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Materials Today Advances 8 (2020) 100114

Contents lists available at ScienceDirect

Materials Today Advances


journal homepage: www.journals.elsevier.com/materials-today-advances/

Design and synthesis of chemically complex ceramics from the


perspective of entropy
J. Liu a, *, G. Shao b, D. Liu c, K. Chen d, K. Wang e, B. Ma e, K. Ren f, Y. Wang f, **
a
State Key Laboratory of Traction Power & School of Mechanics and Engineering, Southwest Jiaotong University, Chengdu, Sichuan 610031, China
b
School of Materials Science and Engineering, Zhengzhou University, Zhengzhou, Henan 450001, China
c
School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, Sichuan 610031, China
d
School of Energy, Power and Mechanical Engineering, North China Electric Power University, Beijing, 102206, China
e
School of Mechanical Engineering, Dongguan University of Technology, Dongguan, Guangdong, 523808, China
f
Institute of Advanced Structure Technology, Beijing Institute of Technology, Haidian District, Beijing, 100081, China

a r t i c l e i n f o a b s t r a c t

Article history: High-entropy ceramics (HECs) have rapidly expanded from high-entropy oxides to high-entropy ultra-
Received 20 June 2020 high temperature ceramics/coatings and have drawn extensive attention in the field of ceramics. In
Received in revised form addition, high-entropy thermoelectric materials focus on the topic of energy, which is another major
7 August 2020
driving force to accelerate the development of HECs. In this review, the recent progress on the design and
Accepted 24 August 2020
Available online 14 October 2020
synthesis of chemically complex ceramics is summarized. The fundamental understanding of configu-
rational entropy, phase stability, and formation criterion of HECs are discussed. Critical comments on the
compositionally complex ceramics and mixed-valence complex ceramics are presented. The synthesis
Keywords:
High-entropy ceramics
methods of HECs are summarized, and reactive flash sintering is highlighted as a new strategy to syn-
Configurational entropy thesize HECs. The new design ideas and synthesis methods can provide more opportunities to develop
Multicomponent high-performance HECs to meet the requirements of cutting-edge applications.
Oxides © 2020 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
Aliovalent cation license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Flash sintering

1. Introduction (Fig. 1). Owing to their good functional characteristics, such as en-
ergy storage [9e15], catalytic activity [16e18], low thermal con-
Multicomponent ceramics have been investigated widely in the ductivity [19,20], dielectric properties [21], and magnetic
ceramic community, such as electronic ceramics [1], coatings [2], properties [22e24], ESOs have stimulated interest in the ceramics
glass [3], and so on. However, the amount of dopant or additive in community. Recently, ESOs have expanded to include fluorite
multicomponent ceramics is very low compared with the principal [25e32], perovskite [33e40], spinel [41e46], magnetoplumbite
component, and the traditional multicomponent ceramics usually [47e49], bixbyite [50], and amorphous structure [51,52].
have complex phase structure. In 2004, high-entropy alloys (HEAs) Gild et al. [53] first extended the scope of HECs to include high-
as new materials were developed by Yeh et al. [4] and Cantor et al. entropy metal diborides with hexagonal AlB2 structure in 2016.
[5] using five or more equimolar elements. Then, the idea of HEAs Since then, high-entropy borides [54e68], carbides [69e97], sili-
was combined with ceramic to develop high-entropy nitride and cides [98e100], zirconates [101e107], silicates [108e110], phos-
oxide films with excellent mechanical properties at very early stage phates [111,112], and niobates [113] have been investigated widely.
[6,7]. However, high-entropy ceramics (HECs) did not attract These materials exhibit excellent thermophysical and mechanical
extensive attention until Rost et al. [8] in 2015 prepared entropy properties, such as low thermal conductivity, matched thermal
stabilized oxides (ESOs) with high configurational entropy, which expansion coefficient, good thermal stability, high strength, and
are (Mg, Co, Ni, Cu, Zn)O ceramics with single rock salt phase ultrahigh hardness. Therefore, they have become a new class of
candidate materials for thermostructure, thermoprotection, ther-
mal barrier coating, and environmental barrier coating
* Corresponding author. applications.
** Corresponding author. Moreover, HECs with single-phase crystalline structure and
E-mail addresses: liujinling@swjtu.edu.cn (J. Liu), wangyiguang@bit.edu.cn
distorted lattice can induce the scattering of phonons and good
(Y. Wang).

https://doi.org/10.1016/j.mtadv.2020.100114
2590-0498/© 2020 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/
).
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

