PARTS CATALOGUE

NOTICE
The description and illustrations in this booklet are not to be taken
as binding on the manufacturers. the essential features of the type
described and illustrated herein remains unaltered, TVS MOTOR
COMPANY LIMITED, reserves the right to carry out any moment,
without being obliged to bring this booklet up-date modifications,
on the vehicle, parts or accessories, as may be convenient and
necessary.
 FOREWORD
We have pleasure in presenting the spare parts
catalogue for TVS RAIDER.
The catalogue has been specifically
designed to assist you in selecting the correct
parts to maintain the vehicle in the best
possible condition.
TVS MOTOR COMPANY, Genuine Parts have
been subjected to stringent standards of
quality control to ensure long life of the
vehicle. It is therefore necessary that only TVS
Genuine Parts are used. In continuous efforts
to improve the performance and efficiency of
the vehicle, design specification, diagrams /
illustrations and part numbers can change
without notice. Consequently, the description
in this spare parts catalogue cannot therefore
be final and binding on us.
While ordering spare parts ensure that
correct part numbers, parts description and
quantity are clearly mentioned.
Please note that the drawings and the
illustrations are for ready reference of spare
parts numbers and description only. It is not
designed to be used as an assembly or
servicing reference manual. For servicing
please use “TVS RAIDER SERVICE MANUAL".
This parts catalogue is exclusively for "TVS
MOTOR COMPANYs" Authorised Outlets.
In case of any assistance, please contact us.
TVS MOTOR COMPANY LIMITED
International Business
 INDEX
CYLINDER HEAD ASSEMBLY CAMSHAFT ASSEMBLY CYLINDER BLOCK & CRANKSHAFT ASSY CRANKCASE LH ASSEMBLY

FIG.No.01 FIG.No.02 FIG.No.03 FIG.No.04

PAGE No.07 PAGE No.09 PAGE No.10 PAGE No.11

CRANKCASE RH ASSEMBLY COVER CLUTCH ASSEMBLY CLUTCH ASSEMBLY STARTER GENERATOR & IGNITION COIL ASSY

FIG.No.05 FIG.No.06 FIG.No.07 FIG.No.08

PAGE No.12 PAGE No.13 PAGE No.14 PAGE No.15

- 01 -
 INDEX
GEAR SHIFT ASSEMBLY KICK STARTER ASSEMBLY TRANSMISSION ASSEMBLY AIR CLEANER ASSEMBLY

FIG.No.09 FIG.No.10 FIG.No.11 FIG.No.12

PAGE.No.16 PAGE.No.17 PAGE.No.18 PAGE.No.19

SECONDARY AIR INJECTION ASSY. CABURETTOR ASSEMBLY MUFFLER ASSEMBLY FRAME ASSEMBLY

FIG.No.13 FIG.No.14 FIG.No.15 FIG.No.16

PAGE.No.20 PAGE.No.21 PAGE.No.23 PAGE.No.24

- 02 -
 INDEX
CENTER STAND & PROP STAND ASSY RIDER FOOTREST ASSEMBLY - LH&RH PILLION FOOTREST ASSEMBLY - LH&RH HANDLE BAR ASSEMBLY

FIG.No.17 FIG.No.18 FIG.No.19 FIG.No.20

PAGE.No.25 PAGE.No.26 PAGE.No.28 PAGE.No.29

HEADLAMP ASSEMBLY COVER FRAME ASSEMBLY SEAT ASSEMBLY FUEL TANK ASSEMBLY

FIG.No.21 FIG.No.22 FIG.No.23 FIG.No.24

PAGE.No.30 PAGE.No.32 PAGE.No.34 PAGE.No.35

- 03 -
 INDEX
COVER FUEL TANK ASSEMBLY UNDER BRACKET ASSEMBLY FRONT FORK ASSEMBLY FRONT WHEEL ASSEMBLY

FIG.No.25 FIG.No.26 FIG.No.27 FIG.No.28

PAGE.No.36 PAGE.No.37 PAGE.No.38 PAGE.No.39

REAR WHEEL ASSEMBLY WIRING HARNESS ASSEMBLY REAR FENDER ASSEMBLY SWINGARM ASSEMBLY

FIG.No.29 FIG.No.30 FIG.No.31 FIG.No.32

PAGE.No.40 PAGE.No.41 PAGE.No.42 PAGE.No.43

- 04 -
 INDEX
DISC BRAKE ASSEMBLY - FRONT TOOL KIT

KIT & KIT CONTENT PAINTED PART NUMBERS

FIG.No.33 FIG.No.34
PAGE.No.44 PAGE.No.46 PAGE.No.47 PAGE.No.49

ABBRIVATION

N.I : NOT ILLUSTRATED

N.S : NOT SERVICEABLE
KS : KICK START
ES : ELECTRIC START
STD : STANDARD
O/S : OVER SIZE
TSL : TURN SIGNAL LAMP
LH : LEFT HAND SIDE
RH : RIGHT HAND SIDE
HL : HEAD LAMP
BR : BRAKE
MTG : MOUNTING
FWD : FORWARD, ie LOOKING BACK FROM
RIDER POSITION

- 05 -
- 06 -
FIG. NO. 01
FIG. NO. 01
CYLINDER HEAD ASSEMBLY
1

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
26 2
1 M1200470 HEX FLANGE BOLT M6x30 4

2 N6010220 COVER CYL HD 1

3
3 K2010190 PACKING SEAL, COVER CYLINDER 1
33
4 K6011090 SPARK PLUG BS4 1
23
5 S1010240 SCREW TAPPET ADJUSTING 3
25 24
6 S1010250 NUT TAPPET ADJUSTING 3

34
4 7 N6010280 ARM ROCKER VALVE (ROLLER) ASSY INT 1
9
8 8 N8011740 COTTER VALVE 4.50 6
5
10
22 20 9 N8011570 RETAINER VALVE SPRING 3
12 6 21
7
15 10 N4012000 SPRING VALVE 3
11
11 N8011730 GUIDE VALVE 3

36 33 17 12 N3012080 SPRING ROCKER ARM 2

27 35
13 N8011710 VALVE EXHAUST 4.50 1

14 N8011700 VALVE INTAKE 4.50 2

18 37
16
28 30 15 N8011540 VALVE SEAT SPRING 3
31 19
29 16 N8200090 REC CSK SCREW M5x15 1
32
17 P6010060 STOPPER CAMSHAFT 1
13
14
18 K20101807D HEAD COMP CYLINDER 1

19 N3200250 HEX SCREW M6 X 10 2

CYLINDER HEAD ASSEMBLY
20 T4010760 SHAFT,ROCKER ARM 2

- 07 -
FIG. NO. 01
FIG. NO. 01
CYLINDER HEAD ASSEMBLY
1

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
26 2
21 N3012050 SEAL VALVE STEM OIL 3

22 N4012310 ARM ROCKER VALVE (ROLLER) ASSY. EXH 1

3
23 N3012090 STIFFENER HSG CAMSHAFT 1
33
24 M1200050 DOME CAP NUT 4
23
25 M1200060 PUNCHED WASHER 8.5x18x2.3 3
25 24
26 N6010230 CYLINDER HEAD ASSY. 1

34
4 27 R1200500 HEX FL BOLT M6x10 1
9
8 28 N2010960 WASHER CAMCHAIN TENSIONER 1
5
10
22 20 29 R1010800 SPROCKET 34T CAMCHAIN DRIVEN 1
12 6 21
7
15 30 K6010970 CAMSHAFT COMP 1 1
11
31 N3011900 GASKET CYL HEAD 1

36 33 17 32 S1200270 TUBULAR DOWEL 2

27 35
33 R1010810 BOLT CAMCHAIN TENSIONER 2

34 M1010360 GASKET CYL HEAD NUT 1

18 37
16
30 35 M1080420 GASKET OIL GALLERY PLUG 1
28
31 19
29 36 N2081680 PLUG TDC 1
32
37 M1080370 GASKET OIL PIPE UNION 1
13
14

CYLINDER HEAD ASSEMBLY

- 08 -
FIG. NO. 02
FIG. NO. 02
18 CAMSHAFT ASSEMBLY
19
4
3 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
6 NO. RAIDER
2 5
5
16 1 1 N9041710 O-RING PIPE INTAKE 2

2 N6040470 PIPE INTAKE COMP 1

3 8200130 PUNCHED WASHER 6.5x11x1.6 2

7 4 A200050 HEX SOC HD CAP SCR M6x25 2

14 5 M1040140 CLAMP INTAKE PIPE 2

6 N6040720 ADAPTOR CARBURETTOR 1

8
7 K6010970 CAMSHAFT COMP. 1
9

10 8 S1200130 BALL BEARING 15x32x9 1

17
9 R1010800 SPROCKET 34T CAMCHAIN DRIVEN 1
11
10 M1080500 WASHER SPROCKET 1

11 N9010450 CHAIN CAMSHAFT-94 LINKS 1

12 N6010170 TENSIONER CAMCHAIN 1

12
14 M1010490 PIN SPROCKET KNOCK 1
15
15 N6010160 GUIDE CAMCHAIN 1

16 K2040300 INSULATOR PAD 1

17 N3200250 HEX SCREW M6 X 10 2

18 N4040560 TEE INSERT PIPE INTAKE 1

19 N4040680 HOSE TEE INSERT 1

CAMSHAFT ASSEMBLY

- 09 -
FIG. NO. 03
FIG. NO. 03
CYLINDER BLOCK & CRANK SHAFT ASSY.

