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M5010036in - Lift Loader & Accessories
M5010036in - Lift Loader & Accessories
M5010036in - Lift Loader & Accessories
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ACCESSORIES
INDEX
INDEX .............................................................................................................................................................. 1
LOADING AND FEEDING SYSTEM ............................................................................................................ 3
ELECTRICAL CONNECTION ....................................................................................................................... 4
PUTTING THE MACHINE IN SAFE CONDITION ...................................................................................... 8
PUSH BUTTONS PANEL ............................................................................................................................... 8
LIST OF BUTTONS AND THEIR FUNCTIONS........................................................................................... 9
MOBILE COMMANDS PUSH BUTTONS FOR LIFT LOADER............................................................... 10
MANUAL LOADER MOVEMENT.............................................................................................................. 11
MANUAL PLATE LOADING ...................................................................................................................... 12
OPERATING THE TURN KEY LINE AS INTEGRATED SYSTEM (PROGRAMMED MODE)............ 13
CENTERING DEVICE .................................................................................................................................. 18
SPECIAL EJECTOR FOR COLLARS, INTEGRATED ON OVERHEAD SUPPORT............................... 19
OUTFEED CONVEYOR ............................................................................................................................... 20
ACCESS TO PROTECTION LIGHT GUARDS AREA ............................................................................... 21
ACCESS TO PROTECTED AREA FROM GATE WITH SAFETY POSITION SWITCH ........................ 24
POWERSCAN CODE READER INSTALL AND USE ............................................................................... 25
CHECK HARDWARE ................................................................................................................................... 26
CHECK OPERATION ................................................................................................................................... 27
MODES OF USE ............................................................................................................................................ 27
USE POWERSCAN - SAVE PROGRAMS NAME ...................................................................................... 29
USE POWERSCAN - UPLOAD OR MODIFY PROGRAM ........................................................................ 31
USABLE CODE TYPES ................................................................................................................................ 34
USE OF RADIO REMOTE CONTROL ........................................................................................................ 35
TECHNICAL SPECIFICATIONS ................................................................................................................. 39
EJECTOR WITH MOTION CONTROL DRIVE (Option) ........................................................................... 40
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ELECTRICAL CONNECTION
Provide a three-phase + earth power cable of size and type suited to the power of the machine and
the installation site. The power cable must be protected by properly sized residual current
magnetothermal device.
Use the disposed infeed cable for the connection of the electrical cabinet conductors .
For the electrical connection you must always follow the indications in the machine circuit diagram.
You have to check that the power supply voltage is correct.
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POWER CABLE
ENTRANCE (if present)
SHEATH FOR
INTERFACING SIGNALS
WITH PLATE ROLL’S
ELECTRIC CABINET
The three-phase power grid is connected to the electric cabinet of the biggest size unit: if the electric cabinet
of the bending machine is bigger than the electric cabinet of the loader, the three-phase power grid is
connected with the bending machine electric panel and the loader unit received the power from the rolling
machine. Vice versa if the loader electric panel is bigger than the bending machine panel, the rolling
machine receive the power from the first panel.
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The blinking led tower will blink when the operator is using the machine.
Check the condition of all mushroom pushbuttons. If any of them are pressed, they must be lifted
and turned clockwise until they reach the idle position.
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Before carrying out any maintenance on the machine, this must be made safe as indicated above; the
main switch must also be moved to the "O" (OFF) position. Use a padlock to ensure that the machine is
not switched back on accidentally.
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1 2
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The hydraulic plant of the loading and feeding system is activated together with the motor of the rolls
machine.
To move the loader manually use the specific control panel (see photo “A” in the previous page).
Turn the “MAN-PRG” selector (see photo n.4 in the previous page) to MAN. To activate the
control panel for the following movements:
In case of more docking stations, the plate feeding position, usually managed by the position switches, is
managed with an encoder and a proximity for the Home position.
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- Lower the pick-up station onto the plate until the led
on the ultrasonic sensor (that detects presence of late)
lights up
(photo “ b”).
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e
- Re-position the station to high position.
- Using the controls on the rolling machine, activate the feeding system to load the plate into the
bending machine.
N. OF PARTS TO BE FED
IN CONTINUOUS MODE
LOADER ENABLE
FEEDING STATION
SELECTED
HORIZONTAL FEEDING
POSITION
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- Loading, the first time, use the function whilst pressing START of
the rolling machine. For the successive cycles it is not necessary, use h
the instruction L=1 inserted by the operator as a phased part of the
program within the rolling machines CN.
- When the pack of plate placed on the loading station is finished, the
loading system will stop automatically in the loading position. The
sensor (photo “ h “) located at the base of the table will avert the
plate exhausted via a warning light, located on the main panel on
“RESET STACK” button.
- If the machine is equipped with ROBOTIC CELL package and with 2 different loading stations, it is
possible to automatically change the loading station when the station in use is empty (AUTO
CHANGE STATION selector). In case the automatic change is activated, the signal of empty pile
will be automatically reset after the loading clamp is moved to the new loading station.