electronic conductivity. Hence, they have been considered for included to describe the ideal configurational entropy [34]. The
designing high-performance thermoelectric materials recently equation is as follows:
[114e116]. To date, high-entropy ultrahigh temperature ceramics/
coatings have attracted significant attention in the ceramic h X
M  X
N 
community.
DSmix ¼ R xh lnxh þ xi lnxi
Asite Bsite
h1 i1
The development status of HECs has been reviewed compre- (4)
X
L  i
hensively in several recent reports [117e119]. Here, the advances in þ xj lnxj
design concepts for HECs are reviewed first, and then composi- j1
Anionsite
tionally complex ceramics (CCCs) and mixed-valence complex ce-
ramics (MVCCs) are discussed. After a brief review of the common where xh and xi represent the mole fraction of elements present in
synthesis methods for HECs, reactive flash sintering is presented as the A and B cation sites, respectively. It should be noted that the
a new route to produce HECs via fast solid-state reaction based on configurational entropy from interactions of sublattices in ceramics
the lattice defects and ‘softening of lattice’ under electric field. This has been ignored in Eqs. (3) and (4), and the number of atoms in
strategy can provide the possibility to increase atomic solubility different sublattices has not been considered when combining the
and lattice tolerance in HECs. cation sites and anion sites together, which should underestimate
the ideal configurational entropy of ceramics with complex crys-
talline structure.
2. Entropy-driven design of multicomponent ceramics
Eq. (4) imply that the maximum ideal configurational entropy
will be increased significantly compared with the ceramics with
2.1. Ideal configurational entropy of multicomponent ceramics
only one cation sublattice. Hence, large ideal configurational en-
tropy can be reached in the ceramics with complex crystalline
HEAs are defined based on their composition, entropy, single-
structure, which would benefit the entropy stabilization in ceramic
phase solid solution microstructure, and other combined defini-
system. Jiang et al. successfully synthesized homogenous single-
tions [4,5,120e124], which is still an open question in this field.
phase high-entropy ABO3 perovskite oxides with composition of
Generally, entropy sources comprises contributions from configu-
(Sr0.5Ba0.5) (Zr0.2Sn0.2Ti0.2Hf0.2Nb0.2)O3, where both A-site and B-
ration, vibration, electronic excitation, and magnetism; however,
site were populated with different elements in equiatomic amounts
the configurational entropy has a significant effect on the HEAs. In
[33]. Zhao et al. reported the preparation of single-phase high-
an ideal solid solution, the ideal configurational entropy (also called
entropy ceramic (Y0.25Yb0.25Er0.25Lu0.25)2(Zr0.5Hf0.5)2O7 with
mixing entropy) of mixing per mole can be calculated using the
defective fluorite structure [105]. Recently, Wright et al. systemat-
following equation [123]:
ically varied mass and size disorder on both A and B sublattices of
A2B2O7 pyrochlores [107]. A similar strategy was also used for
X
N
DSmix ¼  R xi lnxi (1) obtaining spinel structure by Parida et al. [45] and magneto-
i1 plumbite structure by Vinnik et al. [49]. Besides the cation site,
anion site with different elements will induce high entropy in the
where R is the gas constant, xi is the molar fraction of the ith multicomponent ceramic system. Wang et al. [12] synthesized a Li-
element, and N is the total number of the constituent elements. containing entropy stabilized oxyfluoride using multi-anionic and
Consequently, the maximum ideal configurational entropy is multicationic sites. Recently, Li et al. [126] obtained a single-phase
reached for an equiatomic HEA, which is given by the following Ti1/2Zr1/2(C1/3N1/3O1/3) solid solution with rock salt structure at
equation [123]: 2,000  C using mixed ZrO2, ZrN, ZrC, TiO2, TiN, and TiC powders
with equiatomic anions. Wen et al. [127] also reported a high-en-
DSmix ¼  RlnðNÞ (2) tropy alumino-silicide (Mo0.25Nb0.25Ta0.25V0.25) (Al0.5Si0.5)2 with
Generally, alloys with DSmix >1.61 R are classified as HEAs, alloys multicationic and multi-anionic structure. Multicomponent ther-
with 0.69R < DSmix < 1.61 R are classified as medium-entropy al- moelectric material systems with mixing anion can be obtained by
loys, and alloys with DSmix < 0.69 R are classified as low-entropy the same strategy [114,128,129]. Moreover, the non-stoichiometric
alloys [121]. Other scholars have proposed that HEAs have DSconf  ratio of the anion sublattice also contributes to the additional
1.5R per mole, which has become a more popular classification configurational entropy in multicomponent ceramics, but the
method now [125]. increment is small [15e18,26,28,31,36,37,43,130e132]. Indeed, the
In 2015, Rost et al. [8] extended the entropy concept of HEAs to real configurational entropy in multicomponent ceramics is
bulk five-component oxide ceramics. Different from the simple significantly different from the ideal configurational entropy,
crystalline structure of metals, ceramics possess complex crystal- particularly at a low temperature with solid state [124,133].
line structure. For example, rock salt oxides have cation and anion
sites in the lattice. Generally, the cations and anions occupy
2.2. Entropy stabilization and phase stability
different sublattice and/or interstitial sites in ceramics, and they
only mix in the individual sites. Hence, the ideal configurational
Rost et al. [8] demonstrated that the entropy-driven trans-
entropy in the ceramic systems is given by [118]:
formation of (Mg, Co, Ni, Cu, Zn)O ceramic to single-phase rock salt
h X
N  X
L  i occurs between 850 and 900  C from mixed rock salt and tenorite
DSmix ¼  R xi lnxi þ xj lnxj (3) phase (Fig. 2). The reversible entropy-driven phase transformation
Cationsite Anionsite
i1 j1 was also investigated carefully by Dupuy et al. [134], Hong et al.
[135], and Bhaskar et al. [132]. Chen et al. [27] first demonstrated
where xi and xj represent the mole fraction of elements present in that (Ce0.2Zr0.2Hf0.2Sn0.2Ti0.2)O2 ceramic is entropy stabilized oxide
the cation and anion sites, respectively. In addition, if there are two based on the reversible transition between the low-temperature
cation sublattices in the ceramics, such as perovskite, spinel, multiphase and high-temperature single-phase fluorite structure.
pyrochlore oxides, and so on, two parts of ideal configurational The entropy-driven structural stabilization of the perovskite type
entropy from cation sublattices with similar expression should be (Gd0.2La0.2Nd0.2Sm0.2Y0.2)MnO3 system was also revealed by Sarkar
2
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

