PEMBANGUNAN STASIUN PENGUMPUL

LAPANGAN JATIASRI
No. Dok. : JAS-EPC-SP-DYN-20-R1-PR-003
PUMP /FUELTANK/VALVE HYDROTEST
Rev. : B
PROCEDURE
Halaman : Hal 1 dari 7

PT. PERTAMINA EP / REGIONAL 2 – FUNGSI

NAMA PEMILIK PROYEK :
PROJECT ZONA 7
NAMA PROYEK : PT. PERTAMINA EP / REGIONAL 2 – FUNGSI PROJECT ZONA 7
PEMBANGUNAN STASIUN PENGUMPUL JATIASRI

LOKASI : SP JATIASRI

NO. KONTRAK : 002/PEP.80000/SP3MP/2022-S0

Issued for
B 27 Oct 2023 Approval TN TN IR AS PUR
A 10 MAY 2023 Issued For Review TN TN IR AS PUR
DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI
KONSORSIUM
REV. TANGGAL DESKRIPSI DISIAPKAN PT. WAHANAKARSA SWANDIRI – PT. ALDABERTA
INDONESIA
PT. Dynapro Pumps Asia
Pump/ Fuel Tank/ Valve Hydrotest Procedure JAS-EPC-SP-DYN-20-R1-GO-004
PEMBANGUNAN STASIUN PENGUMPUL JATIASRI Hal 2 dari 7

TABEL REVISI

REV. BAB HAL DESKRIPSI KOMENTAR REVISI/TANGGAPAN

B 1 Pump/Valve/Tank Procedure

Lampiran 1 atau halaman 1 tidak menceritakan prosedur hydrostatic test untuk PUMP.
Susun prosedur untuk hydrostatic test sesuai yang telah dilakukan di manufacture dynapro
Pump/ Fuel Tank/ Valve Hydrotest Procedure JAS-EPC-SP-DYN-20-R1-GO-004
PEMBANGUNAN STASIUN PENGUMPUL JATIASRI Hal 3 dari 7

DAFTAR ISI
1. Hydrotest Procedure.for Pump……………………………………………………………….Lampiran 1
2. Leak test procedure for tank ……………………………………………………………………..Lampiran 2
3. Procedure for valve hydrotest…………………………………………………………………….Lampiran 3
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Page 1 of 4

MANUFACTURING STANDARDS

Dynapro Pumps Company products are manufactured and tested as per API-610, API-674, API-675, NFPA-20, UL
Listed, and ANSI or ISO-2548 standards, whichever is applicable. Dynapro Pumps Company make pumps
constitute of highly standardized and is designed with modular structures and offers the best possible
interchangeability. This largely reduces spares inventory.

QUALITY ASSURANCE PROCEDURES

Qualified engineers to ensure completion of pumps and/or final package with relevant quality standard in our
Quality Assurance Department. The activities are divided into raw material inspection, in-process inspection and
final inspection.

Dynapro Pumps have facilities and equipments required for ensuring quality, such as –

□ Hydrostatic machine for hydrostatic test of the casing.

□ Dynamic balancing machine for dynamic balancing of the impeller.
□ For non-destructive testing such as ultrasonic test magnetic particle test inspection is carries out through external
reputed agencies.
□ A well-laid test field for performance testing having sophisticated flow meter with digital display by which flow of
the liquid can be tested accurately is available at our works.

Following are the brief particulars about the steps taken to ensure quality.

RAW MATERIALS

Castings

□ Castings are procured from reliable vendors together with relevant material test certificate.
□ Shot blasted castings are visually inspected.
□ Swarf collected during the machining is tested for correct chemical composition.
□ Hydrotest on pressure castings at 1.5 times the designed pressure or twice the working pressure, whichever is
more is conducted.
□ Impellers are statically and dynamically balance.
□ Wherever specified dye-penetration tests are conducted on machined surfaces of castings.
□ Physical testing of all the relevant castings for their physical dimensions.

Shafts

□ Shaft bar material is procured from reliable sources together with relevant certificates.
□ Shaft is tested to ensure correct chemical composition.
□ Wherever required, tensile tests are conducted on test bars.
□ Wherever required, ultrasonic tests are conducted on shaft materials.
□ Any other specific quality norm accepted for the particular contract is also compiled with.
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RAW MATERIALS

Bought Out Items

Bought out items such as bearings, mechanical seals etc are of standard from reputed makes only. All the items are
according to quality standards laid down.

IN-PROCESS INSPECTION

Facilities for in-process inspection such as hydrostatic test, dynamic balancing, mechanical test, ultrasonic test,
Dye-Penetrant Test, vibration test, etc. are available either at our works or on outside hire basis. Reputed
consultants and turnkey contractors approve these outside agencies.

