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Construction and Building Materials 47 (2013) 340–346

Contents lists available at SciVerse ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effect of paste amount on the properties of self-consolidating concrete


containing fly ash and slag
Yuan-Yuan Chen a, Bui Le Anh Tuan b, Chao-Lung Hwang c,⇑
a
Department of Architecture, Hwa-sha Institue of Technology, 1, Gongjhuan Rd., Zhonghe Dist., New Taipei City, Taiwan
b
Department of Civil Engineering, Can Tho University, Campus II, 3/2 Street, Ninh Kieu District, Can Tho City, Viet Nam
c
Department of Construction Engineering, National Taiwan University of Science and Technology, 43, Keelung Rd., Sec. 4, Taipei 106, Taiwan

h i g h l i g h t s

 Effect of paste amount on the properties of concrete.


 Densified mixture design algorithm for mix proportion.
 The proper paste amount the better the workability and the less the workability loss.
 The amount of cement paste and water should be minimized as low as possible for good quality feature.

a r t i c l e i n f o a b s t r a c t

Article history: The objective of this paper is to compare the performance of concrete containing fly ash and slag under
Received 27 January 2013 different water-to-cementitious materials ratios and different cement paste content. The densified
Received in revised form 18 April 2013 mixture design algorithm (DMDA) was applied in the concrete mix design. Concretes designed by DMDA
Accepted 4 May 2013
with excellent flow-ability and without bleeding and segregation were obtained. The proper paste
amount the better the workability and the less the workability loss. On the basis of sufficient paste
amount condition, the study discovers that the less the cement paste amount as well as the denser the
Keywords:
blended aggregate, the lower the early-age compressive strength will be, on the contrary, the higher
Fly ash
Slag
the long-term compressive strength becomes. To design of good quality concrete, the amount of cement
Densified mixture design algorithm (DMDA) paste and water should be minimized as low as possible to obtain the high ultrasonic pulse velocity.
Paste amount Ó 2013 Elsevier Ltd. All rights reserved.
Strength
Ultrasonic pulse velocity

1. Introduction long-term strength and the water-to-solid (w/s) ratio for its long-
term properties. Thirdly, long-term performance is expected to
Nowadays, five requirements including workability, safety, be better because of a pozzolanic reaction that converts soluble
durability, economy and ecology, should be put together for alkali into more stable C–S–H gel [6,7]. Durability is a very impor-
success in concrete industry. First of all, using too much water tant property of concrete and many studies have found that the use
results in higher possibility of bleeding and segregation, which is of an excessive amount of cement, and hence water, will result in
not favorable for strength development, interface strength, volu- high permeability which will have a negative effect on the quality
metric stability [1] and durability [2]. To attain better workability, [3,4,8]. Calcium hydroxide from the cement hydration may cause
the addition of superplasticizer (SP) is one of the strategies en- sulfate attack, leaching and precipitation, which is harmful to the
abling the use of less water [3]. Replacing cement partially with concrete. A simple way to increase durability is to reduce the water
pozzolanic materials can also lower the hydration rate. The content and cement content. In addition, decreasing the amount of
amount of paste needed can be minimized by controlling the gra- cement used will reduce hydration heat and volume change [9].
dation of aggregates [4,5]. Secondly, the safety of concrete depends Fourthly, as far as cement paste is concerned, the content of expen-
on the water-to-cementitious materials (w/cm) ratio (cementitious sive cement needed can be reduced. The life of concrete may be
materials including cement and pozzolans) for medium and prolonged because of improved durability. Another mean to
achieve economy is to employ the cheap indigenous resources
⇑ Corresponding author. Tel.: +886 2 27353950; fax: +886 2 27354893. and recycling materials, such as fly ash and slag. In addition, con-
E-mail addresses: blatuan@ctu.edu.vn (B.L.A. Tuan), mikehwang@mail.ntust. crete with good workability may make construction work easier,
edu.tw (C.-L. Hwang). thereby reducing the labor and cost involved. Last but not least,