Fig. 1. (a) X-ray diffraction analysis of (Mg, Co, Ni, Cu, Zn)O (labeled as J14) with single rock salt structure, and carrots identify peaks from other crystal structures when individual
components are removed from the (Mg, Co, Ni, Cu, Zn)O solid solution. (b) Calculated configurational entropy in an N-component solid solutions as a function of mol% of the Nth
component. (a) and (b) adapted from a study by Rost et al. [8] CC-BY-4.0 (https://creativecommons.org/licenses/by/4.0/).

et al. [34]. Regarding high-entropy ultrahigh temperature ceramics, the two main criteria [122e124]. They have also been widely used
Harrington et al. [77] reported that (V0.2Nb0.2Ta0.2Mo0.2W0.2)C is to evaluate the formation of HECs. As the enthalpy of mixing is
likely an entropy stabilized carbide. difficult to achieve in high-entropy ceramic system, and the mixing
It should be noted that the phase stability not only depends on enthalpy of HECs is relatively low, the atomic size effect (d) has been
the ideal configurational entropy but is also affected by the tem- proposed as the primary criterion [40,53,54,74,76,82,85,127,136].
perature and enthalpy. According to the Gibbs free energy:
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u
DGmix ¼ DHmix  T DSmix (5) uXN h . X N i2
d ¼ t i¼1 xi 1  r xi r i (6)
i¼1
where DGmix and DHmix are the mixing free energy and enthalpy,
respectively, and T is the absolute temperature. Hence, reversible
where ri and xi are the atomic radius and molar content of the i-th
phase transformation can be observed with the change in tem-
component. Especially, the tolerance factor (t), which was proposed
perature of entropy stabilized ceramics. However, enthalpy also
by Goldschmidt, has been used to predict the stability of single
affects the phase formation and stability. For example, the enthalpy
high-entropy perovskite phase with two A and B cation sublattices
of mixing is significantly increased when Ca is substituted into the
[33,34].
(Co, Cu, Mg, Ni, Zn)O lattice instead of Mg, which leads to an
extremely high temperature requirement for stabilizing the single-
R þ RO
phase rock salt structure [133]. Djenadic et al. [25] and Pianassola t ¼ pffiffiffi A (7)
et al. [30] suggest that not only the entropy effect but also the type 2ðRB þ RO Þ
of elements, synthesis procedure, and crystallite size should be The aforementioned equation suggests that a Goldschmidt
considered as factors for structural stabilization. The effect of tolerance factor close to 1 is an important criterion for the forma-
composition on the crystalline structure has been investigated tion of single high-entropy perovskite phase.
widely in high-entropy fluorite oxides [28,31], perovskite oxides Generally, the atomic size effect (d) and/or Goldschmidt toler-
[33,34], pyrochlore oxides [101,107], borides [53,57e59], as well as ance factor (t) is a necessary, but not sufficient, criterion to predict
in carbides [73,77]. It was found that the HECs with stable single- the formation of single HEC. The factors such as composition,
phase structure cannot be predicted very well by considering only crystalline structure, mixing enthalpy, valence electron concen-
the ideal configurational entropy. tration (VEC), and so on are not negligible. Hence, several new
descriptors have been proposed to predict the formation of HECs
2.3. Formation criterion of HECs [67,73,114]. Liu et al. [114] used d as a criterion for evaluating the
atomic solubility in a two-component semiconducting solid
Although the formability of single-phase HECs can be evaluated solution.
using Gibbs free energy from first-principles calculations
[54,63,67,71,74,76,127,133], the use of descriptors is a more com- GR* ðDR* Þ2
mon method to discover and design new HECs similar to the HEAs.
d¼ (8)
Z
Based on the Hume-Rothery rules for the formation of random solid
solution, several descriptors have been proposed to predict HEAs, where G is the average shear modulus, R* is the effective lattice
but the atomic size effect (d) and the enthalpy of mixing (DHmix) are constant, and Z is the number of formula units in a unit cell.
3
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

Table 1
The typical synthesis routes of high-entropy ceramics.

