paper box and reading lamp (RHS) • Extra documentation set (SPB, MB, IB) -
• Wheel nut protection on steer tyres • Inside rear view convex-type mirror (right side) • Low engine coolant level (Volvo only) • Extra rear view convex-type mirror printed copy
• E4 tyres • Interior lights with fade away function • Low engine oil pressure Load-Sensing Hydraulics (in cabin / left side) • Extra documentation set (SPB, MB, IB) - digital
• Fully adjustable steering wheel column incl. • Preheating engine • Hydraulic longlife fine filter with by-pass (3 my) Controls • Work shop manual - engine (printed or digital)
Driveline (CanBus) lower tilt function with pedal • Transmission oil temperature • Hydraulic oil cooling circuit for working hydraulics • G-Generation joystick - EGO • Work shop manual - transmission (printed or digital)
• Volvo and Cummins diesel engines (6-cylinder) • Mechanical adjustable operational console with • Low fuel level • F-Generation joystick - Cobra • Work shop manual - drive axle (printed or digital)
• Durable and strong engines with pre-heater levers, operational buttons & armrest (RHS) • Hydraulic oil temperature Lifting booms Climate • Work shop manual - all (printed or digital)
• Emission approval EU3/EU4/EU5 or EPA Tier 3-4F • Power steering wheel with steer knob • Safety system disconnected • Duplex 2-stage S5 (5/5, H4 = 15,1-15,2 m)* • Electronic Climate Control (ECC) incl AC
• Engine monitoring and protection system • Electric horn Indicator lamps: • Sun visor front window (black net) Training
• Fully automatic transmission DANA TE-30500 (5+3) • LED background light for buttons & switches • Head beam Attachment • Sun visor roof window (black net) • Contact Kalmar Training Centre for training
• Transmission monitoring and reverse protection Controls • Direction indication • Automatic extension 20ft-40ft incl 30ft stop • Sun visor rear window (black net) program
• Efficiency package for lower fuel consumption • Auto rev-up accelerator at lifting / tilting / spreader • Parking brake • Rotations stop spreader ±25 deg + override switch • Two extra electric fans in cabin ceiling
• Declutch function activated by brake pressure • Accelerator pedal (hanging) Fleet Management: • Extended twistlocks +250 mm (clearance 300mm) • Single wiper/washer on rear window
• Efficient radiators for engine, transmission & brakes • Double brake pedals (L + R / floor-mounted) • Equipped with telemetric hardware for • Extended twistlocks +100 mm including • Interval wiper function on rear window
• Diesel tank (550 l), cooling & breather filter • Gear lever with electronic hand brake (on/off) Kalmar Insight rubber dampers for noise reduction
• Noise efficient muffler and tall exhaust pipe • Automatic gear shifting (P1) • Additional lifting eyes on spreader (2x or 4x)
• Only first gear activated (P2) Colour • Long boom nose 1,0 / 1,6 / 2,0 m
Efficient Hydraulics • Only second gear activated (P3) • Chassis, tanks & mudguards: Red RAL 3000 • Forward tilt +/- 2 degrees
• Load-sensing variable piston pumps • Safety override for hydraulic functions (by code) • Boom, attachment & axles: Black RAL 7021 • Soft landing function sensor in spreader
• Power-on-demand with high lift & lowering speeds • Multi-function lever LHS (parking brake and gear/ • Cabin: Light-Grey RAL 7035 • Cylinder extension 20-40ft (instead of chain drive) MODEL DESIGNATION
• Pumps for boom, spreader, brakes & steering direction switch) • Rims: Light-Grey RAL 7035 • Hydraulic Pie Slope, HPS ±5 deg (side tilt), DRU 450 – 62 S5X