0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.05.050
Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346 341

using less cement reduces energy consumption and CO2 emissions of aggregate. Concrete with high amount of fly ash content requires
during the production process. Taken together, it is clear that the longer periods of time to develop strength due to the slow hydra-
performance of concrete relies heavily on the appropriate amount tion reaction of fly ash. Only 20% of fly ash reacts after 90 days
of paste used. To achieve better performance, chemical admixture [6]. The early-age strength (514 days) of the fly ash concrete mix-
and pozzolanic materials as well as the low water content and low tures with 40% of fly ash or higher were less than the control mix-
amount of cement paste should be used. This view point seems to ture. However, at later age (=56 days), fly ash concrete mixtures
be conflicted with traditional viewpoint that concrete having high with 60% of fly ash and less have similar or higher compressive
strength and better durability require low water-to-cement ratio strength than the control mixture [15]. The chemical composition
and low amount of water in its mix design. Therefore, the behavior of slag consists mainly of calcium aluminosilicate and iron oxide.
of paste amount containing pozzolanic materials should be fully Therefore, it can be called slag cement. Slag will act hydraulically
understood. in concrete as a partial replacement for Portland cement. Similar
The role of paste amount on the properties of concrete has long to fly ash, due to the low hydration reaction high slag cement con-
been a matter of interest of researchers. Most of investigators have crete has low strength at early ages [6].
reported that the higher the volume of the paste, the lower the The aim of this research is therefore to reach a clearer under-
strength of comparable concretes of identical water-to-cement ra- standing of the effect of paste volume containing fly ash and slag
tio (w/c) [10–13]. The maximum paste thickness (MPT) concept in the strength and quality of concrete, from which the densified
[11] which was defined as the maximum distance between adja- mixture design algorithm (DMDA) [16–18] was applied for con-
cent coarse aggregates has been used to explain the reasons for this crete mix-design.
effect. When the amount of the paste is higher, the amount of the
aggregates is less. This leads to the higher MPT and hence the ma- 2. Materials and experimental methods
trix strength becomes lower. Recently, the effect of paste volume
2.1. Materials
and water content on the strength and water absorption of con-
crete without mineral admixtures having the same effective Type I Portland cement, Class F fly ash (FA), and ground granulated blast-
water-to-cement ratio (Wef/C) ratio has been researched by Kolias furnace slag (GGGBS) conforming to ASTM C150, ASTM C618 and ASTM 989, respec-
and Georgiou [10]. In 2007, Rozière et al. [13] have studied the tively, were used in this study. The physical properties and chemical compositions
influence of paste volume on shrinkage cracking and fracture prop- of these materials are given in Table 1. Crushed coarse aggregate (Dmax 12.7 mm,
density 2.64, water absorption capacity 0.91% and unit weight 1507 kg/m3) and nat-
erties of self-compacting concrete having additive of limestone fil-
ural sand (modulus of fineness 2.95, density 2.64, absorption capacity 1.2% and unit
ler. Leemann et al. [14] have researched on the influence of paste weight 1649 kg/m3) were provided from local quarries. The mixing water was local
volume and binder type on the stress–strain-behavior of self-con- tap water. Type-G superplasticizer, having 43% solid content with specific gravity of
solidating concrete (SCC) and conventionally vibrated concrete 1.18, was used to achieve the desired workability for all concrete mixtures.
(CVC) with identical aggregate type and size distribution and iden-
2.2. Mixture proportions
tical w/c but with a difference in paste volume of about 150 l/m3
and in aggregate content of about 400 kg/m3. They have concluded The DMDA method is developed from the hypothesis that the physical proper-
that compressive strength of CVC was higher due to the higher ties will be optimum when the physical density is high. The major difference from
amount of cement paste and the lower amount of aggregate in the other mixture design algorithms is that instead of partial replacement of ce-
the SCC mixtures, even at 2-day age. However, three above studies ment, DMDA incorporating fly ash is used to fill the void of aggregates and hence
increase the density of the aggregate system. The purpose of such action is to re-
just have recorded the effect until the age of 28 days.
duce the cement paste content for design properties such as workability, strength,
It is deemed by the classical concrete mixture proportion that and workability. As a result, besides physical acting as filler, fly ash acts chemically
aggregates are the main skeleton of concrete, and the paste as a pozzolanic material.
requirement for workable concrete is determined by the gradation The maximum weight ratio amax of blended sand and fly ash can be expressed
as the Eq. (1):
of aggregate. In practice, it is found that the maximum packing
density of aggregate is advantageous for making concrete regard- wF
amax ¼ max a ¼ ð1Þ
ing to workability, necessary strength, stiffness, creep, shrinkage, wF þ wS

