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TABELA - DUPLEX - Outokumpu Forta Range Datasheet
TABELA - DUPLEX - Outokumpu Forta Range Datasheet
stainless
steels
Outokumpu Forta range datasheet
General characteristics
Forta is associated with strength. This range covers the strongest stainless steels in our portfolio. It also brings
together three product groups:
• Forta Duplex products for high strength, good to excellent corrosion resistance, and enhanced resistance to stress corrosion cracking
• Forta H-Series fully austenitic products for high strength and high ductility
• Forta Temper rolled products for high strength and high hardness
This datasheet focuses on the Forta Duplex grades and presents their properties compared to some other stainless steel grades in charts and
diagrams. The combination of good to excellent corrosion resistance with the high mechanical strength enables design with thinner structures
and weight reduction.
Grades Table 1
The Forta Duplex range with typical applications and the products we supply Table 2
Forta DX 2205 (EN 1.4462/UNS S32205 & S31803) • Cargo tanks in chemical • Cold rolled coil and sheet
The most popular duplex product on the market. Offers very tankers • Hot rolled coil and sheet
good resistance to uniform and localized corrosion and stress • Pulp and paper industry • Quarto plate
corrosion cracking in combination with high mechanical strength. applications such as • Bar
digesters and process tanks • Wire rod
• Oil and gas industry, typically • Semi-finished
tubular products, flanges, (bloom, billet, ingot & slab)
fittings and valves
• Structural components in
bridges
Forta LDX 2101 (EN 1.4162/UNS S32101) • Storage tanks • Cold rolled coil and sheet
A lean-alloyed duplex product with good resistance to localized • Domestic water heaters • Hot rolled coil and sheet
and uniform corrosion, as well as stress corrosion cracking, • Structural components for • Quarto plate
making it a good substitute for coated carbon steel in e.g. floodgates and bridges • Bar
structural components and storage tanks. Forta LDX 2101 also • Rebar for concrete • Rebar
offers high mechanical strength. structures • Wire rod
• Pulp and paper industry • Semi-finished
applications such as (bloom, billet, ingot & slab)
digesters and components
for paper machines
• Flanges and valves
Forta DX 2304 (EN 1.4362/UNS S32304) • Pulp and paper industry • Cold rolled coil and sheet
A duplex product with a leaner alloying composition than applications • Hot rolled coil and sheet
Forta DX 2205. It has good resistance to localized and uniform • Blast walls on oil platforms • Quarto plate
corrosion, as well as stress corrosion cracking, combined with • Storage tanks • Bar
high mechanical strength. • Rebar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)
Forta EDX 2304 (EN 1.4362/UNS S32304) • Marine structural • Cold rolled coil and sheet
An enhanced version of Forta DX 2304 with better corrosion components • Hot rolled coil and sheet
resistance and higher mechanical strength. • Storage tanks • Quarto plate
Forta LDX 2404 (EN 1.4662/UNS S82441) • Storage tanks • Cold rolled coil and sheet
A low-nickel, high-nitrogen duplex product with higher mechanical • Structural components for • Hot rolled coil and sheet
strength than Forta DX 2205. Offers very good resistance to flood and sluice gates • Quarto plate
localized and uniform corrosion, as well as stress corrosion • Mining industry applications • Bar
cracking. • Wire rod
• Semi-finished
(bloom, billet, ingot & slab)
Forta SDX 100 (EN 1.4501/UNS S32760) • Desalination plants • Cold rolled coil and sheet
A super duplex product with higher corrosion resistance and • Industrial piping • Hot rolled coil and sheet
mechanical strength than Forta DX 2205. Often used in • Scrubbers • Quarto plate
extremely corrosive environments. • Oil and gas industry, typically • Bar
tubular products, flanges, • Wire rod
fittings and valves • Semi-finished
• Deep-sea pipelines (bloom, billet, ingot & slab)
Forta SDX 2507 (EN 1.4410/UNS S32750) • Desalination plants • Cold rolled coil and sheet
A super duplex product with higher corrosion resistance and • Industrial piping • Hot rolled coil and sheet
mechanical strength than Forta DX 2205. Often used in • Scrubbers • Quarto plate
extremely corrosive environments. • Oil and gas industry, typically • Bar
tubular products, flanges, • Wire rod
fittings and valves • Semi-finished
• Deep-sea pipelines (bloom, billet, ingot & slab)
500 Forta
Forta DX 2205
EDX 2304 3)
0 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60
Corrosion resistance (PRE)
Fig. 1. S
trength vs. Corrosion resistance.
