HCMC UNIVERSITY OF TECHNOLOGY AND EDUCATION

FACULTY OF ELECTRICAL AND ELECTRONIC ENGINEERING

Hệ thống sản xuất tích hợp (FMS and CIM)

Lecturer: Dr. Trần Mạnh Sơn

Department of Automatic Control
Email: sontm@hcmute.edu.vn
0919 197 139

FMCI431746 1
 Rules in Class

 Attend at least 80% of class hours

 Complete all home-works, assignments (If any), and Mid-term

FMCI431746 2
 Assessment

 Assignment (50%)
 Mid-term 1, Mid-term 2
 Final Exam (50%)
 Writen exam

FMCI431746 3
 Textbook and References

[1] Hệ thống sản xuất tích hợp, Đặng Thiện Ngôn, Lê Chí Cương
[2] Automation Production System, and Computer Integrated Manufacturing, Mikell

P. Groover, 2015
 Software:
 Factory IO
 SolidWorks

FMCI431746 4
 Content of this course

 Chapter 1: Introduction
 Chapter 2: Life Cycle of Product
 Chapter 3: Overview of Manufacturing
 Chapter 4: Elements of CIM
 Chapter 5: Automatic Identification and Data Capture
 Chapter 6: Quality Control Systems
 Chapter 7: Just-in-Time Manufacturing, Lean Manufacturing

FMCI431746 5
 Overview of Manufacturing

Chapter 3: Overview of Manufacturing

FMCI431746 6
 Content of Chapter 3

 3.1 Concepts
 3.2 Product/production relationships
 3.3 Manufacturing performance

FMCI431746 7
 Concepts

FMCI431746 8
 Concepts

Manufacturing: the application of physical and/or chemical processes to alter the

geometry, properties, and/or appearance of a given starting material to make parts or
products

Technological process Economic process

FMCI431746 9
 Concepts

 Manufacturing Industries: enterprises and organizations that produce, supply goods,

and service

Manufacturing Industries
Primary Industries: Cultivate/exploit
natural resources (Agriculture, Mining)

Secondary Industries: Produce

products
Tertiary industries : Services (Bank,
Education, Entertainment..)

FMCI431746 10
 Concepts

FMCI431746 11
 Concepts

 Continuous production: the output of the product is uninterrupted

Process Industry Discrete Manufacturing Industry

 Batch production: when the materials are processed in finite amounts or quantities

Process Industry Discrete Manufacturing Industry

FMCI431746 12
 Concepts

FMCI431746 13
 Concepts

 Manufacturing Operations: convert raw materials into finished products

Manufacturing
Operations

processing operation Assembly operation

Uses energy to alter a

work part’s shape, Two or more separate
physical properties, or parts are joined to form
appearance to add a new entity
value to the material

FMCI431746 14
 Product/production relationships

 Production quantity: refers to the number of units of a given part or product produced
annually by the plant
 Product variety: refers to the different product designs or types that are produced in a
plant

FMCI431746 15
 Product/production relationships

 Layout in manufactory:
Product product
remains in a single
location during its
entire fabrication.
Products include
ships, aircraft, railway
locomotives, and
heavy machinery.

Fixed position layout

FMCI431746 16
 Product/production relationships

 Layout in manufactory:
Equipment is arranged
according to function or type
Ex. The lathes are in one
department, the milling
machines are in another
department
Material handling is required
to move parts between
departments
Process layout Inventory tends to be high

FMCI431746 17
 Product/production relationships

 Layout in manufactory:
Groups of similar parts or
products can be made on the
same equipment without
significant lost time for
changeovers

Cellular layout
 Workstations are arranged into
one long line/ into a series of
connected line segments.
 Assembly line: cars and
household appliances, main
boards.
Product layout
FMCI431746 18
 Product/production relationships

FMCI431746 19
 Product/production relationships

FMCI431746 20
 Manufacturing performance

FMCI431746 21
 Manufacturing performance

FMCI431746 22
 Manufacturing performance

FMCI431746 23
 Manufacturing performance

FMCI431746 24
 Manufacturing performance

FMCI431746 25
 Manufacturing performance

FMCI431746 26
 Manufacturing performance

FMCI431746 27
 Manufacturing performance

FMCI431746 28
 Manufacturing performance

FMCI431746 29
 Manufacturing performance

FMCI431746 30
 Manufacturing performance

FMCI431746 31
 Manufacturing performance

FMCI431746 32
 Manufacturing performance

FMCI431746 33
 Manufacturing performance

FMCI431746 34
 Manufacturing performance

FMCI431746 35
 Manufacturing performance

FMCI431746 36
 Several Examples

Thank You For Your Listening

FMCI431746 37