- If it is necessary to continue with a fresh pack of plate, place the same again on the loading station,
push button “RESET STACK“ on the main panel (the light will turn off) and press again START
on the command panel of the rolling machine.
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LOADER FORWARD
LOADER BACKWARD
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If the default positions of the loading stations has to be modified for a specific program (only loader with
encoder), specify the new positions in page 3 of EDIT PROGRAM:
Once the program has been uploaded, it is necessary to push the button named LOADER HOME
POSITION to move the loader in the loading position specified in the program. This operation must be
made before starting the working cycle of the machine. If the machine is equipped with several loading
stations, first select on the video, at the working page, which station to be used and then push the button.
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CENTERING DEVICE
Optional accessory for the feeding table for the centering and the squaring of the plates.
Button or selector on commands console to enable the centering device in manual mode with Joystick AUX
In programmed mode, the following instructions should be used, into fields EDIT or MDI:
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Use the command J2 to eject the tube with the bottom roll
pinched.
Use the command J1 to eject the tube without the use of the
pincers
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OUTFEED CONVEYOR
If the photocell of the outfeed conveyor is busy due to the tube presence, the ejection of the tube is not
allowed and it is impossible open the yoke.
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The access to the protection light guards area is allowed according to the following procedure:
The selector with fixed light on shows the possibility to request access to the protection area, if
the light is off, it is not allowed to enter in the protection area
Turn the selector to the position LOAD or UNLOAD if the operator want to enter in the
protection area for the loading or unloading of the plates.
The selector with flashing light on shows the acceptance of request of access to protection area
In case the operator enter to load the plates, with the selector on the mobile console in the
position 1=PRG and the loader in the feeding position (back), the loader moves out of position to
allow the plates feeding process, return to the initial position only after the exit of the operator
from the protected area, see below.
In case of access to unload the tube on the conveyor, the loader stops in security position.
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The access to the protected area is allowed only when the turret light is green
It is not allow to enter in the protected area when the turret light is red
Whenever the operator enter in the protected area, the protection guards block the machine and all the
machine movements and a warning alert is showed on the display.
The protection guards status is showed by the yellow signal on the commands console: the flash
light shows that the guards has blocked the machine. The fix light after the refurbishment of the
protection guards.
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Push the button REQUEST RESTART, located in the internal area of the guards
Push the button CONFIRM RESTART, located in the external area of the guards, to confirm the
refurbishment of the guards.
This button is also used to cancel the access request done with the selector ENTRY REQUEST
FOR LOAD-UNLOAD.
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During the working process the gate is close and the safety position switch doesn’t
allow to open it.
The safety position switch allows the gate opening when the machine is stopped
with red emergency light of the mushroom pushbutton on.
To open the gate the operator must unlock the safety position switch turning the lock with the equipped key,
as showed.
To restart the machine, close the gate and reset the emergency status pushing the RESET button on
commands console.
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SYSTEM STRUCTURE
USB
COMMUNICATION
CONSOLE AND POWER SUPPLY
S.O. WINDOW 7
EMBEDDED
BASE
STATION
RADIO
BC 8030-BT
COMMUNICATION
PowerScan PM8300
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CHECK HARDWARE
1) From the console, enter into Start Menu (case Window 7embedded) and access into the
following file:
Control panel → Hardware and sounds → Devices and Printers;
2) In “Devices” the icon named Datalogic Bar Code Scanner must be present;
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CHECK OPERATION
2) Open the created “.txt” file (Please check that the cursor blinks);
3) By using PowerScan M8300, scan the TEST code shown hereunder, taking into account the
following modes of use:
MODES OF USE
→ Point the laser gun on the Bar Code and pull the trigger that allows to issue the red laser
gun.
→ The reading takes place on the issued laser line. This laser ray must go through the entire
Bar Code. The picture hereunder (on the right) shows the optimal reading angles.
→ PowerScan M8300 will confirm the correct reading and scanning of the Bar Code
generating two consecutives tones.
In case the reading will be followed by a single tone, it will mean that the data has not
been scanned correctly. This can depend on the following causes:
- Excessive distance between PowerScan M8300 and Base Station “BC 8030”;
- Presence, along the radio link, of obstacles that can limitate the quality of
communication.
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4) If the system works properly, at the end of scanning process, the “.txt” file must appear as shown
hereunder:
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1) Generate the desired working program by using one of the three available modes:
“AIDED” PROGRAM
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2) Once the sequence of instructions to the working program has been completed, exit from the
program page pushing the button
3) Scan the program name by reading the relative Bar Code by using the laser gun PowerScan
M8300. Follow the same “MODES OF USE” described at page 27 of this manual.
4) In the field “NAME” it will appear the program named contained into the Bar Code read:
Push SAVE button to save the program into the programs list.