35 Core 301LN/4318
Supra
Ultra 904L Ultra 254 SMO
316plus 2)
Moda 430Ti/4520
30 Ultra Alloy 825 6)
Moda 439/4510
Core 439M 1)
25 Moda 409/4512 Forta EDX 2304 3)
Forta SDX 100 4)
Moda 4510
Core 4622 2)
0
0 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60
Sulfuric acid
60/140
The isocorrosion diagram in sulfuric acid is shown in Figure 3. The Supra 316L/4404
duplex grades have generally good resistance in dilute sulfuric Forta DX 2304
acid. In sulfuric acid contaminated by chloride ions, Forta DX 2205
40/104
shows much better resistance than Supra 316L/4404 and a
Forta LDX 2101
similar resistance to that of Ultra 904L, Figure 4.
Ultra 904L
isocorrosion diagram.
Boiling Point Curve
100
Nitric acid Forta DX 2304
Because nitric acid is a strongly oxidizing acid, non-molybdenum 80 Forta DX 2205
alloyed steels are often more resistant than the molybdenum
alloyed grades. Forta LDX 2101 and Forta DX 2304 are 60 Forta SDX 2507
good alternatives because of their high chromium content in
combination with a low molybdenum content. 40
Ultra 254 SMO
Supra 316L/4404
20
0 1 2 3 4
HCI, mass-%
Fig. 5. Isocorrosion curves 0.1 mm/year, in hydrochloric acid.
100
90
80
70
60
50
40
30
20
*
10
0
Forta Forta Forta Forta Forta Forta Core Supra Supra Ultra Ultra
LDX DX EDX LDX DX SDX 304L/ 316L/ 316L/ 904L 254
2101 2304 2304 2404 2205 2507 4307 4404 4432 SMO
Fig. 6. Typical critical pitting corrosion temperatures (CPT) in 1M NaCl measured according to ASTM G150 using the Avesta Cell. Test surfaces wet ground to P320 grit.
CPT varies with product form and surface finish.
10
5
0
Forta Forta Forta Forta Forta Forta Forta Core Supra Ultra Ultra
LDX DX EDX LDX DX SDX SDX 304L/ 316L/ 904L 254
2101 2304 2304 2404 2205 2507 100 4307 4404 SMO
Fig. 7. Typical critical crevice corrosion temperature (CCT) according to ASTM G 48 Method F. Test surfaces dry ground to P120 grit. CCT varies with product form and
surface finish.
When ranking the resistance to crevice corrosion, it is common Stress corrosion cracking
to measure a critical temperature at which corrosion is initiated Stainless steel can be affected by stress corrosion cracking (SCC)
in a well-defined solution. The typical critical crevice corrosion in chloride containing environments at elevated temperatures.
temperatures (CCT) measured in 6% FeCL +1% HCl according to Conventional austenitic stainless steels such as Core 304L/4307
ASTM G48 Method F is presented in Figure 7. Different products and Supra 316L/4404 are is particularly vulnerable to stress
and different surface finishes, e.g. mill finish surfaces, may show corrosion cracking. Duplex stainless steels have good resistance
CCT values that differ from the values given in the Figure 7. to this type of corrosion.
