Cuplock Engineering

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Cuplock

ENGINEERING MANUAL

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock
TABLE OF CONTENTS

PRODUCT PAGE
Vertical Standards C1
Horizontal Ledgers C3
Truss Ledgers C4
Swivel Face Braces C5
Swivel Clamp Braces C6
Heavy Duty Steel Ladders C7
Stairway Set C8
Side Brackets C9
Screw Jacks C10
Adapters C11
Deck Adapter C12

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Vertical Standard
ENGINEERING INFORMATION SHEET

Effective Length Weight


Product Code Description
Inches Meters Lbs. Kg.
CV10 One Cup Vertical w/ Spigot 20 0.5 8.4 3.8
3.0m
(9’ 10”) CV33 Two Cup Vertical w/ Spigot 39 1.0 14.4 6.5
CV411 Three Cup Vertical w/ Spigot 59 1.5 20.4 9.3
CV66 Four Cup Vertical w/ Spigot 79 2.0 26.4 12.0
2.5m
(8’ 2”) CV82 Five Cup Vertical w/ Spigot 98 2.5 32.7 14.8
CV910 Six Cup Vertical w/ Spigot 118 3.0 38.8 17.6

2.0m
(6’ 7”)

1.5m
(4’ 11”)

1.0m 1
(3’ 3”)

0.5m 0.5m 0.5m 0.5m 0.5m


(1’ 8”) (1’ 8”) (1’ 8”) (1’ 8”) (1’ 8”) 0.5m
(1’ 8”) 4
3

Bill of Materials
Item Number Description Material
7
1 Coupling Pin 1020 CRS
2 1.9 x 0.128" Wall Tube ASTM A513
3 0.375-24 Thin Nylock Nut 0.25"-0.281" Height GR.5 (Zinc-Plated)/Nylon 6
4 0.375-24 UNF x 2.25 lg Hex Bolt GR.5 (Zinc-Plated) 5

5 Upper Cup ASTM A 27 70-36


6 Lower Cup 1020 CRS
7 5⁄16 x 1.0" lg Rod G40.21 44W
2
C1

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Vertical Standard
ENGINEERING INFORMATION SHEET

External Vertical
Lift Height
Max 6’ 0” Horizontal Max 8’ 0” Horizontal
6’ 6 ¾” 4500 lbs. 4000 lbs.

External Leg

1) Allowable load on each vertical depends on the distance between


horizontals and the number of the horizontal members attached
at each cup.

2) Above safe working loads are based on a 4:1 safety factor.

3) Allowable safe working load on each cup is 6000 pounds based on


a 4:1 safety factor.

4) These allowable loads are only valid if each horizontal member is


adequately braced to prevent horizontal movement.

**Chart is provided as reference only. Seek professional engineering guidance


when designing scaffolds**
C2

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Horizontal Ledgers
ENGINEERING INFORMATION SHEET

Nominal Length

Uniformly Distributed Load (UDL)


Center Point Load (CPL)

Nominal Length Weight


Product Code Description CPL (lbs) UDL (lbs/ft)
Inches Meter s Lbs. Kg.
CH110 1' 10" Horizontal 22 0.56 5.5 2.5 915 610
CH27 2' 7" Horizontal 31 0.79 7.3 3.3 915 610
CH30 3' 0" Horizontal 36 0.91 8.2 3.7 915 610
CH36 3' 6" Horizontal 42 1.06 9.5 4.3 974 557
CH40 4' 0" Horizontal 48 1.22 10.8 4.9 1008 504
CH50 5' 0" Horizontal 60 1.52 13.4 6.1 937 375
CH60 6' 0" Horizontal 72 1.83 16.0 7.3 741 247
CH70 7' 0" Horizontal 84 2.13 18.5 8.4 647 185
CH80 8' 0" Horizontal 96 2.44 21.1 9.6 492 123
CH90 9' 0" Horizontal 108 2.74 23.8 10.8 418 N/A
CH100 10' 0"Horizontal 120 3.05 26.6 12.1 375 N/A

Bill of Materials
Item Number Description Material
1 1.9 x 0.128" Wall Tube ASTM A513
2 Cup Type Blade ASTM A 27 70-36

1
C3

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Truss Ledgers
ENGINEERING INFORMATION SHEET

Nominal Length Nominal Length


CTB60 - CTB70 CTB80 - CTB90

Nominal Length
CTB100 - CTB180

Center Point Load (CPL) Uniformly Distributed Load (UDL)