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
19

1 S1200270 TUBULAR DOWEL 2

2 K20101607D CYLINDER COMP GLOSSY TITAN GREY 1

3 R1321190 O RING ADJUSTER TENSIONER 1

21
4 M7011370 ADJUSTER ASSY. 1
18
5 M1200510 HEX FLANGE BOLT M6x25 2

6 R1321200 CAP ADJUSTER TENSIONER 1

7 R1321210 O RING ADJUSTER 1

8 M1200780 STUD BOLT CYL HEAD 2

9 N5010820CN GASKET CYLINDER 1

10 N2200340 CIRCLIP PIN PISTON 1

11 K6020330 PISTON PIN 1

12 K2020110 PISTON KIT STD 1 **

13 N8020310 RING SET PISTON STD 1 **

14 NC020010 CRANKSHAFT ASSEMBLY 1

15 420702000 WOODREFF KEY 1

16 R1200120 BALL BEARING 25x62x17 2

17 N4080290 PARALLEL KEY 1

18 M1200900 HEX FLANGE NUT M6 2

19 M1200510 HEX FLANGE BOLT M6x25 2

20 N6180400 ENGINE ASSY 125 ES 5 Sp 1 N.I

21 N6321850 CYLINDER BLOCK & PISTON KIT 1 **

CYLINDER BLOCK & CRANK SHAFT ASSY N.I - NOT ILLUSTRATED

** - REF KIT & KIT CONTENTS

- 10 -
FIG. NO. 04
FIG. NO. 04
CRANKCASE LH ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N6321870 CRANKCASE ASSY L 1 **

2 R1200130 BALL BEARING 17X40x12 RSI 1

3 K3200770 BALL BEARING 6201 RS1 C3 MTF9 1

6 4 0074010 DOWEL PIN 2

7 5 S1200270 TUBULAR DOWEL 3

9
6 G4010040 STUD BOLT CYL HEAD 2
5 5 8
11 7 N9080750 UNION BREATHER - APACHE RTR ABS 1
12
10 13
2 8 N6060180 SPEED SENSOR 1
14
15
18 9 N3200220 HEX FL BOLT M6x16 ZNG 1

10 T4080540 OILSEAL 17296 TYPE-A 1

11 N6080800 RETAINER OILSEAL DRIVESHAFT 1

3 18 12 N3200250 HEX SCREW M6X10-8.8 2

19

16 17 13 N6080860 SPROCKET 14 1

14 N3080250 LOCK PLATE SPROCKET 1

15 M1200940 HEX SCREW M5x10 8.8 ZNG 2

4
21 20
16 N6060120 GEAR SHIFT POS SENSOR 1
1
17 R1200380 HEX FLANGE BOLT M5X14 2

18 N5200160 HEX FLANGE BOLT M6X45 12

19 N2200450 HEX FL BOLT M6x50 3

20 M1200510 HEX FLANGE BOLT M6x25 1

21 N2081720 OIL SEAL GEAR SHIFT SHAFT 1

CRANKCASE LH ASSEMBLY
** - REF KIT & KIT CONTENTS

- 11 -
FIG. NO. 05
FIG. NO. 05
CRANKCASE RH ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 M1200730 CIRCLIP 6.0x0.8SES P2107 TYPE E ZNC 1

2 N5081550 GEAR OILPUMP DRIVEN 1

23
3 0064014 PIN CLUT SPG 1

4 0332248 REC CSK HD SCR M6x20 6.8 ZNB 3

13
5 N9080240 OILPUMP ASSY RTR180 1

6 0074010 DOWEL PIN 2

11 18
12 7 N6080660 STOPPER GEARSHIFT SPRING 1

9 19 16 8 M1080830 BOLT GEAR SHIFT CAM STOPPER 1

8 9 N6080460 STOPPER COMP GEARSHIFT 1

10
10 N6080600 SPRING GEARSHIFT CAM STOPPER 1
7
11 R1080630 RETAINER KICK SPRING 1

12 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 1

15
14 13 N6030190 CRANKCASE R 1

1 14 M7200690 BEARING BUSH CAM GEAR SHIFT 27*25* 1

3 6
2 15 R1080710 RETAINER BEARING 2
4 5 17
16 420452700 HEX SCREW M6X12 8.8 ZNB 2

21 17 N3080820 PIPE INLET OILPUMP 1

18 420602000 BALL BEARING 12x32x10 - 6201 1

24
19 N2200150 BALL BEARING 17x40x12 - 6203 1
20
22 20 N6080040 PLUG OIL DRAIN 1

21 N3080290 OIL FILTER NEW 1

22 N6030280 GASKET CRANKCASE 1

23 G4010040 STUD BOLT CYL HEAD 2

CRANKCASE RH ASSEMBLY
24 R1200490 O-RING 29.5X3 1

- 12 -
FIG. NO. 06
FIG. NO. 06
COVER CLUTCH ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N4080220 GEAR OIL PUMP DRIVE 1

2 N5081430 SPACER PRIMARY DRIVE 1

23
3 N5200170 HEX FL BOLT M6x35 12

4 S1200860 O RING 1

5 R1080900 GAUGE OIL LEVEL 1

6 N6070170 ROD CLUTCH RELEASE COMP 1

24 7 M7200500 SPRING DOWEL 1

25
8 M7070380 SPRING CLUTCH CABLE RETURN 1

9 M7200490 OIL SEAL 12x18x4 1

10 M7200510 BEARING BUSH 12x15x10 1

11 N6030260 GASKET CLUTCH COVER 1

12 N6030370 COVER CLUTCH COMP 1

13 P1200070 HEX SCREW M6X16 7

14 N5081240 PIPE CENTRIFUGAL FILTER 1

15 N5081230 SPRING CENTRIFUGAL FILTER 1

16 N5081200 COVER CENTRIFUGAL FILTER 1

17 N5081250 CLIP DIA 7 1

18 N5081220 GASKET CENTRIFUGAL FILTER 1

19 N5081170 CENTRIFUGAL FILTER 1

20 N6020130 COLLAR NUT 1

21 N5070110 SPRING DISC 1

22 N4080300 GEAR PRIMARY DRIVE 1

23 N6070150 BRKT CLUTCH CABLE 1

24 N6030080 GASKET OIL GALLERY 1

COVER CLUTCH ASSEMBLY
25 N6030070 COVER OIL GALLERY 1

- 13 -
FIG. NO. 07
FIG. NO. 07
CLUTCH ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N2200500 HEX FL. BOLT M6X25 4