Types Methods Advantages Disadvantages References

Powder Wet chemical Flame spray Short processing time Very short 140e141
methods pyrolysis Very fine crystalline size residence time
Nebulized spray High production rate High temperature 25, 34, 141-142
pyrolysis Nanocrystalline
Co-precipitation The crystal structure, morphology and High temperature 32, 46, 102, 111, 141, 143
crystallite size are adjustable Agglomerate
Hydrothermal Homogeneous component High temperature 143
synthesis Long processing
time
Solegel method Homogeneous component High temperature 18, 108
Agglomerate
Combustion Energy efficiency Long processing 24, 42, 44, 103, 132
synthesis time
Mechanochemical process Room temperature Long processing 17, 80, 144-145
time
Contaminant
Polymeric steric entrapment Homogeneous microstructure Long processing 50
time
Boro/carbothermal reduction High purity High temperature 56-60, 63, 66, 84, 85, 88, 90, 95, 136
Superfine Long processing
time
Molten salt synthesis Nanoflower-like morphology High temperature 68
Long processing
time
Bulk Solid-state Conventional Large size sample High furnace 8, 10, 21, 27e28, 33, 40e41, 47e49, 101, 105e106, 109
synthesis sintering Homogeneous microstructure temperature e110, 146-147
Long processing
time
Spark plasma Fast heating/cooling Small size sample 36, 53, 56, 62, 65e66, 69e70, 72, 75, 77e78, 87, 89, 92,
sintering Short processing time High furnace 93, 98e100, 104, 126, 135
temperature
Nonuniform
microstructure
Flash sintering Room temperature Small size sample 138, 158e161
Ultrashort processing time Nonuniform
microstructure
Containerless solidification Fast heating/cooling Small size sample 52
Ultrashort processing time
Arc melting Fast heating/cooling Small size sample 64
Ultrashort processing time
Thin Pulsed laser deposition Presintered target Long processing 22, 35,162
film time
Magnetron sputtering High purity Long processing 55
time
Varied component

Sarker et al. [73] developed an entropy-forming-ability


0vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi11
(EFA) descriptor as the inverse of the standard deviation of the uPN
u g ðH  H Þ2
energy spectrum above the ground state of the N-system at abso- EFAðNÞ ¼ @t i¼1 Pi i  mix A (9)
N
i¼1 gi  1
lute zero.

Fig. 2. X-ray diffraction patterns demonstrated the reversible entropy-driven phase transformation of high-entropy (Mg, Co, Ni, Cu, Zn)O ceramic. Adapted from a study by Rost
et al. [8] CC-BY-4.0 (https://creativecommons.org/licenses/by/4.0/) (Copyright 2015, the authors, published by Springer Nature.).

4
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

limitations. For example, the proposed descriptor of tolerance fac-


tor (t) was only used for perovskite oxide, and the results did not
agree well with the experiment [33]. However, it provides a facile
route to accelerate the discovery and design process of HECs.

2.4. The frontier of design HECs

To date, HECs with different crystalline structures, composi-


tions, multicationic and multi-anionic structure, and vacancies
have received considerable attention [117e119]. HECs with stable
single-phase structure may not be entropy-stabilized ceramics, but
the phase stability is achieved by the low mixing enthalpy and/or
kinetic effect. Recently, Wright et al. [31,107,137] proposed that
HECs can be expanded to CCCs or multiprincipal cation ceramics
(MPCCs) by including medium-entropy and/or non-equimolar
compositions (Fig. 3). It was found that compositionally complex
fluorite oxides and pyrochlore oxides have reduced thermal con-
Fig. 3. Schematic of compositionally complex ceramics (CCCs or C3) or multiprincipal ductivity, retained modulus, and hardness. Hence, the CCCs and
cation ceramics (MPCCs), and their relationship with high-entropy ceramics (HECs)
and entropy-stabilized ceramics. Adapted from a study by Wright et al. [31] with
MPCCs represent a vast unexplored compositional space besides
permission (Copyright 2020, Elsevier). HECs [31,107,137].
Moreover, MVCCs are a new type of high-performance HECs
with aliovalent cations and anions (Fig. 4). MVCCs with non-
where n is the total number of sampled geometrical stoichiometric ratio have been investigated in rock salt oxides
configurations and gi represents their degeneracies. Hi is the [16e18,130e132], which exhibit excellent catalysis property. Alio-
enthalpy of the sampled configurations and Hmix is the mixed- valent cations and oxygen vacancies have also been introduced into
phase enthalpy. high-entropy spinel [43], perovskite [36], and fluorite oxides
Wen et al. [67] proposed a new method to predict the formation [26,28,31]. Especially, perovskites with aliovalent cations and oxy-
ability (p) of (MxN1-x)B2 solid solutions using the logistic regression gen vacancies have shown promising dielectric properties [138].
approach in supervised machine learning, Recently, Tang et al. [139] proposed a new design strategy using the
method of aliovalent cations combination with stoichiometric ratio,
1 and the charge compensation only comes from the aliovalent cat-
p¼ (10)
1 þ expð  bÞ ions. It was also found that cations with different valence states can
be used to prepare high-entropy oxides with an additional
h i
0K ;d; VEC; f  ½q ; q ; q ; q ; q T
b ¼ 1; DHmix (11) dimension [139]. Moreover, the cation-valence difference, instead
0 1 2 3 4
of cation-size difference, is more correlated to the formation of
ordered structure in stoichiometric high-entropy ABO3 compounds
0K , d, and VEC are the normalized values in the range of
where DHmix [139]. Indeed, the method of aliovalent cations combination with
0e1 of mixing enthalpy at 0 K and 0 Pa (DHmix 0K ), atomic size dif- electrical equilibrium provides a good strategy to explore the entire
ference (d), VEC, respectively. f is the doping condition, and q1-q4 system and further expand the scope [139].
are the parameters that represent the influence of the aforemen-
tioned four factors on the formation ability. When b > 0, the single- 3. Synthesis of HECs
phase (MxN1-x)B2 solid solutions can be successfully synthesized
and vice versa. HEC powder and bulk material have been synthesized through
It should be noted that the proposed descriptors for predicting different routes (refer Table 1). It is desirable to achieve homoge-
the formation of single-phase HECs are at the very early stage neous distribution of the constituent elements at the atomic scale
similar to HEAs. These descriptors undoubtedly have some using low temperature with short reaction time. The typical tech-
niques for preparing HEC powder and bulk material are discussed
in this section, but the wet chemical methods are mainly used for
producing high-entropy oxides now. In particular, the fast solid-
state reaction during reactive flash sintering with applied electric
field will be discussed in detail.

