CALCULATION

OVERHEAD CRANE DOUBLE GIRDER (4Wheel

Mustafa -Top-A-30t-21.5m-M5
End Carriage )
S/H 19.5 OK S/B 39.1 OK
Project Name : Mustafa H/B 2.0 OK b / T4 28.9 OK
Tag Number : Top Defelection Girder 24.2 OK Stress Girder 132 OK
Revison : A Stress EC 101.84 OK Wheel base 0.16 OK
Rail Size Traversing 50 X 30 OK Rail Size Traveling 70 X 40 OK ( 4W)

INPUT GENERAL DATA WEIGHT 2 X GIRDER 14285 KG TOTAL WEIGHT CRANE 19395 KG
Q 30 Load (t)
S 21.5 Span ( m )
£ 1.15 Dynamic factor
DG M5 Working group
H.O.L 11000 Height Lift (mm )
S1 1500 Approach Side Max (mm)
S2 1200 Approach Side min (mm)

NTw 4 No.Wheel
L 1200 Wheel base Trolly (mm)
DT 315 Diameter Wheel Trolley (mm)
TS 40 Trolley Speed ( m/min)
Wt 550 W Trolly (kg)
HS 12 Hoist speed ( m /min )
RTS 50 X 30 Rail Traversing ( mm )
MRTS 44 Material Rail Traversing
RG 2000 Rail Gauge ( mm )
Drum 320 Diameter Drum Hoist ( mm )

PS 500 Power Supply (kg)

CE 500 Cubicle Electrical ( kg )
SP 2500 Service Platform ( kg )
CABIN 0 Cabin ( kg )

INPUT MAIN GIRDER INPUT Motor Data

H 1100 mm Height Web S3( %) 0.4 Operating mode Traveling
B 550 mm Width Top & Bottom Flange S3( %) 0.4 Operating mode For Traversing
T1 15 mm Thickness Bottom Flange S3( %) 0.25 Operating mode For Hoist
T2 8 mm Thickness Web 1 T (𝐶 0 ) 40 Ambient temperature
T3 8 mm Thickness Web 2 H(m) 1500 Installation altitude above sea level
T4 15 mm Thickness Top Flange f Under Running Rolling Friction of Drive
C 50 mm Space Flange E Anti Friction Mechanical efficiency Of Drive machinery
D 50 mm Space Flange TM AC Wound Rotor Type Of Motor
E 50 mm Space Flange TC Static Stepless Type of control
SF 2 mm Row Number RS 3000 Speed Range
RN 60 X 60 mm Size Stiffener
DS 1800 mm Diaphragm Distance

INPUT GENERAL DATA END CARRIAGE

H 450 mm Height Web MR 44 ST Material (Rail )
B 200 mm Width Top & Bottom Flange SKF 22216 SKF Bearing
T1 15 mm Thickness Bottom Flange RT 70 X 40 mm Rail Type
T2 10 mm Thickness Web 1
T3 10 mm Thickness Web 2
T4 15 mm Thickness Top Flange
C 15 mm Space Flange

XC 5 mm WELD THICKNESS
GD A2 FEM Amplifying coefficient
BS 40 m/min Bridge Speed
WB 3500 mm Distance between center wheel
WW 120 mm Wheel Witdh
DW 400 mm Diameter Trolley
GW 85 mm Wheel Groove

CALCULATION
11/28/2023 1 2:03 PM
 Project Name : Mustafa
CALCULATION
Tag Number : Top
OVERHEAD CRANE DOUBLE GIRDER Revison : A

General Check of Dimensions Elastic section modulus

S / H < 25 19.5 OK CMAA Point 𝑆𝑥 𝑆𝑦
S / B < 65 39.1 OK CMAA 1 12218193 4638665
1.6 < H / B < 2.7 2.0 OK CMAA 2 12551417 5669480
b / T4 < 39 28.9 OK CMAA 3 12551417 5669480
4 12218193 4638665
5 12551417 5669480
Girder Section Properties
6 12551417 5669480
Moment of inertia 7 12218193 4638665
𝐼𝑥 6903279167 𝑚𝑚4 8 12551417 5669480
𝐼𝑦 1275632967 𝑚𝑚4 9 12551417 5669480
10 12218193 4638665
11 12551417 5669480
Deflection 12 12551417 5669480
Unit : mm^4
Live Load Deflection Dead Load Deflection
21.4 7.7
CAMBER ( mm ) 18.4
𝑌𝑀𝑎𝑥 ( 𝑚𝑚 ) 21.5
𝑌𝑀𝑎𝑥 ≤ 𝐿ൗ888