16
15
2 M1200380 BALL BEARING 15X32X9 C3 6002 1

3 N9070120 PLATE CLUTCH RELEASE 1

17

1 4 N5070100 NUT CLUTCH SHAFT 1

2 3
6 7
4 5 N5070110 SPRING DISC 1
5
9
8 6 N1070010 SPRING CLUTCH 4
11
7 M7070060 HUB CLUTCH 1

8 M7321890 PLATE CLUTCH DRIVE SET 5 - RTR 1 **

9 M7321900 PLATE CLUTCH DRIVEN SET 4 - RTR 1 **

10 M7070240 WASHER CLUTCH HUB 2

12 11 N2070200 DISC CLUTCH PRESSURE 1

12 N6080200 GEAR ASSY. PRIMARY DRIVEN 1

13 14
10
13 N6080950 SPACER CLUTCH 1

14 N6080960 SPACER PRIMARY DRIVEN GEAR 1

15 N5070480 PIN CLUTCH RELEASE 1

16 N5070220 PIN CLUTCH RELEASE 1

17 420402000 BALLS DIA 5/32 1

CLUTCH ASSEMBLY
** - REFER KIT & KIT CONTENTS

- 14 -
FIG. NO. 08
FIG. NO. 08
STARTER GENERATOR & IGNITION COIL ASSY.
7

REF. NO.OFF
12 PART NO. DESCRIPTION REMARKS
NO. RAIDER
14
10
4 1
1 N6060140 STARTER GENERATOR ISG 1

2 N6060260 IGNITION COIL ASSY 1

3 N6080670 COVER ENGINE SPROCKET 1

4 N6060390 STATOR ASSY 1

5 M1200510 HEX FLANGE BOLT M6x25 2

3
6 N6030250 COVER MAGNETO 1
5
6
7 N6030270 GASKET MAGNETO COVER 1
8
13
11 9
8 N2081680 PLUG TDC 1

9 M7200740 HEX FLANGE BOLT M6x30 8

10 M1200820 CRPH SCR M6x25 5.8 ZNG 3

18
11 M1200770 HEX FLANGE NUT M12x1.25 1

15
17 12 0331708 CRPH SCR M5x12 6.8 ZNB 2

13 S1011290 SEALING WASHER 1

14 N6060400 ROTOR ASSY 1

15 N9060770 IGNITION COIL 1

2 16
16 R1060200 SEAL HT CORD 1

17 N6122760 CABLE GUIDE CLUTCH 1

STARTER GENERATOR & IGNITION COIL ASSY. 18 N2200500 HEX FLANGE BOLT M6x25 ZNG 2

- 15 -
FIG. NO. 09 5 FIG. NO. 09
19 GEAR SHIFT ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
16 14
12
1 N6080600 SPRING GEAR SHIFT CAM STOPPER 1
15 2 M1080830 BOLT GEAR SHIFT CAM STOPPER 1
18 3 N6080460 STOPPER COMP GEARSHIFT 1
4 M7200690 BEARING BUSH 25x27x8 1
5 N6080490 FORK GEARSHIFT No1 1
13
2 6 3030500 SPRING KS PAWL 1
1 9 7 N6080850 CONTACT GEAR SHIFT SWITCH 1
8 N6080610 SPRING SHIFT SHAFT RETURN 1
9 N6080470 CAM GEAR SHIFT 1
6
7
10 N8081180 SPACER 1
3 11 N6080500 GUIDE SPRING 1
4
12 N6080480 FORK GEARSHIFT HIGH SPEED 1

27 13 N6080560 INDEX STAR ASSY 1

8
11 14 N2081560 PIN GEAR SHIFT CAM DRIVE 6
10 15 M1030160 DOWEL PIN OILPUMP DRIVE GEAR 2
17
16 0332248 REC CSK HD SCR M6x20 6.8 ZNB 1
17 N2081720 OIL SEAL GEAR SHIFT SHAFT 1
18 M7080520 SHAFT GEAR SHIFT FORK 2
19 M7080590 FORK GEAR SHIFT NO.2 1
21 20 N6080810 GEAR SHIFT LINKAGE ASSY 1

22 21 N6080820 LINK GEARSHIFT SHAFT ASSY 1

25
22 N6080650 LEVER GEARSHIFT ASSY 1
28 26 23 N6080840 STUD GEARSHIFT 1
20
24
24 G5200490 PUNCHED WASHER 8.5x16x1.2 2
23
25 0330048 SPLIT PIN 2x20 2
26 M7081740 RUBBER GEAR SHIFT LEVER 1 1
27 N6080590 SHAFT COMP GEARSHIFT ASSY 1
GEAR SHIFT ASSEMBLY
28 420462700 HEX BOLT M6x20 1

- 16 -
FIG. NO. 10 9
FIG. NO. 10
KICK STARTER ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
1
4
1 N6080880 LEVER KICKSTARTER ASSY 1
6 7
2 5
2 N6080890 LEVER KICKSTARTER 1

3 R1080600 SHAFT KICK STARTER 1

22 4 N2081450 PIN KICK STARTER LEVER 1

5 N2081430 SPRING KICK STARTER LEVER 1

8 10 11
6 N2081440 BALL KICK STARTER LEVER 1

7 M7081950 JOINT KICKSTARTER LEVER 1

17 15 14
8 N3200240 E RING 1
18 11 13
9 S1101250 HEX BOLT M8*35 6.8ZNB 1
19 12
20
10 408049000 SHIM (16X32X0.9) 1

11 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 2

12 R1080650 SPRING KICK STARTER 1

3
13 R1080790 KICK STARTER SPRING GUIDE 1
16
14 R1080630 RETAINER KICK SPRING 1

15 S1200490 OIL SEAL K.S. SHAFT 1

16 R1080590 ASSY KICK STARTER SHAFT 1

17 R1080660 SPRING KICK STARTER RATCHET 1

18 R1080620 RATCHET KICK STARTER NEW 1

19 N5200140 SHIM 20x25.5x1.5 1

KICK STARTER ASSEMBLY
20 R1080610 GEAR KICKSTARTER 1

- 17 -
FIG. NO. 11
FIG. NO. 11
6 TRANSMISSION ASSEMBLY
8
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
7 NO. RAIDER

1 N6080290 DRIVE SHAFT 1

9
2 M7080890 GEAR 2nd DRIVEN 1
1 10
3 N5080060 STAR BUSH 1st DRIVEN 1
2 4 M7080320 GEAR 5TH DRIVEN 1
18
5 M7080280 GEAR 3rd DRIVEN 1
3 5
4
6 N6110970 CHAIN ASSY 126 L SEALING RING 1
12 7 N6080860 SPROCKET 14T 1
13
8 3257200 LINK SET CHAIN 1

9 N3080250 LOCK PLATE SPROCKET 1

10 M1200940 HEX SCREW M5x10 8.8 ZNG 2

11 R1081130 GEAR 4TH DRIVEN 6 LUGS 1

12 M7080860 SHIM 1

13 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 2

11 14
16 14 M7200420 SHIM 2
15 14
17 24 15 N6080260 GEAR 1st DRIVEN 1 1

16 N6080270 GEAR 1st DRIVEN BUSH 1

22
23 17 P200030 CIRCLIP 16x1.0 N IS:3075 EXT (TSDS-0411) 1

18 R1080860 SHIM 17.5 X 30 X 1 N 27 1

19
19 N6080250 COUNTER SHAFT 1

13 20 R1081120 GEAR 4TH DRIVE 1

20
21 M7080269 GEAR 2ND DRIVE 1

22 M7080339 GEAR 3RD DRIVE 1

21
23 M7080299 GEAR 5th DRIVE 1
TRANSMISSION ASSEMBLY
24 N5200080 SHIM 12.7x22x1 1

- 18 -
FIG. NO. 12
FIG. NO. 12
1 AIR CLEANER ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
4 10
1 N6040490 AIR CLEANER ASSY. 1
15
2 16 2 N6040500 CASE AIR CLEANER COMP 1

3 N6040630 COVER AIR CLEANER 1

7 8 4 N6040560 TUBE OUTLET 1

5 G4040330 DRAIN PIPE 1

6 K140820 HOSE CLIP 3

6 7 N6040550 HOSE BREATHER PCV 1

5
9 8 N6040620 FILTER HOLDER COMP 1
16
11 9 N6040530 SEAL AIR CLEANER 1
3
12 10 M100050 HOSE CLIP 48 DIA BLACK PASSIVATED 1

11 N6040870 SEAL AIR CLEANER 1 1

15 12 G5200360 CRR PAN HEAD SCREW M5 x 20 6

17
13 P6040110 DRAIN PIPE 1

14 14 N2041150 HOSE CLIP NO.1 1

13
15 0335618 PUNCHED WASHER 6.5x20.0x1.6 ZNB 3

16 M1200820 CRPH SCR M6x25 5.8 ZNG 3

17 N6040890 COVER AIR INLET 1

AIR CLEANER ASSEMBLY

- 19 -
FIG. NO. 13
FIG. NO. 13
6 1 3 15 SECONDARY AIR INJECTION ASSEMBLY
3 4 5
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N8040640 BRACKET SAI 1

3
2 N8040250 SAI VALVE 1
10 11 7
3 0335608 PUNCHED WASHER 6.5x16x1.2 6

4 N2041670 CUSHION, VALVE MOUNTING 2

5 N3160220 SPACER R.C.LAMP MOUNTING 2

9
6 420305700 HEX NUT M6 8 ZNB 2
16
7 N3200190 HEX SCREW M6x30 2

8 N8040620 HOSE SAI OUTLET 1

18 9 N8040350 HOSE CLIP, AIR INJECTION 2

12
10 N6040600 HOSE SAI INLET 1
17
11 K140820 HOSE CLIP 1

19 12 R2040400 HOSE CLIP NP.054 1

13 N6040740 HOSE AIR CUT VALVE 1

14 N8040370 HOSE CLIP, VACUUM 2

15 420452700 HEX SCREW M6X12 8.8 ZNB 2

2 14
16 N6040580 PIPE COMP, AIR INJECTION 1

17 P1200050 WAVE SPRING WASHER M6.5 1

13
8
18 M1200520 HEX FLEANGE BOLT M6x16 1

SECONDARY AIR INJECTION ASSEMBLY 19 N8040340 O-RING AIR INJECTION 1

- 20 -
FIG. NO. 14
1 FIG. NO. 14
CARBURETTOR ASSEMBLY
14
2 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
3
15
1 N6040450 CARBURETTOR ASSY. 1
17
5 2 N2320610 HOLDER 1
6
3 N5321810 SPRING 1
7
16
8 4 N6321750 SCREW ASSEMBLY(STARTER BRACKET) 1
19
5 N5321900 E RING 1
20
9
6 N5322090 RING (JET NEEDLE) 1
21

