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Renews Oty2021
Renews Oty2021
Technology
Yearbook
2O21
2O21 17 June 2021 03
W
elcome to renews OTY 2021, the sixth edition New players are regularly coming out with floating
of our comprehensive desk-top reference for foundations for a sector that is primed to hit the big
the offshore wind sector. time with several large-capacity tenders due to take
Another year brings even more lofty ambitions for place in 2021 and the coming years.
the expansion of the sector globally. To match that, Jack-ups and cable-lay vessels are also growing
supply chain companies are readying themselves to in size and number, as both listings this year show.
secure their slice of the action. Several existing players are building massive new ships
In turbines, Vestas has entered the next-generation to handle the larger turbines and growing need for
club by unveiling its 15MW unit to compete with the wire installation, while new entrants are working on
GE Haliade-X and Siemens Gamesa 14MW platforms. plans to enter the market buoyed by predictions of a
These three manufacturers dominate proceedings shortage of assets for the coming boom.
in Europe but, as you will see in our turbine section, Meanwhile, fabricators are revamping yards to be
there is an active manufacturing industry in other able to roll steel structures off production lines that
markets, such as Asia. just a few years ago seemed like pie in the sky.
Similarly, in floating concepts we bring you the This report reveals a vibrant, skilled and resourceful
latest insight on what platform designers are up to. supply chain ready to support the sector’s growth. n
CONTENTS
CURRENT HISTORIC FLOATING
TURBINES TURBINES CONCEPTS
INCLUDES LINK
TO NEW
HISTORIC TURBINES
APPENDIX
FABRICATION INDEX
YARDS
p75 p83
An index of offshore
Images are reproduced wind farms and the
courtesy of the turbine models deployed
relevant manufacturer/ along with a cross-
owner-operator unless reference to their main
otherwise stated. OTY2021 listings.
T
he leading turbine no longer economically viable. with improvements and amounts of offshore wind, but
manufacturers “This does not mean that optimisations being will need it in the energy mix
supplying the European turbine developments will implemented continuously as they migrate from fossil
offshore wind market have stop, but instead that the and carried over to each next fuels to cleaner energy.
continued their march to advances will likely focus even platform generation. “Concerns about visual
larger, more powerful next- more on efficiency,” he added. With all the focus on bigger impact or land constraints
generation hardware. Gary Bills, EMEA director at turbines, is there still a market mean that they cannot
Vestas, which closed an consultancy K2 Management, for smaller machines? consider solar or onshore
agreement in December to said there is a focus on how “The overall market trend is wind, (and so) smaller
acquire MHI’s share in the the increased mass of larger towards larger turbines, but offshore turbines become
MHI Vestas joint venture, turbines will impact costs. we are always committed to their gateway to go green
unveiled plans for a new “When the mass of the delivering the best solution without visual impact and
15MW turbine in February, entire structure becomes for each project depending on the big commitment of large
while GE Renewable Energy heavier the cost of our customer’s needs,” said turbines,” he said.
has uprated its Haliade-X equipment, installation and Pilgaard Rasmussen.
model to offer 13MW and
14MW variants, up from the
original 12MW.
servicing becomes higher,”
he said.
Bills added that there
“Local legislation and
site-specific conditions
are individual criteria that
B eyond Europe, Chinese
manufacturers have
entered the double-digit
These models join the will also come a point when must always be taken into turbine stakes in the last
Siemens Gamesa 14.0-222 logistics becomes an issue for consideration to find the year with Dongfang Electric
machine, revealed in May larger turbines, “where other optimal solution for each installing a 10MW prototype
last year, to consolidate the manufacturing items need to project.” machine in July 2020 at the
trio’s dominance in European catch up”. K2 Management’s Bills Xinghua Bay 2 project.
offshore wind. He said: “Foundations and said offshore wind markets Mass production is
A prototype of the 14.0-222 towers will need to be bigger that are in their infancy planned following testing and
– which can be uprated to so there may be a period could benefit from smaller verification of the model.
15MW in certain conditions – where the industry will be turbines to “produce relatively Compatriot manufacturers
is expected to be installed this slow to catch up, (but) it is low-cost, straightforward CSIC Haizhuang and Mingyang
year, while the Vestas V236- unclear where that point is installation at bottom-fixed Smart Energy also have 10MW
15MW pilot unit is due to start for now.” nearshore projects”. turbines in development.
spinning next year. Pilgaard Rasmussen agrees: Elsewhere, Doosan in
While the market awaits “The difficult part is to make South Korea is working on
the prototypes of these all aspects fit together hand- “When the mass of an 8MW-plus turbine to
next-generation machines, in-hand: R&D work, costs, be commercially available
however, manufacturers’ production facilities, logistics, the entire structure by 2022, while Seawind
thoughts are already turning etc. has designed a 12.2MW
to what happens next. “Everything has to be becomes heavier the two-bladed machine with a
“We of course foresee prepared for producing, market-readiness target of
higher capacity turbines
becoming commercially
transporting, and installing
these large machines, thus
cost of equipment, 2024.
Aerovide, formerly known
relevant as we approach placing high demands on the as Aerodyn AeroMaster, is
the end of the decade,” said entire supply chain in terms installation and developing a 10MW-plus
Siemens Gamesa offshore of being ready in time for the generator and working on a
chief technology officer projects to be realised at sea. servicing becomes 111-metre blade design for
Morten Pilgaard Rasmussen. “A bigger machine is hardware of 15MW.
