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Sourav Concrete Paper
Sourav Concrete Paper
DOI: 10.1002/suco.201900201
TECHNICAL PAPER
1
Department of Civil Engineering,
Manipal University Jaipur, Jaipur, India
Abstract
2
Department of Civil Engineering, Abundance of industrial by-products along with its disposal issues and exploitation
Malaviya National Institute of of the natural resource of limestone for cement production creates a huge problem
Technology, Jaipur, India
throughout the globe. Geopolymer technology could be a worthy solution to these
Correspondence problems by producing concrete utilizing industrial by-products and resisting the
Sourav K. Das, Department of Civil exploration of the natural source of limestone and limiting the greenhouse gas emis-
Engineering, Manipal University Jaipur,
Jaipur, India.
sion. This article presents the observations achieved by replacing siliceous fly ash
Email: d13.sourav@gmail.com with ground granulated blast furnace slag (GGBFS). Different mix proportions were
prepared to measure the mechanical strength. GGBFS was added in replacement
of fly ash in different percentages from 0% to 30%. Two different types of molarity of
NaOH solution was used to observe the effect of molarity with the addition
of GGBFS. By-product binders were mixed with alkaline solution by keeping the
ratio of mixing of Sodium silicate (Na2SiO3) to sodium hydroxide (NaOH) solution
equals to 1.5. Slump cone test, compressive and flexural test was conducted to exam-
ine the workability and mechanical strength, respectively. Microstructural analysis
was conducted to understand the surface morphology and minerology. Current
study shows that with the inclusion of GGBFS to siliceous fly ash based geopolymer
concrete compressive and flexural strength equals to 43.61 and 5.45 MPa, respec-
tively, can be achieved at ambient condition which may be feasible for cast-in situ
applications.
KEYWORDS
ambient temperature curing, fly ash, geopolymer concrete, GGBFS, Na2SiO3, NaOH
Abbreviations: AM, alkali mixture; CA, coarse aggregate; C-A-S-H, calcium aluminosilicate hydrate; C-S-H, calcium silicate hydrate; CV, crushing
value; EDXA, energy dispersive X-ray analysis; FA, fine aggregate; GGBFS, ground granulated blast furnace slag; IV, impact value; M, molar; N-A-S-H,
sodium aluminosilicate hydrate; OPC, ordinary Portland cement; PPC, Portland Pozzolana cement; PSC, Portland slag cement; SEM, scanning electron
microscope; SG, specific gravity; WA, water absorption.
Discussion on this paper must be submitted within two months of the print publication. The discussion will then be published in print, along with the
authors’ closure, if any, approximately nine months after the print publication.
Structural Concrete. 2020;1–11. wileyonlinelibrary.com/journal/suco © 2020 fib. International Federation for Structural Concrete 1
2 DAS AND SHRIVASTAVA
concrete when ambient temperature curing was taken 2.1.2 | Ground granulated blast
into consideration. To introduce ambient temperature furnace slag
curing authors partially replace siliceous fly ash by
GGBFS and studied its influence to optimize the mix Ground granulated blast furnace slag (GGBFS) was bought
proportions. To investigate the fresh properties work- from a vendor from Delhi, India. The calcium content of
ability test was conducted; compressive and flexural test GGBFS was found to be 22.9% and shown in Table 3. Spe-
was conducted to explore the mechanical properties; cific gravity was 2.96 and its color was off-white.
and finally, water penetration test was conducted to
examine the depth of water penetration. Furthermore,
the microstructure of the binders was examined by scan- 2.1.3 | Alkaline mixture
ning electron microscopy (SEM) and energy dispersive
X-ray analysis (EDXA). Mixture of two types of alkaline solution was used for
this study. Sodium hydroxide (NaOH) was of laboratory
grade with a purity of 98% in pellet form, manufacturer
2 | EXPERIMENTAL PROGRAM was Loba Chemie Pvt. Ltd. Sodium hydroxide solution
was prepared for dissolving the pellets in water. Another
2.1 | Materials used alkali solution was sodium silicate solution (Na2SiO3
[aq]) which was of commercial grade obtained from a
2.1.1 | Fly ash nearby vendor. Chemical analysis of the solution was
provided by the manufacturer which is as follows:
Mostly the coal available in India is of bituminous/ Na2O = 8.40%, SiO2 = 27.22% and H2O = 64.38%. Both of
anthracite nature, which when gets combusted pro- the solution was mixed in a certain ratio to get the alka-
duces a very low percentage of CaO containing fly ash line mixture which will be used for experiment.