7 N5321820 WASHER 1
10
11 12 4 8 N6321630 JET NEEDLE 1

9 N5321780 DIAPHRAGM 1
35 22
18 37
10 N5321790 PISTON VALVE ASSEMBLY 1
13 36

11 N6321710 HOSE AIR VENT 1

12 N6321790 CLIP AV 1

13 M1040420 WASHER PS 1

32
14 N6321700 SCREW DIAPHRAGM COVER 2
33
15 N6321690 DIAPHRAGM COVER 1
31

16 N6321740 GUIDE HOLDER 1

28
30
34 23 17 M1040570 CAP STARTER 1
27

18 N5322080 O RING (PS) 1

24
29 25
26
19 M1040870 O RING 1
CARBURETTOR ASSEMBLY
20 N6321730 SPRING 1

- 21 -
FIG. NO. 14
1 FIG. NO. 14
CARBURETTOR ASSEMBLY
14
2 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
3
15
21 N6321720 PLUNGER ASSEMBLY 1
17
5 22 N6321760 STARTER LEVER ASSEMBLY 1
6
23 M1040490 SPRING 1
7
16
8 24 M1040460 ADJUSTER SCREW 1
19
25 N6321780 PILOT JET 1
20
9
26 N6321770 MAIN JET 1
21

27 N6321660 JET HOLDER 1

10
11 12 4 28 N6321650 NEEDLE JET 1

29 N6321680 SCREW 3
35 22
18 37
30 N6321670 DRAIN SCREW 1
13 36

31 N5321910 FLOAT BODY ASSEMBLY 1

32 N5322070 O RING 1

33 N5322100 CLIP DRAIN 1

32 34 N5322010 HOSE DRAIN 1

33
35 N5322050 ADJUSTER PILOT SCREW 1
31

36 M1040430 O RING (PS) 1

28
30
34 23 37 N6321640 SPRING 1
27

24
29 25
26

CARBURETTOR ASSEMBLY

- 22 -
FIG. NO. 15
FIG. NO. 15
MUFFLER ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1
7 9 1 N6050150 MUFFLER SUB ASSY. 1

2 N8200150 HEX BOLT M8x60 1

2
3
3 G5200280 PUNCHED WASHER 8.5 x 25 x 2 2

4 M1200890 U NUT M8x1.2 1

5 N9053170 GASKET MUFFLER 1

5 6 N5200180 HEX SOC HD CAP SCREW M8x30 2

6

7 K2200090 TRUSS HEAD CAP SCREW M6 10 7

8 N6050330 GUARD EXHAUST FRONT 1

7
8 9 N6050340 GUARD EXHAUST REAR 1
4

10 K130190 STOPPER SEAT 1

10

MUFFLER ASSEMBLY

- 23 -
FIG. NO. 16
FIG. NO. 16
28
FRAME ASSEMBLY
26
29
27
25 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
22

1 N6121530 FRAME, M/CYCLE COMP 1

21
26 2 K3100590 CUP BOTTOM 1
23 27
3 S1125290 RACE STEERING INNER 1
4 N6200070 HEX FL BOLT M10 120 125 2
5 K200570 U NUT 10 X 1.25 FLANGED 6
6 N8200050 BOLT CENTER STAND 1
15 14 13 3 1 7 N6122090 BRKT ENGINE MTG FRONT 1
8 N6200060 HEX FL BOLT M10 80 125 4
9 0335528 PUNCHED WASHER 10.5x18x1.6 4

14 10 420496700 HEX BOLT M10X40 8.8 ZNB 2

11 N9200250 HEX SOC HD CAP M10X25 2
5
16 12 0330318 WAVE SPRING WASHER M8 ZNB 4
4 13 N6122390 BRKT IGN COIL MTG COMP 1
2 14 0335608 PUNCHED WASHER 6 5x16 0x1 2 ZNB 3
15 0332275 SCREW - CRPH M6x16 6.8 ZNK 3
9 15
16 N6122160 BATTERY HOLDER 1
11 9 17 N6122600 CONNECTOR FOOTREST 1
20
6 4
24 18 M1200060 PNCHED WASHER 8.5x18x2.3 ZNG 2
19 G5200380 HEX SCREW M8x 20 2
20 0334038 HEX NUT M10 8 ZNB 1
17
10
30 12 21 N6224880 PILLION HANDLE PAINTED 1

5 22 N9152130 SEAT LATCH ASSY RR 1

7 12 23 N7170020 CABLE ASSY. SEAT LOCK 1
8 18
24 N3121540 SPACER, CENTER STAND 1
19
25 420476700 HEX SCREW M6X30 2
32
26 M1200480 HEX FLANGE BOLT, M8x25 4
27 0336018 PUNCHED WASHER 8.5x20x2.0 4
31
28 M1200610 HEX SCREW M6x20 2
29 G5200300 PUNCHED WASHER 6.5X16X1.2 2
30 N6225010 BRKT CRASHGUARD MTG 1
FRAME ASSEMBLY 31 N6224850 CRASHGUARD 1
32 420454700 HEX SCREW M8X20 8.8 ZNC 1

- 24 -
FIG. NO. 17
FIG. NO. 17
CENTER STAND & PROP STAND ASSEMBLY
2 3
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
4 NO. RAIDER
5

1 ND120450 BOLT PROP STAND 1

6
7 2 0334038 HEXAGONAL NUT M10X1.25 1

3 0330328 WAVE SPRING WASHER M10 1

4 N3121540 SPACER CENTER STAND 1

5 N9121890 CENTER STAND COMP. 1

6 N3120860 SPRING CENTER STAND 1

7 N8200050 BOLT CENTER STAND 1

9
11
8 N5121610 SPRING PROP STAND 1

9 N6122190 BRKT PROP STAND COMP 1

1
10 N6122080 PROP STAND COMP. 1

8
11 N6122200 PROP STAND ASSY 1

10

CENTER STAND & PROP STAND ASSEMBLY

- 25 -
FIG. NO. 18
FIG. NO. 18
26 RIDER FOOTREST ASSEMBLY - LH & RH
13 25

27 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
24
2 11
4 1 N9126060 RIDER FOOTREST R (DRUM 160 REF) 1
12

3
17 2 N9123920 RIDER FOOTPEG ASSY RH RTR 1
1
3 N9124020 TORSION SPRING FOOTPEG 2
6
4 N9200310 CLEVIS PIN B8X42 2

5 0330048 SPLIT PIN 2.0X20 ZNB 3

18
6 N9124040 RIDER FOOTPEG R 1
16 23
22
14 20 7 N9124050 SLEEVE RIDER FOOTREST 2

8 420001700 PUNCHED WASHER A6.6 ZNB 1

19 9 N9200400 HEX SCREW 4

32 21

10 N9124000 STUD RIDER FOOTREST 2

15
28 11 P3200010 CRPH SCR M6X12 6.8 ZNK 4
33
11 12 R1200280 CRR PAN HEAD SCREW M4X20 1

8 13 N9160900 SWITCH ASSY STOP LAMP 1

36
37 38
29 30 14 N9200300 O RING BRAKE PEDAL 1
31 7
15 N9111980 SHAFT COMP BRAKE PEDAL 1

16 N6110840 PEDAL BRAKE COMP 1

35
17 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 1

5 18 420305700 HEX NUT M6 8 ZNB 2

34
9 19 N6110850 ROD REAR BRAKE COMP 1
RIDER FOOTREST ASSEMBLY - LH & RH 10
20 N2110600 PIN REAR BRAKE CONNECTOR 1

- 26 -
FIG. NO. 18
FIG. NO. 18
26 RIDER FOOTREST ASSEMBLY - LH & RH
13 25

27 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
24
2 11
4 21 P1200140 PUNCHED WASHER A5.5 ZNG 1
12

3
17 22 P200310 HEX SCREW M6X12 8.8 ZNG 1
1
23 N2110700 BRAKE RETURN SPRING 1
6
24 N8111110 SPRING STOP LAMP SWITCH 1

25 N6225140 BRKT COVER FRAME MTG R 1

18
26 K3200840 RETAINER CLIP NUT M6 1
16 23
22
14 20 27 N3120130 GROMMET HEADLAMP 2

28 NF220140 BRKT COVER FRAME MTG L 1

19 29 N9125990 PIN GEARSHIFT LEVER (APACHE REF) 1

32 21

30 G5200280 PUNCHED WASHER 8.5 X 25 X 2 1

15
28 31 N9200230 SBHC SCREW M8 X 30 1
33
11 32 S1200700 RETAINER CLIP COMP.SILVER 1

8 33 N9125920 RIDER FOOTREST L APACHE REF 1

36
37 38
29 30 34 N9123930 RIDER FOOTPEG ASSY LH RTR 1
31 7
35 N9124030 RIDER FOOTPEG L 1

36 N3110360 SPRING REAR BRAKE ROD ADJUSTER 1

35
37 S1111930 PIN REAR BRAKE ROD LEVER 1

5 38 0334278 NUT RR BRK ROD ADJ 1

34
9
RIDER FOOTREST ASSEMBLY - LH & RH 10

- 27 -
FIG. NO. 19
FIG. NO. 19
13 PILLION FOOTREST ASSEMBLY - LH & RH

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
19
8 1 0330048 SPLIT PIN 2.0X20 ZNB 2
9
2 2 Nd200020 CLEVIS PIN 2
5
17 15
3 N9127790 PILLION FOOT PEG L NEW 1

