Seaonics - Tender Platform - 100769-17193-A-MRE-002

Installation Manual
Tender platform
DOCUMENT ID:
100769-17193-A-MRE-001
DOCUMENT TYPE:
Installation Manual
CONTENTS:
Installation manual for Tender

platform
REVISION:
B
SERIAL NUMBER:
001218
AUTHOR:
BED
CONTACT:
SEAONICS AS
Nedre Strandgt. 29
NO-6004 Ålesund
Norway
Mail: mail@seaonics.com
Introduction
The purpose of this procedure is to ensure proper installation of a Tender platform, while minimising the risk
for injuries, damage to equipment and project cost.
DOCUMENT
NAME: Installation Manual Tender platform
DOCUMENT ID: 100769-17193-A-MRE-001 DATE: 05.01.2017
REVISION A PAGE: 2 of 14
1 Table of Contents
INTRODUCTION ................................................................................................................................................. 1
1 TABLE OF CONTENTS ............................................................................................................................... 2
2 GENERAL INFORMATION ......................................................................................................................... 3
REVISION HISTORY RECORD .......................................................................................................... 3
REVISION DESCRIPTION: ................................................................................................................. 3
3 REFERENCES ............................................................................................................................................. 4
GENERAL REFERENCES .......................................................................................................................... 4
APPENDIX .............................................................................................................................................. 4
4 SAFETY ....................................................................................................................................................... 5
5 EQUIPMENT CONDITION BEFORE INSTALLATION ............................................................................... 5
PAINT .................................................................................................................................................... 5
INSTALLATION ........................................................................................................................................ 5
DAMAGES .............................................................................................................................................. 5
6 LIFTING AND HANDLING ........................................................................................................................... 6
LIFTING ................................................................................................................................................. 6
HANDLING ............................................................................................................................................. 6
7 ALIGNMENT, LEVELLING AND WELDING ............................................................................................... 7
VERIFICATION ........................................................................................................................................ 7
FOUNDATION LEVELLING/INSTALLATION ................................................................................................... 7
ALIGNMENT............................................................................................................................................ 8
W ELDING ............................................................................................................................................. 12
BOLTS ................................................................................................................................................. 12
SURFACE PROTECTION ......................................................................................................................... 12
8 ELECTRICAL SYSTEM ............................................................................................................................. 13
9 PROTECTION, PRESERVATION AND LUBRICATION........................................................................... 13
10 INSTALLATION PROCEDURE SIGNOFF ........................................................................................... 14
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2 General information
REVISION HISTORY RECORD
REV DATE ISSUE PURPOSE: AUTHOR CHECK APPR.

A 09.01.2017 Released for Project BED IMR
B 30.06.2017 Stiffeners on coaming/frame BED IMR
REVISION DESCRIPTION:
REVISION: DESCRIPTION:
A Released for project
B Inserted comment for stiffeners in point 7.2 – 11).
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DOCUMENT
3 References
General references
Doc.No Description
BV Rules, ICLL regulation 21 and BV Rules NR467, Pt B, Ch. 8, Sec 12 "Watertight and
"Watertight and Weathertight doors".
Weathertight doors". – Basis for design
ISO 2768-1 m General Tolerances (when not stated on drawing or otherwise in this document)
Appendix
3.2.1 Electrical appendix

Doc.No Description
SEGD-ERE-001 Electrical Installation procedure
3.2.2 General appendix

Doc.No Description
SEGD-TAK-001 Packing and preservation procedure
Ref. No Doc. No Description
1 2066948 Tender platform PS - Dimensional sketch

2 2067167 Tender platform PS – Top Assembly
3 100769-17193-A-TSA-001 Tender platform – Technical specification
4 100769-17193-EMB-001 Tender platform – Electrical specification
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DOCUMENT
4 Safety
All handling, lifting, installation and testing shall be done according to local laws and yard standard.
Lifting drawings are supplied for safe handling of the equipment. The rigging needs to be selected and
checked by a competent person.
Use competent personnel with the appropriate certifications for the different jobs.
Seaonics recommend the use of personal safety gear, hardhat etc.
5 Equipment condition before installation