permeability, and durability. The idea of packing density gradually where wF and wS is the weight of fly ash and sand, kg/m3, respectively.
substitutes for the rich mixture of a large amount of cement and Then, the blended fly ash and sand mixture at a fixed ratio of amax is used to fill
the void within coarse aggregates. Using a similar process, the maximum dry, loose
has a greater importance for making flowing high performance
density of blended aggregates can be obtained from the plot of blended coarse
concrete (HPC) or SCC than others. Theoretically, under maximum aggregate and fly ash/sand mixture. The weight ratio bmax at the maximum dry,
packing density of aggregate, concrete requires only very little ce- loose density can be expressed as the Eq. (2):
ment paste to glue aggregate together for better strength. There- wF þ wS
bmax ¼ max b ¼ ð2Þ
fore, an assessment of the influence of paste amount on the wF þ wS þ wca
properties of concrete under the maximum packing density of
aggregate concept is needed in order to gain a better understand-
ing of this influence.
Table 1
The pozzolanic materials play important roles in the properties Chemical analysis and physical properties of cement and pozzolans.
of concrete from micro structure, chemical and physical point of
Items Cement Fly ash Slag
view. Fly ash has been widely used in concrete industry as impor-
tant supplementary cementitious materials and is now an impor- Fineness (cm2/g) 3310 3110 4350
tant ingredient of HPC and SCC because of the availability of fly Specific gravity 3.15 2.18 2.88

ash. Fly ash with spherical shape improves the workability of fresh Chemical composition (wt.%)
concrete due to the ball bearing effect at low addition of about 5– SiO2 22.01 51.23 34.86
Al2O3 5.57 24.31 13.52
20% and affects the volume stability of hardened concrete. A large Fe2O3 3.44 6.14 0.52
amount of fly ash is not helpful in workability without the addition CaO 62.80 6.28 41.77
of other chemical admixture due to its low density, but if at proper MgO 2.59 1.61 7.18
proportions it will be quite helpful to reduce the problems of bleed- SO3 2.08 0.61 1.74
Free CaO 1.05 – –
ing and segregation. Also due to its spherical ball in shape, fly ash
TiO2 + Na2O + K2O + V2O5 1.75 – –
buoys the aggregate, and therefore minimizes the settlement rate
342 Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346

