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Draft Drilling Program SET-01 - For External
Draft Drilling Program SET-01 - For External
SET-01
TABLE OF CONTENTS
South East Tonga-1 (SET-1) is proposed as exploration well by targeting structural reservoir
from Lower Sihapas Formation as the main target. The sand layers of reservoir targets were
identified by 2D seismic data (latest data went through inhouse reprocessing in …) and
supported by correlation & interpretation from adjacent wells in Tonga Field and
surroundings.
South East Tonga structure is located in the SE part of Tonga Block. Compared to the already
producing Tonga Field, the structure is geologically situated in the deeper part of Mandian
Graben, making it closer to the kitchen area (approximately 2 km towards kitchen). This
structure has similar interval target within Lower Sihapas Formation. Due to its proximity (only
4 km away) to the regional kitchen (source rock deposits), it has higher chance of being
charged by hydrocarbon.
Resources estimation that P90 of Lower Sihapas sand is 4.32 MMBO, P50 is 22.54 MMBO, and
P10 is 56.92 MMBO.
The Central Sumatra Basin is bounded by Late Miocene – Recent volcanic arc of the Bukit
Barisan Mountains in the west, Kampar – Tigapuluh High to the south, Asahan Arc at the
northern part, and east side by Sunda Craton. There are active structural elements in Sumatra
Region with southwest trend, parallel with the Sunda Trench, outer-arc ridge and basin,
Barisan volcanic arc and Great Sumatra fault zone.
The Tonga Block lies in the west Central Sumatra Basin. This block is situated in the Barumun
Through which has narrow, shallow half graben with approximately 150 km in length,
extending from Perbaungan Graben in north side to Tonga Field and Dalu¬dalu thrust fold belt
that become the southern part of basin edge. The characteristic of Barumun Through is
dominantly filled by the upper red bed that contains brown shale, and showing the high
amplitude above basement.
Tertiary tectono - stratigraphic cycles in the Tonga Block, can be divided into four main units,
these are:
1 Middle Eocene – Late Oligocene (Syn Rift Sequence),
2 Late Oligocene – Early Middle Miocene (Transgressive Sequence),
3 Middle Miocene – Early Pliocene (Regressive Sequence) and
4 Late Pliocene – Recent (Volcaniclastic Cycle).
Pre-Tertiary Basement
The Pre-Tertiary basement rocks are well exposed in the SW and NW of the Tonga Block. The
basement is composed of meta-sediment/metamorphic rocks, consisting of slates, phyllites,
schists, meta tuffs and minor limestones. The basement complex is intruded by a number of
biotite/cassiterite granites such as those exposed along the Pulau Gadang High. No age
diagnostic fossils are found in the basement lithologies, which are generally considered to be
Lower Carboniferous to Mid Permian in age. The basement complex is unconformable
overlain by Pematang Formation or younger formations.
Regressive Sequence
The Middle Miocene period of tectonics recognized throughout the Central Sumatra Basin
terminated the transgressive cycle of deposition and sedi-ments of the regressive cycle
unconformable overly the Telisa Formation, which was deeply eroded in parts.
Petani Formation
This formation comprises white gray calcareous claystone and siltstone with occasional
intercalations of coal and tuffs. Bioturbation and the occurrence of planktonic and benthonic
foraminifera indicated an inner to middle neritic environment of deposition.
Volcaniclastic Cycle
Volcanics and volcano-clastic rocks of the Kota Alam Volcanic series crop out throughout the
Tibawan, Pendalian, and Kota Mesjid Sub-basins. The volcanic series are intermediate to basic
in composition and are interpreted as correlatives of the Minas Formation in the Central
Sumatra basin.
1.2 Objective
Refined geological interpretation using 2D & 3D seismic data shows a more detailed
evaluation of the South East Tonga prospect. The 3-ways dip of the structural trap in South
East Tonga prospect at Lower Sihapas Fm. can be accurately defined and calculated. The SET-
1 exploration well is proposed to prove the existence of hydrocarbon within the interval,
which is closer to Mandian Graben kitchen area compared to Tonga structure.
The drilling result is expected to give more information about reservoir distribution,
hydrocarbon contact, and evaluate the reservoir deliverability. As an exploration well, SET-1
will be located relatively on the top of South East Tonga structure, inside P90 boundary of
Lower Sihapas fault-bounded anticline.
Figure 1.4 Seismic line section with trend N-S that shown migration model from Pematang Brownshale
Formation to Lower Sihapas and Pematang sandstone
Figure 1.5 Depth structure map of Lower Sihapas Formation as the main reservoir target in SET-1
Table 1.1
The Formation Top and Reservoir Targets of SET-1 Proposed Well (GL estimate at 787 ft *surveyed
before DSP is done)
Reservoir Target Depth (ft TVDSS) Depth (ft MD) Thickness (ft)
Telisa 2967 3754 836
Top Upper Sihapas 3803 4590 1209
Top Lower Sihapas 5012 5799 68
Sand A 5012 5799 68
Sand B 5080 5867 65
Sand C 5145 5932 114
Sand D 5259 6046 173
Sand E 5432 6219 266
Sand F 5698 6485 115
Pematang 5813 6600
TD @Top Pematang 5813 6600
Tonga-03 as offset well for SET-01, is the exploration well of PT Mosesa Petroleum, this wells
are a Directional well with coordinate Surface Lat: 1° 17’47.41” N Long: 99° 49’ 13.17” E, sub-surface
Lat: 1° 17’ 47.31” N Long: 99° 49’ 18.02” E, located in Desa Padang Garugur, North Sumatera Province.