“The big question that any not automatically a better higher” The main driver for larger
manufacturer should pose is machine; that is why we turbines has been to lower
not technical but commercial: keep a sharp focus on our costs through the efficiencies
is there a solid business customers’ balance-of-plant He noted that in several that they can deliver for
case behind the design of a costs overall.” markets visual impact is a wind farm developers, and
massive wind turbine? You He added that a key concern, and smaller turbines the trend will continue
need to carefully weigh all the part of the company’s may mitigate this issue. as more offshore wind
risks,” he said. evolutionary product Some countries, such capacity is awarded through
There may come a point in development strategy is to as small island states for competitive auctions, said K2
time when increasing size is think in turbine generations, example, may not need huge Management’s Bills. n
2O21 17 June 2021 05
2-B Energy 2B6 PROJECT DEPLOYMENT VITAL STATISTICS
IEC class I
Key characteristics Offshore projects Rotor diameter 140.6m
Two-bladed downwind turbine designed for a 40-year service life with ‘an integral Under development Power rating 6MW
plant approach’. The design has two nacelle levels, a passive cooler platform, a Number of blades 2
self-aligning ‘soft yaw’ system, and a lattice-type welded truss tower. The latter ‘open’ Product status Orientation Downwind
structure extends from the seabed to the nacelle yaw bearing. Demonstration in operation since 2016 in Operation Pitch-controlled variable speed
Eemshaven, the Netherlands Head mass N/A
Product notes Specific power 386W/m2
1. 6.2MW configuration with potential 12MW machine under design. Track record Prototype 2015
2. Modular platform design aimed at rapid upscaling in line with market demand. 1 (onshore prototype) Introduction 2007
3. ‘Soft yaw’ capability means the rotor follows wind direction changes automatically Usage Offshore
in normal operating mode, and then only requires some nacelle yaw dampening Power electronics Medium voltage
motion. In emergency situations, like a combination of extreme weather and/or generation system eliminates full size
turbine failure, eight yaw motors are activated for bringing the turbine into a safe transformer at turbine level
non-operating position. The extra ninth motor provides system redundancy. Drive train Non-integrated high-speed
4. Power generation at 10kV. geared, four-point gearbox support,
5. Small MV transformer connects the modular converter and other power consumers. three-stage gearbox with side torque
supports and a DFIG
www.bibbymarine.com
naturalpower.com
2O21 17 June 2021 10
Goldwind GW6S PROJECT DEPLOYMENT VITAL STATISTICS
IEC class S
Key characteristics Offshore projects Rotor diameter 154m, 171m and 184m
6MW platform designed specifically for high- 5 - Zhuanghe 3, China (21 units, 2019); Power rating 6.45/6.7MW
wind speed offshore sites and available in a Dalian Zhuanghe, China (N/A, 2019); Number of blades 3
variety of rotors and power modes. Jiangsu Dafeng, China (17 units, 2019); Orientation Upwind
Xinghua Bay 2, China (32 units, 2020); Operation Pitch-controlled variable speed
Product notes Huaneng Guanyuan phase 1, China Head mass N/A
1. First 6.45MW units installed at China Three (48 units, 2020) Specific power N/A
Gorges Zhuanghe 3 project off Liaoning Prototype 2018
province in January 2019. Product status Introduction 2019
2. Product upgrade from previously planned Available Usage Offshore
5MW unit and based on proven PMG Power electronics N/A
concept. Track record Drive train N/A
3. Available as 6.7MW unit with 154m rotor and 108
6.45MW model with either 171-metre or 184-metre rotor.
4. Features Powernest wind farm cluster control technology, extendable helicopter platform.
5. Initial blades produced by LM Wind.
7DFNOLQJRVKRUHFKDOOHQJHV
'LVFRYHUWKHRVKRUHSRZHURIWKH:LQG*XDUG8QLYHUVH
Building the
foundation
for a sustainable
future
HISTORIC
17 June 2021
TURBINES
For our FULL LISTING
of HISTORIC TURBINES
please click here
T
he market for floating California, Norway and Equinor’s Chirico Indrebø that lend themselves to
offshore wind has South Korea currently agrees that developing the both optimal operational
continued to move preparing for leasing rounds supply chain is one of the performance and cost-
steadily forward in the last 12 or establishing bespoke keys to unlocking floating efficient constructability,
months, with new concepts regulatory frameworks for the wind at scale. which together will steer
being unveiled and plans for development of commercial- “For small projects the consolidation. Designs will
large-scale developments scale floating offshore wind objective was to successfully evolve based on proven
increasing significantly. farms,” she added. test and demonstrate concepts and design
As recently as May, the ORE Catapult turbines team technology. For large principles to optimise for
government of South Korea leader Roberts Proskovics arrays the challenge is to serial production.
unveiled plans for 6GW of feels the results of the mobilise the supply chain “Ultimately, we believe
floating wind off the coast of ScotWind leasing round in to deliver volumes required that the design of floating
Ulsan, while the Norwegian Scotland later this year will within timelines dictated by substructures will mirror
government’s licensing plans put floating offshore wind “on the project development the bottom-fixed industry,
for 4.5GW of offshore wind the map”. requirements and local with a handful of primary
is focused mainly on floaters content expectations, whilst foundation types available to
for the Utsira Noord zone and realising the cost reductions developers. However these
a mix with fixed-bottom in “The challenge necessary to demonstrate the will be optimised on a project-
Sørlige Nordsjø 2. competitiveness of floating by-project basis based on site
In Wales and Ireland now is to prepare wind,” she said. conditions and supply chain
Simply Blue Energy has capabilities.”
teamed up with Total and
Shell, respectively, to develop
infrastructure, ports,
F loating wind is also
throwing up innovative
Floating foundations are
also expected to keep pace
a 300MW project and up
to 1GW scheme. It is also
and the supply chain applications, with several
proposals for combining a
with the growth in individual
turbine sizes.
looking to take its floating turbine with wave energy “Floating substructures
wind plans to Scotland with to capitalise on the technology, such as the scale very positively with wind
the Salamander project. InSPIRE project involving turbine size, meaning that
Floating offshore wind opportunity that TechnipFMC and Bombora, large double digit MW wind
pioneer Equinor has started or the FloatingWINDdesal turbines can reduce the cost
construction of its 88MW floating offshore concept linking a wind turbine of floating offshore wind by
Hywind Tampen floater in with a floating desalination increasing energy production
Norway and the company wind brings” plant. and reducing substructure
feels the sector is moving Ideas such as these could per MW costs,” said ORE
towards commercial-scale. help floating concepts to find Catapult’s Proskovics.