typically called Class F fly ash according to ASTM C
618.19 For this study, the fly ash was obtained from a
nearby vendor located at Jaipur, Rajasthan. After 2.1.4 | Aggregates
EDXA analysis as reported in Table 3, it was observed
that the fly ash is of Class F grade with a very low per- Both the coarse aggregate (CA) and fine aggregate (FA)
centage of CaO. The obtained fly ash had some per- which was of gravel origin was obtained from a local ven-
centage of bottom ash with bigger particle size, so the dor. Coarse aggregates was in saturated surface dry (SSD)
obtained material was sieved through a 90-μm sieve condition. A ratio of 1:1 (20 and 10 mm) was used in this
and the pass-through particles were used for experi- study. From the sieve analysis of FA (Figure 2), it was
mentation purpose. found that it comes under zone-II gradation. Specifications
like water absorption (WA), specific gravity (SG), impact
value (IV), and crushing value (CV) of CA were tabulated
in Table 1.
aluminosilicates into alkaline solution improves the (Part-1)-1997.30 The particle size distribution curve for
mechanical strength of the system by forming C-S-H, C-A- FA is shown in Figure 2. Water absorption was calculated
S-H, and N-A-S-H gel.23,24 Although Prof Davidovits10 for both FA (0.98 wt%) and CA (0.43 wt%) as per IS: 2386
strongly disagree the concept of C-A-S-H and N-A-S-H as (Part-3)-1997.
the primary compound to enhance the properties associ-
ated with geopolymer products. He demonstrates that cal-
cium or sodium hydrates are soluble in water and will not 2.3.2 | Workability
form any polymer to bind the materials in the system. Prof
Davidovits observation finds an agreement with Liu Workability of fresh concrete mixes was measured
et al.25 They reported that the produced geopolymer is not according to slump cone test as per IS: 1199–1959.31 The
primarily comprise of C-S-H or N-A-S-H or C-A-S-H as the cone having a dimension of 10 and 20 cm for upper and
backbone of geopolymer chemistry. Although higher base diameter, respectively, with a height of 30 cm. The
amount of CaO in the base material like GGBFS can leads cone was filled with concrete in three equal layers. A
to the development of C-A-S-H and C-S-H gel26 but they tamping rod of 16 mm diameter and 60 cm long was used
will coexist with geopolymer in the system.27 Combination to give 25 blows to each layer of concrete for proper com-
of polymers and hydrates can improve the properties of paction. Three trial mixes were made for each mix pro-
the end product with respect to different parameters.27–29 portions and the workability were reported by taking the
average of three test results.
2.3 | Methodology
2.3.3 | Preparation of alkaline solution
2.3.1 | Particle size distribution and and casting
water absorption
As suggested by Hardjito and Rangan,18 NaOH (aq) solu-
The particle size distribution of the FA was carried out tion of 14 and 16 M was prepared 24 hr prior to experi-
using a mechanical sieving machine according to IS:2386 mentation and before mixing with sodium silicate
DAS AND SHRIVASTAVA 5
F I G U R E 3 Scanning electron microscopic image of the siliceous fly ash (a) and ground granulated blast furnace slag (b) and EDXA for
fly ash (c) and ground granulated blast furnace slag (d)
solution (SiO2/Na2O equals to 3.24 [approx.], water con- variation for each 24 hr span was 13–15 C with a maxi-
tent ≈ 65%). Ratio of sodium hydroxide solution to mum temperature of 40 C ± 2 C to a minimum of 20 C
sodium silicate solution by weight was kept equals to 1.5. ± 2 C. Test specimens were subjected to the mentioned
Trial mixing was conducted by the following process: temperature variation for the entire curing time.
Fly ash, GGBFS, and aggregates were mixed properly in a
mechanical pan mixer for 3 min to get a homogeneous
dry mixture followed by pouring the alkaline solution 2.3.5 | Compressive and flexural
into the dry mixture and mixing it for another 5 min to strength measurement
get a uniform mixture.32 Fresh concrete mixture was then
filled into the IS specified cube mold in three equal layer Compressive and flexural strength test was carried out in
by tamping each layer with 35 blows using a 16 mm accordance with IS: 516-1959. Cube mold of size 15 cm
diameter metal rod. Compaction was done by vibrating × 15 cm × 15 cm was utilized for compressive strength
the molds on a table vibrator for 30 s. After casting, test. Servo universal testing machine (FIE UTES-100
molds were kept at a temperature of 20 C for 24 hr. After HGFL) was used for the study. Test results were shown in
24 hr, all the specimens were demolded and kept at an Figures 5–8 which were the average of three measure-
ambient condition for curing time of 3, 7, and 28 days. ments. Measurements were taken at a loading rate of
140 kg cm−2 min−1. Maximum load resisted by the sam-
ple to its mean surface area was used to calculate the
2.3.4 | Curing process compressive strength.