CMAA standard 24.2117 OK

Unit = mm
Dimension Check

Point σx1 σx2 σx3 σx (total) txy1 txy2 txy (wh) txy (total) σz σeq
1 -110 -22 0 -132 0 0 0 0 0 132
2 -107 -18 0 -125 7 4 12 23 -61 116
3 -107 -18 0 -125 7 4 12 23 -61 116
4 110 22 0 132 0 0 0 0 0 132
5 107 18 0 125 7 4 0 11 0 127
6 107 18 0 125 11 6 0 16 0 128
7 -110 -22 0 -132 0 0 0 0 0 132
8 -107 -18 0 -125 7 4 0 11 0 127
9 -107 -18 0 -125 9 6 0 15 0 128
10 110 22 0 132 0 0 0 0 0 132
11 107 0 0 125 7 4 0 11 0 127
12 107 0 0 125 11 7 0 18 0 129

𝑀𝐷𝐿 4.1E+05 Dead Load 𝑃𝑀𝑒𝑎𝑛 76375 N

𝑀𝑇𝐿 0.0E+00 Trolley Load 𝐵𝑒𝑓𝑓 𝑚𝑖𝑛 44.6 mm
𝑀𝐿𝐿 0.0E+00 Lifting Load 𝐵𝑒𝑓𝑓 50 mm
𝑀𝐻 0.0E+00 Inertia Forces From Drives 𝐵𝑒𝑓𝑓 > 𝐵𝑒𝑓𝑓 𝑚𝑖𝑛 OK
Unit = (N.m)

Stress Main Girder

Point σx1 σx2 σx3 σx (total) txy1 txy2 txy (wh) txy (total) σz σeq
1 -92 -18 1 -109 0 0 0 0 0 109
2 -89 -15 1 -103 5 4 12 21 -61 97
3 -89 -15 1 -103 5 4 12 21 -61 97
4 92 18 1 111 0 0 0 0 0 111
5 89 15 1 105 5 4 0 9 0 107
6 89 15 1 105 9 6 0 15 0 108
7 -92 -18 1 -109 0 0 0 0 0 109
8 -89 -15 1 -103 5 4 0 9 0 104
9 -89 -15 1 -103 9 6 0 15 0 106
10 92 18 1 111 0 0 0 0 0 111
11 89 15 1 105 5 4 0 9 0 107
12 89 15 1 105 9 6 0 15 0 108

Fatigue Main Girder

CALCULATION
11/28/2023 2 2:03 PM
 Project Name : Mustafa
CALCULATION
Tag Number : Top
OVERHEAD CRANE DOUBLE GIRDER Revison : A

Size Stiffener 60 X 60
Row Number 2

Buckling Stiffener
H / T2 or T3 < 160 137.5 Don’t Need first buckling stiffener
H / T2 or T3 < 320 137.5 Don’t Need first buckling stiffener

𝐹 𝑊ℎ𝑒𝑒𝑙 351.325 KN
𝜏 𝑎𝑐𝑡 9.98082 Mpa Acting Shear Stress

Row Number Y1 Y2 Y3
1 220
2 154 363
3 121 264 462

Diaphragm Welded to both webs down to the

Diaphragm Welded
bottom, (lowest 15% With Double Fillet Weld )
𝜏 𝐵𝑢𝑐 Safety factors 𝜏 𝐵𝑢𝑐 Safety factors
21.55 2.16 59.45 5.96
Mpa Mpa
Buckling Box Diaphragm

