CRITICAL TASK RISK ASSESSMENT APPENDIX – H

COLD  HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: WORK AT HEIGHT )

CTRA Ref. No: MAA-OA1-U11-RA-23-STM-181 Page 1 of 3
KNPC Site: MAA􀂅 MAB􀂅 LM 􀂅 OTHERS
Location: TK-22-995 Date :
20/11/2023

Description of activity : Work At Height for Scaffolding Erection, Use and Dismantling- Internal & External Dept. / Div.:
Operation

Estimated No. Of Persons Likely to be exposed: 25 Area / Unit : 1 /

11

Hazard Residual Responsible

Risk Person
{Location specific hazards, (Who is responsible to
hazards, Configuration Controls (Preventive or Mitigation or Both) implement the control
No specific hazards (in case of Measure identified? –
CSE) & Other hazards
L S R Issuer / Executor.)

1  Unauthorized Work  CTRA shall be reviewed if there is any changes in scope of work, site condition, or any 2 3 L Issuer
new hazard identified during the course of the job. Executor
 Separate CTRA shall be prepared if any other work to be carried out.
2  Toxic (H2S) &  All workers must use Personal H2S Monitor. 2 3 L Issuer
Flammable Gases  Ensure the Personal H2S monitor’s calibration is valid. Executor
3  Fall of personnel from  Personnel carrying out scaffold erection/ dismantling and working on scaffolding 2 3 L Executor
height platform shall wear full body safety harness with double lanyard and it shall be attached
to the stable scaffold member.
 All openings on the scaffolding platforms shall be protected with guard rail system (Top
guardrail, mid rail, Toe boards) as per KNPC standard.
 Proper access to the scaffold shall be provided & personnel shall not climb on scaffold
bars.
 While utilizing portable ladders three-point contact shall be maintained at all times.
 Adequate illumination, light intensity (300 Lux), shall be ensured by using Lux meter.
4  Fall of materials from  No other parallel work shall be allowed in the area below the scaffold erection/ 2 3 L Executor
height dismantling activity.

HSE-TSSA-06-2029, Rev. # 7, Feb 2021 SWP on Work Permit System & Risk Assessment
 CRITICAL TASK RISK ASSESSMENT APPENDIX – H
COLD  HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: WORK AT HEIGHT )
CTRA Ref. No: MAA-OA1-U11-RA-23-STM-181 Page 2 of 3
 Dismantled or any materials shall be lowered to the ground and it shall not be stored on
the scaffold platform
 Don’t throw or drop the objects from height to the ground.
 Use buckets with rope for loose nuts, bolts and other materials.
 All the openings on the scaffolding platforms shall be protected with toe boards (6 inch).
5  Collapse of Scaffold  Condition of scaffold materials shall be checked prior to use. 2 3 L Executor
 Scaffold shall be inspected as per KNPC approved checklist and certified by competent
personnel in every 7 days.
 Signature by contractor and KNPC scaffold supervisor / engineer shall be provided on
the green tag.
 Number of personnel and other materials on the scaffolding shall be restricted as per
scaffolding load bearing capacity.
 Dismantling shall be start from top to bottom in orderly fashion.
 Scaffolders and Scaffolding supervisors / Site supervisors shall audit on each shift of
scaffolding use in order to ensure the integrity of scaffold and ensure on gaps between
planks.
6  Confined Space  Ensure Tank is positively isolated as per the approved blind list and a copy of the blind
(If work inside the list shall be kept at the site and physically verify all the blinds prior to the start of job.
tank)  The confined space entry authorization shall be issued only if the gas test results are
within the acceptable atmospheric entry limit, otherwise tank gas freeing process shall
be continued until the gas readings are within the acceptable atmospheric entry limits.
 Provide adequate ventilation by using mechanical ventilation (Pneumatic blower).
 Provide adequate illumination (300 Lux) & light intensity shall be measured by work
permit executor, using Lux meter.
 Ensure the confined space entrant and attendant card for the personnel involving in this
activity is valid.
 KNPC Safe work practices of Confined space Entry procedure shall be strictly followed.
7  Personal Injury due to  Minimum personnel shall be involved in the job. 2 3 L Executor
slip, trip & falls  The materials / electrical cables / Hoses shall be laid properly.
8  Electrocution  Proper function of ELCB (30mA) shall be ensured before start the job. 2 3 L Executor
 Don’t use cable with multiple and loose joints.
9  Night Work hazards  Avoid working alone and always maintain the proper communications with coworkers.
 Sufficient illumination shall be ensured in the work area.

HSE-TSSA-06-2029, Rev. # 7, Feb 2021 SWP on Work Permit System & Risk Assessment
 CRITICAL TASK RISK ASSESSMENT APPENDIX – H
COLD  HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: WORK AT HEIGHT )
CTRA Ref. No: MAA-OA1-U11-RA-23-STM-181 Page 3 of 3
 Safe path to/from work location shall be ensured. 2 3 L Executor
 Barrication and Flashing lights shall be ensured in the excavated area.
 Provision of retro-reflective stripes on FR Coverall must be ensured.
 Provision of retro-reflective tape on equipment shall be ensured.
 Don’t work in a dark location to avoid reptile and insect bites.
10  Poor hazard  Conduct Safety talk before starting the job and explain all precautions in language 2 3 L Executor
communication craftsman can understand.
 Explain emergency evacuation procedures to ensure workers can escape easily in case of
emergency. (Follow the wind sock cross/up wind direction to reach the nearest transfer
point).
 Ensure that workforce has understood all the precautions properly.

We agree with the residual risk levels and control measures required to perform the tasks based on the identified hazards. We confirm that we, the members of this
CTRA team have visited the job site to identify and document all the hazards associated with the activity.
CTRA member name / Designation Signature CTRA member name / Designation Signature
Section Head Safety Engineer (cont.)
Operation controller Safety Engineer (KNPC .)
Maint / Constr.Engr (KNPC) Others
Maint / Constr.Engr (Cont.)
Notes:
1. CTRA contains only those hazards and controls which are not captured in SWP Checklist and which could not be captured in Work Permits
2. Only competent (knowledgeable, skilled, trained & experienced) personnel {personnel who are competent to do this critical work} shall carry out this critical work; This CTRA becomes invalid if this requirement
could not be met
3. Implementation of all controls specified in Work Permits, SWP Checklist and CTRA is mandatory to ensure safe completion of this critical work
4. CTRA reference number shall appear in all pages of CTRA
5. Master Copy (original) of CTRA shall be retained in file for records and future reference
6. Photo copy of CTRA shall be attached with work permit
7. Ref. no. guidance:- Example LOCATION – DEPT./DIV. RISK ANALYSIS – YEAR – SERIAL No. .e.g. 1. MAA – XXXXRA –
8. 17-1001, 2. PRJ - XXXXRA – 17-1001
9. If same Critical Work is planned, then a new CTRA is mandatory; however previous CTRA may be referred to

HSE-TSSA-06-2029, Rev. # 7, Feb 2021 SWP on Work Permit System & Risk Assessment