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LOAD
PROGRAM
PROGRAM
LIST
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2) By using the mouse, select the field dedicated to the research of the desired program (Filter
Field).
tastiera
Filter Field
The correct selection of the filter field will be confirmed by the appearance of the following
keyboard:
3) Scan the program name by reading the corresponding Bar Code with the laser gun PowerScan
M8300. Follow the same “MODES OF USE” described at page 27 of this manual.
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4) In Filter Field the value obtained by scanning the Bar Code will appear. On the other hand, the
list will only show programs that overlap or contain within them that value.
Attention
To ensure the uniqueness of the selection of the program to be uploaded or changed we recommend
to encode their names with the same length. This will avoid the situation shown in the picture
above where the research of a program named “TEST” does not exclude the visualization of
program named “91TEST15”.
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Turn the selector key in LOCAL position to enable the commands only on main console. The yellow
lamp is off.
Turn the selector key in REMOTE position to enable the commands only on Radio Remote Control .
It is possible to send the commands to the machine to move the axis only in manual and step by step
mode.
It is advisable to take away the key when the Remote Control is enabled!
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Radio remote Control has contactless magnetic key as a standard feature to enable the radio remote controls
operations.
A “key point” detail for restricted operation to authorized personnel only.
START BUTTON
STATUS LED
The Radio Remote Control transmitters are equipped with a led providing
Ready to
Operate and
Battery status
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Press at the same time the green button and one axis button
to move an axis.
The axis will move in step by step mode in positive direction.
To move the axis in negative direction, push at the same
time the green button, the axis button and the button -. The
axis will move in negative direction in step by step mode.
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STOP BUTTON
The transmitter is equipped with an easily accessible battery slot that enables its fast replacement .
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TECHNICAL SPECIFICATIONS
• Manufacturer IMET S.r.l.
• Outreach ؆ 100 m
• Hamming distance ≥ 9
• Response time of active emergency < 150 ms, (< 220 ms)*
• Safety category of movement commands (UNI EN 954-1) 3 (UNI EN 954-1) (with safety STOP)
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Ejector Cycle
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The new set of "M" instructions, and a new J3 instruction, have been developed to better control the ejection
cycle, improving the overall program execution time.
The "M" instruction can be inserted in a part of the program to modify the Ejector cycle response.
A specific set of parameters defines all the basis of the Ejector motion control setpoints, like speed,
acceleration, deceleration, and the “0” home position.
Based on those default setpoints, the new software "iRoll v.A5 build 218", is able to run all old part of the
programs without any change inside the program code.
The new set of "M" instructions, and the new J3 instruction, can be useful in a program to improve the
overall part execution time.
While a M function is inserted in a part of the program, the related default Ejector parameter is adjusted,
live, to the new value settled by the "M" function itself.
Here the list of “M” instructions:
- M 60 xxx - Set Approaching Speed while moving toward the part to be ejected (0-100%)
- M 61 xxx - Set Ejecting High Speed (0-100%)
- M 62 xxx - Set Motor Acceleration (0-100%)
- M 63 xxx - Set Motor Deceleration (0-100%)
- M 64 xxx - Set Moving Time "T" at Approaching Speed (s)
- M 65 xxx - Set the Ejector Home Position (J0 stop position) (mm)
- M 66 xxx - Set the Ejector Torque Limit Alarm while executing J1 cycle (0-100%)
Though no specific order has to be followed while programming "M" instruction(s) in a part of the program,
just be sure to place it/them before the "J" instructions, programming the M65 as 1st line is the best practice,
because the controller will be able to monitor if the actual position of the ejector is in safe position,
according to the program to be executed, avoiding unnecessary Ejector collision alarm while loading a
program.
(*) Please note that the maximum torque of the Ejector motor is fixed by the “Motor Max Torque”
parameter value, but while running J1 instruction on a part program, or in MDI mode, the maximum torque
is limited to: Nm
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As usual, the ejection of a part is controlled by the "J" functions, a new J3 function has been developed:
- J1 Ejection cycle.
- J0 Brings back the Ejector to Home position; when M65 in the program, the Home position is settled by
the M 65 value.
- J3 Brings back the Ejector to Home position while Yoke is closing; when M65 in the program, the Home
position is settled by M 65 value.
A part of the program without "M" instruction(s), will execute the "J” cycle taking the default parameters.
In order to avoid inconsistent data while loading a new part of the program, after the program execution, the
controller will load back the default parameters values.
While countdown counter is used in a batch production, the “J0”, home position of the Ejector, reached at
the end of the last running program of the batch, will be set to default “0” position.
While loading a new program, if the Ejector is out of the default Home position, a collision alarm will be
generated, though programming the M65 as first line in the part program, the controller will be able to
monitor the actual position of the ejector avoiding unnecessary Ejector collision alarm.
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While no M function(s) is/are defined on a part program, the default set will be assumed.
Follows the parameter default set for the motion control of the Ejector.
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