Parameter 4 Wheel Description Unit Parameter Value Description

𝑅𝑃𝑀𝑊ℎ𝑒𝑒𝑙 31.8 ANGULAR VELLOCITY OF WHEEL Rev/min RAIL A45 RAIL SIZE SELECT
𝑃𝑀𝑎𝑥 184.3 MAX STATIC WHEEL LOAD WHEN TROLLEY IS SDE OF BRIDGE KN 𝐵𝑒𝑓𝑓 𝑚𝑖𝑛 95.33003 MIN WIDTH FOR RAIL
𝑃𝑀𝑖𝑛 53.2 MIN STATIC WHEEL LOAD WHEN TROLLEY IS SDE OF BRIDGE KN 𝐵𝑒𝑓𝑓 39.67 WIDTH RAIL
𝑃𝑑𝑦𝑛 184.6 MAX DYNAMIC WHEEL LOAD WHEN TROLLEY IS SDE OF BRIDGE KN UNIT : mm
RL 92.3 RADIAL LOAD IN BEARING KN
AL 23.1 AXIAL LOAD IN BEARING KN 𝐵𝑒𝑓𝑓 > 𝐵𝑒𝑓𝑓 𝑚𝑖𝑛 OK ( 4W)
𝑃𝐵 168.0 THE FORCE ACTING ON THE BEARING KN
L_10H 11195 BASIC RATING LIFE (AT 90% RELIABILITY) OPERATING HOURS hr
𝐹𝑀𝑎𝑥 187.9 MAX WHEEL LOAD KN
𝐹𝑀𝑖𝑛 54.3 MIN WHEEL LOAD KN
𝑀𝑀𝑎𝑥 1.41E+01 MAX MOMENT ACTING ON END CARRIAGE KN.M
𝑀𝑀𝑖𝑛 4.07E+00 MIN MOMENT ACTING ON END CARRIAGE KN.M
𝑆 /𝑊𝐵 6.1 SPAN TO WHEEL BASE RATIO < 7 NOT EXCEED 7 ---
𝐹𝑦 28.4 HORIZONTAL FORCE ACTING ON END CARRIAGE KN
𝑀𝑦 2.13E+00 THE MOMENT DUE TO HORIZONTAL FORCE ACTING ON END CARRIAGE KN.M

Parameter 4 Wheel Description Unit

𝜏𝑊𝑒𝑙𝑑 15.14 SHEAR STRESS OF THE WELD Mpa
𝑌𝑀𝑎𝑥 0.0030 Max Deflection mm
V 187.95 MAX SHEAR FORCE N
𝜎𝑒𝑞𝑢 101.84 TOTAL COMBINED STRESS Mpa

Total Stress 4 wheel 101.8 OK

FEM-Group 1 2 3 4 5 6
ISO-Group M3 M4 M5 M6 M7 M8
𝑊𝐵/𝑆 ≥ 0.14 0.14 0.16 0.18 0.2 0.2 𝑊𝐵/𝑆 FOR 4 Wheel 0.16279 OK

End Carriage Result

4 Wheel
Wheel Rmax Stc Rmin Stc Rmin Dyn Rmax Dyn Unit
NR1 184.3 -- 184.6 -- KN
NR2 184.3 -- 184.6 -- KN
NR3 -- 53.2 -- 187.9 KN
NR4 -- 53.2 -- 187.9 KN

Wheel Load Result

CALCULATION
11/28/2023 3 2:03 PM
 Project Name : Mustafa
CALCULATION
Tag Number : Top
OVERHEAD CRANE DOUBLE GIRDER Revison : A

Selection Motors For Crane 4wheel EC

Parameter Description Power ( KW ) Round ( RPM ) Rail 430 KG
DHM Hoist Motor 48.62 11.94 Diaphragm 438 KG
DTLM Traveling Motor 2.49 7.96 Stiffener 459 KG
DTSM Traversing Motor 3.08 20.22 Box 5719 KG
Single Girder 7143 KG
Double Girder 14285 KG
Parameter Value Description End Carriage 860 KG
S3 - Traveling 1.2 Cyclic duration factor 2x End Carriage 1719 KG
S3 - Traversing 1.2 Cyclic duration factor Power Supply 500 KG
S3 - Hoist 1.3 Cyclic duration factor Cubicle Electrical 500 KG
f-T 1.0 Temperature factor Service Platform 2500 KG
F-H 1.0 Sea level factor Cabin 0 KG
f 18.0 Rolling Friction factor Total Weight Crane 19395 KG
a 0.3 acc rate traversing
a 0.3 acc rate traveling
Cr- Traversing 1.1 Rotational inertia factor
Cr- Traveling 1.1 Rotational inertia factor
kt 1.2 acc Torque Factor
ks 1.0 acc Torque Factor
E 1.0 Mechanical efficiency
nf 3000.0 Free Running
nr 2950.0 Full Load Speed

Selection Motor Crane

11/28/2023 4 2:03 PM