HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION

FACULTY OF ELECTRICAL AND ELECTRONIC ENGINEERING

Hệ thống sản xuất tích hợp (FMS and CIM)

Lecturer: Dr. Trần Mạnh Sơn

Department of Automatic Control
Email: sontm@hcmute.edu.vn
0919 197 139

FMCI431746 1
 Rules in Class

 Attend at least 80% of class hours

 Complete all home-works, assignments (If any), and Mid-term

FMCI431746 2
 Assessment

 Assignment (50%)
 Mid-term 1, Mid-term 2
 Final Exam (50%)
 Writen exam

FMCI431746 3
 Textbook and References

[1] Hệ thống sản xuất tích hợp, Đặng Thiện Ngôn, Lê Chí Cương
[2] Automation Production System, and Computer Integrated Manufacturing, Mikell

P. Groover, 2015
 Software:
 Factory IO
 SolidWorks

FMCI431746 4
 Content of this course

 Chapter 1: Introduction
 Chapter 2: Life Cycle of Product
 Chapter 3: Overview of Manufacturing
 Chapter 4: Elements of CIM
 Computer aided design – CAD
 Computer adided manufacturing – CAM
 Numerical control NC/CNC
 Robots
 PLC

FMCI431746 5
 Content of this course

 Flexible Manufacturing System – FMS

 Transportation
 Storage system
 Chapter 5: Atutomatic Identification and Data Capture
 Chapter 6: Quality Control Systems
 Chapter 7: Just-in-Time Manufacturing, Lean Manufacturing

FMCI431746 6
 Content of this course

Chapter 1: Introduction

FMCI431746 7
 Content of Chapter 1

 1.1 Purpose of this course

 1.2 What is CIM?
 1.3 History of CIM
 1.4 The benefit of CIM

FMCI431746 8
 Purpose of this course

 Purpose of this course:

 Provide the basic knowledge of CIM system
 Definitions of CIM
 Elements of CIM
 The benefit of CIM
 Help students analyze, design, build, manage the manufacturing system

FMCI431746 9
 What is CIM?

FMCI431746 10
 What is CIM?

 Computer Integrated Manufacturing (CIM) is the manufacturing approach of using

computers to control the entire production process.
 CIM combines: computer-aided design (CAD) and computer-aided manufacturing
(CAM) to provide an error-free manufacturing process that reduces manual labor and
automates repetitive tasks
 The CIM approach increases the speed of the manufacturing process and uses real-
time sensors and closed-loop control processes to automate the manufacturing process

FMCI431746 11
 A Typical CIM System

FMCI431746 12
 History of CIM

Nowadays: CIM appears in many factories and play

an important role

1976: An CIM system was built in material Lab of US

Air-Force
1975: US Ministry of Defense built the Integrated Computer-
Aided Manufacturing

1973: The concept about CIM is announced by Dr.

Joseph Harrington

FMCI431746 13
 The benefit of CIM

Why do we
need CIM?

FMCI431746 14
 The benefit of CIM

 Increase the number of products, flexibility during manufacturing enhance the

competitiveness and quickly response with the customer’s demand
 Make an optimal manufacturing plan, balance both economic and technical factors
 Obtain the suitable data to make decision
 Increase the productivity, quality of products and services, and eliminate the
unnecessary tasks
 Reduce the labor cost
 Simplify the procedure for product design
 Reduce the direct and indirect working load

FMCI431746 15
 The benefit of CIM

 Save the manufacturing area and optimize the using input materials
 CIM allows individual processes to exchange information with each other and initiate
actions
 Through the integration of computers, manufacturing can be faster and less error
 Standardize the checking and monitoring process, and statistic figure management
 Decrease the time and labor force for manufacturing supervision

FMCI431746 16
 CIM system

Operation range of CIM

FMCI431746 17
 CIM system

Operation range of CIM

Design

Manufacturing
CAD/CAM
plan
CIM
Trade and Manufacturing
service control

FMCI431746 18
 CIM system

CIM operations:
Trade and CAD/Product CAM/Manufacturing CAM/Manufacturing
service Design plan control

Geometry Process
Orders entry
Modeling planning Producing control

Financial plan
Technical Production Manufacturing floor
analysis planning control

Sales and Check the Capacity

Marketing design Inventory control
plan

Drawing and
Producing cost and
product price
technical Quality control
documents

FMCI431746 19
 Steps for Deploying CIM in factory

 Step 1: Evaluate the Company

 Technology: Evaluate the current technology situation, evaluate the complexity of
manufacturing process in middle and long-term of company
 Human resources: Evaluate the ready of workers to build a automation system in
whole factory
 Operation of the system of company: Evaluate the current manufacturing
situation, point out the unreasonable points with the target of company

FMCI431746 20
 Steps for Deploying CIM in factory

 Step 2: Standardization-Simplification-Eliminating wastes

 Eliminate the wastes and unsuitable/unnecessary steps in manufacturing process
to increase the productivity
 Step 3: Evaluate the obtained results
 During carrying out CIM system, evaluation the results is very necessary
 Factors for evaluation:
• Life cycle of product • Quality of product
• Changing kind of products in store • Productivity of workers
• Yield of manufacturing process • Proposed Improvement from
employees

FMCI431746 21
 Automation Migration Strategy

Automation
Migration Strategy

FMCI431746 22
 Several Examples

FMCI431746 23
 Several Examples

FMCI431746 24
 Several Examples

FMCI431746 25
 Several Examples

Thank You For Your Listening

FMCI431746 26