where wca is the weight of coarse aggregate, kg/m3.At the point of maximum density, sonic pulse velocity tests. The specimens were cured in saturated limewater at
the aggregate structure of fly ash, sand and coarse aggregate is assumed to be com- the temperature of 23 ± 2 °C. The compressive strength test was done according
pletely packed using the hand-dry rodding method according to the ASTM C29 stan- to ASTM C39. Since the degree of saturation of the concrete affects the ultrasonic
dard. From this, the void volume (Vv) among aggregates can be calculated and the pulse velocity (UPV), all specimens were tested in the saturated surface dry condi-
minimum cement paste volume (Vp) can be estimated as Eq. (3). When considering tion to evaluate the test results under the same conditions. The UPV test was con-
the Vp for real concrete production, it is necessary to multiply a coefficient (n) to ac- ducted according to ASTM 597. The tests for hardened concrete were carried out at
count for a lubricated layer (VL = S  t) on the surface of the aggregate (S) in order to the age of 3, 7, 14, 28, 56 and 91 days.
achieve the workability of concrete.
 X wi 
Vp ¼ Vv þ S  t ¼ n  Vv ¼ n 1  ð3Þ 3. Results and discussion
ci
where S is the surface area of aggregates, m2; t is the thickness of lubricating paste on 3.1. Correlations between mix design parameters
the surface of aggregate, lm; Vv is the smallest void among aggregates, m3; wi is the
weight of aggregate, kg/m3; and ci is the density of aggregate, kg/m3. Table 3 shows the relationship between mix design parameters
Due to the difficulty in a measure of S  t, it is suggested for convenience’s sake
that various nVv coefficients be tried to obtain the required workability. Thus the
such as water-to-cement ratio (wef/c), water-to-solid ratio (wef/s),
water-to-binder ratio (w/b) is calculated as following: fly ash to cementitious materials ratio (F/CM) and pozzolanic mate-
w w þ sp
rials to cementitious materials ratio (P/CM). Theoretically, the
¼ ð4Þ paste amount of a concrete is defined as the sum of the amount ce-
b c þ wF þ wSl
ment, water, mineral and chemical admixtures [13]. It was ob-
where w is the water content, kg/m3; sp is the superplasticizers, kg/m3; c is the ce-
served that for each w/cm ratio, increasing n value leads to lower
ment content, kg/m3; wF is the fly ash content, kg/m3 and wSl is the blast furnace slag
content, kg/m3. wef/c ratio. In contrary, the greater paste amount, the higher wef/s
The amount of blast furnace slag is 5% of the weight of cement. The dosage of sp ratio will be. Both F/CM and P/CM ratios decrease with an increase
was determined through previous experiment and the workability of the concrete of n value.
from a trial batch. Mixture proportioning algorithm of the method is shown in
Appendix A.
3.2. Workability
2.3. Testing program
Workability is the ability of concrete mixture at plastic state to
The mixture proportions designed by DMDA and ACI 211.1 are listed in Table 2.
fill the form/mold without bleeding and segregation. Good work-
The concrete mixtures in this investigation were calculated with a water-to-cemen-
titious ratio (w/cm) of 0.32 and 0.40. For DMDA method, the paste amount values ability leads to the formation of a denser concrete while the unit
(n = Vp/Vv): 1.2, 1.4, 1.6, 1.8 and 2.0 were investigated for w/cm of 0.32, while those weight can be used to identify the densification of concrete. The
of w/cm of 0.40 were 1.1, 1.3 and 1.5. For ACI method, only two mixtures (A32 and aggregate is suspended within the HPC to improve high flowability
A40) without superplasticizer and pozzolanic materials were tested for comparison. while no bleeding and segregation problems. By addition of SP, the
Slump and slump flow spread of concrete specimens were controlled to meet
the SCC requirement which is 230–270 mm and 500–700 mm, respectively. Initial
surface area of aggregate could be well coated by cement paste
and 45-min slump and slump flow were monitored. The concrete cylinders with without sedimentation. The properties of fresh concrete including
dimension of £100  200 mm were used for the compressive strength, and ultra- the workability are not only an important factor affecting the plac-

Table 2
Mixture proportions, kg/m3.

Mix Paste amount (n) w/cm Water SP, % Sand Stone Cement FA GGBFS
H3212 1.2 0.32 140 3.7 988 766 318 161 17
H3214 1.4 0.32 163 2.8 929 726 388 151 20
H3216 1.6 0.32 188 1.9 869 674 459 141 24
H3218 1.8 0.32 213 1.0 810 628 529 132 28
H3220 2.2 0.32 237 0.5 750 581 599 122 32
H4011 1.1 0.40 154 2.0 921 897 219 175 12
H4013 1.3 0.40 178 1.3 870 847 280 166 15
H4015 1.5 0.4 200 1.2 818 797 342 156 18
A32 – 0.32 196 0 635 954 613 0 0
A40 – 0.40 218 0 664 875 545 0 0

Table 3
Relationship among the parameter of mixture proportions.

Mix n wef (kg/m3) wef cor (kg/m3)a wtotal (kg/m3)b Paste amount (m3/m3) wef (c) wef/s (%)c F/CM (%)d P/CM (%)e
H3212 1.2 140 150 178 0.35 0.47 6.7 32.5 35.9
H3214 1.4 163 172 198 0.39 0.44 7.8 27.0 30.6
H3216 1.6 188 195 219 0.42 0.42 9.0 22.6 26.4
H3218 1.8 213 217 240 0.46 0.41 10.2 19.2 23.2
H3220 2.0 237 239 260 0.50 0.40 11.5 16.2 20.5
H4011 1.1 154 159 186 0.33 0.74 7.3 43.1 46.1
H4013 1.3 178 181 207 0.37 0.66 8.5 36.0 39.3
H4015 1.5 200 203 228 0.40 0.60 9.7 30.2 33.7
A32 – 196 196 218 0.39 0.32 8.9 0.0 0.0
A40 – 218 218 240 0.40 0.40 10.5 0.0 0.0
a
wef cor = Effective water corrected = wef + amount of water in SP.
b
wtotal = Total water = wef cor + water absorbed by aggregates.
c
wef/s = wef/the sum of the amount of all solid materials.
d
F/CM = (weight of fly ash)/(total weight of cementitous materials).
e
P/CM = (weight of fly ash and slag)/(total weight of cementitous materials).
Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346 343