“The increasing number “We estimate floating wind a market, which is already “For 20MW-plus and multi-
of large-scale floating to be subsidy-free by around saturated with numerous GW projects, floating wind
projects being planned and 2030 and achieve cost parity designs. does not require large vessels
progressed is a clear signal with bottom-fixed wind Chirico Indrebø said: “As for wind farm installation as
of the industry gaining around 2040.” floating wind is a nascent turbines can be assembled at
momentum and getting However, in the near- industry it is natural to see port,” he added.
closer to commercialisation,” term floating wind will need many innovative solutions Ultimately, floating wind
said Equinor vice president support, such as the separate being developed. However, could one day surpass
of floating wind Sonja Chirico Contracts for Difference pot we expect a natural fixed-bottom offshore
Indrebø. in the UK, as the sector is consolidation to happen developments.
She said Hywind Tampen not yet able to compete with through the first wave of “Wind is usually stronger
has shown that significant bottom-fixed projects, he commercial projects in the and more consistent the
cost reductions can be added. next decade, as the industry farther you move from shore;
achieved through scale and “The key challenge now will focus on the designs best therefore floating wind
experience. is to prepare infrastructure, suited to large-scale serial has the potential to deliver
“Another strong signal is ports, and the supply chain in production, which will be vital higher energy production
the increased appetite for order for them to be able to in bringing down the cost of than bottom-fixed, with
floating wind technology capitalise on the opportunity floating wind.” less restrictions on the
by policy makers, with that floating offshore wind She added that there are site selection,” said Chirico
the UK, France, Japan, brings.” particular design principles Indrebø. n
2O21 17 June 2021 21
BW Ideol Damping Pool DEPLOYMENT VITAL STATISTICS
Key characteristics
Projects Main dimensions 45m x 45m with ‘only’
Compartmented hull-type floater made in steel-reinforced concrete, with central turbine
Floatgen, France (1 x 2MW, 2018); 6.4m draught (2MW)
mounting on a steel interface at one of the sides. Floater central open area called
Kitakyushu 1, Japan (1 x 3MW, 2019);
Damping Pool. The water trapped inside acts as motion absorber.
Kitakyushu 2, Japan (1 x 4.4MW, tbc); Max. water depth 33m+
Product notes Renewables in April 2018 for utility-scale suitability for shallow-draft concrete EolMed, France (3 x 10MW)
1. Square barge-type surface-floating project in Japan due to start in 2023; MoU floating foundations; five found suitable Max. wave height 16m
platform developed by Ideol of France. in October 2019 with Taisei Corporation with two not requiring upgrades. Turbine options
2. 2MW Floatgen project at SEM-REV for the joint development and promotion 7. Link up with Elicio and BayWa to co- Vestas V80-2.0MW (Floatgen); Aerodyn
Turbines per unit 1
testing site at Le Croisic, 22km off in Japan of concrete foundations based on develop floating wind projects in Scottish 3.0 (Kitakyushu 1); Vestas V164-10.0MW
French west coast installed May 2018; damping pool technology. waters; LoI with the Port of Cromarty Firth (EolMed)
Prototype SEM-REV 2018;
testing extended for three more years in 5. Ideol and Atlantique Offshore Energy in Scotland to potentially use port for Track record off Kitakyushu 2019
February 2021. announced mid-2018 they had developed future project development. 2 – Floatgen (SEM-REV, France) installed
3. EolMed project in France developed by a floating offshore substation concept 11. Link up with JERA and ADEME 2018; Kitakyushu 1 (Japan) Introduction 2012 or earlier
Quadran, originally planned to comprise compatible with fixed-bottom and floating Investissement to set an investment
four Senvion 6.2M152 now three Vestas offshore wind farms. It will be available for vehicle for 2GW of floating offshore wind.
V164-10.0MW, due online 2022. projects starting at depths of 30 metres. 12. Agreement with Sweden-based Bygging- 13. Ideol now known as BW Ideol after
4. Ideol signed MoU with Macquarie 6. Audit completed in September 2019 of Uddemann for the delivery of its concrete Norwegian outfit BW Offshore became the
Capital-owned vehicle Acacia California’s harbours and ports to assess floaters. strategic owner in 2021.
CHANGING
ENERGY
Owners Engineer
Geotechnical
Concept & FEED
Detailed Design
Project Management
Jackets, GBS, Monopiles
& Floating Foundations
www.ode-ltd.co.uk
info@ode-ltd.co.uk
2O21 17 June 2021 25
InFLOW Twinfloat DEPLOYMENT VITAL STATISTICS
InSPIRE Photo:
Bombora-TechnipFMC
DEPLOYMENT VITAL STATISTICS
Introduction 2013
ridgpower.com
Global opportunities.
Locally delivered.
> RIDG is an independent offshore wind project developer
based in Scotland.
> We identify, design and deliver highly competitive projects in
partnership with local suppliers and communities.
> Offshore wind is a global opportunity. We deliver it locally.
At 3.1 gigawatts, the East Anglia Hub is one of the biggest offshore
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2O21 33
INSTALLATION
17 June 2021
VESSELS
T
he huge volume of
offshore wind to be
built globally later this
increase the deck space and
load of vessels that allows
them to carry several ultra-
a shortfall of at least four
dedicated turbine installation
vessels from 2026 for global
installation vessels, which
market sources say threatens
a shortfall of capable assets
decade, coupled with the large turbines or foundations markets outside mainland from 2024.
Race to build sheer size of the forthcoming into the field on a single trip,” China,” said IHS Markit analyst “Some older units will have
generation of turbines and one shipbroker said. Catherine MacFarlane. their place in the market but
and upgrade foundations, has left the The need for a new breed The situation for foundation will be slower, less efficient,
sector facing a potential of offshore wind ship is installation vessels is less and pose a greater risk to
vessels capable shortfall in capable installation perhaps highlighted in the certain, as large crane vessels project deadlines,” said OHT
vessels. vessel line-up at SSE and currently in the oil and gas general manager of business
of handling Market sources say most Equinor’s 3.6GW Dogger Bank sector are in theory big development and tendering
tenders for projects between complex off the UK, which will enough to install supersize Stuart Thornton.