4 3030515 SPRING PILLION FOOTREST NEW 2

12 11
5 N9127810 GUIDE PILLION FOOT PEG NEW 2

6 N6122030 PILLION FOOTREST COMP L 1

7 0339204 BALL KICK STARTER 7/32 2

10
8 N9127800 PILLION FOOT PEG R NEW 1

9 N6122050 PILLION FOOTREST COMP R 1

10 N9125580 CUSHION EXHAUST MTG 1

11 N9124890 CUSHION EXHAUST MTG 1

18 12 N9125590 SPACER 1
6 16

4 20 13 N3200180 HEX SOC HD CAP SCREW M8X35 4

7
14 0330318 WAVE SPRING WASHER M8 4

15 N6224860 SAREE GUARD 1

16 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1

14
3 17 0331058 HEX BOLT+WAVE SPR WASHER M8x16 2
1
18 N9200030 HEX FL BOLT M8X45 1

19 N9325510 PILLION FOOT PEG ASSY. RH KIT 1

PILLION FOOTREST ASSEMBLY - LH & RH
20 N9325500 PILLION FOOT PEG ASSY. LH KIT 1

- 28 -
FIG. NO. 20
11
FIG. NO. 20
HANDLE BAR ASSEMBLY
8
17
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
6 23 NO. RAIDER

19
5 1 N9151950 HANDLE BAR 1
7 2 N3150740 GRIP L BASE VERSION 1
18

24 10 3 N6160980 SWITCH ASSY L 1

16 4 N91504403C LEVER ASSY CLUTCH 1
15 4
9 5 N6160970 SWITCH ASSY R 1
1 6 N3150750 GRIP COMP THROTTLE BASE VERSION 1

25 7 N3200180 HEX SOC HD CAP SCREW M8x35 6

3 8 N9152290 DAMPER HANDLE BAR 2
2 9 N3160310 CLAMP-HAND SWITCH HARNESS 2
7 10 N9221450 MIRROR ASSY. L 1

11 N9221460 MIRROR ASSY. R 1

23 12 N6150560 STEERING / IGNITION LOCK 1

13 P1200050 WAVE SPRING WASHER M6.5 2

14 A200050 HEX SOCKET CAP SCREW M6x25 2

26 15 8200120 CRR FL PAN HD SCREW M5X12 1
12 16 N9115100 MASTER CYL ASSY FR 1

17 N3150280 SPECIAL BOLT M5 1

21
14 13
18 N9150520 LEVER CLUTCH 1
20
19 415021000 HEX LOCK NUT M5 8 ZNB 1

20 N5170120 CABLE ASSY. THROTTLE 1

21 N5170140 CABLE ASSY. CLUTCH 1

22 N9150450 HOLDER LH 1

23 N6100940 UPPER BRKT Mc 1

24 N6150520 HANDLE HOLDER UPPER 1

25 N5200180 HEX SOCKET CAP SCREW M8x30 2

HANDLE BAR ASSEMBLY
26 N6150450 KEY 1

- 29 -
FIG. NO. 21
FIG. NO. 21
30 10
26 HEAD LAMP ASSEMBLY
6
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
27 NO. RAIDER

28 1 N3200340 CRR FLANGED PAN HD SCREW ST4.2X13 5

31

10
29
2 N6223890 HEAD LAMP ASSY 1
7
9
24
6 3 N6224440 HOUSING HEADLAMP BOTTOM 1
8

23
4 N6224460 BRKT HSG HEADLAMP 1

21
5 N3120130 GROMMET HEADLAMP 4
22
18
6 NF223220 TURN SIGNAL LAMP ASSY RR L 1
20
19
7 0330328 WAVE SPRING WASHER M10 2

13 8 0335528 PUNCHED WASHER 10.5X18X1.6 2

4
9 0334038 HEXAGONAL NUT M10X1.25 2
14
17
10 NF223230 TURN SIGNAL LAMP ASSY RR R 1

16
1 11 0335928 PUNCHED WASHER 6.5x18.0x1.6 ZNB 4

25
12 P1200060 HEXAGONAL NUT M6 4
15 11
12 13 0332275 CRR PAN HD SCREW M6X16 4
1
14 N6224970 BRKT COMP HOUSING HEADLAMP 1

15 N8220400 CUSHION 1
2
16 N6224450 VISOR HEADLAMP + TAPESET 1

17 KL221320 RIB LOCK 2

3 5
18 N6226010 GROMMET HEADLAMP 4
22
19 7130140 WASHER CUP ZNK 4
HEAD LAMP ASSEMBLY
20 M1121060 CUP WASHER 4

- 30 -
FIG. NO. 21
FIG. NO. 21
30 10
26 HEAD LAMP ASSEMBLY
6
REF. NO.OFF
PART NO. DESCRIPTION REMARKS
27 NO. RAIDER

28 21 N2200500 HEX FLANGE BOLT M6X25 ZNG 4

31

10
29
22 K3200840 RETAINER CLIP NUT M6 4
7
9
24
6 23 ----- HOUSING HEADLAMP FRONT L 1 REF PAINTED PARTS
8

23
24 ----- HOUSING HEADLAMP FRONT R 1 REF PAINTED PARTS

21
25 N6224419 HOUSING HEADLAMP FRONT 1
22
18
26 N6160870 DIGITAL SPEEDOMETER ASSY 1
20
19
27 N5120820 GROMMET, HEAD LAMP 5

13 28 N8122610 CUP WASHER 3

4
29 N2200490 FLANGE BOLT M6x20 ZNG 3
14
17
30 N9162650 BULB TSL 2

16
1 31 N9325610 LENS AND REFLECTOR COMP 2

25

15 11
12
1

3 5

22

HEAD LAMP ASSEMBLY

- 31 -
FIG. NO. 22
FIG. NO. 22
COVER FRAME ASSEMBLY
12
REF. NO.OFF
36 PART NO. DESCRIPTION REMARKS
NO. RAIDER

27 13 1 420518700 REC PAN HD SCREW M6x20 1

8 2 N7201300 SNAP RIVET PLASTIC 9

4 32
6 3 N62242408DB GRILL COVER FRAME L + TAPESET L 1
30
9 28
31 5 4 N62242508DB GRILL COVER FRAME R + TAPESET R 1
1
29
15 5 N62242898D TAIL COVER L TITANIUM GREY 1
2
7 6 N62242998D TAIL COVER R TITANIUM GREY 1
25 20
21

24 7 N3200340 CRR FLANGED PAN HD SCREW ST4.2x13 10

7

8 N6130670 BRKT SEAT MTG 1

9
2 9 K2200080 TRUSS HEAD CAP SCREW M6X16 4
18 35

19 10 N6224539 ENGINE GUARD BOTTOM 1

16

11 ----- ENGINE GUARD TOP 1 REF PAINTED PARTS

3 17

12 N6224930 TAIL COVER CENTER 1

33
34 14
32 13 N6224910 UTILITY BOX REAR 1
22
11
14 N6224220 COVER FRAME L+ TAPESET 1
28
23 15 N6224230 COVER FRAME R + TAPESET 1
26 2
31
16 N6224270 COVER FRAME LOWER BOTTOM RH 1
10
17 N6224300 TAILCOVER BOTTOM 1
7

18 Kl221320 RIB LOCK 1

19 N6225340 GROMMET ENGINE GUARD 1

COVER FRAME ASSEMBLY
20 N6224380 TAIL COVER BRKT RH 1

- 32 -
FIG. NO. 22
FIG. NO. 22
COVER FRAME ASSEMBLY
12
REF. NO.OFF
36 PART NO. DESCRIPTION REMARKS
NO. RAIDER

27 13 21 N6224660 TAIL COVER BRKT LH 1

8 22 N6224580 BRKT ENGINE GUARD MTG R 1

4 32
6 23 N6224570 BRKT ENGINE GUARD MTG L 1
30
9 28
31 5 24 N6224890 GROMMET PILLION HANDLE LH 1
1
29
15 25 N6224900 GROMMET PILLION HANDLE RH 1
2
7 26 N5200440 HEX SCREW M6X20 4.6 ZNG 2
25 20
21