Due to their different alloying levels, duplex steels show considerable Different methods are used to rank stainless steel grades with
differences in the resistance to pitting and crevice corrosion. regard to their resistance to stress corrosion cracking and
Outokumpu Forta LDX 2101 has a resistance in-between results may vary depending on the test method as well as test
Core 304L/4307 and Supra 316L/4404, Forta DX 2304 is on environment. In Table 4 a comparison is given of the stress
a level with conventional molybdenum-alloyed steels of the corrosion cracking resistance of conventional and high alloyed
Supra 316L/4404 type, while Forta LDX 2404 and Forta DX 2205 austenitic stainless steels and duplex stainless steels for some
are equivalent. Forta SDX 100 shows similar pitting and crevice immersion tests carried out in various chloride solutions.
corrosion resistance as Forta SDX 2507.
The results show that duplex stainless steels are not immune
under very harsh conditions, such as boiling concentrated
magnesium chloride. However they withstand stress corrosion
cracking under many conditions where conventional austenitic
grades are expected to fail.
Results from stress corrosion cracking immersion tests in chloride solutions Table 4
annealed and rapidly cooled Forta DX 2205 is acceptable for use Number of cycles to failure (N)
1)
Outokumpu typical values.
2)
Values according to Outokumpu MDS-D35.
typical values are higher for Forta EDX 2304 compared to Forta DX 2304.
Contact Outokumpu for more details.
500
Fatigue strength (σmax) [MPa]
400
300
200
100
0
Forta Forta Forta Forta Forta Forta Forta Core
LDX DX EDX LDX DX SDX 316L/ 304/
2101 2304 2304 2404 2205 2507 4404 4301
6 mm (H) 20 mm (P)
Fig 9. Fatigue strength, 50% probability of failure at 2 million cycles, tested with R = 0.1, F = 20 Hz.
Fatigue
The high tensile strength of duplex stainless steels also implies
high fatigue strength. Forta range Duplex grades have fatigue
strength in the same order as the 0.2% yield strength. The fatigue
strength for 2 million cycles tested with R= σmin/σmax= 0.1 in air at
room temperature at 20 Hz are shown in Figure 9.
Metric
Outokumpu EN ASTM Density Modulus Coefficient Thermal Thermal Electrical
name [kg/dm3] of of thermal conductivity capacity resistivity
Type UNS
elasticity expansion at 20 °C at 20 °C at 20 °C
at 20 °C 20–100 °C [W/(m x K)] [J/(kg x [Ω x
[GPa] [10-6/K] K)] mm²/m]
Forta DX 2205 1.4462 2205 S32205 7.8 200 13.0 15 500 0.8
Forta LDX 2101 1.4162 – S32101 7.7 205 13.0 15 500 0.75
Forta DX 2304 1.4362 2304 S32304 7.8 200 13.0 15 500 0.8
Forta EDX 2304 1.4362 2304 S32304 7.8 200 13.0 15 500 0.8
Forta LDX 2404 1.4662 – S82441 7.7 205 13.0 15 500 0.8
Forta SDX 100 1.4501 – S32760 7.8 200 13.0 15 500 0.8
Forta SDX 2507 1.4410 2507 S32750 7.8 200 13.0 15 500 0.8
Imperial
Outokumpu name Density Modulus of Coefficient Thermal Thermal Electrical
[lbm/in3] elasticity of thermal conductivity capacity resistivity
[psi] expansion [Btu/(hr x ft x °F)] [Btu/(lbm x °F)] [µΩ x in]
68–212 °F
[µin / (in x °F)]
Forta DX 2205 0.282 29 x 106 7.2 8.7 0.119 31.50
Forta LDX 2101 0.278 30 x 106 7.2 8.7 0.119 29.53
Forta DX 2304 0.282 29 x 106 7.2 8.7 0.119 31.50
Forta EDX 2304 0.282 29 x 106 7.2 8.7 0.119 31.50
Forta LDX 2404 0.278 30 x 106 7.2 8.7 0.119 31.50
Forta SDX 100 0.282 29 x 106 7.2 8.7 0.119 31.50
Forta SDX 2507 0.282 29 x 106 7.2 8.7 0.119 31.50
0
The impact of the high strength varies for different forming
0 20 40 60
techniques. Common for all is that the estimated forming forces will
Engineering Plastic Strain (%)
be higher than for the corresponding austenitic and ferritic stainless
steel grades. This effect will usually be lower than expected from
Fig. 10. Stress-strain curves for duplex and austenitic grades with corresponding
just the increase in strength since the choice of duplex stainless corrosion resistance. Valid for coil product, 1 mm thickness.