XL installation 2024 and 2026 are based feature GE Haliade-X units foundations, she added. “Inevitably, some projects
on 12MW-plus turbines, rated at 13MW and 14MW. Nevertheless, the will have to defer and add
as bottleneck which only a limited number Foundations will be installed consensus is that a two-tier to the backlog of projects
of ships can handle. “The by OHT’s newbuild Alfa Lift, market has emerged in the in subsequent years. The
looms, latest turbines have very while turbines will be fitted by foundation installation space foundation installation vessel
high nacelles so only a few Jan De Nul’s next generation between existing ships and a ‘bottle-neck’ is likely to persist
writes Patrick vessels currently have the jack-up Voltaire. new breed of floating assets throughout the remainder of
hook-height requirements to Since last year, a further six such as DEME Offshore’s the decade,” he claimed.
Browne install,” one said. newbuild jack-ups – mainly Orion, Jan De Nul’s Les Alizés Newbuild jack-ups may be
The associated foundations, for turbine installation – have and OHT’s Alfa Lift, which able to relieve some of the
which will be bigger and been announced as new many believe will set the tension in the foundation
heavier than anything seen to companies look to move into industry gold standard in installation space in the short
date, will also pose a problem. the sector with XL-vessels future. term, but these vessels also
Established market they believe will hoover up need to be working on future
players Cadeler, Fred Olsen jobs later this decade. turbine installation jobs.
Windcarrier and DEME However, not all of these “Some projects will “The installation market is
Offshore have all committed have started construction and changing from a charterers’
to upgrading assets in a bid the building of a new vessel have to defer and market into an owners’
to keep pace. Upgrades are, is a process that sources market,” a source added.
however, limited in what they say takes a minimum of 32 add to the backlog” “Those who have specialist
can achieve on jack-ups built months, meaning the first of installation assets available for
in the last 15 years. these will do well to hit the the 12MW-plus turbine class
“Bigger and better cranes market before early 2024. However, there are will have their pick of projects
can be installed on older “Even with the arrival of currently no firm orders for and can be guaranteed high
units. It is much harder to these new vessels, we predict other newbuild foundation rates for the coming years.” n
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2O21 17 June 2021 37
DEME Offshore VITAL STATISTICS
Apollo Builder/ship yard
Year
Uljanik, Croatia
2018
Design Gusto MSC
Description Length 87.5 metres
Apollo is a self-propelled jack-up with 106-metre legs, 2000 square metres of deck Width 42 metres
space and a crane capacity of 800 tonnes. Draft 8 metres
Gross tonnage 10,400 tonnes
Capabilities Deck area 2000m2
1) Turbine foundation installation, including monopiles and jacket foundations Max load 4500 tonnes
2) Turbine installation, including the latest 8MW class Max operating depth 65 metres
3) Maintenance Main crane capacity 800 tonnes
Max speed 9 knots
Deployment Accommodation 150 people
2021: tbc
2022: tbc
Deployment
2021: Installation of Vestas turbines at Ocean Winds’ 950MW Moray East, Scotland.
2022: N/A
2O21 17 June 2021 40
Fred Olsen Windcarrier VITAL STATISTICS
Brave Tern Builder/ship yard Lamprell, Dubai, UAE
Year 2012
Design Gusto MSC
Description Length 132 metres
Offshore wind jack-up and installation vessel. Width 39 metres
Draft 5.6 metres
Capabilities Gross tonnage 19,200 tonnes
1) Turbine installation, including the latest 8MW-plus class Deck area 3200m2
2) Main component exchange Max load 7600 tonnes
3) Accommodation Max operating depth 60 metres
4) Decommissioning Main crane capacity 800 tonnes
Max speed 12 knots
Deployment Accommodation 80 people
2021: Installation of 80 Siemens Gamesa 8MW turbines at WPD’s 640MW Yunlin
project, Taiwan.
2022: N/A
www.windenergyireland.com
2O21 17 June 2021 42
Heerema Marine Contractors VITAL STATISTICS
Aegir Builder/ship yard
Year
N/A
2013
Design Ulstein
Description Length 210 metres
Deepwater construction vessel Aegir hit the waves in September 2013. Width 46.2 metres
It features two knuckle boom cranes that give an overall lifting capacity Draft 11 metres
of 4000 tonnes. Gross tonnage N/A
Deck area N/A
Capabilities Max load N/A
1) Turbine foundation installation Max operating depth N/A
Main crane capacity 4000 tonnes
Deployment Max speed N/A
2021: Installation of 111 turbine foundations and two offshore Accommodation 305 people
substations at 900MW Greater Changhua 1&2a, Taiwan.
2022: tbc
Year
Singapore
2011 FOUR SITES,
Description
JB-117 is a self-elevating
Design
Length
GustoMSC
75.9 metres ONE TEAM
unit with a leg length of 80 Width 40 metres
metres, maximum payload Draft 6 metres Integrating extensive engineering
of 2000 tonnes and crane Gross tonnage N/A
capacity of 1000 tonnes. This Deck area 2500m2 capacity with UK-leading facilities
vessel is currently equipped
with a DP thruster unit to
Max load 2000 tonnes and major offshore energy
Max operating depth N/A
allow in-field moves. Main crane capacity 1000 tonnes fabrication expertise.
Max speed N/A
Capabilities
1) Turbine installation
Accommodation 64 people 7RÀQGRXWPRUHRUGLVFXVV
(option for 250)
2) Accommodation \RXUUHTXLUHPHQWVHPDLO
Deployment sales@harland-wolff.com
Deployment
2021: tbc
2022: tbc
Deployment
2021: tbc
2022: tbc
Deployment
2021: tbc
2022: tbc
Deployment
2021: tbc
2022: tbc
Deployment
2021: tbc
2022: tbc
2O21 17 June 2021 54
Van Oord VITAL STATISTICS
MPI Resolution Builder/ship yard Shanhaiguan Shipyard,
China
Year 2003
Description Design N/A
Acquired by Van Oord from MPI Offshore in 2018, MPI Resolution is the first purpose- Length 130 metres
built offshore wind installation vessel. The jack-up has been upgraded a number of Width 38 metres
times for continuing work in the sector. Draft N/A
Gross tonnage 14,310 tonnes
Capabilities Deck area 3200m2
1) Turbine installation Max load 4000 tonnes
2) Component exchange Max operating depth 31.75 metres
3) Decommissioning Main crane capacity 600 tonnes
Max speed 11 knots
Deployment Accommodation 70 people
2021: Repair of export cable at RWE Renewable’s 576MW Gwynt y Mor project off
North Wales, Installation of 10 foundations and turbines at Renexia’s 30MW nearshore
Taranto project in Italy.