24 27 G5200400 PUNCHED WASHER 8.5X20X2.0 2

7

28 G5200300 PUNCHED WASHER 6.5X16X1.2 4

9
2 29 M1200610 HEX SCREW M6x20 4
18 35

19 30 K3200840 RETAINER CLIP NUT M6 3

16

31 N3120130 GROMMET HEADLAMP 4

3 17

32 0332275 CRR PAN HD SCREW M6x16 9

33
34 14
32 33 M1200520 HEX FLEANGE BOLT M6x16 2
22
11
34 P1200050 WAVE SPRING WASHER M6.5 2
28
23 35 A128730 BUTTON ASSY, FLOOR MAT 1
26 2
31
36 G5200380 HEX SCREW M8x20 2
10

COVER FRAME ASSEMBLY

- 33 -
FIG. NO. 23
FIG. NO. 23
SEAT ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N6130550 SEAT ASSY FR 1

2 N6130630 PACKING SEAT BASE 1

9 3 N9130330 CUSHION SEAT REAR 4

4 N6130690 CUSHION SEAT 2

5 N3120130 GROMMET HEADLAMP 2

2 6 K210800 O RING 1
7
7 420462700 HEX SCREW M6X20 8.8 ZNB 2
8
5 8 N8122610 CUP WASHER 2

9 N6130540 SEAT ASSY RR 1

SEAT ASSEMBLY

- 34 -
FIG. NO. 24
FIG. NO. 24
FUEL TANK ASSEMBLY

REF. NO.OFF
1 PART NO. DESCRIPTION REMARKS
NO. RAIDER

10
1 N6140690 CAP FUEL TANK 1

23 2 N6160960 FUEL SENDER ASSY 1

3 N9141620 HOSE CARBURETTOR 1
5 4 N6140890 HOSE VACUUM 1
5 N6140790 INLET FUEL TANK 1
9 8 25 6 N6140710 FUEL TANK COMP 1
6
15
7 N3140520 DRAIN HOSE 1

24 16 8 N9200550 O-RING 57 x 3.6 1

12
9 N6080870 STRIP DEFLECTOR 1
20
10 0331718 CRR PAN HEAD SCREW M5x16 1

21 11 R2040400 HOSE CLIP NP.054 1

12 0335876 PUNCHED WASHER 6.5x24x1.6 2
13 R1200380 HEX. FLANGE BOLT M5x14 4
14 N3200220 HEX FL BOLT M6x16 ZNG 2
15 420476700 HEX SCREW M6X30 2
3 18
16 K3200840 RETAINER CLIP NUT M6 2
4
17 N2140060 CUSHION, FUEL TANK FRONT 2
17 22 26 18 K122810 CUSHION, FRAME COVER 2
11
19 N3140120 GASKET, OIL LEVEL PLUG 2
7 20 N3140170 CUSHION FUEL TANK REAR LOWER 2
2
21 N3140160 CUSHION, FUEL TANK REAR UPPER 2
19
14 22 414147000 HOSE CLIP 4
13
23 0331708 CRPH SCR M5x12 6.8 ZNB 3
24 P200270 CRPH SCR M6x12 2
25 N3140150 SPACER FUEL TANK REAR 2
FUEL TANK ASSEMBLY
26 N4140080 AUTO FUEL COCK ASSY 1

- 35 -
FIG. NO. 25
7 FIG. NO. 25
COVER FUEL TANK ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
8
6
3
15 1 ----- COVER FUEL TANK OUTER LH 1 REF PAINTED PARTS

2 N62244900D COVER FUEL TANK FRONT R BLACK 1

3 N3200340 CRR FLANGED SCREW ST4.2x13 16

15
8 4 ----- COVER FUEL TANK OUTER RH 1 REF PAINTED PARTS

3
5 N62245000D COVER FUEL TANK FRONT R BLACK 1
4
6 N6224960 COVER FUEL TANK REAR TOP 1
1
15 7 ----- COVER FUEL TANK CENTER1 1 REF PAINTED PARTS

8 7130020 CLIP NUT ST4 8

9 N3120130 GROMMET 2
3
10 N6224199 COVER FUEL TANK INNER L 1
5
3 11 N6224209 COVER FUEL TANK INNER R 1
9
2 12 K3200840 RETAINER CLIP NUT M6 2

13 N7201300 SNAP RIVET PLASTIC 4

14 N6180550 DEFLECTOR 1
14
15 P3200010 CRR PAN HEAD SCREW M6x12 9

11
10

12
15
13

COVER FUEL TANK ASSEMBLY

- 36 -
FIG. NO. 26
FIG. NO. 26
17 UNDER BRACKET ASSEMBLY

REF. NO.OFF
1 5 PART NO. DESCRIPTION REMARKS
NO. RAIDER
2 6
7 1 410058700 LOCK NUT STEERING STEM 1
19
8 12 2 410043700 SPECIAL WASHER 1
21
9 3 K3100800 ARRESTOR STEERING STEM 1
3
10 4 M7101170 DUST SEAL 1
4
11 5 S1101150 RACE STEERING OUTER 1

6 420404000 BALL DIA (4.76) 22

14 13 7 S1125290 RACE STEERING INNER 1

8 K3100590 CUP BOTTOM 1

15 9 N9101110 BALL CAGE COMP. LOWER 1

10 N8120910 CONE BOTTOM 1

11 N9101580 DUST SEAL STEERING LOWER 1

22 12 NF100400 LOWER BRKT COMP 1

13 0330318 WAVE SPRING WASHER M8 8

14 420955700 HEX SCREW M8x40 2

16
15 ----- FENDER FRONT 1 REF PAINTED PARTS

16 R1200260 CUP WASHER 6

18 13
17 N9100840 CAP LOCK NUT 1

18 N6100970 BRACE FENDER 1

19 N9101520 ARRESTER STEERING STEM TOP 1

24
20 20 N6200090 TRUSS SCREW M6 25 6

21 N9101530 LOCK WASHER ARRESTOR STEERING 1

23 22 N6224360 FENDER FRONT REAR 1

25 23 N3200340 CRR FLANGED PAN HD TAP SCREW4.2x13 4

24 7130020 CLIP NUT 2

UNDER BRACKET ASSEMBLY
25 M7100640 CAP FRONT FENDER 1

- 37 -
FIG. NO. 27
FIG. NO. 27
FRONT FORK ASSEMBLY

1 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER
25

3 1 N6100850 FORK ASSY FR 1

2
2 NF100400 LOWER BRKT COMP 1
4
3 N9101020 CAP FRONT FORK 2
5 20
21 4 M7100310 NUT FRONT FORK 2
5 7100300 O RING 2
6
22 6 N6100920 SPACER FR FORK 2
7
23 7 N8101240 WASHER 2
8
8 N3102410 DUST SEAL FRONT FORK 2
9 N6100930 SPRING FR FORK 2

13 10 N3100330 PISTON RING (FRONT FORK) 2

9
11 N6100910 DAMPER PISTON FRONT FORK 2
26
16 12 N8101320 REBOUND SPRING 2

15 13 N6100900 INNER TUBE FR FORK SUB-ASSY 2

14 N3100300 SPINDLE TAPER 2
15 N3102420 OIL SEAL FRONT FORK 2
16 N3100290 CIRCLIP FRONT FORK 2
24 10
17 17 N6100880 OUTER TUBE L 1
18 N8101220 PACKING 2
19 N8101230 BOLT 2
11
20 0330318 WAVE SPRING WASHER M8 ZNB 2
21 420955700 HEX SCREW M8X40 8.8 ZNB 2
14
12 18
22 N6100870 LEG ASSY R 30 70500 1
19
23 N6100860 LEG ASSY L 30 70500 1
24 N6100890 OUTER TUBE R 1
25 N6101130 COVER FORK TUBE COMP 2
FRONT FORK ASSEMBLY
26 N9100890 WASHER DU BUSH 2

- 38 -
FIG. NO. 28
FIG. NO. 28
FRONT WHEEL ASSEMBLY

7 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

6
9 1 0334158 NUT REAR SWING ARM PIVOT 1

2 0335538 PUNCHED WASHER 12.5x22x2.3 2

4 5 3 N4110300 SPACER COMP. 1

4 N3200010 BALL BEARING 12x37x12 2

5 M7110160 SPACER COMP. FRONT HUB 1

4 3 6 N6110680 TYRE 2.75x17 ATT525 1
2
7 N6110690 WHEEL ASSY. FRONT 1

8 N9112880 VALVE TUBELESS TYRE 1

1 9 N9112860 ALLOY WHEEL 17x1.85 1

8 10 M7110100 SPACER COMP LH 1

11 N5111510 DISC PLATE 240 4 1

12 M7110090 SCREW SPACIAL M8 6

11 13 N3110990 AXLE 12DIA 221.5 1

13 12
2 12

10

FRONT WHEEL ASSEMBLY (DISC)

