Preventive Maintenance Checking Parameters

11 Preventive Maintenance for Air Compressor

Daily:
a) Clean the compressor
b) Check the oil level
c) Check the coolers & Clean if required
d) Check for any oil leakage
Quarterly:
a) Check the section coolers
b) Remove air filter and clean
c) Check all the flexible hoses
Yearly:
a) Replace Oil filters
b) Change Oil
c) Change Oil separator
d) Check all electrical and safety controls

 Preventive Maintenance for Drilling Machine

Daily:
a) Clean the machine
b) Lubricate all moving parts
c) Check hydraulic oil level
d) Check for any oil leakage
Quarterly:
a) Check all the electrical controllers
b) Apply grease on greasing points
Yearly:
a) Check all functions of machine
b) Check all the electrical and safety controls
c) Change spares as required

 Preventive Maintenance for Lathe Machine

Daily:
a) Clean the machine
b) Lubricate all moving parts
 Preventive Maintenance Checking Parameters

c) Check the oil level

d) Check for any oil leakage
Weekly:
a) Check the coolant tank
b) Apply grease on greasing ports
c) Check the spindle unit
Quarterly:
a) Check all the electrical and safety controls
b) Clean the coolant tank and Top up the coolant
c) Check the hydraulic unit
Yearly:
a) Overall cleaning of the machine
b) Check the overall conditions of machine c) clean & change the parts as required

 Preventive Maintenance for VTL Machine

Daily:
a) Clean the machine
b) Lubricate all moving parts
c) Check the oil level
d) Check for any oil leakage
Weekly:
a) Check lead screws & feed shaft
b) Apply grease on greasing ports
Monthly:
a) Check main spindle unit
b) Clean the coolant tank and Top up the coolant
c) Check & adjust lead screw nuts
d) Check the cross bar leveling & Adjust if required
Yearly:
a) Overall cleaning of the machine
b) Check the overall conditions of machine c) clean & change the parts as required d) Check
all the electrical devices

 Preventive Maintenance for Milling Machine

 Preventive Maintenance Checking Parameters

Daily:
a) Clean the machine
b) Lubricate all moving parts
c) Check the oil level
d) Check for any oil leakage
Weekly:
a) Check lead screws & feed shaft
b) Apply grease on greasing ports
Monthly:
a) Check main spindle unit
b) Clean the coolent tank and Top up the coolent
c) Check & adjust leadscrew nuts
Yearly:
a) Overall cleaning of the machine
b) Check the overall conditions of machine
c) Clean & change the parts as required
d) Check all the electrical devices

 Preventive Maintenance for Boring Machine

Daily:
a) Clean the machine
b) Lubricate all moving parts
c) Check the oil level
d) Check for any oil leakage
Weekly:
a) Check lead screws & feed shaft
b) Apply grease on greasing ports
Monthly:
a) Check main spindle unit
b) Clean the coolent tank and Top up the coolent
c) Check & adjust leadscrew nuts
d) Check main drive belt
Yearly:
 Preventive Maintenance Checking Parameters

a) Overall cleaning of the machine

b) Check the overall conditions of machine
c) clean & change the parts as required
d) Check all the electrical devices

 Preventive Maintenance for Welding Machine

Daily:
a) Clean the machine
b) Check the cables
c) Check the cooling system
Quarterly:
a) Check the flow meter/regulator
b) check the cables
c)Check the electrode holder
Yearly:
a) Check the electrode holder
b) Check wear & tear on cables
c) Check the isolation switch
d)Change the parts as required

 Preventive Maintenance for Overhead crane

Weekly:
a) Check cables
b) Check the safety switches
c)Check for the propper functioning of remote control
Monthly:
a) Check lifting slings
b) Check the lifting hook condition
c)Check the oil level in gear motor
Yearly:
a) Overall cleaning
b) Check all electrical parts
c) Change the parts if required

 Preventive Maintenance for Bench Grinder

 Preventive Maintenance Checking Parameters

Weekly:
a) Clean & remove grinding stone particles
b) Check the grinding wheel
c) Dress the wheel
Monthly:
a) Check the machine guards
b) Check the electrical connections
c) Apply grease on greasing points
Yearly:
a) Check the main power supply
b) Check the spindle bearing
Preventive Maintenance for Band saw Cutting Machine
Daily:
a) Clean the machine
b) Check blade for wear
c)Check functionality of shield & emergency stop
Weekly:
a) Remove shavings from coolant tank
b) Clean pump suction filter & suction zone
Monthly:
a) Check the tightening of the drive wheel screw
b) Check the blade guide bearings
Yearly:
a) Check the tightening of the screws of the motor, pump, & accident protection guard
b) Changing gear oil
c)Check the tightening of the drive wheel screws

 Preventive Maintenance for Hydrostatic Test Pump

Daily:
a) Clean the Pump
b) Check for any leakage
Weekly:
a) Check the Valves
 Preventive Maintenance Checking Parameters

b) Check the Hoses

Monthly:
a) Check & Clean the Air filter
b) Check the safety Valve
c)Check the NRV
Yearly:
a) Overall cleaning of the pump
b) Do the functional test
c)Change the parts if required

 Preventive Maintenance for Water Pressure Pump

Daily:
a) Clean the Pump
b) Check for any leakage
Weekly:
a) Check the Valves & hoses
b)Check the tightening of the fittings
c)Check for any damage in power codes
Monthly:
a) Check & Clean the filters & nozzles
b) Check the correct oil level
Yearly:
a) Pump oil & filters replaced
b) Filters & nozzles replaced
c)All valves are checked & cleaned

 Preventive Maintenance for Sand Blasting Machine

Daily:
a) Check couplings, lock pins & safety cables
b) Inspect blast hose, couplings & nozzle holders for leaks
c)Check all external piping, control hoses & valves for leaks
Weekly:
a) Inspect the blast hose for wear & worn.
b) Check the nozzle & washer condition.
 Preventive Maintenance Checking Parameters

c)Check & clean the filter

Monthly:
a) Check for wear pop-up valves urethane coating
b) Inspect the rubber pop-up seal, replace at first sight of wear or cracking
Yearly:
a) Overall cleaning of the machine
b) Inspect the whole machine & replace any parts if required

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