2022: Work under an O&M framework contract with Vattenfall.
:HKDYHH[WHQVLYHH[SHULHQFHLQGHYHORSLQJEXLOGLQJDQGRSHUDWLQJRȸVKRUHZLQGIDUPVŦERWKLQGHSHQGHQWO\DQG
WRJHWKHUZLWKSDUWQHUV:HKDYHEHHQLQYROYHGLQWKHGHOLYHU\RIDURXQG*:JURVVFDSDFLW\ FRQVWUXFWLRQSURMHFWV
LQFOXGHG RIRȸVKRUHZLQGFDSDFLW\LQ(XURSHZLWKDPXOWLJLJDZDWWGHYHORSPHQWSLSHOLQHZRUOGZLGH
5:(LVFXUUHQWO\GULYLQJPRUHWKDQK\GURJHQSURMHFWVLQFOXGLQJWKHYHU\DPELWLRXV1RUW+SURMHFWZLWKWKHREMHFWLYH
WRFUHDWHDQLQWHJUDWHGLQGXVWU\VFDOHK\GURJHQYDOXHFKDLQLQWKH1HWKHUODQGV5:(LVIXUWKHUDFWLYHLQWKH$TXD9HQWXV
LQLWLDWLYHZKLFKDLPVWRXVHHOHFWULFLW\IURPRȸVKRUHZLQGIDUPVWRRSHUDWHHOHFWURO\VHUVDOVRLQVWDOOHGDWVHDRQDQ
LQGXVWULDOVFDOH
7KURXJKWKHVHȺDJVKLSSURMHFWVDQGGHPRQVWUDWRUVDQGPDQ\RWKHULQQRYDWLYHLQLWLDWLYHV5:(LVWDNLQJLWVUHVSRQVLELOLW\
IRUVKDSLQJWKHIXWXUHRIRXUHQHUJ\V\VWHPWRZDUGVQHW]HURFDUERQ
rwe.com
2O21 17 June 2021 56
CABLE-LAY VESSELS
glut of cable installation orders,
writes Patrick Browne
O
ffshore wind’s assets might need to charter 2026. Market sources expect
pantheon of cable-lay in expertise,” said Asso steady rates and vessel utility
vessels is preparing to Subsea director of business of around 250 days per year
welcome four new members development Alessandro during that period.
in 2021 as operators look Panico. Future demand has already
to keep pace with soaring Market sources say there proved strong enough to
demand for installation are plenty of vessels that are trigger a newbuild vessel from
services. well-equipped to chase this Van Oord, due in 2023.
Two of this year’s arrivals high-voltage work, together “Another tactic is
are state-of-the art newbuilds with the glut of medium- companies converting spare
from European cable voltage array cable jobs. tonnage in the market into
fabricators Nexans and These all have 4000-tonne cable layers to meet hockey
Prysmian. Rival supplier NKT to 5000-tonne carousels, stick growth in installation
began operating a similar large deck space for launching jobs,” Westwood Global
specification vessel in 2017. trenchers and robotically- Energy Group global director
This trio of assets, Nexans’ operated vehicles, and are of offshore energy services
Aurora, Prysmian’s Leonardo continuously staffed by Thom Payne explained.
Da Vinci and NKT’s Victoria experienced in-house crews. “There are plenty of
have been designed for Speed is the biggest candidates out there,
long-distance, deep sea work requirement for contractors including under-utilised assets
and are a key part of the fitting in-field wires as in oil and gas markets.”
cable companies’ strategy of contracting terms are usually Seaway 7 has just
jointly securing the supply punitive for companies completed converting former
and installation of wires that fail to deliver in narrow flex-lay vessel Seven Phoenix
to maximise returns and installation windows. into a dedicated cable ship
minimise risks. “Array cable installation and Asso Subsea is converting
Nexans and Prysmian is squeezed in between DP3 construction support
already have firm jobs for foundation and turbine vessel Ariadne into a new
their new ships in UK waters. installation and needs to be layer. Both already have
Aurora’s maiden gig is executed quickly. From this deployments in the diary.
the installation of export standpoint vessels with high Global Offshore converted
cables at SSE Renewables sea state workability that can multi-purpose vessel
and Total’s 1.1GW Seagreen carry lots of cable in a single Normand Cutter into a cable
wind farm off Scotland this trip have an advantage,” layer last year and has already
year. Leonardo Da Vinci will Panico explained. seen action on three offshore
meanwhile fit 440km of HVDC wind projects this year.
lines for RWE’s 1.4GW Sofia As the volume of installed
project, which is due online “There is so much capacity grows there are an
in 2026. increasing number of O&M
Although Prysmian, Nexans work around that jobs owners can also shoot
and NKT still enjoy the lion’s for. However, sources say the
share of the global export even suppliers with market remains volatile.
cable market, they face Some O&M is carried out
increasing competition. South
Korea’s LS Cable, Hellenic
their own assets under framework agreements
and some of it arrives via the
Cables of Greece, China’s ZTT spot market.
and Japanese outfit Sumitomo might need to charter “Developers and TSOs
Electric are all active, have not been willing to pay
although most lack their own in expertise” contractors to keep vessels
installation assets. on standby for repairs. This
“These companies are is a tendency which we think
always in need of reliable Tender departments are could change soon, making
installation contractors. But seeing a huge volume of returns for O&M more
from 2023 onwards there is requests for array and export predictable and allowing
so much work around that jobs in Asia, the US and repairs to be done much
even suppliers with their own Europe between 2023 and faster,” Panico added. n
2O21 17 June 2021 57
Asso Subsea VITAL STATISTICS
Ariadne Builder/shipyard
Year
Ulstein SX121
2009
Designer Ulstein Verft
Description Length 130 metres
DP3 vessel with high sea-state capability and ROV moonpool. Width 25 metres
Draft 7.8 metres
Capabilities Deadweight 10,770 tonnes
1)Installation of array cables DWT turntable capacity 1 x 2000 tonne
2)Installation of export cables above deck,
1 x 3000 tonne
Current deployment below deck
2021: Being converted for cable-lay market. Max speed N/A
2022: Installation of array cables at Iberdrola’s 496MW Saint-Brieuc project off France. Accommodation 106 persons
OPENING NEW
OPERATING
WINDOWS IN
OFFSHORE
RENEWABLES
oceaneering.com/isurus
Copyright © 2021 Oceaneering International, Inc. All rights reserved.
