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Energy Cost of Pump Motor
Energy Cost of Pump Motor
VT pump
% 90.14 90.32 90.26
effi
motor
efficiency % 94.9 94.9 94.6
@3/4 load
discharge m3/hour 3840 3785 3785
head m 69 92 83
motor kw 1000 1300 1200
no. of pumps installed 6 6 6
supply voltage kV 11 11 11
kWh/ML/day 4884 6500 5886
Rs./ML/day 29307 38998 35318
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PH PH PH
2.2 Power input to pump P = kW P = kW P = kW
hp hp hp
722.02 948.90 856.07
= kW = kW = kW
90.14 90.32 90.26
P = 800.99 kW P = 1050.60 kW P = 948.45 kW
3.2 Power input to driving pump motor for PM1 PM1 PM1
01 ML/hr flow PM1 = kW PM1 = kW PM1 = kW
Q in ML Q in ML Q in ML
852.57 1118.24 1012.72
PM1 = kW PM1 = kW PM1 = kW
3.84 3.785 3.785
PM1 = 222.02 kW/ML PM1 = 295.44 kW/ML PM1 = 267.56 kW/ML
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5.3 for two similar pumps P1/P2 = (Q1/H1)/(Q2/H2) = n13D15/n23D25 = (n1/n2)3(D1/D2)3
6 Specific speed
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6.1 Specific speed : speed of rotation of geometrically similar pump of
such size ensuring delivery, Q of 75 ltr/sec at head, H
of 1 mtr
flow Q2 : 75 ltr/sec
: 0.075 m3/s
head H2 : 1 mtr
6.2 from equation 3.4 H1 / H 2 = (n1/n2)2 (D1/D2)2
H/ 1 = (n/ns)2 (D/Ds)2
6.3 from equation 2.6 Q1 / Q2 = (n1/n2) (D1/D2)3
Q / 0.075 = (n/ns) (D/Ds)3
6.4 Ds eliminated by raising equation 5.2 to 3/2 power H /1
3/2
= (n/ns)3 (D/Ds)3
6.5 divide equation 5.4 by 5.3 Q / 0.075 H 3/2
= (ns / n)3
3.65 n Ö Q
6.6 Specific speed, speed with dimensionsns =
H3/4
rpm Ögal/min rpmÖm3/s
ns = or 51.64
(foot)3/4 (m)3/4
nÖQ
6.7 nominal specific speed nq =
H3/4
6.8 dimensionless specific speed
nÖQ
substitute (gH) in place of H nq =
(gH)3/4
( )
2
8.1 with diameter D of impeller constant Q1/Q2 = n1/n2 Q1 n1 H1 n
= = 1
H1 / H 2 = (n1/n2)2 Q2 n2 H2 n2
P1 / P2 = (n1/n2)3
8.2 with speed n of impeller constant Q1/Q2 = D1/D2
H1 / H 2 = (D1/D2)2
P1 / P2 = (D1/D2)3
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9 Understanding of head
9.1 components of head
9.1.1 suction head hss : +ve, mtr [source of supplu above pump center line]
9.1.2 suction lift hss : -ve, mtr [source of supplu below pump center line]
9.1.3 static discharge head hsd : mtr [pump discharge into open vessel, vertical
distance between pump centre line and point of free
discharge or surface of liquid
9.1.4 total static head hts : mtr [vertical distance between free level of source of
supply and point of free discharge or surface of liquid
hd = hgd + Zd + (Vd2/2g)
9.1.9 total head H, or total dynamic head TDH H = hd - hs mtr [with suction head]
H = hd + hs mtr [with suction lift]
9.1.10 Manometric head Hmano = Hmd - Hms mtr [difference in reading of pr. gauges
installed on suction and discharge flange
of pump]
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ltr/s mtr gm/cm3 102
m3/hr mtr gm/cm 3
367
kg/hr mtr gm/cm 3
200000
10.4 water horse power or liquid power QHg
PS = bhp metric
K1
QHg
P = kW
K2
GPM x total dynamic headin ft x g
P(hp) =
3960
11 Efficiency of pump
power output Pw x 100
11.1 Efficiecy of pump hp = % at pump coupling
powerinput Ps
11.2 overall efficiency h0 = hp x hm x hpulley/gear/belt %
liquid power x 100 %
h0 =
power input to prime mover
Q Hm g x 100
h0 = %
powerinput to shaft
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Page 1of2
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1 Engineering data
1.1 liquid data
1.1.1 type of liquid : viscous liquid
1.1.2 specific weight g : 1.2 kg/dm3
: 1200 kg/m3
1.1.3 specific gravity r :
1.1.4 absolute viscosity h : 150 centi-poise
standard conversion 1 m2/s = 1.05 x 10-6 CP
kinematic viscosity v = 150 / 1.05x10-6
= CP / g
: 150 / 1.2
v : 125.0 x 10-6 m2/s
: 125.0 Cst
: 17.0 0
E
1.2 rated data for pump
1.2.1 maximum pump efficiency hp : % from curves
1.2.2 other parameters at max. efficiency point from curves
i. pump discharge Q : 35 m3/hr
: 0.0097 m3/s
ii. impeller diameter D1 : 130 mm
ii. pump head, geodesic head Hgeod : 25 mtr
1.2.3 pump speed n : 1450 rpm
1.4 pipeline data
1.4.1 material of construction : steel drawn pipe
1.4.2 length of pipeline L : 100 mtr
1.4.3 internal diameter of pipeline d : 40 mm
: 0.04 mtr
: 4 cm
1.4.4 cross section area A : pd/42
: 3.142 x 0.0652 / 4
: 0.0013 mtr2
1.4.5 absolute roughness of pipe surface K : 0.05 from tables
1.5 pipe fittings data and equivalent length
1.5.1 900 bends
i. nos. of bends Nb : 8 nos.