The primary objective of this well is to prove appraisal potential oil reserves of Sihapas Sands. The
well was accomplished in 24 days. The well was spuded on May 05th, 2011 at 06:00 WIB and June
29th, 2011 at 12:00 WIB, reached TD at 6,161 ftMD KB. The well penetrated the Petani, Telisa, Upper
Sihapas, Lower SIhapas, Upper Pematang and Lower Pematang Formations.
The SET-01 well program assumes 54 days will be required from spud until the well
completed. The casing program is shown in the Table 2.1. A proposed drilling time versus
depth curve for SET-01 is shown in Figure 2.2.
TABLE 2.1
SET-01 WELL DESIGN
20 Driven 100 -
3
13 /8 17 ½ 2311 9.0 - 9.5
5
9 /8 12 ¼ 4611 9.5 - 10.5
Note: LCM must be available at well site and Mud Weight used should be discussed first with Drilling
Supervisor & Well Site Geologist
Time VS Depth
0
TIME VS DEPTH
1
1. Drill 17-1/2" Hole
1000
2. Run 13-3/8" Casing & Cement Job, Work on BOP
3. Drill 12-1/4" Hole
4. 12-1/4" OH Logging, Run 9-5/8" Casing & Cement Job, Work on BOP
5. Drill 8-1/2" Hole
2000 6. 8-1/2"OH Logging, Run 7" Liner Casing & Cement Job, Completion, WellTest
3000
DEPTH, FEET
3
4000
5000
5
6000
6
7000
8000
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
TIME, DAYS
FIGURE 2.2
TIME VS DEPTH CURVE
FIGURE 2.3
PORE AND FRACTURE PRESSURE SET-01
Pf/Mf 0.6 - 1 / 1.1 - 1.9 0.2 - 0.9 / 1 - 1.8 0.8 - 0.9 / 1.7 - 1.9
Cl- >34,000 ppm >34,000 ppm >34,000 ppm 24000 - 25000 Min
2.6 Wellhead
TABLE 2.6
WELLHEAD
Casing
Section Bottom Top
Size
20” 20” 2M Starting Head 21-¼” 2M Flange Top
A 13-3/8” 13-3/8” 3M Slip on lock bottom 13-5/8” 3M Flange Top
5
B 9- /8” 13-5/8” 3M Flange bottom 11” 5M Flange Top
C 7” 11” 5M Flange Bottom 11” 5M Flange Top
D 7” Single X-Mastree 5M
Drilling Pressure
Last Casing Description (from bottom to top)
Section Rating
Note: BOP Equipment should be discuss first with Drilling Supervisor & Drilling Engineer. Check Rig Floor
height to match BOP stack height.
Setting
Depth Plug Seal Pipe Blind/Shear Surface
Annular
Casing String Bump Assembly Rams Rams Equipment
(ft MD (psi)
(psi) (psi) (psi) (psi) (psi)
KB)
Function
20” Conductor 100 NA NA NA NA NA
test
13 3/8” Surface 2,311 500 over 2000 300/2000 300/2000 300/2000 300/2000
95/8” 1000
4,611 2000 300/2000 300/2000 300/2000 300/2000
Intermediate over
7” Production 1000
6,624 2000 300/2000 300/2000 300/2000 300/2000
liner over
Note:
• Pressure tests shall be proceeded by a low pressure test of 300 psi for five (5) minutes. High pressure
tests to be 10 minutes duration. Chart recorder shall be used for all tests, signed and submitted with
the daily reports.
• Routine BOP test frequency shall be fourteen (14) days, or on the first bit trip after this period has
elapsed.
• The contractor is responsible for maintaining an auditable record of pressure tests for all equipment
including safety valves. These records are to be provided to the Operator prior to spud.
• The plug bumping pressures, when and if annulus packers are used and set, are subject to packer set-up
which will be determined when actual depths and mud weights are known.
Note: Nozzle bit used should be discussed first by Drilling Supervisor & Drilling Contractor Services.
TABLE 2.11
CEMENTING PROGRAM
Free Water 0 0 0
NOTE:
• The detailed cementing program will be provided by the cementing company.
• Cementing tests will be conducted with water and cement samples from the rig to confirm additives and
thickening times
TABLE 2.12
LOGGING PROGRAM
NOTE:
• The detailed logging program will be discussed with the Town
TABLE 2.13
CUTTING SAMPLING
Hole Size 17 ½” 12 ¼” 8 ½”
TABLE 2.13.1
DRILLING HAZARD SUMMARY
TABLE 2.13.2
HOLE PHASE: 12-1/4 inches hole, Set 9-5/8 inches casing
Possible casing sticking Poor cement job on Low : not a problem on Adequate mud
surface casing and offset data properties and hole
possible low LOT. cleaning prior to
running casing.
WL < 10 cc 30 min.
The squeeze at casing
shoe to acquire a good
LOT
TABLE 2.13.3
HOLE PHASE: 8-1/2 inches hole, Set 7 inches casing
Possible lost circulation Increase time and cost Moderate Adequate lost
zones with high due to mud losses circulation and mud
overbalance mud materials will be
weight available.
Gas migration while Poor cement job due to Moderate. The use of a cement
cementing production gas channelling additives (gas block) to
casing Possible loss of well stop gas migration. The
control use of LCM additives on
spacer/cement slurry.
Minimum WOC 6 hrs
The well program assumes there is no shallow gas and pressure, however the proper diverter
will be installed prior to drilling. The next sands formation will be encountered After set 9
5/8” casing where the BOP has been installed. The drilling crew should be ready for any gas
kick/potential gas flow in this well.
The leak-off test (“LOT”) at each casing seat is critical for the well design. If the LOT does not
meet minimum casing design requirements consideration will be given to squeezing the shoe
until an adequate LOT is achieved or the maximum available LOT is determined. The next
casing setting depth will be dependent on the LOT achieved, the ECD and the mud weight
required.
