Professional Documents
Culture Documents
Part 6 Performance Monitoring
Part 6 Performance Monitoring
6.0 Introduction............................................................................................................ 3
6.4 Certification...................................................................................................................................... 21
6.0 Introduction
This part of Performance Monitoring is specially formulated to standardize the monitoring and
measuring management in the company, effectively monitor HSE status, and provide basis for
HSE management in the company.
Performance Monitoring can be considered to have three major aspects: Periodic Monitoring,
Audit and Audit Compliance, and Verification of HSE Critical Activities/Tasks and
Equipment/Systems.
Eriell Oilfield Services B.V. defined the arrangements for Periodic Monitoring by supervisors and
other line management to ensure that plans and operations are implemented and maintained and
for measuring HSE performance (incident reporting and analysis, behaviour-based observation,
etc).
Assess the overall effectiveness of the HSE Management through Audit and Audit Compliance
including Management review of HSE performance against the HSE management objectives.
EOFS will use both active and reactive key performance indicators to measure safety
performance.
Project HSE team was formed between the monitoring and implementation personnel, from
Country Manager to Rig HSE Supervisor. The responsibility was distributed each other and carry
on during the operation.
The proactive (leading) HSE performance indicators was the one of the focus during in operation,
Reactive monitoring is carried out after the event and key performance indicators are:
% participation/
UAUC Cards 50%
Day/Location
DROPs
Nos of Self Check by Rig Site Mthly
PTW Audits
Nos Mthly / Qtrly
Monthly & Qtrly
The details of HSE KPI or incident information should be report periodically and according to the
exact condition. Rig Manager and HSE advisor was the base of the management construction.
See Appendix 2 for the data collecting and analyzing.
The department or unit assigned for the monitoring and measuring tasks shall determine the
monitoring basis and resources allocation, define the monitoring contents, methods and
requirements, and make records for the specific measuring and monitoring items no matter what
monitoring methods are taken.
HSE audit A management check to ensure that agreed systems are in place,
commensurate with the risk that will ensure standards are achieved.
Non compliances are recorded and remedial action instigated.
Project wide improvements may result from an audit.
HSE Review A management check that all action being taken to manage HSE is suitable
and sufficient to ensure business objectives are being met.
Monthly Considered good practice for both commercial and HSE monitoring.
Review Meetings Should review the results of all the above monitoring methods plus results of
any performance indicators reported during the contract.
A formal agenda should be set and minutes recorded.
Any Incident would be avoidable, if it occur, details should be reported and obvious. The content of the
report shall at minimum include the names and nationalities of the personnel, the operator, name of
facility, Time and location of incident, and rescue requirements.
If any incident happen in the site, the witness must report to rig HSE supervisor or rig
manager immediately.
After getting the report, rig HSE supervisor and rig manager shall check the spot, injury
person immediately then report to HSE manager and Company man on site in half an
hour.
At the same time rig HSE supervisor shall contact with camp medic if somebody injury.
According to the condition of the IP, camp medic send the IP to Client clinic after basic
treatment if available. Any incident case shall be reported to Client medic by camp medic.
If more seriously, the local public medical service would be applied.
Service party report to HSE supervisor if they operate in the site and to HSE manager if
they stay in the camp.
The major incident (RWC, DAFW, FATALITY) shall be reported to Country Manager in
two hour by HSE manager.
The investigation must be started in an hour by rig manager and rig HSE supervisor.
The further investigation must be started in 12 hours by HSE manager, rig manager and
HSE supervisor.
The primary report shall be submitted to Company and HSE manager in 24 hours by HSE
supervisor.
The further report shall be submitted to Country Manager in 48 hours.
Incident Details
Date and Time
Well Location
Incident Location
Injured Person Name
Damaged Equipment
Other Loss
Incident Type
Injuries Type
Investigation Findings
Personnel
Equipment
Tools
Procedure
Environment
Other findings
Conclusions
Immediate Causes
Inadequate safety devices;
Part 6 HSE Case Rig GW 52
Page 9 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
Inadequate PPE;
Failure to follow procedures;
Etc.
Underlying Causes:
Inadequate Supervision;
Inadequate procedures;
Etc.