Before handling and installation work is started check that the equipment is complete, has been properly
stored and has no damage. It is beneficial to do this in advance so that actions can be taken to avoid any
delays.
Paint
Paint issues to be resolved using the appropriate procedure and RAL code.
Installation
To get the best possible result after installation, Seaonics recommend the Tender platform and coaming/frame
to be installed together and aligned as one piece. If the tender platform and coaming/frame are to be installed
separately the final result after installation can in worst case deviate too much from tolerances given in this
installation manual and some work on installation will have to be corrected, if this is the case, seaonics cannot
stay responsible for any cost or delay this may lead to.
Damages
Any damages needs to be assessed to see whether it needs to be repaired before installation commences or
might be repaired after installation. Seaonics shall be part of this evaluation.
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6 Lifting and handling

All handling and lifting shall be done according to local laws and yard standard. All lifting shall be done by a
competent person, with the appropriate certifications. Make proper precautions and handle the equipment with
care during installation and alignment.
Lifting
1) Lift according to equipment specific lifting drawing.

2) The rigging shall be selected and checked by competent person.
Handling
1) Handle all equipment with care to avoid damages to components, steel structure and so on. If damage is
done it must be reported to Seaonics immediately to assess if new parts are needed or any other actions
are to be taken, before installation work resumes.
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7 Alignment, levelling and welding

This is explanation of alignment, levelling and fastening of the Tender platform. Check component specific
information for special requirements and more detailed information.
Verification
1) Make sure that the equipment serial number and design corresponds with the designated position on the
vessel according to deck and railing structure and fundament drawing/GA
Foundation levelling/installation
1) Make approx. marking where the fundament plates and frame interface are to be positioned according to
ship structure and fundament drawing/GA/Dimensional sketch
2) Clean for debris and grind of any paint within the markings and 50-100mm extra on the outside of the
marking to have space for alignment of tender platform assembly afterwards.
3) Verify that within the markings the ship’s structure has a tolerance according to fundament drawing/GA.
Maximum vertical and horizontal deviation is +/- 2mm unless otherwise stated in the drawings, component
specific information or otherwise in this document.
4) Spot weld and test open and closing of platform with temporary lifting equipment to make sure tender
platform and frame are installed correctly, before welding foundation and frame permanently to vessel.
5) If opening and closing of tender platform is done without any problems or interferences and platform is
installed correctly acc. To relevant GA/Drawing and is found accepted, it can be welded permanently to
ship foundations.
6) When the foundation of the tender platform is correctly installed the main open/close actuators can be
installed.
Make sure that actuators will have at least +10-15mm extra stroke after installation in both end positions.
7) After installation of actuators, run the tender platform to simulate the interface and interference for gasket,
make adjustments if needed. If ok, the actuator foundations can be welded
8) After welding and painting, the gasket can be installed and glued acc. To Main assembly drawing, make
sure platform have interference with gasket as stated in point above and shown in figure no. 1, C-
TYPICAL.
9) When all interfaces are correctly installed and tender platform can open and close properly by use of
actuators, the locking devices need to be tested;
run tender platform in closed position, be aware and check that open/close actuators will pull the platform
extra inwards for “helping” locking actuators engage locks to position, and after locks is engaged the
open/close actuators relaxes the load on locking bolts, see figure no. 2
Adjust shim if needed to contain the right gasket pressure and check that all round bar on platform is
touching gasket with no clearances (tolerances is +/-2mm)
Make adjustment if needed.
10) After all points stated above, the support device can be installed on to vessel structure.
Make sure that when tender platform is in open position, all loads will transmit to the support device.
Make adjustments if needed, see figure no. 3
11) The stiffeners on the coaming/frame needs to be aligned with stiffeners on the vessel structure, the
stiffeners are only spot welded or delivered loose from workshop, and needs to be aligned +/-1mm to
ships stiffeners, this is BV requirement, and must be checked and confirmed from BV surveyor.
For illustration, see figure no. 4
if needed, more information can be sent on request.
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Alignment
Alignment, access and serviceability of components must be ensured during installation. Make sure that:
1) All lubrication points are accessible