- 39 -
FIG. NO. 29
FIG. NO. 29
REAR WHEEL ASSEMBLY
1 2 3 4 5 6 7
9 REF. NO.OFF
8 PART NO. DESCRIPTION REMARKS
11 NO. RAIDER
12
1 K200410 U NUT M14x1.5 1
10
2 M7200020 WASHER 14.5x32x3.2 2
16 3 0331248 HEX BOLT M6x1x33 1
4 M7110770 LEVER BRAKE CAM NEW 1

17 5 420001700 PUNCHED WASHER A6.6 ZNB 1

19 6 0335698 PUNCHED WASHER 14.5x22x1.6 1

25
13
14 7 0178030 O RING BRAKE CAM-BR 1
15
8 M71107505D SPACER REAR AXLE RH 1
9 11124505D PANEL BRAKE REAR 1
10 420305700 HEX NUT M6 1
11 N2110130 CAM BRAKE 1
12 K6320590 BRAKE SHOE SET DIA130 1
20 13 1339510 BALL BEARING 15x42x13 1
14 1182200 SPACER COMP 1
15 1339520 BALL BEARING 15x35x11 1
16 N6110730 WHEEL ASSY. DISC-6 1
17 N6110720 TYRE TUBELESS 17 9000 REAR 1
22 18 N9110700 AXLE COMP. REAR 1
21
19 N9112770 ALLOY WHEEL RR 17 * 2.15 - 6 1
23
24
20 N9113990 SHAFT REAR SPROCKET DRUM 1
21 1181150 ABSORBER RR WHEEL HUB SHOCK 1
26
27 22 N3111960 BOLT M8 36500 SPROCKET 4
23 N6110830 DRUM REAR SPROCKET - 130 DIA 1
24 N6110750 SPROCKET RR WHEEL 46T 1
25 N9112880 VALVE TUBELESS TYRE 1
18
26 M1200890 HEX NUT M8 4
28 29
27 1339120 BALL BEARING 25x52x15 1
28 N9114140 SPACER REAR AXLE LH 1
REAR WHEEL ASSEMBLY
29 N9114160 DUST SEAL 32X52X7 1

- 40 -
FIG. NO. 30
FIG. NO. 30
22
25 5 6 WIRING HARNESS & BATTERY ASSEMBLY

REF. NO.OFF
23 PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N6160940 WIRING HARNESS 1

26 3 2 K6160340 SEALED BATTERY 12V, 4 AH 1
4 3 N6060130 CONTROL UNIT ISG 1
16
4 N3200220 HEX FL BOLT M6X1.25X16 2
15
27 5 N6161340 ELECTRICAL PARTS HOLDER 1
12
24
6 M1200610 HEX SCREW M6X20 2
7 N9160840 HORN RH 1
8 G5200400 PUNCHED WASHER 8.5X20X2.0 1
1
9 G5200380 HEX SCREW M8X20 1
13
10 N6060260 IGNITION COIL ASSY 1
11 N2200500 HEX FLANGE BOLT M6X20 2
12 N9160380 ELECTRONIC FLASHER UNIT 1
13 N6161240 CONTROL UNIT HEADLAMP 1
14 NA160160 MOBILE CHARGER USB 1
15 A200050 HEX SOCKET CAP SCREW M6X25 2
16 P1200050 WAVE SPRING WASHER M6 2

2 17 P7160150 CABLE STRAP 200X4.7 7

7
17 18 N3160060 BAND BATTERY 1
18
19 N9060770 IGNITION COIL 1
11
14
20 N6122760 CABLE GUIDE CLUTCH 1
21 R1060200 SEAL HT CORD 1
9
20 22 N6150460 LOCK SET 1
23 N6150450 KEY 1
19
24 N9151970 SEAT LOCK ASSY 1

10 25 N6140690 CAP ASSY. FUEL TANK 1

8
21 26 N6150560 STEERING / IGNITION LOCK 1
WIRING HARNESS ASSEMBLY 27 N9127640 BRKT SEAT LOCK 1

- 41 -
FIG. NO. 31
FIG. NO. 31
REAR FENDER ASSEMBLY

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

20
23 22 1 N6224330 FENDER REAR 1

2 M7160120 REFLEX REFLECTOR 1

21 17
3 P1200140 PUNCHED WASHER A5.5 ZNG 3
16
4 420302700 HEX NUT M5 8 ZNB 3

5 N9227200 REFLEX REFLECTOR 2

19
6 0335936 PUNCHED WASHER 6.5x13x1 ZNC 2
4
12
7 P1200060 HEX NUT M6 ZNG (TSDS-0304) 2
2
3 8 K2220120 NUMBER PLATE LAMP 1

9 K3200840 RETAINER CLIP NUT M6 2

8
10 N6224390 BRKT FENDER REAR 1
12
14 11 N9225760 TURN SIGNAL LAMP ASSY RR L 1
25
12 N9225770 TURN SIGNAL LAMP ASSY RR R 1

24 6 13 13 0330328 WAVE SPRING WASHER M10 ZNG 2

11
14 0334038 HEX NUT M10 8 ZNB 2

15 N3200220 HEX FL BOLT M6x16 ZNG 2

9 18 7 16 N3220910 BRKT LICENCE PLATE RR 1

1
5 17 P1200040 CRPH SCR M6x16 6.8 ZNG 2

10 18 K200320 SCREW SELF TAPPING 4.2x16 1

19 N8220400 CUSHION FUEL TANK 2

20 N6225020 TAIL LAMP ASSY 1

15
21 N3200340 CRR FLANGED PAN HD TAP SCREW 4.2x13 2

22 N9325610 LENS AND REFLECTOR COMP 2

23 N9162650 BULB TURN SIGNAL LAMP 2

24 G5200300 PUNCHED WASHER 6.5x16x1.2 2

REAR FENDER ASSEMBLY
25 M1200440 HEX FLANGE BOLT M6x75 2

- 42 -
FIG. NO. 32
FIG. NO. 32
SWINGARM ASSEMBLY
16
17 REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

1 N6090630 SWINGARM SUB ASSY DRUM 1

2 N6090620 SWINGARM COMP DRUM 1

21
3 N9200530 NEEDLE BEARING 20-26 4

21 4 N9092410 DUST SEAL SWINGARM 2

5 N9092430 SLEEVE SWINGARM 2

13
6 N6090650 BUFFER CHAIN 1
1 2
7 N9092420 DUST CAP SWINGARM 2

8 M7090970 TORQUE LINK COMP., REAR 1

6 9 3207018 SPRING 1

10 0336018 PUNCHED WASHER 8.5x20x2.0 1

11 0334218 HEXAGONAL NUT M8x1.25 2

7 12 0330048 SPLIT PIN 2x20 2

5

15 13 N5111210 AXLE 12x275 1

23
8 4 3
14 0335538 PUNCHED WASHER 12.5x22x2.3 1
14
18
15 0334158 U NUT M12x1.25 1

16 N6090740 SHOCK ABSORBER 1

22 17 N9200570 HEX FL BOLT M12x55 2
9 11
10 12 20 18 N6090750 CHAINCASE 1

19 N9051860 CUP WASHER 2

19
20 N3200220 HEX FL BOLT M6x1.25x16 2

21 N9092470 CHAIN ADJUSTER ASSY 2

22 N3090700 BOLT REAR TORQUE LINK REAR 1

SWINGARM ASSEMBLY
23 0330318 WAVE SPRING WASHER M8 1

- 43 -
FIG. NO. 33
FIG. NO. 33
DISC BRAKE ASSEMBLY FRONT

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

REF. KIT. No.

1 ----- BOOTS ASSEMBLY 1 N9322840

2 ----- SNAP RING 1 ”

3 ----- S CUP 1 ”

4 ----- PISTON 1 ”

5 ----- P CUP 1 ”

6 ----- SPRING 1 ”

7 ----- HAND LEVER BOLT 1 N9322020

8 ----- SCREW RESERVOIR CAP 2 N9321530

9 ----- RESERVOIR CAP 1 ”

10 ----- DIAPHRAGM 1 N9322840

11 ----- PROTECTOR 1 ”

12 ----- HOLDER 1 N9321510

13 ----- HOLDER BOLT 2 ”

14 N9115100 ASSY. MASTER CYLINDER 1

15 ----- LEVER Rh 1 N9322020

16 ----- FLANGE NUT 1 ”

17 ----- SWITCH ASSY 1 N9321520

18 ----- SCREW & WASHER 2 ”

19 ----- SUB HARNESS 1 ”

20 N6110980 HOSE COMP BRAKE 1

21 N9111330 GASKET 4

22 M7110330 BANJO BOLT 2

23 N9111270 CLAMP HOSE UNDER BRACKET 1

DISC BRAKE ASSEMBLY FRONT
24 0332275 SCREW - CRPH M6x16 6.8 ZNK 1

- 44 -
FIG. NO. 33
FIG. NO. 33
DISC BRAKE ASSEMBLY FRONT

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

REF. KIT. No.