3.1. Wet chemical methods

3.1.1. Flame spray pyrolysis


In the flame spray pyrolysis process [140], the precursor solution
is nebulized within a compressed air nebulizer, and the mist
formed is carried to the flame by oxygen as the carrier gas. Thermal
Fig. 4. The strategies of designing mixed-valence complex ceramics. There are three decomposition/pyrolysis reactions occur in the flame. The resi-
types high-entropy ceramics with mixed-valence have been explored, including (i) dence time of the particles formed in the flame is very short leading
interstitial oxygen and oxygen vacancy are created to balance the charge in high-en- to rapid heating, as well as quenching. Sarkar et al. [141] synthe-
tropy non-stoichiometric oxides, (ii) the charge compensation is maintained through
the variable valence states without defect generation, (iii) the charge balance of the B-
sized high-entropy (Co, Cu, Mg, Ni, Zn)O and (Co, Mg, Ni, Zn)O using
site in ABO3 type high-entropy perovskite is compensated by five substituted cations nitrates as the precursor solution, and liquefied petroleum gas and
with different valences in equiatomic amount. oxygen as the fuel and oxidizer for the flame.
5
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

3.1.2. Nebulized spray pyrolysis for the hydrothermal treatment. Finally, the product is filtered,
In this technique, the precursor solution is continuously deliv- repeatedly washed with deionized water, and dried at 60  C.
ered into the nebulizer. A mist containing fine droplets of the
precursor solution is formed by an ultrasonic nebulizer, which is
3.1.6. Combustion synthesis
transported by flowing oxygen into the hot-wall reactor to form the
Bhaskar et al. [132] used a mixture of metal nitrates as oxidizers
nanoparticles. The powders are collected using a filter-based col-
and glycine as fuel to synthesize equiatomic (CoCuMgNiZn)O
lector. Using nitrates of the individual metals as precursor, Sarkar
nanocrystalline powder. Mao et al. [24,42,44] prepared (CoCr-
et al. [141] used nebulized spray pyrolysis to synthesize (Co, Mg, Ni,
FeMnNi)3O4 nanopowder using a similar process. Recently, Teng
Zn)O powder at 1,150  C and 1,250  C with a total pressure of
et al. [103] also synthesized (La0.2Nd0.2Sm0.2Gd0.2Yb0.2)2Zr2O7
900 mbar, as well as (Co, Cu, Mg, Ni, Zn)O powder at 1,150  C. Sarkar
nanopowder from mixed metal nitrates and glycine.
et al. [34] also synthesized multicomponent oxides with perovskite
type of structure containing up to 10 different cations in equiatomic
amounts using nebulized spray pyrolysis. Wang et al. [142] used 3.2. Mechanochemical process
equimolar solutions of the respective metal salts to produce Lix(-
NiFeMnCrCo)yOz, Lix(NiFeMnCrMg)yOz, and Lix(NiFeMnZnMg)yOz. Mechanochemical process involves mixing precursor powders
Djenadic et al. [25] prepared water-based solutions using nitrate via high energy ball milling at room temperature to synthesize HEC
salts of Ce, Gd, La, Nd, Pr, and Sm, to synthesize 5- and 6-component powder [17,144,145]. Jin et al. [144] mixed equimolar amounts of
powders of (Ce, La, Pr, Sm, Y)O, (Ce, Gd, La, Pr, Sm, Y)O, and (Gd, La, VCl3, CrCl3, NbCl5, MoCl5, and ZrCl4 in a high-speed vibrating ball
Nd, Pr, Sm, Y)O. mill for 30 min. Then, the resulting gel-like product was pyrolyzed
at 800  C for 3 h under inert N2 atmosphere to form the high-
3.1.3. Coprecipitation entropy metal nitride. Zhang et al. [145] mixed metal chlorides
In this method, a base solution with designed pH level is pre- and aluminum isopropoxide using ball milling for 60 min at a
pared by adding ammonia in deionized water. The precursor so- vibrational frequency of 30 Hz, followed by calcination at 400  C to
lution is added to the ammonia solution in a controlled manner fabricate mesoporous (Cu, Ni, Fe, Co, Mg)OxAl2O3 ceramics. Chen
along with continuous stirring of the mixture at ambient condi- et al. [17] demonstrated that a mixture of five metal oxides (NiO,
tions. After filtering, the precipitate is dried and lightly ground in an MgO, CuO, ZnO, CoO) was completely converted to a single phase
agate mortar and finally calcined at high temperature to obtain the after only 2 h of ball milling with ambient temperature of the
desired crystalline oxide phase. This technique has been widely grinding reactor lower than 70  C. Chicardi et al. [80] successfully
applied by researchers. For example, Sarkar et al. [141] selected
nitrate precursors to maintain the pH level at 10 and calcined them
at 1,000  C for 1 h to produce (Co, Cu, Mg, Ni, Zn)O and (Co, Mg, Ni,
Zn)O powders. Biesuz et al. [143] used zinc (II) sulfate, copper (II)
sulfate, nickel (II) sulfate, cobalt (II) nitrate, and magnesium (II)
nitrate as precursors to synthesize high-entropy (Mg, Co, Ni, Cu, Zn)
O, using potassium carbonate dissolved in deionized water as the
base solution. Chen and Wu [32] dissolved nitrates and potassium
fluoride in deionized water to prepare CeNdCaSrBaF12 nanopowder.
Radon  et al. [46] synthesized amorphous (Zn, Mg, Ni, Fe, Cd)Fe2O4
precursor by simple coprecipitation method. Zhao et al. [111] suc-
cessfully synthesized (La0.2Ce0.2Nd0.2Sm0.2Eu0.2)PO4 and
(La0.2Ce0.2Nd0.2Sm0.2Eu0.2)2Zr2O7 [102] using coprecipitation
method.