• Gear pumps for brake pressure & oil cooling (2x) • Combined horn and blinker lever incl. tilt lock and speed 5 km/h
• Return filters for the work hydraulics (2x/10 my) • Warning - hand brake (on/off) leaving seat Documentation and decals • Bulk handling tilting spreader (sideways) with Diesel
• Servo filter for the work hydraulics (1x/10 my) • Hour meter • Load chart diagram inside cabin side door opener Reachstacker
• Pressure filter for hydraulics / brakes (2x/10 my) Climate • Machine data sign on chassis incl. load chart • Bulk handling tilting spreader (sideways) with
• Regenerative high-speed lifting & extension • Electronically controlled heating/ventilation • Warning, tyre pressure & oil pressure stickers hatch door opener Generation
• Power steering, power brakes & ORFS-couplings • Fresh air and recirculation filter • Information & joystick stickers • Bulk handling tilting spreader (sideways) with
• Hydraulic tank (600 Lit), with breather filter • Single wiper/washer on front window • Fuse diagram container shaker function First row capacity
• Separated dual oil tanks • Single wiper/washer on roof window • Instruction manual Wheelbase
• Interval wiper functions on front and roof windows • Maintenance manual
• Spare parts catalogue Spreader, type of handling:
S = Toplift
Stacking height:
5 = 5/5 high
Big wheels
TECHNICAL INFORMATION DRIVELINES
1 Truck Model DRU450-62S5 DRU450-62S5X Truck Model DRU450
EU3 EU3 EU4 KMOE5
2 Stacking model and height Engine emission approvals EU5
Tier 3 Tier 3 Tier 4F China NR4
3 Type of handling Container handling Engine brand and series Cummins QSM11 Volvo D11 Volvo D11 Volvo D11 Volvo D11
MANDATES
4 Lift capacity, row 1-2-3-4 tonnes 45 - 31 - 15 45 - 36 - 19 Engine model QSM-11-C330 TAD-1150-VE TAD-1170-VE TAD-1180-VE TAD-1181-VE
1965 - 3815 1865 - 3815 Exhaust after treatment system type No No DEF + SCR + ASC DOC + DPF + DEF + SCR + ASC
5 Load centre, from front face of tyres, L4-L5-L6-L7 (mm)
- 6315 - 6315
Engine, fuel / type Diesel / 4-stroke turbo intercooler
6 Stacking capacity in container row 1-2-3 of 8'6" / 9'6" 5/5 - 5/4 - 4/3 5/5 - 5/4 - 4/3
Engine, layout / injection 6 cylinder inline / electric direct injection
7 Spreader type, extension stops, locking (ft) Mechanical Pile Slope (MPS) by 4 cylinders / 20', 30' and 40' / 4 Twistlocks
Engine displacement (dm3) 10.82 10.84 10.84 10.84 10.84
8 Wheelbase L3 (mm) 6250
248 (246) @ 1800-2000
Max power @ engine speed (kW) 235 @ 1450 - 2000 235 @ 1450 - 2000 235 @ 1450 - 2000 265 @ 1450 - 2000
(2100)
9 Service weight (kgs) 69800 76900
Max torque @ engine speed (Nm) 1674 @ 1100-1400 1581 @ 950-1450 1581 @ 950-1450 1581 @ 950-1450 1785 @ 950-1450
10 Axle load front at load centre L4, unloaded – at rated load (kgs) 35000 - 100200 36000 - 101200
WEIGHTS
20 Boom type - cylinder design Duplex 2-stage boom with 2 lift cylinders and 1 extension cylinder Alternator, type / power (W (V/A)) AC / 3360 (28 x 120) AC / 3080 (28 x 110) AC / 3080 (28 x 110) AC / 3080 (28 x 110) AC / 3080 (28 x 110)
45 31 45 36
32 Ground clearance, min. (mm) 250
45 31 45 36
33 Width of truck B (mm) 4150 45 31 15 45 36 19
45 31 15 45 36 19
38 Type of engine Diesel / 4-stroke / Turbo 45 31 15 45 36 19
40 Travelling speed forward, unloaded – at rated load (km/h) 26 - 22 26 - 22 8’6” container size 9’6” container size 8’6” container size 9’6” container size
POWERTRAIN
44 Lifting speed, unloaded – at 70% of rated load (m/s) 0,42 - 0,25 0,42 - 0,25
45 Lowering speed, unloaded – at rated load (m/s) 0,36 - 0,36 0,36 - 0,36
51 Noise level EN12053 - equivalent outside cabin LwAZ 107 - 109 107 - 109
MIS.