The loss circulation may be encountered. The treatment of loss circulation should be
depending on the type of losses. The drillers must be prepared to pick up immediately if losses
occur and commence filling the annulus with reserve mud. The drill string should be
reciprocated and rotated to avoid packing off. Extreme care to prevent getting stuck if total
losses occur. The drilling supervisor and Mud Engineer should ensure the availability of LCM
on-site.
There may be problems with tight hole that is caused by the swelling clays or unconsolidated
shale. The potential of sticking the drill-string is high so if tight hole is encountered while
wiper trips and increased mud weight will be used. The utilization of Black Magic/Mill Free/EZ
Spot mud chemical has been recommended to get free pipe.
There is no hazardous levels of H2S and CO2 have been recorded during testing the Sihapas
sands formation, H2S, or hydrogen sulfide, is a highly toxic gas that can be encountered during
drilling for oil and gas. It is important to take proper precautions to prevent exposure to H2S,
which can have serious health effects, including respiratory failure and death.
Here are some mitigation measures that can be taken to prevent exposure to H2S during
drilling operations:
Monitoring: One of the most important measures for preventing exposure to H2S is to
monitor for the presence of the gas. This can be done through the use of gas detection
equipment, such as portable gas monitors and fixed gas detection systems. It is important to
regularly test the air in and around the drilling rig to ensure that H2S levels are within safe
limits.
Ventilation: Proper ventilation is also critical for preventing exposure to H2S. This includes
ensuring that there is adequate airflow in the drilling area and that exhaust fans are properly
functioning. In some cases, it may be necessary to use a ventilation hood or other specialized
equipment to control H2S emissions.
Personal Protective Equipment (PPE): Workers in the drilling area should always wear
appropriate PPE to protect against H2S exposure. This may include respiratory protection,
EMP Tonga Drilling Program SET-01 Page 25 of 62
such as a self-contained breathing apparatus (SCBA), as well as protective clothing, gloves,
and eye protection.
Training: Workers should be properly trained on the hazards of H2S and how to recognize and
respond to a potential exposure. This includes knowing how to use gas detection equipment
and how to properly don and doff PPE.
The Drilling Procedure is to be used as a guidance only. Changes can and should be made in
respond to actual drilling conditions. Proposed changes to the program should be made only
after consulting with the Drilling Supervisor, Drilling Superintendent with the approval of the
Drilling Manager.
1. Inspect and ensure the rig equipment has been completed and it is in good condition for
drilling the all section based on the contract equipment list. The contractor should supply
the certificate of last equipment’s inspection or pressure/function test. Conduct third party
Inpection where required.
2. Well Control refresher is a mandatory for Drilling supervisor, Rig Superintendent, Tool
pusher, Driller and Assistant Driller. It will be conducted by DWO Depatment.
3. The 21 ¼”-2M Diverter and 21 ¼”-2M Annular ram shall be tested on the supplier workshop
and witness with Company Representative prior to send to rig site.
4. Mobilize the rig to SET-01 surface location. Prior to mobilize, inspect and handover location
from Authority Area.
5. Ensure the supply of drill water from the water wells or river to mud pit is sufficient prior
to spud in and drilling operation.
6. Ensure enough stock of mud chemicals, barite, and cement at rig site.
7. Ensure physically the complete of wellhead equipment including test tool, wear bushing
and its retrieve/running tool, adapter spool, seal, ring gasket, etc. are available on the rig.
8. Ensure with Rig Superintendent the wellhead drawing, or BOP stack up for wellhead
flange/clamp sizes and pressure ratings. Ensure all BOP related equipment, spools,
adaptors, ring gaskets, etc required for BOP stack up are available on the Rig. Ensure on the
required space below rig floor the maximum height of BOP stack up.
9. Ensure the integrity of the well site including its drainage, water wells and cutting pits.
10. Ensure float valves of all sizes of BHA are non-ported types. It will be the policy of this well
for all BHA’s to use a non-ported float.
11. Rig up and conduct proper function test for rig pumps, pump lines, mud pits and its lines,
mud mixing system, all solid control equipment (shale shakers, desander, desilter, mud
cleaner and centrifuges), rotary table and kelly. Calibrate the rig pump and calculate its
efficiency.
12. Pressure test rig pump, pump lines, standpipe manifold, rotary hose, swivel, Kelly, Kelly cock
(upper and lower) to minimum of 3,000 psi – 10 minutes.
13. Mobilize 13 3/8” casing and its accessories from the yard/stagging area to rig site.
14. Rig up and function test cementing units and its lines, cement silos, cement cutting and
bulking systems.
15. Rig and all third parties’ equipment/personnel will not go on operating rate until PT EMP
Tonga drilling supervisor is satisfied that their equipment are rigged up properly and tested,
and the sufficient drill water supplies are available on the rig
16. Mix 12.8 ppg Kill Mud in reserve pit and 11.2 ppg KCL PHPA in active system ensure the mud
is sufficiently sheared before spudding well.
NOTE: Prior to drilling any section of hole, the Drilling Supervisor, Contractor Rig Superintendent
will hold a safety meeting with the mud engineers, cementer, mud loggers, toolpushers,
drillers and rig crew in attendance. The drilling hazards, casing point, anticipated
formation pressure, mud weights and the operational procedures to be followed will be
reviewed.
Note:
• Be ready with 120 bbls 12.8 ppg Kill Mud.
• Never close the well or never close 21-¼” Diverter and diverter line at the same
time at any condition. During killing procedures, if required, must continue
pumping kill mud/mud/water and divert the flows thru opened Diverter Line to
the air/cutting pit.