ing, vibration and finish of concrete works, but also the concrete since more amount of cement paste is required for the conven-
properties after final setting. tional concrete to acquire initial workability. This is due to a large
Slump and slump flow of fresh concretes are shown in Table 4. amount of cement used in the conventional concrete, and conse-
Concretes designed by DMDA method with excellent flow-ability quently the hydration of cement will cause significantly workabil-
were obtained. High-slump flowing concretes were achieved with- ity loss.
out bleeding or segregation. Initial slump varied between 220 mm
and 270 mm. Slump flow ranged from 385 mm to 715 mm. After
3.3. Compressive strength of concretes
45 min, the slump would be in range of 135–275 mm, and the
slump flow will be 210–730 mm. The examinations of the unit
The development of compressive strength under varied w/c ra-
weight in Table 3 reveal that the higher the unit weight, the higher
tios and paste amount is shown in Figs. 1 and 2. The results from
the amount of aggregates, and hence the lower paste amount. It
Fig. 1 show that at early stage (<28 days), the concretes in both
also shows that the higher the pozzolanic materials content of
w/cm ratio values with less paste amount and high w/c lead to
the concrete the better the workability and the less the workability
smaller early compressive strength due to the employment of a
loss. The reason is due to the good packing density of aggregate
large amount of fly ash (higher F/CM ratio) and high dosage SP. This
and proper amount of pozzolanic materials used in concrete mix-
is the result of the relatively slow pozzolanic reaction of fly ash. But
tures. In addition, fly ash addition plays an important role in com-
after 56 days, these with low paste content will gradually develop
pacting the void within aggregates and hence minimizing the
compressive strength through the pozzolanic reaction of fly ash
required paste amount for lubricating the aggregate particles. Fur-
with Ca(OH)2 from hydration of cement. This is due to the fact that
thermore, the spherical shape of fly ash act as bearing ball that re-
the addition of pozzolanic materials as filler of aggregate in con-
duces the friction force within aggregates besides the surface
crete is physically not only helpful to promote the packing density
action of SP. In comparison, the slump and slump flow of the con-
of aggregate but also chemically improves the interface transition
ventional concrete is significantly lower than that of concretes. In
zone properties through pozzolanic reaction. This reaction con-
addition, the loss on concrete workability of the conventional con-
verts calcium hydroxide (total amount about 20%) of cement paste
crete is higher than that of concretes designed by DMDA method
to form low density C–S–H gel that will contribute to long-term
performance of concrete. Therefore, after 91-day age the strength
of concretes with paste content of 0.35 m3 and 0.33 m3 is higher
Table 4 than that with 0.5 m3 and 0.40 m3 for w/cm of 0.32 and 0.40
Workability of concrete. (Fig. 2), respectively, because of the slow growth of compressive
Mixture Slump, mm Slump flow, mm Unit weight (kg/m3) strength of concretes due to the pozzolanic reaction. The trend
t0 min. t45 min. t0 min. t45 min.
conflicts with other studies. The vibrated concrete mixtures with-
out pozzolanic materials [10], owing to more cement paste amount
H3212 250 255 575 565 2408
in the mix, have quicker compressive strength, even after 28 days.
H3214 270 275 715 730 2388
H3216 250 240 570 410 2367 The opposite trend was also reported in SCC case [13,14].
H3218 245 180 425 210 2347 The study also proves that if concrete contains sufficient paste
H3220 220 135 385 255 2325 amount, the higher the unit weight of concrete is, the high the
H4011 230 225 455 450 2388
compressive strength it will have. It is because using the pozzola-
H4013 240 220 605 530 2364
H4015 255 210 675 355 2339
nic materials (fly ash, slag) properly, the density of concrete will in-
A32 75 40 370 203 2398 crease while the porosity decreases. Generally, when the weak
A40 95 45 375 203 2302 interface zone between aggregate and paste of the concrete is re-
duced, the strength of the concrete may be increased. For example,