3.1.4. Sol-gel method


The sol-gel method involves adding ethylenediamine tetraacetic
acid and citric acid to the precursor solution. Then, ammonium
hydroxide solution is added with stirring until the designed pH is
reached and a dark solution is formed. The solution is then stirred
and heated on a hot plate to cause gelation. Finally, the gel is dried,
ground into powder, and calcined at high temperature to form the
HEC. Zhai et al. [18] used the sol-gel technique to synthesize (Fe,
Mg, Co, Ni)Ox, with the precursors of magnesium nitrate hexahy-
drate, iron(III) nitrate nonahydrate, cobalt(II) nitrate hexahydrate,
and nickel(II) nitrate hexahydrate with equimolar cations dissolved
in deionized water. Dong et al. [108] prepared (Yb0.2Y0.2-
Lu0.2Sc0.2Gd0.2)2Si2O7 by the sol-gel method using nitrides and
tetraethoxysilane as the starting materials.

3.1.5. Hydrothermal synthesis


Biesuz et al. [143] used zinc (II) sulfate, copper (II) sulfate, nickel
(II) sulfate, cobalt (II) nitrate, and magnesium (II) nitrate as pre-
cursors to synthesize high-entropy (Mg, Co, Ni, Cu, Zn)O by hy-
Fig. 5. (a) Schematic of flash sintering. (b) The applied field and current density as a
drothermal synthesis. In a typical procedure, the precursor solution function of time during flash sintering mixed Al2O3 and Y2O3 composite powder at
is first mixed with NaOH solution in a Teflon vessel. The Teflon 1,350  C with applied electric field of 55 V/mm and current density of 40 mA/mm2, and
vessel is then sealed and placed in a stainless steel pressure vessel the current surge shows the sintering time can be shortened to a few seconds.

6
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

furnace. Gild et al. [28] used HfO2, ZrO2, CeO2, TiO2, Y2O3, Yb2O3,
La2O3, Gd2O3, CaO, and MgO as the starting materials to synthesize
high-entropy fluorite oxides with 12 different compositions. Vinnik
et al. [47e49] sintered oxides and carbonates at high temperature
to prepare a series of high-entropy single-phase products with
BaFe12O19 (magnetoplumbite) structure containing doping ele-
ments at high concentration level. Jiang et al. [33] partially
substituted Ti of SrTiO3, BaTiO3 and (Sr0.5Ba0.5)TiO3 with equal
molar fractions (1/4 or 1/5) of several elements selected from
among Zr, Sn, Hf, Mn, Nb, Ce, Ge, and Y to synthesize high-entropy
perovskite oxides by high-energy ball milling followed by sintering.
In another study, (Na0.2Bi0.2Ba0.2Sr0.2Ca0.2)TiO3 powder was pre-
pared via solid-state method by Pu et al. [40] using high-purity
Na2CO3, Bi2O3, BaCO3, SrCO3, CaCO3, and TiO2 as starting pow-
ders. Da˛ browa et al. [41] synthesized high-entropy (Co, Cr, Fe, Mn,
Ni)3O4 oxide with spinel structure from MgO, ZnO, CuO, NiO, MnO,
Fe2O3, Co3O4, and Cr2O3 via milling and sintering. Solid-state re-
action method has also been used to prepare high-entropy silicates
[109,110] and pyrochlore oxides [101,105,106].