FINAL TESTING

□ A well-equipped test field exists at our works for the performance tests of the assembled pumps.
□ Performance tests are conducted to establish following relations.
□ Capacity v/s head, capacity v/s power and capacity v/s efficiency.
□ Performance tests are conducted according to relevant IS standard.
□ Capacities are measured by flow meter.
□ Pressure is measured by accurately calibrated pressure gauges and power is measured by wattmeter.
□ Performance tests are carried out with ambient temperature water.

MEASUREMENT OF TEST PARAMETRES

□ Flow measurement instantaneous measurement of flow rates, magnetic induction type, and flow meters are
installed in the pipelines. The Turbo Make magnetic flow meters type P2 and P2A are installed in the measuring
systems.

□ Head measurement: The total head developed on delivery side is measured through a calibrated Fiebeg Make
bourbon type pressure gauge.

□ Electric measurement - the supply voltage, current and power taken by the pump are measured with the help of
control panel, which consists of ammeter, voltmeter, CT’s and two watt meters.

□ The various readings observe as above are recorded in a standard pump test sheet and based on these
observations; efficiency of the pump is calculated. A complete sample calculation pertaining to the duty point of
the pump is submitted along with the tests sheet.

□ A list of sample calculation formulae is enclosed herewith.

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SAMPLE CALCULATION

□ Total Head in Mtrs (H) = Delivery Side Gauge Reading in mtrs + Gauge Height Difference in mtrs. +
Velocity Head Loss in mtrs.

□ Capacity in M3/hr. (Q) = Directly Recorded on the Digital Display

□ Power in K.W. (P) = Watt-meter Reading X Current Transformer Ratio X Motor Efficiency

□ Rated Capacity = Rated Speed X Actual Capacity

Actual speed

□ Rated Head = Rated Speed X Actual Head

Actual Speed

□ Rated Power = Rated Speed X Actual Power

Actual Speed

PROCEDURE FOR STRIP TEST

After performance test is over the pump is to be dismantled to check the wear/tear between parts in close contact
and having relative motion.

PROCEDURE FOR HYDROSTATIC TEST OF HYDRAULIC PARTS

A) Introduction:

All the pump parts, which are subjected to pressures, developed by pump impeller during operation, are to be tested
for Hydrostatic Test.

B) Procedure:

All the screwed openings to be plugged and the other openings to be sealed with rubber “O” ring / gasket and with
blind flanges wherever applicable. The part to be tested is

Filled completely with water it is to be ensured before pressurizing by hand pump that the air is removed totally.

Observations: No leakage / no pressure drop observed.

Results: If no leakage is observed for above-mentioned duration, the part is accepted for Hydrostatic test.
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Leak Test procedute for tank 1000 L

1. Tank is filled with water to the brim, using PDAM Water up to nozzle level limit in the tank.
2. After the tank is full of water, leak test is carried out on the discharge welded joint, drain, and the entire tank shell
and tank body using a lime marker to make it easier to find out any indications of leakage.
3. After the leak test, the tank is held for 1 x 24 hours, and 100% visual test is carried out.
4. After holding 1x 24 hours, there is no leakage and testing is acceptable, then the water is drained and dried, then
the inside tank shall be coated with diesel oil so as not to expand.
5. Review / approval of report documents must be completed and copies submitted to all parties involved.

3.Hydrotest procedure for valve

Aleum Swing Check Valve:

1. Prepare the Check Valve and Blind Flange for testing,

2. Close the valve section that will be tested on one side.
3. Position the Check Valve standing / vertical so that the seat or disc is closed.
4. Fill the Check Valve with water in the part covered by the flange until it is full.
5. Give pressure and holding time according to their class and Data Sheet also API 598 table 3 & tabl 4.
6. Visually check for leaks from the other side that is not covered with a flange.

Aleum Butterfly Valve:

1. Prepare the Butterfly Valve and Blind Flange for testing,

2. Close the valve section that will be tested on one side.
3. Position the Butterfly Valve standing / vertical so that the seat or disc is closed.
4. Fill the Butterfly Valve with water in the part covered by the flange until it is full.
5. Give pressure and holding time according to their class in the Data Sheet and API 598.
6. Visually check for leaks from the other side that is not covered with a flange.

Valmatic Air Release Valve:

1. Prepare the Air Release Valve and Vlok Ring for connection to the testing tool.
2. Connect the Vlok Ring and Male Connector using seal tape.
3. Position it standing/vertically to detect leaks.
4. Give pressure and holding time according to the their class rating in the valve data sheet.
5. Check visually for leaks throughout the valve.

lampirkan table yang dipakai untuk hydrotest/ pressure test valve di atas