• Optimize hole cleaning, circulate at maximum rate as specified in the drilling
parameters. Optimize the shaker screen sizes applicable for the flow rate and max
allowable solid content in mud. Optimize mud cleaner with 80,100 Mesh screen
and centrifuges.
• Serious consideration must be given on hole cleaning. If pump capability cannot
catch up with cuttings produced, try pumping hi-vis pill occasionally or circulate
a little longer prior to connection. Flow rate of 800-1000 gpm is suggested to drill
at this section
• Sweep hole with 30 bbls of 80 sec/qt Hi-Vis every 3 stands drill, only if required.
• Be ready with 200 bbls 12.8 ppg Kill Mud before spud in.
• If the gas presence, stop drilling and circulate until all gas circulated out. Stop
pump and observe for flow.
o If no flow: continue drilling.
o If there is a flow,
▪ Open diverter valves, close diverter, and pump kill mud with
higher rate, 500 GPM min.
▪ Continue drilling with kill mud.
Note: number of tubular joint of every item should be under Drilling Supervisor
suggestion.
2. Clean out a 20” driven pipe from surface to shoe, approx at 100 ft. Circulate hole with
9.0 ppg mud. Slowly penetration around shoe to avoid back out shoe joint.
3. Max WOB 1-2 klbs. Min. 60 RPM or refer to drilling supervisor.
4. Optimize hydraulic for good hole cleaning and bit horsepower.
5. Drill vertical hole to 13-3/8” casing shoe, ream each stand prior to making a
connection, use Hi-Vis sweeps to clean hole (if required). Flow check, 5 min. The
wellsite geologist and G&G from Jakarta office will advise the setting depth.
Section drilling target & parameters:
6. At 13 3/8” Casing Point Depth, circulate hole clean, sweep with Hi-Vis if required.
Wiper trip (pump out of hole or slow back ream if required) to 20” casing Shoe, flow
check-5 min and RIH back to bottom. Circulate and drop carbide. Pull out of hole to
shoe. Flow check – 5 min. Monitor trip tank while POH to surface (Flow check-5 min
prior BHA pass through BOP).
▪ Drilling supervisor, tool pusher/rig superintendent must on the rig floor during
pulling out of hole operations until bit is up in casing string.
▪ Trip sheet should be made while tripping in/out.
▪ Circulate with 800-1,000 GPM, twice bottoms up.
▪ Reduce mud viscosity if considered necessary to minimize fracturing/losses.
▪ Observe and monitor wellbore while drilling and tripping for any shallow gas
presence and other anomaly.
▪ Mud engineer must control mud properties, make adequate dilution. Utilize
additional polyamine and or Soltex on mud system when experience with gumbo
or reactive shale.
▪ Do not leave the hole open too long. Work to fill up and to run 13 3/8” casing as
soon as possible but not to induce surging.
7. BOP Operation
▪ Retrieve wear bushing.
▪ Change top 5” rams with 13 3/8” ram.
▪ Test bonnet seal to 500 psi.
8. Conduct Pre-job safety meeting before running casing & continued with cementing
job, conduct a pre-job safety meeting with all parties involve to discuss action items
and contingencies.
9. Casing Operation
Rig up 13 3/8” casing handling tools and and or fill up tool. Run 13 3/8” casing as
follows: (Conditional)
Setting Depth
Description No. Length (ft) Weight (ppf) Grade Conn
(ft MD KB)
Total Depth 2,311
13 3/8” Float shoe 1 2 2,309 72 L-80 BTC
13 3/8” Casing 1 40 2,269 72 L-80 BTC
13 3/8” Float collar 1 2 2,267 72 L-80 BTC
13 3/8” Casing 57 2,271 -4 72 L-80 BTC
10. Circulate to clean and condition hole for cementing (break circulation slowly and
increase periodically until annular velocity around casing similar with while drilling).
Check for any gas to surface. Reciprocate casing while circulating if possible. circulate
minimum of one casing volumes and lower mud rheology, cut YP to 12. Take final
circulating temperature.
11. While circulating, conduct a pre-job meeting with all parties involve to discuss action
items and contingencies.
12. Cementing Job
• Make sure Top & Bottom Plug has placed inside of cementing head
(withnessed by company man or company representatives).
• R/U cementing lines & cementing head. Flush cement lines with water, rig up
lines, break circulation and test lines to 2500 psi for 5 mins. Cementing head is
suggested with tattle tale
• Circulate to clean and conditioned hole for cementing (break circulation slowly
and increase periodically until AV around casing similar with while drilling).
Check for any gas to surface. Reciprocate casing while circulating if possible.
Circulate minimum of one casing volumes and lower mud rheology. Take final
circulating temperature.
• Pump spacer (spacer weight do not over than 2,0 ppg from last mud weight in
hole, spacer volume will be discussed prior to cementing job).
• Release bottom plug
• Pump Cement 13 3/8” as per cementing program:
o 15.8 ppg tail slurry and 12.5 ppg lead slurry
o The slurry should be re-tested on location prior the cementing job
o The slurry column length from the proposed casing shoe until the surface.
Using 100% excess for open hole by carbide lag check or depend on well
condition (will be follow as per update cementing program).
13. Wait on cement until sample cement gets hard. Monitor 20” x 13 3/8” annulus for fluid
level drop.
14. Function and Pressure test 13 5/8” BOP’s on test stump while wait on cement.
15. BOP Operation
• Pick Up 21-¼” Diverter,
• Rough cut 13-3/8” casing, L/D excess casing, N/D Diverter,
• Perform top job cement (if required)
16. Cut off and dress 13-3/8” casing.
17. N/D Diverter package. If no cement returns are observed then conduct a top job using
lead slurry formulation. Remove 21 ¼’ 2M Starting head and Ring up between 13-3/8”
Casing x 20” Casing.