3.3.2. Spark plasma sintering


Spark plasma sintering (SPS) has been used in solid-state syn-
thesis method to replace conventional sintering due to its shorter
sintering time, higher heating rate, and enhanced densification
[135]. Hong et al. [135] used SPS to synthesize high-entropy (Mg,
Co, Ni, Cu, Zn)O. Biesuz et al. [36] synthesized high-entropy
perovskite Sr((Zr0.94Y0.06)0.2Sn0.2Ti0.2Hf0.2Mn0.2)O3x from the ox-
ide powder mixture. Li et al. [126] synthesized single-phase tita-
nium-zirconium oxycarbonitride ceramics Ti1/2Zr1/2 (C1/3N1/3O1/3)
by SPS of the corresponding Ti and Zr oxides, carbides, and nitrides.
Gild et al. [53,62] prepared seven equimolar, five-component, metal
diborides via high-energy ball milling and SPS. Shen et al. [56]
consolidated the high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2 powder
via SPS to produce bulk high-entropy diboride ceramic. Tallarita
et al. [61,65] synthesized (Hf0.2Mo0.2Zr0.2Nb0.2Ti0.2)B2 from
elemental reactants using SPS. In addition, SPS has also been widely
used to produce different high-entropy carbides
Fig. 6. (a) Plots of applied field, current density, and power dissipation as a function of [69,70,72,75,77,78,87,89,92,93], silicides [98e100], and zirconates
time for flash sintering mixed high-entropy (Mg, Ni, Co, Cu, Zn)O powder at room [104].
temperature with the electric field of 250 V/cm and current density limit of 80 mA/
mm2.(b) Typical XRD patterns of presintered and flash sintered (Mg, Ni, Co, Cu, Zn)O
samples. (a) and (b) adapted from a study by Liu et al. [159] with permission (Copy- 3.3.3. Flash sintering
right 2020, Elsevier). Recently, it has been demonstrated that the use of critical
electric field can accelerate solid-state reactions and induce phase
transition during flash sintering [148e150]. As a result, the sinter-
synthesized high-entropy (TiZrHfVNb)C5 powder by a mechano- ing time can be shortened to a few seconds (Fig. 5). It is hypothe-
chemical synthesis process from the elemental mixture. sized that internal reactions [151,152], avalanche of Frenkel pairs
[153], and fast joule heating [154,155] likely contribute to the ul-
3.3. Solid-state synthesis trafast mass transportation during flash sintering. On the other
hand, flash sintering leads to ‘softening of lattice’ [156e158], which
3.3.1. Conventional sintering can be beneficial for the atomic mixing and phase transformation of
Generally, the solid-state synthesis method includes two steps. HECs. Hence, this provides a new approach to synthesize HECs. Liu
First, the precursor powders are thoroughly mixed using ball et al. [159] successfully synthesized five-component entropy-sta-
milling. Second, the mixed powder is heat treated at high tem- bilized oxide ceramic (Mg, Ni, Co, Cu, Zn)O by reactive flash sin-
perature to obtain HEC powder or bulk material. Rost et al. [8] used tering at room temperature. It was found that the mixed oxides
the solid-state synthesis route to prepare the first entropy- were completely transformed to a single rock salt phase in just a
stabilized (Mg, Ni, Co, Cu, Zn)O ceramic. Be rardan et al. few seconds (Fig. 6), and the internal reactions and high concen-
[10,21,146] synthesized (Mg, Co, Ni, Cu, Zn)1-xLixO, (Mg, Co, Ni, Cu, tration of oxygen vacancies under the applied electric field were
Zn)1-xNaxO, (Mg, Co, Ni, Cu, Zn)1-2xLixGaxO, (Mg, Co, Ni, Cu, believed to be responsible for the significantly accelerated phase
Zn)0.95K0.05O, and so on from binary oxides and carbonates. Bal- transformation [159]. Concurrently, Yoon et al. [160] and Kumar
cerzak et al. [147] used oxide powders with equimolar proportions et al. [161] also presented similar results, but the furnace temper-
as precursor and mixed them in a shaker-type ball mill for 100 h in ature was much higher during their flash sintering process. Reac-
air followed by thermal treatment to obtain high-entropy oxide. tive flash sintering has also been successfully used to produce high-
Chen et al. [27] mixed the five-component CeO2-ZrO2-HfO2-SnO2- entropy Sr(Ti0.2Y0.2Zr0.2Sn0.2Hf0.2)O3-x by Wang et al. [158] at low
TiO2 system and obtained single-phase (Ce0.2Zr0.2Hf0.2Sn0.2Ti0.2)O2 temperature within short time. It was found that the rapid for-
after sintering at 1,500  C for 6 h followed by cooling down in the mation of single-phase oxide enhanced the diffusion rate and also
7
J. Liu, G. Shao, D. Liu et al. Materials Today Advances 8 (2020) 100114