2O21 17 June 2021 59
Global Marine Group VITAL STATISTICS
CS Recorder Builder/shipyard Volkswerft Stralsund,
Germany
Year 2000
Description Designer N/A
High bollard pull, dynamically positioned, cable installation vessel with an economical Length 105.8 metres
fuel footprint capable of working in deepwater locations. Width 20 metres
Draft 9.1 metres
Capabilities Deadweight 6292 tonnes
1) Installation of array and export cables DWT turntable capacity 2 x 2600-tonne
2) Simultaneous lay and burial possible with plough and trenching ROV systems carousels
Max speed 14 knots
Current deployment Accommodation 68 crew
N/A
Current deployment
2021 Installation of array cables at the 48MW Kincardine Phase 2 project off Scotland.
Installation of array cables at Vattenfall’s 604.8MW Kriegers Flak in Denmark.
Replacement of array cables at Vattenfall’s 288MW DanTysk project off Germany.
2022: N/A
2O21 17 June 2021 60
Jan De Nul VITAL STATISTICS
Adhemar de Saint-Venant Builder/shipyard
Year
AVIC Weihai China
2017
Designer Jan De Nul Group
Description Length 95 metres
DP2 multipurpose with single cabin accommodation for up to 60 crew with 40-tonne Width 22 metres
AHC knuckle boom crane and hopper, which can be used for rock loads, but also as Draft 6.5 metres
cargo space to transport mission equipment or project-specific tools or parts. Deadweight 5950 tonnes
DWT turntable capacity 3300 tonnes
Capabilities Max speed 11.5 knots
1) Installation of export and array cables Accommodation 60 crew
2) Cable burial and rock placement
Current deployment
2021: tbc
2022: Trenching and burial of export cables for 1.4GW Hollandse Kust West site off the
Netherlands.
Current deployment
2021: tbc
2022: tbc
enquiries@maats.co.uk
2O21 17 June 2021 61
Jan De Nul VITAL STATISTICS
Isaac Newton Builder/shipyard Uljanik Brodogradiliste
Year 2015
Designer Jan De Nul Group
Description Length 138 metres
DP2 vessel that can install up to 10,700 tonnes of cable and equipped with 7400-tonne Width 32 metres
capacity cable basket above deck, and 5000-tonne capacity cable basket below deck. Draft 7.3 metres
Isaac Newton is also equipped with two tensioners of 20 tonnes or, as required by the Deadweight 12,300 tonnes
project, chute and auxiliary equipment. DWT turntable capacity 5000 tonnes,
7400 tonnes
Capabilities Max speed 12.5 knots
1) Installation of export and array cables Accommodation 75 crew
2) Trenching and rock placement
Current deployment
2021: tbc
2022: Installation of export cables at the 1.4GW Hollandse Kust West project off the
Netherlands.
Current deployment
2021: Installation of array cables at the 376MW Formosa 2 wind farm off Taiwan.
2022: tbc
3EAWAY THE 2ENEWABLES BUSINESS UNIT OF 3UBSEA IS A HIGHLY CAPABLE AND
EXPERIENCEDPARTNERFORTHEDELIVERYOFFIXEDANDFLOATINGOFFSHOREWINDFARMPROJECTS
ASWELLASAPROVIDEROFSPECIALISTHEAVYLIFTINGANDCABLEINSTALLATIONSERVICES
%XPERIENCE
Q Single Eye, Double Eye, Lace Up
Q Max Break Load 10Te – 90Te+
Q Galvanised, Stainless, Aramid
2ENEWABLE 74' CABLES
PROJECTS FOUNDATIONS
Q Test reports & certification as requested
Q Complete range to suit Cable OD range 10mm-350mm+
Q Large project delivery / quick availability
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SUBSTATIONS INSTALLATION
SUPPORTED
KMCABLES
CTV OPERATORS
C
ovid-19 restrictions on Another key trend is the For the nearshore projects,
crew numbers made focus wind farm contractors the technology is there but
sure the demand for are placing on CTVs being as not the infrastructure,” said
CTVs in the offshore wind green as possible, with some Hambro.
industry over the last year has requesting that operators The ability to charge electric
remained strong. divulge future plans for their vessels at the wind farm itself,
Social distancing has fleets. or Orsted’s work on a charging
meant that up to three times buoy, could lead the way to
more vessels are required to the wholesale introduction of
transport the same number “Every which way we electric vessels.
of crew. Hambro added that in five
Furthermore, as wind farm are trying to reduce years’ time he could envisage
owners attempted to catch up an “offshore forecourt”
with a backlog of jobs caused emissions. That is where vessels would charge
by the initial lockdown, there up on electricity and green
was no slowdown in work for
CTV operators even during
huge for clients” hydrogen, although many
CTV operators feel the shift to
the winter months. green H2 is still years away.
Introducing innovative Hurst said it would need to
solutions in response to CTV operators are be a collective effort rather
the global pandemic – such themselves looking at than one company leading the
as “covid curtains” around alternative fuels for hybrid way to make green hydrogen
seats, screens, temperature models and beyond. the standard fuel for the
monitoring and testing Seacat Services has industry, needing support
– means the sector has ordered two BARTech 30 CTVs from the client and local
performed well. which it claims will be “the first infrastructure.