Nominal Length Weight


Product Code Description CPL (lbs) UDL (lbs/ft)
Inches Meter s Lbs. Kg.
CTB60 6' 0" Truss Ledger 72 1.83 34.5 15.6 2000 570
CTB70 7' 0" Truss Ledger 84 2.13 38.6 17.5 2000 570
CTB80 8' 0" Truss Ledger 96 2.44 61.2 27.8 2800 700
CTB90 9' 0" Truss Ledger 108 2.74 65.7 29.8 3250 720
CTB100 10' 0" Truss Ledger 120 3.05 70.6 32.0 2500 500
CTB120 12' 0" Truss Ledger 144 3.66 83.8 38.0 2200 350
CTB140 14' 0" Truss Ledger 168 4.27 94.6 42.9 2200 270
CTB160 16' 0" Truss Ledger 192 4.88 115.4 52.3 2000 250
CTB180 18' 0" Truss Ledger 216 5.49 120.6 54.7 1875 210
3

Bill of Materials
1
Item Number Description Material
1 1.9 x 0.128" Wall Tube ASTM A513
2 1.69” Tube ASTM A513
3 Cup Type Blade ASTM A 27 70-36 6
4 Upper Cup ASTM A 27 70-36
5 Lower Cup 1020 CRS
2
6 5⁄16 x 1.0" lg Rod G40.21 44W 4
5

C4

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Swivel Face Braces
ENGINEERING INFORMATION SHEET

Nominal Length

Height
(2m Standard)

Nominal Length Weight


Product Code Description
Inches Meters Lbs. Kg.
CFB70 7' 0" Swivel Face Brace 84 2.13 27.7 12.6
CFB80 8' 0" Swivel Face Brace 96 2.44 29.7 13.4
CFB90 9' 0" Swivel Face Brace 108 2.74 31.7 14.4
CFB100 10' 0" Swivel Face Brace 120 3.05 33.8 15.3

Bill of Materials 1
Item Number Description Material
1 1.9 x 0.128" Wall Tube ASTM A513
2 5⁄8" Dia Flat Washer Galvanized Steel
3
3 Dia 0.625 x 0.75 Button Head Rivet Steel Zinc Plated
4 Offset Blade ASTM A 27 70-36 4

2
C5

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Swivel Clamp Braces
ENGINEERING INFORMATION SHEET

Nominal Length

Height
(2m Standard)

Nominal Length Weight


Product Code Description
Inches Meters Lbs. Kg.
CCB50 5' 0" Swivel Clamp Brace 60 1.52 27.8 12.6
CCB70 7' 0" Swivel Clamp Brace 84 2.13 31.2 14.2
CCB80 8' 0" Swivel Clamp Brace 96 2.44 331 15.0
CCB82 8' 2" Swivel Clamp Brace 98 2.49 33.5 15.2
CCB90 9' 0" Swivel Clamp Brace 108 2.74 34.5 15.6
CCB100 10' 0" Swivel Clamp Brace 120 3.05 35.9 16.3

Bill of Materials
Item Number Description Material
2
1 1.9" Bolt-Type Half Clamp Forged Steel
2 0.625" Pin Rivet GR. 5 (HOG)
3 1.9 x 0.128" Wall Tube ASTM A513

1 C6

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Heavy Duty Steel Ladder
ENGINEERING INFORMATION SHEET

12”

1’ 1.75”
Length

Length

Effective Length Weight


Product Code Description
Inches Meter s Lbs. Kg.
CSLW3 3' Steel Ladder 36 0.91 6.9 3.1
CSLW5 5' Steel Ladder 60 1.52 16.1 7.3
CSLW1 0 10' Steel Ladder 120 3.05 44.0 20.0
CL B W S t e e l L a d d e r B r a ck e t 13.75 0.35 6.8 3.1

3
Bill of Materials
Item Number Description Material
1 Ladder Rung ASTM A500 Gr. C
2 Ladder Vertical Tube ASTM A500 Gr. C
1
3 Sleeve for CSLW Ladder ASTM A500 Gr. C 2

Bill of Materials
Item Number Description Material
1 Main Bracket 1020 CRS 3
2 1.9” Bolt Type Half Clamp Forged Steel
3 0.375-24 UNF x 2.25 lg Hex Bolt GR.5 (Zinc-Plated)
4 0.375-24 Thin Nylock Nut 0.25"-0.281" Height GR.5 (Zinc-Plated)

2
1 C7

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Stair System
ENGINEERING INFORMATION SHEET

7’
11.75”

36”
CST36

11.75”

40”
CST40

Product Code Description Lbs. Kg.