18. Final cut 13 3/8” Casing.
19. Check ring grooves, casing spool and casing hanger sealing area are free from damage.
Drift casing head and check wear bushing fits correctly prior to be installed. Install
casing head 13 3/8” 3M Slip On Lock Bottom x 13 5/8” 3M Flanged Top.
20. Pressure test casing head to sufficient pressure with wellhead engineer calculation.
Install drilling spool 13-5/8” 5 M. Lower 13-5/8” 5M BOP groups, RIH and set test plug.
21. Test BOP rams and choke manifolds as per program.
22. Retrieve the test plug, set wear bushing.
Note:
• KCL/PHPA will be used to drill this section. Mud Engineer need to control the quality
of this mud.
• Optimize hole cleaning, circulate at maximum rate as specified in the drilling
parameters. Optimize the shaker screen sizes applicable for the flow rate and max
allowable solid content in mud. Optimize mud cleaner with 100 Mesh screen and
centrifuges.
• Sweep hole with 30 bbls of 80 sec/qt Hi-Vis every 3 stands drill, only if required.
• Be ready with 120 bbls 12.8 ppg Kill Mud.
• Do not leave the hole open too long.
• Mobilize 9-5/8” casing and its accessories from the yard/stagging area to rig site.
• Mobilize cement to rig site.
• Avoid swab and surge pressure.
• Vital to maintain hole full at all the times.
• Intra-Petani is known as predominantly reactive shale/clay.
• Be aware with gas pocket. If shallow gas exist, circulate hole until gas clear. Increase
mud weight if gas still exist.
• DC exponent should be updated and reported the estimate pore pressure on daily
morning report.
• If background gas increase, connection gas is appearing, and find out anomaly
drilling parameter. It must be reported to rig floor and Drilling Supervisor
immediately.
• Ensure LCM are onsite
• Ensure 12-1/4” PDC with 5 blades complete with variance of nozzle are onsite.
• Ensure electric wireline logging are onsite
Note: number of tubular joint of every item should be under Drilling Supervisor suggestion
RIH to tag Top of Cement.
3. Drill out cement inside 13-3/8” casing, plug, float collars, & float shoe.
• Increase mud weight to 9.5 ppg
• Optimize hydraulic for good hole cleaning and bit horsepower.
• Use larger jets in case LCM are needed to cure losses.
• When the Rock bit close to top of cement, run slowly and tag gently to avoid
bumping and breaking of bit cutters
• Slowly penetration around shoe to avoid back out shoe joint.
• Max. WOB 2-6 klbs. Min. 80 RPM.
4. Drill 10’ new formation. Circulate hole condition with 9.5 ppg mud. Perform Leak of test.
• Perform LOT using cementing unit with maximum rate 0.25 bpm and record the
pressure taken from the low ranges gauge.
• Prepare to squeeze the shoe if LOT value is below 16.0 ppg. Call Jakarta for the
LOT result.
• Plot LOT in pore pressure plot and based on this data make assessment of the kick
tolerance at ~ 4,611 ft (propose 9 5/8” casing shoe).
Note: The leak-off test (LOT) at each casing seat is critical for the well design. If
the LOT does not meet minimum casing design requirements consideration will be
given to squeezing the shoe until an adequate LOT is achieved or the maximum
available LOT is determined.
5. Circulate bottoms up. POOH to surface. Replace 12-1/4” Rock Bit with PDC Bit. Run in Hole
to bottom.
6. Drill ahead vertical hole to estimated +/- 4,611 ftMD. Observed the formation hardness
while drilling to modify drilling parameter if required.
13. Circulate to hole clean and conditioning for cementing (break circulation slowly and
increase periodically until AV around casing similiar with while drilling). Check for any gas
to surface. Reciprocate casing while circulating if possible. Circulate minimum of one
casing volumes and lower mud rheology cut YP to 12.Take final circulating temperature.
Increase mud weight if required. Prepare to mix cement at cementing unit
14. While circulating, conduct a pre-job meeting with all parties involve to discuss action
items and contingencies.
15. Cementing Job:
• Make sure Top & Bottom Plug has been check & placed inside of cementing head.
• R/U cementing lines & cementing head. Flush cement lines with water, rig up
lines, break circulation and test lines to 5000 psi for 5 mins. Cementing head is
suggested with tattle tale
EMP Tonga Drilling Program SET-01 Page 37 of 62
• Pump spacer (spacer weight do not over than 2,0 ppg from last mud weight in
hole, spacer volume will be discussed prior to cementing job).
• Release bottom plug
• Cement 9 5/8” casing as per program using 13.5 ppg lead slurry and 15.8 ppg tail
slurry (will be follow as per update cementing program)
o The slurry should be re-tested on location prior the cementing
job.
o Using 50% excess volume by carbide lag check or caliper
meassurement, depend on well condition (will be follow as per
update cementing program).
o Check weight of cement pumped every 20 bbls mixing fluid
pumped.
o Record all pumping pressure.
• Bump plug with 1,000 psi over final pump pressure, hold for 5 minutes. If plug
does not bump plug with calculated displacement, the maximum displacement
should not exceed theoretical volume to float collar plus ½ shoe track volume
• Bleed off pressure and check floats holding. Open the side outlet casing head
valve, and flash out the diverter package and casing head from any
access/contaminated cement.
• Mud Engineer should check weight of contaminated cement
16. Close 9-5/8” Pipe ram to minimize gas influx & possibility of cement kick. WOC until
sample cement gets hard, Retrieve studs between BOP and wellhead and left 6 studs in
cross position. Monitor 13-3/8” x 9-5/8” annulus pressure. Rig down cementing head &
line. Disconnect diverter line & L/D cementing head.
Note:
• KCL/PHPA drilling fluid will be used to drill this section. Mud Engineer need to
control the quality of this mud.