2) Tender platform shall be aligned according to GA within 0.5°, unless otherwise stated in component
specific information or otherwise in this document.
Tender platform must be aligned with coaming/frame as accurate as possible, this have strict
tolerances to ensure that gasket will be as effective to weather tightness as possible acc. GA, for
tolerances see figure no.1
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Figure 1.
Illustrating Tender platform alignment against coaming/frame and shipside cut out
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If the current installation of the equipment does not fulfil above stated, access will have to be ensured by fixed
ladders, extra platforms, extra grease lines or similar provided by yard/customer.
Figure no. 2, illustrating locks
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Figure no. 3, support device
Figure no. 4, Stiffeners
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Welding
1) The equipment shall be appropriately protected against hot work (welding, cutting etc.). Failure to properly
protect the equipment may cause the equipment to wear out/fail prematurely.
2) Weld according to yard/design instructions and procedures. Usually the welds are not defined in the
drawing since deck structure is not available for Seaonics.
Bolts
Foundation bolts to be tightened to table below unless otherwise stated in equipment specific information,
when signing this document, the bolts have been properly fastened acc. To torque table below, and this
torque have been checked and confirmed by yard supervisor, if torque is not available, this can be sent on
request.
FASTEN BOLTS WITH CORRECT TORQUE!
TORQUE TABLE
Nominal diameter ISO class Stud torque

M16 8.8 180 Nm
10.9 266 Nm
A4-80 170 Nm
M20 8.8 358 Nm
10.9 525 Nm
A4-80 332 Nm
M24 8.8 613 Nm
10.9 901 Nm
A4-80 575 Nm
M27 8.8 1000 Nm
10.9 1410 Nm
M30 8.8 1206 Nm
10.9 1776 Nm
A4-80 1135 Nm
M33 8.8 1900 Nm
10.9 2700 Nm
M36 8.8 2440 Nm
10.9 3470 Nm
Surface protection
Any surface damaged by handling, installation and welding shall be repaired according to correct procedure.
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8 Electrical system
All work on electrical systems shall be done according to local laws and yard standard, and be performed
competent person, with the appropriate certifications. The installation work is described in the general
electrical installation manual, SEGD-ERE-001 and in project specific drawings/lists.
9 Protection, Preservation and Lubrication

When installation is complete it needs to be protected according to the preservation procedure, SEGD-TKA-
001
When equipment is to be prepared for operation grease must be applied according to component manual.
Extra protection might be needed for the product. Yard/owner is responsible for adequate protection of the
equipment.
Equipment is not designed for personnel to climb on it. This is both a safety hazard and equipment might get
damaged. Sensors etc. are especially vulnerable.
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10 Installation procedure signoff

Yard manager/responsible shall confirm that the equipment has been installed according to this procedures,
relevant drawings and product specific information.
Equipment code: _____________________________________________
_________________________ ___/___/___
SIGNATURE D/M/Y
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Installation Manual

Installation manual for Tender

REV DATE ISSUE PURPOSE: AUTHOR CHECK APPR.

3.2.1 Electrical appendix

SEGD-ERE-001 Electrical Installation procedure

3.2.2 General appendix

SEGD-TAK-001 Packing and preservation procedure

Ref. No Doc. No Description

1 2066948 Tender platform PS - Dimensional sketch

Seaonics recommend the use of personal safety gear, hardhat etc.

5 Equipment condition before installation

6 Lifting and handling

1) Lift according to equipment specific lifting drawing.

7 Alignment, levelling and welding

1) All lubrication points are accessible

Figure no. 2, illustrating locks

Figure no. 3, support device

Figure no. 4, Stiffeners

FASTEN BOLTS WITH CORRECT TORQUE!

Nominal diameter ISO class Stud torque

9 Protection, Preservation and Lubrication

10 Installation procedure signoff

Equipment code: _____________________________________________

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