For flexural test, beam size of 15 cm × 15 cm × 70 cm
Till 24 hr of casting all the samples were kept in a con- was used for experimentation with a loading rate of
trolled temperature of 20 C but after demolding, test 400 kg/min whereas the extreme fiber stress increases at
specimens were subjected to ambient temperature for the the rate of 7 kg cm−2 min−1. Flexural strength is
curing time of 3, 7, and 28 days. The average temperature expressed as modulus of rupture fb. Where,
6 DAS AND SHRIVASTAVA
3p × a
fb =
b × d2
Water penetration test was conducted according to F I G U R E 5 Compressive strength of four different mixes for
IS:3085-1965.33 Test specimens at the age of 28 days 16 M NaOH solution
were taken for test where a standard test water pres-
sure of 3.5 kg/cm2 was applied for 72 hr through a noz-
zle at the center of the cube specimen and the vertical geopolymer concrete. The ratio of Na2SiO3 to NaOH solu-
sides of the cubes were coated with wax. After 72 hr all tion was kept fixed at 1.5 throughout the study. GGBFS
the samples were divided into two pieces along the face to total binder ratio was changed (10, 20, and 30%;
subjected to water pressure to examine the depth of Table 2) to observe the effect of the presence of GGBFS
water penetration. along with the change in the molarity of NaOH solution.
SiO2 to Na2O ratio was 3.24 in the Na2SiO3 solution
which was provided by the manufacturer. The ratio of
2.4 | Mix design procedure alkali mixture (AM) to fly ash was kept 0.35 after con-
ducting several trial mixes to obtain moderate workabil-
Eight different trial mixes (Table 2) were design by ity, where the mixture starts losing its plasticity after
changing the molarity of the NaOH solution to evaluate 30–45 min. Reference was taken to design the mix pro-
the mechanical properties of fresh and hardened portion from a previously published work of Nath and
DAS AND SHRIVASTAVA 7
F I G U R E 6 Compressive strength of four different mixes for F I G U R E 7 Compressive strength comparison at 28 days for
14 M NaOH solution four different mixes for different molarity
3 | MICROSTRUCTURAL
A N A LY S I S
Although throughout the process of GPC casting no 3 days compressive strength increment of 99, 135, and
extra water was added other than the water present in 140% with respect to the mixture with 100% fly ash con-
the alkaline solution and the quantity of GGBFS gets tent. Percentage wise increment in compressive strength
increased which led to low workability32 of the trial at the age of 7 and 28 days time interval in comparison
mixes. The reason for low workability can be attributed with the 100% fly ash content mixture were 80, 82, and
from the SEM analysis Figure 3a,b where the shape of fly 136% and 13, 20, and 67%, respectively, for each 10%
ash was irregular and GGBFS was angular. Shapes of increment in the GGBFS content. Mix-8 attains the maxi-
both binders decreased the workability due to high inter- mum compressive strength of 43.61 MPa with 30%
locking between particles. From Figure 3a,b, it was also GGBFS inclusion at ambient temperature curing with
observed that in the current study the fly ash particles 16 M NaOH solution. Figure 5 also shows that the early
were also not purely spherical rather than irregular in 3 days strength is not high due to polymerization, as
shape which in turn decreased the workability with the compared to heat curing in previously published litera-
angular shape GGBFS content. Also, the presence of tures.16,18 Later strength shows a good increase due to
higher amount of CaO in GGBFS leads to hydration and the formation of polymers. Consequently, due to the
the generation of C-A-S-H/C-S-H gel27,28,36 which helps presence of CaO in the GGBFS, C-S-H gel formed by
in faster setting and decreasing workability. hydration and imparts good bonding38 in addition to the
Si-O-Al-O polymers formations.39
Figure 6 shows the change in the compressive
4.2 | Compressive and flexural strength strength with 14 M NaOH solution. Comparing Figure 5
and Figure 6, it was observed that with the increment in
Figure 5 shows the change in the compressive strength the molarity of the NaOH solution there was a slight
with the percentage replacement of fly ash with GGBFS. increment of 20, −8, 3, and 13% for 0–30% GGBFS con-
Comparing in between the compressive strength incre- tent at the age of 28 days. Interestingly the mixture with
ment, increment in GGBFS content resulted into the 10% GGBFS content had resulted into less compressive
F I G U R E 9 Water
penetration depth for different
molar mixture for Mix 8
DAS AND SHRIVASTAVA 9
strength for the 16 M mixture in comparison with the was noted as 21.5 mm for 16 M mixture. This clearly
14 M mixture. Other comparison shows higher compres- shows that the depth of penetration of water is contrari-
sive strength for 16 M mixture than 14 M mixture. Incre- wise relational to the molarity of sodium hydroxide solu-
ment was more visible for 0% GGBFS content was may tion due to the densely packed polymer.