Recommendation:
Action Required Priority Target Date Action Party Action Status (Open or Action Taken Date
H/M/L (EOFS) Party (Client) Closed) (If Closed) Completed
The Garraf Project HSE Department would plan, develop, implement, and supervise operation of
the Behavior-Based Observation Process. During the work over operation in rig site, this process
would be encouraged to apply any time. Employees should be trained to carry out the Process on
a continuous basis and to establish and maintain a high standard of safe work behavior.
Complying, coaching,
Recognising,
Knowledge, skills, communicating, leading
Intelligence, motives,
Personality
WHAT IS BEHAVIOUR?
Is an observable act
Something we can measure
Something we can manage
Kinds of Behaviour
Safe At Risk
Enabled Behaviour Difficult Behaviour Non-Enabled Behaviour
Have total control Have limited control Have no control
- Choice to work safely or at- - Possible to do the work safely - Not possible to do the work safely
risk but difficult
ENABLED BEHAVIOUR
Improvement Goals
Setting improvement goals increases the effectiveness of feedback and the success of the
behavior-based safety process.
Results
Increased efficiency
Increased productivity
Increased morale
Increase profitability
SAFETY CYCLE
Critical
Critical
Behaviou
Behaviou
r
r
Checklist
Checklist
Data Entry
& Analysis
Action
Planning
Observation Process
Employees advised that they are going to be observed for safe and at-risk behaviors
Trained observer watches employee/employees for +/- 15 minutes
Part 6 HSE Case Rig GW 52
Page 15 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
The following Occupational Health exposure risks should be considered during the operation in
Iraq Garraf Field:
Physical
Workplace Noise
Heat
Sunlight
Dust
Chemical
Benzene
Hydrogen Sulphide (H2S)
Paints and Coatings
Noise
Exposure to excessive levels of noise can cause permanent damage to hearing known as Noise
Induced Hearing Loss (NIHL). The aim of EOFS's hearing conservation program is to safeguard
the hearing of all personnel engaged in activities which involve exposure to noise by keeping
noise exposures in the workplace within mandated limits.
The maximum sound pressure limit for plant and equipment design shall be 85 dB(A) measured at
one meter, the objective being to maintain the work area noise level below 85 dB(A).
A review of the existing noise layout and personal exposure levels shall be conducted by HSE
Department every year, or as facilities, equipment and operations change.
Noise shall primarily be controlled at the source. Noise control shall be implemented considering
the following hierarchy:
Define noise limits before the design and purchase of new equipment and tools.
Use engineering principles of segregation and enclosure.
Maintain plant and tools properly.
Where it is not feasible to control noise at source, the following control measures shall be
implemented:
Reduce the number of exposed personnel by separating noisy from non-noisy work.
Reduce exposure times by job sharing and automation.
Provide personal hearing protection.
Personnel exposed to a daily noise does of 80 dB(A) shall have an audiometry test conducted
every two years. In cases where personal daily noise dose exceeds 52 dB(A) audiometry testing
shall be performed every year.
Record keeping-audiometry results are to be retained as part of the individual’s medical file.
Training-all personal exposed above 80 db(A) shall be trained on the health effects of noise
exposure.
Counseling-all personnel with a recorded hearing loss.
Reporting of noise induced hearing loss shall be in accordance with Incident Investigation and
Report Procedures.
Heat
There are many International Standards for Heat Exposure. However, these may be not fully
inappropriate to the work environment in Iraq Garraf Project.
In the absence of appropriate quantitative standards, health risk exposure due to heat shall be
controlled, as appropriate to the environmental conditions, by applying the following:
moderating work rate
forced ventilation and air conditioning
shade
water supply
scheduled rest breaks
scheduling work in cooler parts of the day, or at night
programming work for a cooler part of the year
All personnel shall be vigilant in identifying the symptoms of heat stress in themselves or their co-
workers. These symptoms include:
rashes
heat cramps
heat syncope (fainting)
heat exhaustion (dizziness, tiredness, general weakness, delirium)
heat stroke (body temperature above 40C, skin very hot, often sweating has stopped,
confusion, unconscious)
If heat stress symptoms are identified, work shall cease until appropriate measures to control heat
exposure are implemented.