steel is often associated with gauge reduction. It is important to
consider that duplex stainless steel may also be more demanding
on the tools and on the lubricant. This should also be noted when 1200
looking to down gauge. Forta LDX 2404
Forta DX 2205
1000 Forta SDX 2507
In Figures 10 and 11, representative stress strain curves for
Engineering stress (MPa)
Some basic fabrication advice is presented in Table 13. Fig. 11. Stress-strain curves for duplex and austenitic grades with
corresponding corrosion resistance. Valid for coil product, 1 mm thickness.
1.2
1.1
1.0
Formability in plane strain
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
Forta Forta Forta Forta Forta Ultra Ultra Supra Core
SDX DX LDX DX LDX 254 904L 316L/ 304L/
2507 2205 2101 2304 2404 SMO 4404 4307
Fig 12. Formability in plane strain condition ranking of some duplex and austenitic grades in relation to grade Supra 316L/4404.
1000
Exposures at these temperatures should therefore be avoided.
In proper welding and heat-treatment operations the risk of 900
Forta LDX 2404
embrittlement is low. However, certain risks exist, for example at
Forta LDX 2101
heat treatment of thick sections, especially if the cooling is slow. 800
Figure 13 illustrates the relation between time and temperature Forta DX 2304
700
that leads to a reduction of the impact toughness with 50%.
600
Due to the risk of embrittlement, the duplex stainless steels should
only carefully be used at temperatures above 250–325°C. The 500
maximum temperature depends on the grade and the design rule
being used as well as on the actual temperature/time exploitation 400
of the final product in combination with what degree of influence
on the properties that can be accepted for the specific final use. 300
0.01 0.1 1 10 100 1000
Contact Outokumpu for more information. (36 s) (6 min) Time (h)
Fig. 13. TTT diagrams illustrating the time and temperature leading to 50%
reduction of impact toughness.
0.5
The machinability can be illustrated by a machinability index, as
illustrated in Figure 14. This index, which increases with improved
machinability, is based on a combination of test data from several 0
Supra Forta Forta Forta Forta Forta
different machining operations. It provides a good description of 316L/ LDX LDX DX DX SDX
4404 2101 2404 2304 2205 2507
machinability in relation to Supra 316L/4404. For further information,
see Machining Handbook and our Machining Guidelines available Fig. 14. Machinability index comparing Forta duplex and Supra 316L/4404.
for all duplex grades, or contact Outokumpu. Data for Forta LDX 2101 indicates a level possible with machining parameters
adjusted to the grade.
Due to the higher strength, the cutting forces will be higher, which
increases the risk of vibrations. The trick is to have a stable setup.
Use the shortest possible tool extension plus good and rigid
clamping
The lean duplex grade Forta LDX 2101 has superior machinability
compared with other duplex stainless steels. Even compared with
low-alloyed standard austenitic stainless steel, Forta LDX 2101 is
often easier to machine provided that the machining parameters
are adjusted for Forta LDX 2101.
MODA, CORE, SUPRA, FORTA, ULTRA, DURA, THERMA and DECO are
trademarks of Outokumpu Oyj.
PRODEC, EDX, FDX, LDX, 253 MA, 254 SMO, 654 SMO, LDX 2101, LDX 2404
are registered trademarks of Outokumpu Oyj.
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