Tidal Transit commercial true low emission vehicles” “It is a process of evolution.
director Leo Hambro told servicing the offshore wind Vessels are becoming more
renews: “There was definitely market. Designed by BAR hi-tech, more fuel efficient and
a high demand, but it took a Technologies, the vessels getting faster.”
while to kick in.” boast 30% lower total A push for electric vessels
He said this delay was due emissions than conventional in the US is also expected
to wind farm owners, the big CTV models, and are expected as its nascent offshore wind
utilities, O&M firms and CTV to be completed by the start industry evolves over the next
operators themselves doing of 2022. five years.
everything they could to CWind head of fleet Lea Nine CTV contracts are
minimise the risk. Hurst said: “Every which way up for grabs this year as
As a result of Covid-19, wind we are trying to reduce these permitting for projects on the
farm developers now have a emissions. That is huge for east coast begins in earnest.
preference for vessels with a clients.” As global offshore wind
minimum of 24 seats in order For some, however, the expands, however, there
to maximise the number of hybrid model is not the are concerns among CTV
passengers per trip. answer; they are waiting for operators that there will be a
High Speed Wind Transfer vessels running on electricity lack of mariners to service the
chief executive Tom Nevin or green hydrogen to become industry.
said: “Having larger, high- a viable option. They believe more training,
performing CTVs means that “It would be better to investment and reskilling
HST has enjoyed another wait for a seismic change in will be needed to meet this
strong performing year.” technology and electricity. demand. n
2O21 17 June 2021 66
Acta Marine VITAL STATISTICS
Number of vessels
12
Ancillary/related services
Survey support
Track record
N/A
Track record
Green Marine’s newest CTV is undertaking a three-year contract on Dudgeon wind
farm working with Equinor (ongoing to 2022). Prior to this the company had been
working on a range of UK projects.
Ancillary/related services
Topside balance of plant services, subsea services, ship-to-turbine gearbox oil
exchange for offshore wind turbines, diving, ROV support, surveys, cable and pipeline
subsea repair, equipment transfer.
Track record
N/A
Track record
N/A
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2O21 17 June 2021 70
MHO-Co VITAL STATISTICS
Number of vessels
3
Track record
Orsted’s 1218MW Hornsea 1 and 1.4GW Hornsea 2, UK, Vattenfall’s 407MW Horns
Rev 3, Merkur Offshore’s 396MW Merkur, Germany.
Track record
Race Bank, Hornsea 1, UK. Rentel, Belgium.
Track record
N/A
Conference
27.75-metre Axe Bow; 12; 25 knots
Track record
Iberdrola’s 350MW Wikinger, Germany.
SeaZip 3 participated in autonomous
operations trials in early 2019, outfitted
2021
with collision avoidance technology.
Track record
Numerous offshore wind projects,
including Iberdrola’s 350MW Wikinger
and Eon’s 302MW Amrumbank West
off Germany, Orsted’s 659MW Walney
3 and 573MW Race Bank off the UK,
and Vattenfall’s 158MW Horns Rev 1 off
Denmark.
Track record
More than 10 years of CTV operations in the North and Baltic Seas for Trianel, EWE,
Northland Power, Senvion, Vattenfall, RWE, GE and others. New building supervision
and consultancy for clients in Germany USA and Japan.
Track record
Support for O&M, survey, construction, dive and cable-laying for 309MW Rentel off
Belgium; 288MW DanTysk, 332MW Nordsee 1, 288MW Sandbank, Wikinger, Alpha
Ventus, all Germany; London Array, Lynn and Inner Dowsing, East Anglia 1, all UK.
Ancillary/related services
Crew and personnel management, project execution, consultancy, audits, surveys and
inspections.
Track record
Sea Puffin 1 trialled at Orsted’s 209MW Horns Rev 2 off Denmark in 2018.
Ancillary/related services
Dive/ROV support, towing, barge operations, fabrication, shipyard services.
Track record
One CTV for Orsted’s 12MW Coastal Virginia offshore wind farm and one on order
to be built by Senesco Marine, LLC, North Kingstown, Rhode Island that will service
Orsted’s Revolution Wind project for Rhode Island.
petrofac.com
2O21 75
FABRICATION
17 June 2021
YARDS
Sizeable expansion in super-XL monopile
fabrication capacity needed to keep pace with
soaring demand, writes Sara Verbruggen
O
ffshore wind handling and manoeuvring Increased monopile 1,500,000m2 of production as part of its renewables
developers are challenges,” he added. demand has also triggered floor space across four yards pivot, already yielding a brace
competing to book a Most monopiles installed investment plans for factories which operate under the of HVDC converter platform
limited number of fabrication to date have been supplied from new players, with South Harland & Wolff banner. agreements for UK Contracts
slots at yards capable of by a small cohort of European Korea’s SeAH Steel exploring H&W has already bagged a for Difference 4 projects.
producing the super-XL yards, including Denmark’s building a plant at Able UK’s £26m contract from Saipem Aker has been selected
monopile foundations that will Bladt Industries, Sif in the planned Able Marine Energy for the fabrication of eight to deliver HVDC converter
feature at most projects built Netherlands, and EEW in Park (AMEP) in north-east jackets for EDF and ESB’s platforms for Vattenfall’s
out this decade. Germany. England. 450MW Neart na Gaoithe 3.6GW Norfolk projects off
Monopiles are cheaper to “Yard capacity for “There is a lot of interest in project off Scotland. East Anglia and another
fabricate than jacket solutions monopile work is an issue the UK right now,” one source Established yards are 1.4GW capacity platform
and have historically been for developers. Some are said. “The country has a 2030 also making moves in other for the HVDC segment of
limited to shallower water looking to accelerate design deployment target of 40GW, a jurisdictions as they chase ScottishPower Renewables’
depths, but sources say schedules, or weighing up multi-GW floating wind lease a steady stream of work – 3.1GW East Anglia Hub
technical breakthroughs are jackets as a fall-back option,” in Scotland and a top-down building monopiles, jackets, development.
making tubular foundations LeBlanc Thilsted explained. push for more local content, floating bases and substations The buoyant offshore wind
attractive in a wider range of Some fabrication yards which makes it attractive to for future offshore wind market has not been strong
site conditions. have already announced investors.” projects – to replace a enough, however, to prevent
“Projects are now looking revamps that will help Scotland’s Global Energy dwindling number of newbuild a trio of consolidations and
at using 13MW, 14MW and them tap into the super-XL Group and fabricator Rosetti jobs in the oil and gas sector, closures at established yards
15MW turbines in water monopile market. Bladt is Marino of Italy have entered according to sources. over the last 12 months.