Fig. 1. The development of compressive strength of concrete during 91 days with different water-to-cement ratios.
344 Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346

Fig. 2. The development of compressive strength with various paste amounts.

under the condition of the same water to binder ratio and sufficient are getting meaningful following the increase of time. In the other
paste amount, the more densified the concrete is, the higher com- hand, at w/cm of 0.40, the compressive strengths of concretes de-
pressive strength at 28-day will be. In other words, under the same signed by DMDA method are lower than that of OPC concretes at
w/cm ratio, only a small amount of cement pastes which is used to all testing ages. Concretes designed by DMDA method at the w/
bind and cover aggregates is sufficient to achieve a good concrete cm contain high amount of fly ash as well as pozzolanic materials
quality. The idea to improve concrete strength by manipulating and less cement used (30.2% of F/B ratio, 33.7% of P/B ratio as
the effect of filling and pozzolanic reaction is different from the shown in Table 3). Therefore, due to the low hydration rate of fly
conventional idea by only increasing the cement paste amount. ash and slag the compressive strength of concretes designed by
In comparison, at the same paste amount, the mixture propor- DMDA may significantly improve in the long term.
tion of concretes designed by DMDA method with w/cm of 0.32
has lower compressive strength than concretes without any pozzo- 3.4. Parameters correlated with compressive strength
lanic materials (OPC concretes) at early ages; however, at later
ages, it exceeds that of control concretes as shown in Fig. 2. The Based on the data in Table 3 and the results of compressive
compressive strength at age of 56 and 91 days has been 1.07 and strength, the relationship among compressive strength, w/c, w/cm
1.16 times higher than that of OPC concretes, respectively. The rea- and w/s as well as paste amount can be drawn. The trend is that
son could lie in the efficiency of fly ash and slag reactions which the compressive strength, at early age, is inverse-proportion to
w/b and w/c ratios due to the use of the lower amount of cement

Fig. 3. Variation of compressive strength with fly ash to cementitious materials


ratio (F/CM) or pozzolans to cementitious materials ratio (P/CM) for both w/cm Fig. 4. Variation of compressive strength with fresh unit weight of concrete for both
ratios at 91 days. w/cm ratios at 91 days.
Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346 345

Fig. 5. The development of ultrasonic pulse velocity with various paste amounts.

and the higher amount of fly ash. Therefore, the early strength is signed by DMDA method indicates that the lower the cement paste
much related to w/c and the ultimate strength is controlled by content, the higher the UPV. Generally, the sequence of UPV of each
w/cm. ingredient of normal weight concrete is coarse aggregate, sand and
Fig. 3 shows the plot of compressive strength against F/CM or P/ paste. Therefore, at the same w/cm ratio the concretes with low ce-
CM ratios through the DMDA concretes of both w/cm ratios at ment paste content will be mainly occupied by aggregates and con-
91 days. In the case of F/CM ratio, the compressive strength of con- sequently has high UPV. It also implies that high paste content will
cretes increases with an increase of F/CM ratio up to the 32.5% and encounter the risk of micro-crack in paste system that is harmful to
43.1% of F/CM ratio for w/cm of 0.32 and 0.40, respectively. The the durability of hardened concretes [19].
higher F/CM ratio also indicates that the lower paste amount, the
higher w/c ratio will be (Table 3). Taken together, it can be con-
4. Conclusions
cluded that concrete requires very little cement paste to ‘glue’’
aggregate together for better strength, thus avoiding volumetric
The technique of DMDA overcomes concrete problems through
stability problems caused by large amounts of paste. When the
aggregate gradation, and minimizes the paste content.
paste is enough to bind aggregate particles and coat the aggregate,
The concretes designed by DMDA with excellent flow-ability
under the condition of the same w/cm ratio and sufficient paste
were obtained. High-slump flowing concretes were achieved with-
amount, the higher fly ash content (higher F/CM ratio), the better
out bleeding or segregation. The proper paste amount the better
long-term compressive strength of concrete. By using DMDA meth-
the workability and the less the workability loss.
od for mix design, it shows that the optimum fly ash content can be
Under the sufficient paste amount and at the same water-to-
found easily. Both the filler and chemical effects are taken together
cementitious materials ratio, the result is that the higher the unit
for better performance of concretes. There is a similar trend with F/
weight of concrete, the higher the compressive strength will be.
CM ratio in the case of P/CM ratio. Based on this figure, the relation-
The less cement is used, the less early-term strength (528 days)
ship between these quantities is linear with very strong correlation
but the higher long-term strength (=56 days) will be.
(R2 > 0.9).
To design of good quality concrete, the amount of cement paste
The unit weight of concrete is primarily affected by that the unit
and water should be minimized as low as possible to obtain the
weight of the aggregate. Analysis of data at 91 days for both w/cm
high ultrasonic pulse velocity.
ratios in Fig. 4 indicates a trend that the unit weight of concrete in-
creases as concrete strength increases. There is a very strong rela-
tionship in this case (with very strong correlation: R2 > 0.9). That Acknowledgements
coincides with the hypothesis that under sufficient cement paste
content, the higher the unit weight of concretes, the higher com- The authors thank Chih-Ta Tsai and Sin-Da Liu for their assis-
pressive strength will be. tance in the experiments that made this publication possible. We
are grateful to fellows of CMRL group for their assistance on this
subject to help finish this research.
3.5. Ultrasonic pulse velocity