• Possible lost circulation during drilling through Primary objective, The prevention
can be seen in the Lost Circulation attachment.
• Optimize hole cleaning, circulate at maximum rate as specified in the drilling
parameters. Optimize the shaker screen sizes applicable for the flow rate and
max.allowable solid content in mud. Optimize mud cleaner with 170 Mesh screen
and 200-220 centrifuges.
• Sweep hole with 30 bbls of 80 sec/qt Hi-Vis every 3 stands drill, as required.
• Be ready with 120 bbls 12.0 ppg Kill Mud.
• Mobilize 7” casing with its accessories from the yard/stagging to rig site.
• Mobilize cement to rig site.
• Do not leave the hole open too long.
• Avoid swab and surge pressure.
• Ensure the gas detector of Mud Logging and all sensors are working properly.
• If background gas is increase, connection gas is appearing and find out anomaly-
drilling parameter. It must be reported to rig floor and Drilling Supervisor
immediately.
• Vital to maintain hole full at all the times. Main target will be in Sihapas formation
• Ensure LCM are onsite.
• Estimate Pore Pressure must be reported on daily morning report.
• If got background gas increase, connection gas is appearing and find out anomaly
drilling parameter, it must be reported to rig floor and company man
immediately.
• If got drilling break 1 meter, stop drilling. Circulate b/u to ensure gas cut mud
release from mud system.
• Ensure degasser working properly
• Ensure 12-1/4” PDC with 5 blades complete with variance of nozzle are onsite.
• Ensure Electric wireline logging tools and coring equipment are onsite
Number of Item /
No Item Nominal Size
Joint Number
1 Rock Bit-PDC Bit 8-1/2” 1
2 Bit Sub w/ FV 1
3 Drill Collars 6-1/4” 1
4 Stabilizer 8-1/2” 1
5 Drill Collars 6-1/4” 7
6 X/O 1
7 Drilling Jars 6-1/2” 1
8 X/O 1
9 Drill Collars 6-1/4” 1
10 HWDP 5” 10
Note: number of tubular joint of every item should be under Drilling Supervisor suggestion.
RIH to tag TOC
3. RIH 8 ½” Rock Bit inside 9 5/8” casing. When Rock Bit close to top of cement, run slowly
and tag gently to avoid bumping and breaking of Rock Bit cutters.
4. Drill out cement inside 9-5/8” casing, float collars, shoe track casing, float shoe.
• While 20 ft from float shoe (TD) or at Mid of shoe track joint, conduct pressure
test casing with 2000 psi. Pressure test casing to sufficient pressure for
performing LOT. Ensure the pressure are not more than casing burst rating
pressure.
• Slowly penetration around shoe to avoid back out shoe joint.
• Max. WOB 2-6 klbs. Min. 80 RPM or refer to Bit Technician Specialist advised.
5. Drill 10’ new formation. Circulate hole condition with 9.0 ppg new mud. Check if any gas
trip perform. Pull out bit to last casing shoe & conduct LOT
• Perform LOT using cementing unit with maximum rate 0.25 bpm and record the
pressure taken from the low ranges gauge.
• Prepare to squeeze the shoe if LOT value is below 16.0 ppg. Call Jakarta for the
LOT result.
• Plot LOT in pore pressure plot and based on this data make assessment of the kick
tolerance at ~ 6,611 ft (propose 7” casing shoe).
12. Logging
EMP Tonga Drilling Program SET-01 Page 42 of 62
R/U eletrical wireline logging. Run electrical logging as per program. The final logging
program to be advised.
• Wiper trips every 2 times logging (maximum 3 times logging) and Drilling
Supervisor should be advice for wiper trip.
• Wiper trips (if required), M/U Slick assembly, RIH to TD. Circulate hole clean, flow
check 5 minuts, POOH to surface.
• Observe annulus when run logging.
• Be prepared with 7” lubricator and pack off seals.
13. BOP Operation
• Retrieve wear bushing.
• Change top 5” rams with 7” ram.
• Test bonnet seal to 500 psi.
14. Conduct Pre-Job Safety Meeting before running casing & continued with cementing job,
conduct a pre-job safety meeting with all parties involve to discuss action items and
contingencies.
15. Casing & Cementing Operations
- Rig up 7” casing handling tools and fill up tool.
- Make up 7” Liner hanger and running tools, lay out same in V-door, Run 7" casing as per
Casing Program and Tally
Setting
Length Weight
Description No. Depth Grade Connection
(ft) (ppf)
(ft MD KB)
Total Depth 6,624
7” Float shoe 1 2 6,622 32 L-80 BTC
7” Casing 2 80 6,542 32 L-80 Vam top
7” Float collar 1 2 6,540 32 L-80 BTC
7” Liner 49 1,929 -4 32 L-80 Vam top
Note:
a) Check actual ID of casing and inform to Jakarta for calculate cement volume
b) Apply Thread lock compund on first 3 joints, tag float shoe and float collar.
c) Check the integrity of float equipment.
d) Ensure that all casing has been rabbit with proper size.
e) Run Bow centralizer 20 ft above shoe and at top of jt #3, #5 and 1 ea every five or
six joints. And 1 rigid centralizer to position around wellhead area. One bow
centralizer every joint in production zone. Minimize centralizer utilization to
reduce tight hole while run casing
f) Ensure that all 5” DP has been rabbit with proper size refer to OD of pipe dart
g) Fill up casing every five joint if the fill up tool is unavailable.
h) Circulating swedge must be available on rig floor.
i) Prepared to wash the casing to bottom but use extreme care not to stick the
casing at the 7” casing setting depth is critical to the success of the well
j) The optimum torque of 7” liner will be determined by casing running services.