depths of 40 metres to 60 upgrading its facilities at Lindo a partnership for offshore Singapore-based Keppel is ASM Industries shuttered
metres, and monopiles are Port of Odense to deliver substation fabrication at the restructuring its offshore & its Lisnave site after the
still an attractive option,” huge tubulars from 2022. Nigg Energy Park facility in the marine division to focus more delivery of foundations
Christian LeBlanc Thilsted of Sif is in the process of an Cromarty Firth. on renewable energy, and has for Ocean Winds’ 25MW
energy consultancy Wood “extensive research study” InfraStrata has followed not ruled out repurposing WindFloat Atlantic project off
Thilsted told renews. on plant modifications as it up its acquisition of Belfast’s or divesting part of its global Portugal, EEW mothballed its
“We are talking structures tenders for future projects Harland & Wolff yard network of yards to help its OSB Haverton Hill yard in the
of 12 metres in diameter featuring 13MW-plus turbines by snapping up BiFab’s push into the sector. UK, and Lamprell shut the
weighing over 2000 tonnes, on monopile foundations, Methil and Arnish sites in Norway’s Kvaerner has doors at its Sharjah yard in
which creates fabrication, market sources say. Scotland, and now has over merged with Aker Solutions the UAE. n
WEATHER
DOWNTIME
PROTECTION
RISK OUT OF
+31 223 612222
info@intramar.nl
From basic contracts to full service, from individual solutions to cluster www.intramar.nl
management spanning multiple windfarms: We have over 15 years of experience
in complete maintenance for wind turbines on land and at sea. OFFSHORE
deutsche-windtechnik.com/home CONSTRUCTION
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2O21 17 June 2021 81
SeAH Steel VITAL STATISTICS
AMEP monopile factory Location AMEP, north-east England
Fecamp, France Siemens Gamesa 7.0-154 14 SeaMade, Belgium Siemens Gamesa 8.0-167 14
Formosa 1 phase 2, Taiwan Siemens Gamesa 6.0-154 13 Shanwei, China MingYang SE5.5MW 11
Fuqing Haitan Strait, China MingYang SE7.25MW 11 Sofia, UK Siemens Gamesa 14.0-222 14
Galloper, UK Siemens Gamesa 6.0-154 13 South Fork, USA Siemens Gamesa 8.0-167 14
GCL Rudong H15, China CSIC Haizhuang H171-5.0MW 6 Sunrise Wind, USA Siemens Gamesa 8.0-167 14
Gode Wind 1&2, Germany Siemens Gamesa 6.0-154 13 Tamra, South Korea Doosan WinDS3000 8
Gode Wind 3, Germany Siemens Gamesa 11.0-200 14 Treport, France Siemens Gamesa 8.0-167 14
Greater Changhua phase 1&2a, Taiwan Siemens Gamesa 8.0-167 14 Veja Mate, Germany Siemens Gamesa 6.0-154 13
Groix & Belle-Ile, France Vestas V164-9.5MW 16 Vesterhav N&S, Denmark Siemens Gamesa 8.0-167 14
Hai Long 2a, 2b & 3, Taiwan Siemens Gamesa 14-222 14 Vineyard, US GE Haliade-X 9
Hohe See, Germany Siemens Gamesa 7.0-154 14 Walney 3 East, UK Siemens Gamesa 7.0-154 14
Hollandse Kust 1–4, Netherlands Siemens Gamesa 10.0-193 19 Westermost Rough, UK Siemens Gamesa 6.0-154 13
Hollandse Kust North, Netherlands Siemens Gamesa 11.0-200 14 Xiangshui, China Sewind W4000-130 13
Burbo Bank 2, UK Vestas V164-8.0MW App.14 London Array, UK Siemens SWT-3.6-120 App.23 Utgrunden, Sweden* Enron 1.5s Offshore App.7
Butendiek, Germany Siemens SWT-3.6-120 App.23 Luchterduinen, Netherlands Vestas V112-3.0MW App.13 Vanern, Sweden WinWind WWD-3 App.27
Changhua, Taiwan Hitachi HTW5.2-127 App.11 Lynn/Inner Dowsing, UK Siemens SWT-3.6-107 App.23 Vindeby, Denmark* Bonus 450kW App.5
DeBu, Germany Vestas V164-8.4MW App.14 Meerwind, Germany Siemens SWT-3.6-120 App.23 Walney 1, UK Siemens SWT-3.6-107 App.23
DanTysk, Germany Siemens SWT-3.6-120 App.23 Merkur, Germany GE Haliade 150 App.9 Walney 2, UK Siemens SWT-3.6-120 App.23
Donghai Bridge 2, China Sewind W3600-116 App.21 Middelgrunden, Denmark Bonus 2MW App.5 Walney 3 West, UK Vestas V164-8.25MW App.14
Egmond, Netherlands Vestas V90-3.0MW App.25 Nanri Island, China Siemens SWT-4.0-130 App.24 Westermeerwind, Netherlands Siemens SWT-3.0-108 App.23
Eolmed, France Vestas V164-10MW App.14 Nordergrunde Senvion 6.2M126 App.20 West of Duddon Sands, UK Siemens SWT-3.6-120 App.23
Fujian Xinghua, China GE Haliade 150 App.9 Nordsee 1, Germany Senvion 6.2M126 App.20 Wikinger, Germany Adwen AD 5-135 App.2
Formosa demo, Taiwan Siemens SWT-4.0-120 App.23 Nordsee Ost, Germany Senvion 6.2M126 App.20 Windfloat Atlantic, Portugal Vestas V164-8.3MW App.14
Gemini, Netherlands Siemens SWT-4.0-130 App.24 North Hoyle, UK Vestas V80-2.0MW App.25 Xiangshui, China Goldwind GW-121/3000 App.10
Global Tech 1, Germany Areva M5000-116 App.4 Norther, Belgium Vestas V164-8.4MW App.14 Yttre Stengrund, Sweden* NEG Micon NM 2000/72 App.16
Greater Gabbard, UK Siemens SWT-3.6-107 App.23 Northwind, Belgium Vestas V112-3.0MW App.13 Zhuhai Guishan, China Ming Yang SCD 3.0 App.14
Index of turbines by project does not include prototype, some limited-unit or unconfirmed deployments * Decommissioned projects
2O21
Published 17 June 2021
IRELAND
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