Sunlight
Exposure to ultraviolet (UV) radiation from the sun can lead to the following health effects:
Sunburn (skin redness, tenderness, swelling, blistering, fever, nausea)
Premature wrinkling
Skin cancer
Sun sensitivity (allergic reaction to sun exposure)
Part 6 HSE Case Rig GW 52
Page 17 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
Health risk due to the sun's radiation shall be controlled, as appropriate to the environmental
conditions, by applying the following:
Scheduling heavy work in order to limit exposure to the sun between 10 a.m. and 4 p.m.
Shade
Protective clothing to cover the torso, legs and arms
Headgear or a hat to protect the face, ears, neck and eyes
Sunglasses rated for protection against UV radiation
High Sun Protection Factor (SPF) sunscreen for all exposed areas of skin should be
made available by the Employer
All personnel shall be vigilant in identifying the symptoms of sunburn in themselves or their co-
workers, and shall take appropriate measures to protect themselves from the sun's radiation.
Dust
Personnel shall not be exposed to levels of dust or Man Made Mineral Fibres (MMMF) in air in
excess.
MMMF include those fibres that are manufactured from natural rock or other materials, readily
melted slags, glass or metallic oxide fibres. They can be classified into four groups:
insulation wools
refractory or ceramic fibres
continuous filament fibres
special purpose fibres
Use engineering principles of enclosure, isolation, local exhaust ventilation and wet
techniques
Provision of respiratory protective equipment.
Chemicals
A wide range of chemicals are used in the Petroleum industry. Chemicals of particular concern,
with respect to management of health hazards, are those which:
cause irreversible harmful effects (e.g. carcinogens)
are absorbed through the lungs or skin
have an exposure response relationship which is ill defined
have stringent occupational exposure limits (OELs)
have poor warning properties
are volatile
Benzene
Benzene is a component of many crude oils and has been detected in condensates. Prolonged
and repeated exposure to benzene has been associated with the development of leukaemia.
The benzene content of process streams shall be measured. The use of pure benzene is not
permitted.
H2S is a highly toxic gas. Brief exposure to high concentrations of H2S can cause rapid
unconsciousness without warning symptoms. Death due to respiratory paralysis may follow within
a few minutes.
At low concentrations H2S has the odor of rotten eggs. At high concentrations, however, the odor
is not detectable due to rapid paralysis of the sense of smell.
Part 6 HSE Case Rig GW 52
Page 18 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
Many paints, solvents, thinner and stripping fluids contain hazardous chemicals which give off
toxic vapors which will cause dizziness, nausea, eye and nose irritation, and if allowed to become
concentrated by inadequate ventilation, may lead to more severe symptoms such as
unconsciousness, vomiting or bronchitis.
Certain paints may contain heavy metals, which are highly toxic (e.g. lead, mercuric oxides).
These are not now common, but may be encountered when stripping old equipment.
Although few paints and coatings are corrosives or particularly irritant to the skin, contact
dermatitis is a frequent result of insufficient protection, particularly if paint thinners or solvents are
used for skin cleaning.
During the work over operation, pollution to the environment or surroundings exists. A spill
prevention procedure will be developed to describe the activities to avoid spillage and gives
general guidelines on responding to spill.
Minor Spills
Minor spills typically involve small quantities of oil, gasoline, paint, etc., which can be
controlled by the first responder at the discovery of the spill.
Use absorbent materials on small spills rather than hosing down or burying the spill.
Remove the absorbent materials promptly and dispose of properly.
The practice commonly followed for a minor spill is:
Contain the spread of the spill.
Recover spilled materials.
Part 6 HSE Case Rig GW 52
Page 19 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
Semi-Significant Spills
Semi-significant spills still can be controlled by the first responder along with the aid of
other personnel. This response may require the cessation of all other activities.
Clean up spills immediately:
Notify the EOFS Project Team and Company man on site immediately.
Contain spread of the spill.
If the spill occurs on paved or impermeable surfaces, clean up using "dry" methods
(absorbent materials, cat litter and/or rags). Contain the spill by encircling with absorbent
materials and do not let the spill spread widely.