The pulse velocity methods have been used to assess the unifor- Appendix A. Mixture proportioning algorithm of DMDA method
mity and relative quality of concrete, indicate the presence of voids
and cracks, and evaluate the effectiveness of crack repairs. Fig. 5 (1) To select proper materials.
indicates that the UPV is closely related to the paste amount. The This is an important procedure for the mixture proportioning of
trend with regard to the hardening properties of concretes de- high performance concrete. Basic analysis of the properties of ce-
346 Y.-Y. Chen et al. / Construction and Building Materials 47 (2013) 340–346

ment, fly ash, slag, sand, stone and SP are required for quality If the ratio-to-cementitious material ratio (w/cm) is k, and then
control.
Ww
k¼ ð12Þ
W c þ W sl þ W fly
(2) To obtain the highest density by packing and calculate the
least void in between.
W w ¼ kðW c þ W sl þ W fly Þ ð13Þ
a. To fill normal weight sand with sand and then obtain
n
W fly W sl ¼  Wc ð14Þ
a¼ ð1Þ 1n
W fly þ W cs
To substitute the Eqs. (13) and (14) into Eq. (11) and rewrite as
where a is the ratio at maximum dry loose density when coarse
W
sand is filled with fly ash; Wcs is the weight of coarse sand; Wfly is V p  k c fly
the weight of fly ash. Wc ¼ h w i ð15Þ
b. To fill coarse aggregate with blended coarse sand and fly ash
k
cw þ c1 þ 1n
n k
c þc
1
c w sl