softened the lattice under critical electric field [158]. Recently, Liu disorder structure. On the other hand, the method of aliovalent
et al. [138] used a stepwise current-ramping flash sintering process cations combination [139] can shrink the compositional space to
to synthesize and densify (Bi0.2Na0.2K0.2Ba0.2Ca0.2)TiO3 ceramic. pursue HECs with ordered structure. Hence, the high-entropy ox-
Excessive Naþ and Kþ ions were obtained in the single-phase high- ides, ultrahigh temperature HECs/coatings, and high-entropy
entropy perovskite ceramics due to the low sintering temperature thermoelectric materials should be designed from the perspective
and rapid processing with applied electric field [138]. It was found of aliovalent cations and/or defects besides the atomic radius. It will
that charge compensation and valence state alteration occurred open a new window for pursing the HECs with excellent energy
during flash sintering, thus providing a viable strategy to tune the storage, catalytic activity, conduction, dielectric, thermoelectric,
properties of HECs [138]. and magnetic properties, as well as mechanical properties.
Wet chemical methods have been widely used to synthesize
3.4. Other methods HEC powder, which are similar to the previous processes except for
the complex precursor materials. Solid-state synthesis is a common
The methods for preparing HECs are many and varied. In addi- method based on mass diffusion at high temperature to gain bulk
tion to the aforementioned preparation methods for high-entropy HECs. However, the slow diffusion process requires long heating
oxide ceramics, researchers have attempted many other methods to times to achieve uniform elemental distribution and high density.
synthesize HECs. For example, Sharma et al. [35] used pulsed laser SPS provides fast heating rate, as well as accelerates the dissolution
deposition to grow perovskite Ba(Zr0.2Sn0.2Ti0.2Hf0.2Nb0.2)O3 and densification processes. Thus, SPS has been widely used to
epitaxially on SrTiO3 and MgO substrates. Pulsed laser deposition synthesize ultrahigh temperature HECs.
was also used to synthesize (MgCoxNiCuZn)O film [22] and Recently, it was demonstrated that reactive flash sintering
MgxNixCoxCuxZnxScxO film [162]. Mayrhofer et al. [55] used non- reduced the sintering time to several seconds [158,159], which is
reactive magnetron sputtering to prepare high-entropy (Zr, V, Ti, order of magnitude faster than traditional sintering and SPS. The
Ta, Hf)B2 coating. applied electric field softens the lattice and induces higher lattice
In a different approach, Tseng et al. [50] synthesized single- tolerance of HECs than conventional sintering method. The charge
phase high-entropy, lanthanide oxide using a polymeric steric compensation mechanism in the flash sintered HECs provides a
entrapment method. Zhang et al. [52] prepared amorphous high- viable strategy to tune the dielectric properties. It is anticipated
entropy oxide ceramic 10La2O3-20TiO2-10Nb2O5-20WO3- that the proposed strategy would be applicable for developing
20ZrO2 by containerless solidification. Borothermal/carbothermal other HECs with excellent functional and mechanical properties.
reduction method has been used by several researchers to syn- In addition, compacting the synthesized HEC powder using
thesize high-purity high-entropy metal diboride powders different sintering methods should be a future direction. The grain
[56e60,63,66]. Moreover, carbothermal reduction of oxides has boundary engineering is possible to improve the mechanical,
been widely used to synthesize high-entropy carbide powders chemical, electrical, and magnetic properties of bulk HECs.
[84,85,88,90,95,136]. Failla et al. [64] used arc melting to produce
dense high-entropy metal diborides starting from HfB2, ZrB2, TiB2, Author contributions
TaB2, and CrB2 powders. Liu et al. [68] successfully synthesized
(Ta0.2Nb0.2Ti0.2W0.2Mo0.2)B2 high-entropy diboride nanoflowers by Jinling Liu: Conceptualization, Methodology, Writing - Original
a facile molten salt synthesis method. Li et al. [79] reported a simple Draft, Writing - Review & Editing Gang Shao: Data curation Dia-
liquid precursor method for the synthesis of single-phase high- nguang Liu: Data curation Kepi Chen: Writing - Review & Editing
entropy carbide nanopowders using transition metal halides (TiCl4, Kewei Wang: Data curation Baisheng Ma: Data curation Ke Ren:
ZrCl4, HfCl4, NbCl5, TaCl5) and furfuryl alcohol as metal sources and Data curation Yiguang Wang: Conceptualization, Methodology,
carbon source. Undoubtedly, more and more synthesis methods Supervision
will be developed with the rapid expansion of HECs.
Declaration of competing interest
4. Summary and outlook
The authors declare that they have no known competing
Since 2015, HECs have become increasing popular in the financial interests or personal relationships that could have
research field due to the unique properties of high-entropy oxides, appeared to influence the work reported in this paper.
high-entropy ultrahigh temperature ceramics/coatings, and high-
entropy thermoelectric materials, such as dielectric, magnetic,
Acknowledgments
catalytic, energy storage, thermal, and mechanical properties. The
idea of HECs emerged from HEAs. Hence, the fundamental under-
This work was financially supported by the National Natural
standing of HECs was born out of HEAs, but the diversity and
Science Foundation of China [Grant Nos. 51672227, 51732009 and
specificity of ceramics have not been sufficiently explored until
51802271] and Fundamental Research Funds for the Central Uni-
now. For example, cation and/or anion sublattices provide much
versities (Grant No. 2682020ZT38).
higher configuration entropy than HEA with simple crystalline
structure, which increases the compositional space of HECs
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