If the spill occurs in dirt areas, immediately contain the spill by constructing an earthen
dike. Dig up and properly dispose of contaminated soil.
If the spill occurs during rain, cover spill with tarps or other material to prevent
contaminating runoff.
Significant/Hazardous Spills
For significant or hazardous spills that cannot be controlled by personnel in the immediate
vicinity, the following steps shall be taken:
Notify the EOFS Project Team and Company man on site immediately and follow up with
a written report.
Notify the local emergency response. All emergency phone numbers would be available
at the worksite.
Notification shall first be made by telephone and followed up with a written report.
The services of spills shall be obtained immediately. Work over personnel shall not
attempt to clean up the spill until the appropriate and qualified staff have arrived at the job
site.
Other agencies which may need to be consulted include, but are not limited to, the Local
Fire Department, the City Police Department, Division of Oil and Gas Producer, etc.
If maintenance on site, use a designated area and a secondary containment, located away from
drainage courses, to prevent the runoff of spills.
Regularly inspect onsite vehicles and equipment for leaks and repair immediately.
Check incoming vehicles and equipment (including delivery trucks, and employee and
subcontractor vehicles) for leaking oil and fluids. Do not allow leaking vehicles or equipment on
site.
Always use secondary containment, such as a drain pan or drop cloth, to catch spills or leaks
when removing or changing fluids.
Place drip pans or absorbent materials under paving equipment when not in use.
Use absorbent materials on small spills rather than hosing down or burying the spill.
Remove the absorbent materials promptly and dispose of properly.
Promptly transfer used fluids to the proper waste or recycling drums. Don’t leave full drip pans or
other open containers lying around.
Oil filters disposed of in trashcans or dumpsters can leak oil and pollute weather water. Place the
oil filter in a funnel over a waste oil-recycling drum to drain excess oil before disposal.
Oil filters can also be recycled. Ask the oil supplier or recycler about recycling oil filters if available.
Store cracked batteries in a non-leaking secondary container. Do this with all cracked batteries
even if you think all the acid has drained out. If you drop a battery, treat it as if it is cracked. Put it
into the containment area until you are sure it is not leaking.
If fueling on site, use designate areas, located away from drainage courses, to prevent the runoff
of spills. Discourage “topping off” of fuel tanks. Always use secondary containment, such as a
drain pan, when fueling to catch spills/ leaks. The fuelling operation should be allowed by RM or
Base Manager ahead.
General Measures
To the extent that the work can be accomplished safely, spills of oil, petroleum products,
substances and sanitary and septic wastes should be contained and cleaned up immediately.
Store hazardous materials and wastes in covered containers and protect from vandalism.
Place a stockpile of spill cleanup materials where it will be readily accessible.
Train employees in spill prevention and cleanup.
Designate responsible individuals to oversee and enforce control measures.
Spills should be covered and protected from weather water run-on during rainfall to the extent that
it doesn’t compromise clean up activities.
Do not bury or wash spills with water.
Do not allow water used for cleaning and decontamination to enter drains or watercourses. Collect
and dispose of contaminated water in accordance with Waste Management.
Place proper storage, cleanup, and spill reporting instructions for hazardous materials stored or
used on the project site in an open, conspicuous, and accessible location.
Keep waste storage areas clean, well organized, and equipped with ample cleanup supplies as
appropriate for the materials being stored. Perimeter controls, containment structures, covers, and
liners should be repaired or replaced as needed to maintain proper function.
6.3.2 Responsibilities
Project Manager
Project Manager is the executive leader of the audit and is responsible for the organization and
coordination of audit activities. Project manager shall provide competent staff and verify that
adequate HSE audits are conducted to give the required assurance that HSE-MS requirements
are met.
HSE Manager
HSE manager shall prepare the annual HSE audit program with input from others, and be
responsible for the planning and implementation organization of the audit for related elements, the
special audit and the professional audit of HSE management system, and also responsible for
follow-up tracking and verification.
Rig Manager
Rig manager shall implement audit recommendations, particularly when assigned actions for
support for follow-up and close-out.