under fixed a, and obtain


Where Ww, Wcand Wsl represent the weight of water, cement and
W cs þ W fly slag, respectively; cw, cc and csl represent the density of water, ce-
b¼ ð2Þ
W ca þ ðW cs þ W fly Þ ment and slag, respectively.
(7) To determine the amount of SP and amount of water finally.
where b is the ratio at maximum dry loose density of blended
The amount of SP is determined by its quality and the water
aggregate; Wca is the weight of coarse aggregate.
content. Under fixed amount of water and w/cm ratio, the SP dos-
c. The least void, Vv
age can be estimated according to past experience and the work-
X Wi ability of the concrete from a trial batch.
Vv ¼ 1  ð3Þ
ci
References
where ci is the density of material i, kg/m3.
(3) To assign a lubricating paste amount [1] Bissonnette Bt, Pierre P, Pigeon M. Influence of key parameters on drying
shrinkage of cementitious materials. Cem Concr Res 1999;29(10):1655–62.
 X W i
[2] Su N, Miao B. A new method for the mix design of medium strength flowing
V p ¼ V v þ S  t ¼ nV v ¼ n 1  ð4Þ
ci concrete with low cement content. Cem Concr Compos 2003;25(2):215–22.
[3] Felekoğlu B, Türkel S, Baradan B. Effect of water/cement ratio on the fresh and
where S is the surface area of aggregates; t is the thickness of lubri- hardened properties of self-compacting concrete. Build Environ
2007;42(4):1795–802.
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[4] Su N, Hsu K-C, Chai H-W. A simple mix design method for self-compacting
cating paste and Vp is the volume of cement paste. concrete. Cem Concr Res 2001;31(12):1799–807.
(4) To calculate the amount of aggregates, Vagg [5] Sobolev K, Amirjanov A. Application of genetic algorithm for modeling of dense
packing of concrete aggregates. Construct Build Mater 2010;24(8):1449–55.
V agg ¼ 1  V p ð5Þ [6] Toutanji H, Delatte N, Aggoun S, Duval R, Danson A. Effect of supplementary
cementitious materials on the compressive strength and durability of short-
where Vaggis the total volume of aggregates. term cured concrete. Cem Concr Res 2004;34(2):311–9.
(5) To calculate the amount of coarse aggregate, coarse sand, [7] Bagheri AR, Zanganeh H, Moalemi MM. Mechanical and durability properties
of ternary concretes containing silica fume and low reactivity blast furnace
and fly ash Eq. 1 and Eq. 2 could be rewritten as slag. Cem Concr Compos 2012;34(5):663–70.
[8] Aitcin PC. The durability characteristics of high performance concrete: a
 a 
review. Cem Concr Compos 2003;25(4–5):409–20.
W fly ¼ W cs  ð6Þ [9] Shui Z-H, Zhang R, Chen W, Xuan D-X. Effects of mineral admixtures on the
1a
thermal expansion properties of hardened cement paste. Construct Build
Mater 2010;24(9):1761–7.
1b
 
W ca ¼ W cs  ð7Þ [10] Kolias S, Georgiou C. The effect of paste volume and of water content on the
b  ab strength and water absorption of concrete. Cem Concr Compos
2005;27(2):211–6.
Substituting formulas Eqs. (6) and (7) into Eq. (5) and rewrite as [11] Larrard Fd, Belloc A. The influence of aggregate on the compressive strength of
normal- and high-strength concrete. ACI Mater J 1997;94(5):417–25.
V agg [12] Popovics S. Analysis of the concrete strength versus water–cement ratio
W cs ¼   ð8Þ relationship. ACI Mater J 1990;87(5):517–29.
a 1 1b
þ c1 þ 1

1a cfly cs bab cca [13] Rozière E, Granger S, Turcry P, Loukili A. Influence of paste volume on
shrinkage cracking and fracture properties of self-compacting concrete. Cem
(6) To calculate the amount of cement, slag and mixing water Concr Compos 2007;29(8):626–36.
Ww Wc W sl [14] Leemann A, Lura P, Loser R. Shrinkage and creep of SCC – the influence of paste
Vp ¼ þ þ ð9Þ volume and binder composition. Construct Build Mater 2011;25(5):2283–9.
cw cc csl [15] Hannesson G, Kuder K, Shogren R, Lehman D. The influence of high volume of
fly ash and slag on the compressive strength of self-consolidating concrete.
If n is the ratio that slag replaces cement; Construct Build Mater 2012;30:161–8.
[16] Tu T-Y, Chen Y-Y, Hwang C-L. Properties of HPC with recycled aggregates. Cem
W sl Concr Res 2006;36(5):943–50.
n¼ ð10Þ
W sl þ W c [17] Hwang C-L, Hung M-F. Durability design and performance of self-
consolidating lightweight concrete. Construct Build Mater 2005;19(8):619–26.
Substitute Eq. (10) into the Eq. (9) as [18] Chang PK, Peng YN, Hwang CL. A design consideration for durability of high-
    performance concrete. Cem Concr Compos 2001;23(4–5):375–80.
Ww n [19] Chen C-T. The simplified mixture proportioning model of silica fume concrete
Wc
Wc Wc 1n
Wc
Vp ¼ þ þ ð11Þ and its relevant properties [Ph.D. thesis]. National Taiwan University of
cw cc csl Science and Technology; 2012.

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