ii. equivalent length for one bend Lb : 0.65 mtr, from standard tables
iii. equivalent length of bends Leqb = Nb x Lb
= 8 x 0.65
Leqb = 5.200 mtr
1.5.2 gate type valves
i. nos. of valves Nv : 4 nos.
ii. equivalent length for one valve Lv : 22.5 mtr, from standard tables
iii. head loss in valves Leqv = Nb x Lv
= 4 x 22.5
Leqv = 90.000 mtr
1.5.3 T-joint
i. nos. of T-joints Nt : 1 nos.
ii. equivalent length for one Tee Ltee : 1.8 mtr, from standard tables
iii. head loss in valves Leqt = Nt x Ltee
= 1 x 1.8
Leqt = 1.800 mtr
Vinscous liquid
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Q : 5.0 m3/hr
H : 2.5 mLc
Page 2of2
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for 5.50E viscoous fluid, data from
4.1.1 Q = 8.4 m3/hr
curves
H = 5.5 mtr
factor = QÖH
= 8.4 x Ö 5.5
= 19.70
Page 3of2
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= Err:502 cm2
assumed m = 0.64
then F2 = Err:502 / 0.64
= Err:502 cm2
6.3 pipeline cross sectional area, (Ain m 2) F1 = 12.57 cm2
ratio F2/F1 = Err:502 / 12.57
Page 4of2
Q E HE
2.3 power required for Engler values PE =
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2.3 power required for Engler values PE =
367 hE
90.0 x 76.63
=
367 x (47.3/100)
= 0.49 kW
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impeller outlet : 2
casing outlet, discharge : d
1.1.2 theorem applied for fluid flow between
two consecutive points
i. flow from point 0 to point 1, through (V12/2g)+(p1/w)+Z1= (V02/2g)+(p0/w)+Z0 - hf(0-1)
stationary pipeline
velocity of flow at suction inlet V0 : mtr/sec
velocity of flow at impeller inlet V1 : mtr/sec
fluid pressure at suction inlet p0 : kg/cm2
fluid pressure at impeller inlet p1 : kg/cm2
elevation above horizontal datum level Z : mtr
friction losses between two sections hf : mtr
total head or energy H : mtr
weight per unit volume/density of fluid w : kg/m3
acceleration due to gravity g : 9.81 mtr/sec2
2 Specific speed
nÖQ
2.1 nominal specific speed nq =
H3/4
1450 Ö 0.0167
=
203/4
= #REF!
say = 20
3 pump selection
3.1 centrifugal, radial type pump to be selected based on shape number
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tangential velocity of water at impeller ou U2 :
Hmano
manometric efficiency hmano =
Hmano + DHmano
Pumps
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F/V2 = constant
H/V2 or H/U2 = constant
3.4 tangential velocity depends on impeller d U µ D
H1 / n12D12 = H2 / n22D22
5 Specific speed
5.1 Specific speed : speed of rotation of geometrically similar pump of
such size ensuring delivery, Q of 75 ltr/sec at head, H
of 1 mtr
flow Q2 : 75 ltr/sec
: 0.075 m3/s
head H2 : 1 mtr
5.2 from equation 3.4 H1 / H 2 = (n1/n2)2 (D1/D2)2
H/ 1 = (n/ns)2 (D/Ds)2
Pumps
5 Specific speed
5.3 from equation 2.6 Q1 / Q2 = (n1/n2) (D1/D2)3
Q / 0.075 = (n/ns) (D/Ds)3
5.4 Ds eliminated by raising equation 5.2 to 3/2 power H3/2 / 1 = (n/ns)3 (D/Ds)3
5.5 divide equation 5.4 by 5.3 Q / 0.075 H3/2 = (ns / n)3
3.65 n Ö Q
5.6 Specific speed, speed with dimensionsns =
H3/4
rpm Ögal/min rpmÖm3/s
ns = or 51.64
(foot)3/4 (m)3/4
nÖQ
5.7 nominal specific speed nq =
H3/4
5.8 dimensionless specific speed
nÖQ
substitute (gH) in place of H nq =
(gH)3/4
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Kns n Ö Q
6.2 also Pump shape number Ns =
(gH)3/4
pump speed n : rps rps
pump discharge Q : m3/s ft3/s
pump head H : mtr ft
acceleration due to gravity g : 9.81 m/s2 32.2 ft/s2
value Kns : 0.095 1.232
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