be for the geopolymerization effect only. However, for
other mixes, with increased GGBFS content shows very
slight increment in the later compressive strength com- 5 | CONCLUSION
paring in between 14 and 16 M may be due to the com-
bined effect of polymerization and hydration. Hydration This study evaluates the effect of GGBFS, as an addition
of CaO present in the GGBFS led to a stable compressive to class F siliceous fly ash up to 30%, eight different mixes
strength without getting much effect from the molarity of were designed and experimental program was carried
NaOH solution. It shows that the inclusion of GGBFS up out. Sodium silicate to sodium hydroxide ratio was kept
to 30% will lead to higher compressive strength but less 1.5. Two different molarity of NaOH solution was used
effected by the molarity of the NaOH solution if 14 and and the mechanical strength results were compared and
16 M NaOH solutions were used. analyzed. For water permeability test, four different
Figure 7 shows the compressive strength at 28 days mixes with four different molar solution of NaOH were
time with different molarity and GGBFS percentage. The experimented. Ambient temperature curing was followed
increment in the compressive strength for 16 M NaOH for the test specimens. Results obtained from this study
solution mixtures follows a continue increment but for are concluded below:
the mixes with 14 M NaOH this phenomenon was irregu-
lar. This could be for higher molarity more amount of Al • With the increment in the molarity of NaOH solution,
atoms will be present to receive one electron from the Na improvement in both compressive and flexural
atom and stabilize itself and resulted into good quantity strength was observed. Maximum up to 30% replace-
of formations of sialate bond.40–42 ment of fly ash by GGBFS achieved compressive
Flexural strength at the age of 28 days was reported strength of 43.61 and 38.54 MPa and flexural strength
in Figure 8. Flexural strengths observed for 16 and 14 M of 5.45 and 4.78 MPa for 16 and 14 M NaOH solution,
NaOH mix were almost 13, 12, 14, and 12.50% and respectively.
11, 8, 12, and 12.50% of their respective compressive • Increasing the amount of fly ash replacement by
strength for 0–30% GGBFS content mixture. Comparing GGBFS up to 30% improve the compressive and flex-
the 28 days flexural strength, 16 M solution mixtures ural strength in ambient temperature curing with the
reported 40, 42, 16, and 14% higher than the 14 M solu- presence of CaO where strength generation attributed
tion mixes. Observing the flexural strength it can be con- by both polymerization and hydration. Inclusion of
cluded that the molarity of NaOH solution does not have GGBFS has shown a steady rate of increment in the
any substantial effect on the flexural strength with the mechanical strength.
addition of GGBFS content but consequently, when 100% • Depth of water penetration reduces with higher molar
fly ash was used as binder it affects the flexural strength NaOH mixture.
due to the prominent effect of geopolymer.
Finally, it can be concluded that siliceous fly ash and
GGBFS based geopolymer concrete can be utilized for
4.3 | Water penetration test cast-in situ construction work at an optimum mix propor-
tion of the binders and the alkaline mixture at ambient
For water penetration test, GPC of 16, 14, 12, and 10 M temperature. It will also help in the declination of CO2
NaOH solution and with 30% GGBFS content were taken content in the atmosphere by reducing the production of
into consideration to observe the effect of the molarity of Portland cement as well as save the degradation of envi-
NaOH solution on the depth of water penetration. Water ronment by consuming the waste materials produced
penetration depth for different molar solution of NaOH from industries rather than dumping them into landfill
was shown in Figure 9. With the decrease in the molarity sites.
of NaOH solution, the water penetration was found to
get increased because of the increment in the porosity in ACKNOWLEDGMENT
the mixes. A maximum penetration depth of 28 mm was Author would like to recognize the support extended by
observed for the 10 M mix which was having the least Manipal University Jaipur for using there lab supplies,
molarity of NaOH solution among all the mixes taken for Materials Research Centre, Malaviya National Institute
the water penetration test. Least depth of penetration of Technology, Jaipur for the help in conducting the
10 DAS AND SHRIVASTAVA
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Na2SiO3/NaOH ratio, fly ash/alkaline activator ratio, and cur- https://doi.org/10.1002/suco.201900201
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