Check triangle mark for the first 10 jts while making casing connection. Re-check
every 10 jts.
EMP Tonga Drilling Program SET-01 Page 43 of 62
k) The good primary cement job on 7” casing is critical for the isolation between
production zone and reduce the production skin.
16. Pick up liner hanger jt. Make up wiper plug and hanger. RIH with pup joint. Confirm total
weight of liner.
17. Change top 7” rams with 5” ram.
18. Run liner in hole on drill pipe, monitor returns for losses while RIH. Circulate liner at 9-
5/8” casing shoe. Wash last stand to bottom, increase circulation rate slowly monitoring
PVT for losses. Circulate minimum of one casing capacity, reciprocate casing throughout.
Note : Liner hanger type used is a non-rotating liner hanger which could not be rotate while
RIH. Consult with Liner Hanger Engineer for an advice.
19. Drop ball and set liner hanger (refer to liner hanger program as per Liner hanger
specialist), release running tool, cement 7” liner as per program. Release DP dart. Displace
with small amount of cement. Continue pumping displacement with mud. Observe when
the dart latches in and shearing off the liner wiper plug.
20. Pressure up to 1500 psi to set liner hanger as per Liner hanger set procedure
21. Batch Mix Tail Slurry on Batch mixer (Max 120 Minuntes)
22. Pump Spacer and Pump Tail cement slurry
23. Drop DP Wiper Plug
24. Pump theoretical displacement, bump plug with 1000 psi above final circulating pressure.
If plug does not bump, displacement should not exceed the calculated volume to float
equipment plus 1/2 shoe track volume.
• The cement slurry should be tested using cement and water sample from field
prior the cementing job.
• The Tail slurry type to be advised. The excess slurry volume to be determined
based on caliper log or hole condition.
25. Bleed off pressure and check floats holding. Pick up engage dogs and set liner packer (or
as per DWO recommendation). Release liner running tool.
26. POOH 5-10 ftMD, Reverse circulates. Observe any cement returns. Pressure test packer
to 2000 psi. POH with running tool to surface
27. Make up 8 1/2” Mill tooth bit and clean out BHA. RIH and clean out cement to top of 7”
Liner. Circulate hole clean. Record top of 7” liner depth. POOH.
28. Make up 6” Rock bit and slick assembly (tappered string 3-1/2” – 5” DP). Drill out cement
inside 7” liner, float shoe, circulate clean. Continue RIH 6” assembly to TD. Circulate hole
clean. POOH.
29. Make up 6” Mill tooth bit complete with 7” casing scraper and 9-5/8” casing scraper. RIH
and clean out cement inside 7” liner to landing collar or any depth recommended by
drilling Jakarta.
30. Displace hole with drill water and circulate hole clean. Pump Hi-Vis spacer and displace
with KCL-Brine.
31. POH to surface.
32. Rig up wireline logging. Run CBL-VDL-CCL-GR with advanced CBL. Log to 7” top of liner (7”
casing only). Rig down wireline logging.
Note : Report to Headquarters Office as soon as CBL resulted.
The rig inspection will be conducted by the Drilling Manager, the Drilling
Supervisor, the Rig Superintendent and HSE Manager/Officer.
The mud logging unit/ H2S Specialist will have the appropriate equipment for
the detection of H2S and flammable gases. Alarms will be set to
automatically sound should the H2S gas level exceed >20 ppm or the
flammable gas concentration exceed 20% of the lower explosive limit.
Evacuation drills will need to be practiced and muster point / assembly areas
arranged beforehand.
4.6. Signposting
During the drilling program, the appropriate signage will need to be erected
in those areas off-limits due to:
Machinery and equipment that are a potential source of ignition shall not be
placed or used within the vicinity of any source of flammable vapor. The
Drilling Supervisor may waive or modify this requirement depending on the
drilling activity and provided the appropriate procedures are taken.
No hot work shall be undertaken without the express written consent of the
Drilling Supervisor and Rig Superintendent.
The MSDS shall be current, and supply full and correct details on:
There will be several safety meetings should be conducted, such as: Pre-Tour
meeting, daily/shift day and night, Supervisor meeting, weekly meeting, Pre-
Job/Safety Talk as required.
The above safety meeting will be attended by the Drilling Supervisor and Rig
Superintendent. They will also be held whenever operational activities are
planned that may increase hazards (e.g., drilling into known pressure zones,
lost circulation problems, etc.).
Clothing
Gloves
Eye Protection
Respiratory Protection
Hearing Protection
Hearing protection is to be worn where a noise hazard exists. This will occur
when in the vicinity of the mud tanks, rig engines and drill floor for more
than two hours per day. Grade 2 ear plugs, or muffs are suitable.
Hard Hats
Standards approved hard hats in good condition and less than two years old
are always to be worn. Aluminium hard hats are not permitted. All hard hats
are to be fitted with chin straps.
4.15. Fire
All crew members are to be trained in the use of the equipment and regular
fire drills held.
All personnel shall comply with any emergency response procedures in force
and are to participate in drills and exercises as instructed by the Rig
Superintendent or Drilling Supervisor.
Reporting of all incidents will comply with the MIGAS and EMP BENTU LTD
reporting procedures.
Upon Investigation
The Rig Superintendent and Drilling Supervisor are to take control at the
scene and preserve the accident site until further instructions.
Note:
Except for the purpose of saving life, preventing injury, or preventing serious
damage to or serious loss of property, the accident scene is not to be
interfered with.
Upon Investigation
If of minor nature:
Note:
An Accident Report is to be completed by the Drilling Supervisor for all lost time
injuries and faxed to the SHE Drilling Manager, Operation Manager& GMEMP
BENTU LTD Jakarta office within 24 hours of the event.