25 N9111220 CLAMP BRAKE HOSE 1

26 ----- PLUG PIN 2

27 ----- BLEEDER 1 N9321600

28 ----- CAP BLEEDER 1 “

29 ----- BODY CALIPER COMP. 1

30 ----- BOOT B 1 N9321550

31 N9111120 CALIPER ASSY 1

32 ----- PIN BOLT A 1 N9321550

33 ----- SPRING PAD 1 “

34 ----- PIN HANGER 2 “

35 ----- INNER HEX NUT 1 N9321570

36 ----- PAD COMP INNER 1 N9111300

37 ----- PAD COMP OUTER 1 “

38 U2200010 HEX FLANGE BOLT M8x27 2

39 ----- SPRING WASHER 1 N9321570

40 ----- PIN BOLT B 1 N9321550

41 ----- PISTON CALIPER 2 “

42 ----- BUSH BOOT PIN 1 “

43 ----- BRACKET COMP FRONT 1 N9321570

44 ----- DUST SEAL 1 2 N9321550

45 ----- DUST SEAL 2 2 “

46 ----- PLATE DIAPHRAGM 1

47 P1200050 WAVE SPRING WASHER 1

DISC BRAKE ASSEMBLY FRONT

- 45 -
FIG. NO. 34
FIG. NO. 34
1 TOOL KIT

REF. NO.OFF
PART NO. DESCRIPTION REMARKS
NO. RAIDER

2 1 N3210030 TOOL KIT SET 1

2 ----- TOOL BAG 1

3 ----- GRIP DRIVER 1

3 4 ----- BIT (+) ( - ) 1

5 ----- SPANNER 14x17 1

6 ----- SPANNER 10x12 1

4
5 7 ----- BOX SPANNER 16 1

8 ----- RING SPANNER 1

8
7

TOOL KIT

- 46 -
 KIT & KIT CONTENTS
KIT CONTENTS
SL. No. KIT PART No. KIT DESCRIPTION MODEL
Sl. No PART No. DESCRIPTION QTY.
1 N9080750 UNION BREATHER - APACHE RTR ABS 1
1 N6321870 CRANKCASE ASSY. LH RAIDER
2 N6030160 CRANKCASE L 1

1 K20101607D CYLINDER COMP GLOSSY TITAN GREY 1

2 K2020110 PISTON ASSEMBLY 1

2 N6321850 CYLINDER BLOCK PISTON KIT RAIDER
3 N3011900 GASKET CYL HEAD 1

4 N5010820CN GASKET CYLINDER 1

1 N8020310 RING SET STD 1

2 N2010690 PISTON PIN 1

3 K2020110 PISTON KIT STD RAIDER
3 N2200340 CIRCLIP PIN PISTON 2

4 K2020100 PISTON 5350 1

1 N3322040 PISTON DIA 57 OS I 1

2 N8020320 RING SET PISTON I Os 1

4 N3321950 PISTON KIT OS I RAIDER
3 N2010690 PISTON PIN 1

4 N2200340 CIRCLIP PIN PISTON 2

1 N3322050 PISTON DIA 57 OS Ii 1

2 N8020330 RING SET PISTON II Os 1

5 N3321960 PISTON KIT II OS RAIDER
3 N2010690 PISTON PIN 1

4 N2200340 CIRCLIP PIN PISTON 2

1 R1020320 PISTON RING TOP STD 1

6 N8020310 RING SET STD RAIDER
2 N8020690 PISTON RING 2ND STD 1

3 R10203403 PIECE OIL RING STD 1

1 R1320090 PISTON RING TOP 5700 OS I 1

2 R1320110 PISTON RING 2ND OS I 1

7 N8020320 RING SET OS I RAIDER
3 R1320130 3 PIECE OIL RING OS I 1

1 R1320100 PISTON RING TOP 5700 OS II 1

2 R1320120 PISTON RING 2ND OS II 1

8 N8020330 RING SET OS II RAIDER
3 R13201403 PIECE OIL RING OS II 1

- 47 -
 KIT & KIT CONTENTS
KIT CONTENTS
SL. No. KIT PART No. KIT DESCRIPTION MODEL
Sl. No PART No. DESCRIPTION QTY.
1 N6110970 CHAIN ASSY 126 L SEALING RING 1

2 N6080860 SPROCKET 14 1
9 N6321440 CHAIN SPROCKET KIT RAIDER
3 N6110750 SPROCKET RR WHEEL 46T 1

1 420404000 3/16 BALLS 22

2 S1101150 RACE STEERING OUTER 1

3 S1125290 RACE STEERING INNER 1

4 K3200450 BALL DIA 6.35 19

10 N8320070 STEERING CONE KIT RAIDER
5 N8120910 CONE BOTTOM 1

6 K3100590 CUP BOTTOM 1

7 N9101580 DUST SEAL STEERING LOWER 1

1 N2081720 OIL SEAL GEAR SHIFT SHAFT 1

2 S1200490 OILSEAL KS SHAFT 1

11 N6321860 OIL SEAL KIT RAIDER 3 N3012050 OILSEAL VALVE STEM 3

4 M7200490 OILSEAL 12x18x4 1

5 T4080540 OILSEAL 17296 TYPE-A 1

12 M7321900 PLATE CLUTCH DRIVEN SET 4 - RTR RAIDER 1 N3070020 PLATE CLUTCH DRIVEN 4

13 M7321890 PLATE CLUTCH DRIVE SET 5 - RTR RAIDER 1 N3070010 BASED CLUTCH PLATE 5

1 N3011900 GASKET CYL HEAD 1

2 N5010820CN GASKET CYLINDER 1

3 N5081220 GASKET CENTRIFUGAL FILTER 1

4 N6030280 GASKET CRANKCASE 1

14 N6321600 GASKET KIT RAIDER
5 N6030260 GASKET CLUTCH COVER 1

6 N6030270 GASKET MAGNETO COVER 1

7 N9053170 GASKET MUFFLER RTR 180 1

8 M1010360 GASKET CYL HEAD NUT 4

- 48 -
 RAIDER PAINTED PARTS
RACING RED

6 5 4 S.No. PART NO DESCRIPTION

1 N62243598F FENDER FRONT RACING RED

2 N62244398F HOUSING HEADLAMP FRONT R RACING RED

3
2
3 N62244298F HOUSING HEADLAMP FRONT L RACING RED

1 4 N6225550 COVER FUEL TANK CENTER1

5 N62241798F COVER FUEL TANK OUTER RH RACING RED

6 N62241698F COVER FUEL TANK OUTER LH RACING RED

7 7 N62245298F ENGINE GUARD TOP RACING RED

PEARL BLUE
6 5 4 S.No. PART NO DESCRIPTION

1 N6224359AC FENDER FRONT HARLEQUIN P.BLUE

2 N6224439AC HOUSING HEADLAMP FRONT R HARLEQUIN P.BLU

3
2
3 N6224429AC HOUSING HEADLAMP FRONT L HARLEQUIN P.BLU

1 4 N6225550 COVER FUEL TANK CENTER1

5 N6224179AC COVER FUEL TANK OUTER R HARLEQUIN P.BLUE

6 N6224169AC COVER FUEL TANK OUTER L HARLEQUIN P.BLUE

7 7 N6224529AC ENGINE GUARD TOP HARLEQUIN PEARL BLUE

‘-----’ LINE INDICATES LH SIDE

- 49 -
 RAIDER PAINTED PARTS
BLACK
6 5 4 S.No. PART NO DESCRIPTION

1 N62243590D FENDER FRONT BLACK

2 N62244390D HOUSING HEADLAMP FRONT R BLACK

3
2
3 N62244290D HOUSING HEADLAMP FRONT L BLACK

1 4 N6225550 COVER FUEL TANK CENTER1

5 N62241790D COVER FUEL TANK OUTER R BLACK

6 N62241690D COVER FUEL TANK OUTER L BLACK

7 7 N62245290D ENGINE GUARD TOP BLACK

LUCID YELLOW
6 5 4 S.No. PART NO DESCRIPTION

1 N6224359BR FENDER FRONT LUCID YELLOW

2 N6224439BR HOUSING HEADLAMP FRONT R LUCID YELLOW

3
2
3 N6224429BR HOUSING HEADLAMP FRONT L LUCID YELLOW

1 4 N6225550 COVER FUEL TANK CENTER1

5 N6224179BR COVER FUEL TANK OUTER RH LUCID YELLOW

6 N6224169BR COVER FUEL TANK OUTER LH LUCID YELLOW

7 7 N6224529BR ENGINE GUARD TOP LUCID YELLOW

‘-----’ LINE INDICATES LH SIDE

- 50 -