CST36 36" Stairway Tread 15.5 7.0
6’ 6”
CST40 40" Stairway Tread 17.2 7.8
CSSL80 Left Stairway Stringer 66.1 30.0
CSSR80 Right Stairway Stringer 66.1 30.0

Bill of Materials
Item Number Description Material 2
1 Stair Tread 1020 CRS
2 Side Insert 1020 CRS

5 6 7

Bill of Materials
Item Number Description Material
1 Stringer Channel 6061 Alloy
2 Hook 1020 CRS
1
3 Top Hook 1020 CRS
4 Tread Support Bracket (Bottom) G40.21 44W
5 1/2" Dia Lockwasher SAE Gr. 5 Equiv.
6 0.5-13 Round Head Screw 1.375 lg Gr.5 or Equiv. 4
7 1/2-13 UNC Hex Nut (Zinc Plated) SAE Gr. 5 Equiv.

C8
2
8 Tread Support Bracket G40.21 44W

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Side Brackets
ENGINEERING INFORMATION SHEET

CBB10
CBB110

CBB27

Nominal Length Weight


Product Code Description
Inches Meter s Lbs. Kg.
CBB10 One Board Side Bracket 11 0.28 3.2 4.3
CBB110 Two Board Side Bracket 22 0.56 11.6 4.6
CBB27 Three Board Side Bracket 31 0.79 14.4 5.9

1
Bill of Materials
Item Number Description Material
1 1.9 x 0.128" Wall Tube ASTM A513 2
2 Cup-Type Blade ASTM A 27 70-36
3 Bracket Standard Steel
4 1.69” Tube ASTM A513
5 Standard Cuff Plate 1020 CRS
6 1.69” Tube ASTM A513 4
6

5
C9

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Screw Jacks
ENGINEERING INFORMATION SHEET

Effective Length Weight


Product Code Description
Inches Meter s Lbs. Kg.
UF-016 5 Hollow Screw Jack 24 0.61 9.1 4.1
UF-019 5 Swivel Screw Jack 24 0.61 13.2 6.0

Bill of Materials
Item Number Description Material 1
1 Universal Screw Base Plate G40.21 44W
2
2 Threaded Screw ASTM A512
3 Cast Screwjack Handle ASTM A536
6

Bill of Materials
Item Number Description Material
3
1 Threaded Screw ASTM A512
2 5⁄8"-11 UNC X 2.75" lg Hex Bolt (1.5" Thread) Zinc-Plated SAE Gr. 5 Equiv.
1 3 5⁄8" Dia Flat Washer Galvanized Steel
3 4 5
4 5⁄8"-11 UNC Hex Nut (Zinc-Plated) SAE Gr. 5 Equiv.
5 Swivel Base Plate ASTM A283C
6 Cast Screwjack Handle ASTM A536
C10

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Cuplock Adapters
ENGINEERING INFORMATION SHEET

UF-CVC

UF-CEA17

Weight
Product Code Description
Lbs. Kg.
UF-CVC Clamp on Vertical 6.2 4.3
UF-CEA17 Extension Adapter 4.5 5.9

Bill of Materials
Item Number Description Material
1 0.375-24 UNF x 2.25 lg Hex Bolt GR.5 (Zinc-Plated) 2

2 0.375-24 Thin Nylock Nut 0.25"-0.281" Height GR.5 (Zinc-Plated)/Nylon 2


1
3 Half Clamp Retainer (Galvanized) Cast Alloy Steel
4 0.5 - 13 Retaining Pin GR.5 (Zinc-Plated)
5 Pin Rivet GR.5 (Zinc-Plated/Galvanized)
6 Hinge Rivet GR.5 (Zinc-Plated/Galvanized)
9
7 0.5 - 13 Nut to Suit 7/8” Wrench GR.5 (Zinc-Plated)
8 Coupling Pin 1020 CRS
9 Tube Assembly Steel
5
4

7
4 3
3
6
Bill of Materials
Item Number Description Material
1
1 Adapter Sleeve ASTM A513
2 Coupling Pin 1020 CRS
3 0.375 - 24 UNF x 2.25lg Hex Bolt GR. 5 (Zinc Plated)
4 0.375 - 24 Thin Nylock Nut 0.25” - 1.28” Height GR. 5 (Zinc Plated)/Nylon
C11

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106
Deck Adapter
ENGINEERING INFORMATION SHEET

Weight
Product Code Description
Lbs Kg.
UF-CDA Deck Adapter 10.4 4.6

6
5

Bill of Materials
Item Number Description Material
1 Lower Cup 1020 CRS 1

2 Standard Tube ASTM A513


3 Upper Cup ASTM A 27 70-36
4 5⁄16 x 1.0"lg Rod G40.21 44W
2
5 Threaded Tube G40.21 50W
6 Lower Cup 1020 CRS
7 Screw Head 1020 CRS
4

C12

| toll free 888.942.1512 | 973 South Third Street Memphis, Tennessee 38106

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