Disciplinary action will be taken for those persons not observing this work
condition. This may include summary dismissal.
4.19. Covid-19
LOST CIRCULATION
Emergency conditions mainly caused by improper hole fill up. The following conditions
require proper hole fill up:
1. Tripping
2. Loss circulations
3. Well logging
a) Before tripping
– Check and ensure trip tank is working properly
– Check and ensure safety valves and BOP are available and working properly
– Prepare tripping worksheet
– Prepare a such volume and weight heavy slug mud
Rule of thumb:
Slug density: at least 1 ppg higher compare to mud density
Slug volume: to unbalance / to keep dry of 2 stands (126 ft or 38.4 m ) of 5”
19.5 ppf DP while drilling with 9.2 ppg mud, slug volume
requires;
=
10.2 – 9.2
= 20.6 bbls
b) While tripping
– Ensure a dry pipe during tripping
– Watch, record and compare the actual fill up volumes and theoretical hole
volumes
– Perform hole fill up:
• Every pulling 5 stand of drill pipe
• Every pulling 3 stands of heavy weight drill pipe
• Every pulling 1 stand of drill collar
– Report any change of hole fill up to driller, tool pusher, rig supervisor and
company man:
• If the hole fill up less than it should be, perform flow check then circulate
if necessary
• If the hole is flowing, shut the well in and strip in the pipe to the bottom.
c) Tripping completed
EMP Tonga Drilling Program SET-01 Page 56 of 62
Close blind/shear ram, observe the well, circulate the well thru kill line, choke line
and trip tank.
Pipe speed during tripping should be relatively low to prevent both swab effect in
trip out and piston effect in trip in which will trigger to loss circulation or hole
instability.
2) Loss Circulation
3) Well Logging
In case of kick is detected, a flow check should be done. The following procedures must
be done immediately:
1) During drilling:
a) Sound the alarm
b) Stop rotary
c) Pick up the Kelly above rotary table
d) Shut off the pump
e) Divert flow line to trip tank
f) Measure fluid increment in trip tank
g) Perform a flow check
2) During Tripping:
a) Sound the alarm
b) Fill out the trip sheet
c) Ensure the mud pump shut off. Be alert
d) Set slip so last tool position of drill pipe should be above of the rotary table
e) Install DP slip, remove the elevator
f) NU full open safety valve. Close it when it was properly connected.
g) Divert flow line to trip tank
h) Measure fluid increment in trip tank
i) Perform a flow check
If the well is definitely flow at low rate, the next steps are:
a) Notify rig superintendent, well site supervisor, and company man.
b) Sound the alarm
c) Open HCR up to choke manifold valves. Ensure poor boy degasser is connected
properly.
d) RIH open ended drill pipe to the last casing shoe if possible. Install Kelly or
circulating swedge
e) Close annular preventer
f) Close choke manifold gradually, while keeping casing pressure below the
minimum figure of the following:
– Casing burst rating pressure.
– Leak off pressure
– BOP limitations
g) Prepare kill worksheet
h) Observe and record a stabilize shut in drill pipe pressure (SIDPP)
i) Observe and record a stabilize shut in casing pressure (SICP).
j) Preparation of killing the well
Otherwise, if flow rate is high shut the well in using blind ram and use kill line to fill
up.
If the well is definitely flow at high rate, the next steps are:
1. Wait and weight method: as kick happens, the well is shut off, kill mud weight is
prepared and kill well to be done in 1 circulation. The method is basically maintaining
the bottom hole pressure (mostly called casing pressure) the same as or slightly above
of formation pressure.
The disadvantage of the method is to require good mud mixing equipment, best crew
and good material stock.
2. Driller method: as kick happens, the well is shut off , kick is immediately circulated out
using existing mud weight, shut off the well for second time and kill well to be done
using kill mud weight.
3. Concurrent method: as kick happens, the existing mud weight to be increased and
circulated many cycles. Generally speaking, the method is complicated and unusual.
Since the wait and weight method is the most popular, the kill worksheet is attached
below.
OD, inch ID, inch Length, ft Capacity, bbl/ft Weight, lbs/ft Total Drill String
length (DP&DC), ft
DRILL COLLAR / HOLE SIZE
OD, inch ID, inch Length, ft Capacity, bbl/ft Hole size, inch TVD (to bit), ft
CASING
OD, inch ID, inch TVD, ft MD, ft Weight & grade Internal Yield,
psi @ 100 psi
PUMPS / SURFACE LINES
PUMP-1
Present MW, ppg Reserve MW, ppg LOT MW, ppg LOT Press, psi Depth of shoe, ft Vol in active pits, bbls
Pressure Considerations
1 Estimated Formation Leak off Fluid Density (EMW), ppg
÷ 0.052 ÷ + =
Leak of press, psi Depth of shoe, ft LOT MW, ppg EMW, ppg
2 Estimated Formation Integrity Pressure (with Present Mud Weight)
- x x 0.052 =
EMW, ppg Present MW, ppg Depth of shoe, ft Est. Integrity Press, psi
3 Casing Internal Yield
x 0.7 =
Csg Internal Yield, Safety Factor Adjusted Csg Yield, psi
psi @ 100 %
4 BOP Test Pressure
Kill Rates (Slow Pump Rate) & Pump Pressure (3 Different Rates)
Measure at beginning of each tour, after drilling 500 feet and after each mud weight and viscosity charge
PUMP-1 PUMP-2
= =
SPM SPP, psi SPM SPP, psi
= =
SPM SPP, psi SPM SPP, psi
= =
SPM SPP, psi SPM SPP, psi
Pressure Chart
Strokes or Volume Teoretical DP Actual Drill Pipe Casing Pressure Pit Volume
Pressure Pressure Deviation
0 ICP
BIT FCP