The hierarchy of HSE audits and inspections is illustrated in the diagram below.
Corporate HSE audits (Level 1) shall be carried out to assess the appropriateness and
effectiveness of HSE-MS, as applied at the asset level.
Asset-level HSE audits (Level 2) shall be carried out within individual assets to assess compliance
with HSE-MS.
Task verification and workplace inspections (Level 3) supplement the formal HSE management
audit process. These activities are described in various project control documentation and shall
not be discussed further in this procedure.
EOFS believes that the following Audit processes are adequate for its purposes and needs:
Internal Operation Audits are scheduled throughout the year. The frequency is quarterly. Audit
reports with Action points, Action parties, and Target Dates are recorded in the Monthly Review
until such time as the Action Points are closed out.
Section covers external audits in Project, including review and audit in Companies where EOFS
Garraf Project has contractual rights, excluding audits carried out by external auditors. No matter
the procedure or the plan, the periodically audit and review should be taken.
During the operation in Iraq, the Management would be alterable based on the seven elements,
any details or substructure change would be considered and updated.
Camp and rig site work as the base of operation and related activities, its function should be kept
at a effect level. For example at the first stage of construction, related certification would be
available. E.g. the permission from local and related party for the camp construction, the
monogram of accommodation OEM, the catering service health card, etc.
Site inspection would be carried out weekly according to checklist from Project HSE Team, any
fault or shortcomings should be record and corrected.
Part 6 HSE Case Rig GW 52
Page 22 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
Periodically audit the service suppliers' and reinforce the communication for promote the service
level.
Periodically audit the training effectiveness and alter it according to real condition.
Lifting operation
A document describes recommended practices and recommendations for all mechanical lifting
operations in rig site in order to minimize the associated risk. Refers to lifting Procedure in detail.
A document describes recommended practices and procedures for fire prevention and control and
fire prevention. Any change of condition, the detail should be alternated according to the reality.
Competency assurance
EOFS would make effort to take action on it, the scope of that shall cover as a minimum:
all trade/discipline skills engaged in the provision of the WORK.
clear definition of the minimum level of specific knowledge and skills required for each
position.
for each individual, a measure of their current knowledge and skills.
for each individual, the preparation and implementation of a knowledge and skills.
development program to take them up to and beyond that minimum defined for their
position.
testing of individuals by personnel qualified to undertake such testing to verify that.
knowledge and skills have been effectively acquired and are being implemented in the
work place.
recording of all competency assurance activities in an auditable manner.
monitoring of the competency assurance program.
recognized industrial qualifications for all trades/disciplines to be established.
Project performance is reviewed by comparing the actual operational phase times and
overall well performances in days against programmed times based on past wells.
Equipment performance is reviewed by analyzing rig downtime on monthly basis, periodic
reporting and is guided by Quality Policy.
Safety performance is reviewed against company objectives as stated in the EOFS
Garraf Project Annual HSE Schedule.
The Internal Auditing described above is reviewed by EOFS Garraf Project Management
line staff on a 6 months basis.
The review program is structured to involve EOFS Garraf Project entire line management:
Part 6 HSE Case Rig GW 52
Page 23 of
24
GW 52 Rig HSE Case
Part 6 – Performance Monitoring
To monitor performance first hand, EOFS Garraf Project Top Management members make a field
visit once per month at least. Department Management members make a field visit twice per week
at least.
6.4 Certification
Rig GW-52 is constructed in accordance with the standards described in Part 3 of the HSE Case.
Additional equipment manufactured at the rig site will require appropriate certification prior to use,
e.g. pressure vessels and lifting equipment/padeyes. It is the responsibility of the Rig Manager to
ensure that any such additional equipment is fit for purpose and safe to use prior to entering
service.
All lifting equipment (i.e. slings, harnesses, shackles, etc.) will be inspected and certified prior to
use. Fixed equipment will be re-certified annually for continued use, slings etc. will be re-certified
on a six monthly basis. Details will be contained in the Rig GW 52 lifting equipment register. It will
be the responsibility of the Rig Manager to ensure that all sub-contractor lifting equipment is
provided with equivalent lifting registers.